S&B 75-5047 User Manual

Page 1
INSTALLATION INSTRUCTIONS
P/N: 75-5047 / 75-5047D
Vehicle Application
Year: 2003-2007.5 Make: DODGE Model: RAM 2500/ 3500 Engine: 5.9L TURBO DIESEL
Notes
Kit may not fit with the following:
Aftermarket Parts installed
• Body Lift or Lowering Kit
• Custom Hood
• Intercooler or Turbo upgrades
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cables on both batteries.
Tools Required
10mm Wrench & Socket
• 1/2” Wrench & Socket
• 7/16” Wrench & Socket
• 5/16” Nut Driver or Flat Blade Screwdriver
• Phillips Screwdriver, Pliers or Channel locks
Cleanable (KF-1035). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for the exact oil amount required after cleaning.
Disposable (KF-1035D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
S&B Filter Maintenance
Before You Start
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support at (909) 947-0015.
• Do not attempt to work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
2. Disconnect the electrical connection for
the Intake Air Temp. (IAT) Sensor, then unclip the wire loom from the tube.
3. Loosen the hose clamp at air box lid and
unsnap the clamps to remove the air box lid and stock air filter.
4. Remove the mounting nut then pull up
and out on the lower half of the stock air box to remove it from the vehicle.
7. Place the Silicone adapter (B) and both
#64 Hose Clamps (A) onto the Intake tube (C) as shown. Tighten the clamp on the intake tube so that the screw can be accessed for future tightness checks.
5. Loosen the hose clamp at the turbo inlet
and remove the stock intake tube.
8. Install the S&B Air Filter (O) to the Filter
Adapter (I) and secure the #80 Hose Clamp
(H). Position so the flat side of the oval
pointing upward parallel to the edge of the adapter.
6. Remove the IAT sensor from the stock
air box/ lid, use the supplied 8-32 Screws (E) and IAT Gasket (D) to secure the sensor to the S&B Intake Tube (C).
9. Slide the 2 #72 Hose clamps (F) over the
Hump Adapter (G). Then push the Hump adapter (G) over the Adapter tube (I). Leave clamps loose for now.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5047 / 75-5047D
10. For those concerned about minimal engine
heat; install the Box Plug (Q) onto the bottom of the Air Box (P) using the 1/4-20 hardware. For those seeking additional air flow, set the Box Plug aside.
(See page 3 for more info)
13. Install the Intake tube assembly by
pushing the silicone adapter over the turbo inlet. Leave loose for now.
11. Install the Air Box (P) by pushing the
prongs on the bottom into the OE grommets. Then using the stock nut removed in Step #4.
14. Slide the Hump Adapter (G) over the
Intake tube (C).
12. Carefully place the filter assembly into
the Air Box trying not to ding or gouge the wire mesh. Rotate the Filter Adapter assembly into position and hook into the groove Air Box.
15. Make sure the Intake tube (C) and
Adapter tube (I) are aligned up top and tighten the hose clamp at the turbo connection. Then tighten the #72 Clamps (F) on the Hump Adapter.
16. Reconnect the IAT Sensor.
17. Install the Clear Lid (N) using the
supplied 5/16” S.S. Screws (K) and Rubber Washers (J) along with the 10-24 Screws (L) and SS Sealing Washers (M). This will secure the Filter Adapter to the Air Box as well.
RELATED ITEMS FOR YOUR
PURCHASE
Air Scoop Assembly (S&B P/N: AS-5049)
Air Filter Wrap (S&B P/N: WF-1023)
Water Protection Scoop Wrap
• (S&B P/N: WF-1028)
Snow Scoop Plug and Mounting Bracket kit
• (S&B P/N: 75-5051)
18. Reconnect both batteries. Inspect your
installation, make sure the kit is properly positioned and all fasteners are secure. Affix the CARB sticker near the intake kit. The installation is now complete.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS
P/N: 75-5047 / 75-5047D
Precision II
Filter Cleaning & Oiling
Order online today at www.sbfilters.com or
through your local S&B distributor.
Part #: 88-0008
Engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-
• inspect hoses and connections as they may need to be repositioned and tightened.
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
In order to maintain your warranty, all connections and components must be checked periodically for
• alignment and for proper tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or
• cleaners on your S&B air filter may void your warranty.
PERFORMANCE TESTING
Air Box End Cap Testing
Stock air boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With
that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if so desired. For optimal performance, we
recommend that the intake be used without the end cap except in conditions of extreme heat. Without the plug installed on the box, there is an additional
improvement in airflow.
Visit the product page for this intake at www.sbfilters.com to see the actual test results outlined in detail.
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to receive your Exemption Sticker.
SEE EXPLODED VIEW ON PAGE 4
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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Emissions Standard
Page 4
ITEM
QTY.
DESCRIPTION
P/NA2
Hose Clamp, #64
AG1018-00
B1Silicone Adapter, 4.10x 2.0
AI1029S-00
C1Intake Tube
AL1206-00
D1IAT Sensor Gasket
AI1344-00
E2S.S. Screw, 8-32 x 5/8
AI1434-00
F2Hose Clamp, #72
AG1009-00
G1Hump Adapter, 4.50x 3.0
AI1462C-00
H1Hose Clamp, #80
AG1010-00
I1Filter Adapter Tube
AL1206A-00
J2Rubber Washer
AI1435-00
K2S.S. Screw, 5/16-18 x 1.0
AI1297-00
L2S.S. Screw, 10-24 x 1/2
AI1287-00
M2S.S. Sealing Washer, 10-24
AI1272-00
N1Clear Box Lid
AI1442-00
ITEM
QTY.
DESCRIPTION
P/NO1
S&B Air Filter
KF-1035
P1S&B Air Box
AL1107-00
Q1Box Plug
AL1207-00
R2Washer, Flat, 1/4
AI1073-00
S2Washer, Lock, 1/4
AI1309-00
T2Hex Bolt, 1/4-20 x 3/4
AI1068-00
EXPLODED VIEW
AM0151-00 Rev.D 04/17/13
P/N: 75-5047 / 75-5047D
Warranty
Visit www.sbfilters.com for complete warranty information.
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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