S&B 75-5043 User Manual

INSTALLATION INSTRUCTIONS
P/N: 75-5043 / 75-5043D
Vehicle Application
Year: 2007.5-09 Make: DODGE Model: RAM 2500/ 3500 Engine: 6.7L TURBO DIESEL
Notes
Kit may not fit with the following:
Trucks with Remote Start option
• Aftermarket Parts installed
• Body Lift or Lowering Kit
• Custom Hood
• Intercooler or Turbo upgrades
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cables on both batteries.
Tools Required
10mm Wrench & Socket
• 1/2” Wrench & Socket
• 7/16” Wrench & Socket
• 5/16” Nut Driver or Flat Blade Screwdriver
• Phillips Screwdriver, Pliers or Channel locks
Cleanable (KF-1035). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for the exact oil amount required after cleaning.
Disposable (KF-1035D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
S&B Filter Maintenance
Before You Start
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support at (909) 947-0015.
• Do not attempt to work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
2. Disconnect the electrical connection for
the Intake Air Temp. (IAT) Sensor and the Mass Air Flow (MAF) Sensor then unsnap the wire loom from the tube. (See the next step for removal)
3. For the MAF sensor, Slide the red locking
tab up then depress the black lever while disengaging the connector. For the IAT sensor just depress the grey lever while disengaging the connector.
Locking Tab
4. Loosen the hose clamp at the turbo inlet,
next pinch the spring clamp and slide it up the steel piping. Then disconnect the silicone hose from the steel piping. You will reuse clamp for installation.
7. Carefully remove both sensors from the
stock air box and set them aside for now.
5. Remove the mounting nut on the stock air
box. Save the nut for the installation.
8. Use the supplied 8-32 SS Screws (F)
and Sensor Gasket (E), and install the MAF sensor into Intake Tube (C). Do not over tighten.
Lever
6. Lift up and out to remove the stock air
box assembly from the vehicle.
9. Place the Silicone adapter (B) and both
#64 Hose Clamps (A) onto the Intake tube (C) as shown. Tighten the clamp on the intake tube so that the screw can be accessed for future tightness checks.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5043 / 75-5043D
10. Slide the Breather hose (R) over the
spout on the Intake tube (C). Slide both #12 Hose clamps (W) over the hose and tighten the clamp on the spout.
13. Slide the 2 #72 Hose clamps (H) over
the Hump Adapter (G). Then push the Hump adapter (G) over the Adapter tube (K). Leave clamps loose for now.
11. Install the S&B Air Filter (J) to the Filter
Adapter (K) and secure the #80 Hose Clamp
(I). Position so the flat side of the oval
pointing upward parallel to the edge of the adapter.
14. For those concerned about minimal engine
heat; install the Box Plug (V) onto the bottom of the Air Box (Q) using the 1/4-20 hardware. For those seeking additional air flow, set the Box Plug aside.
12. Use the remaining 8-32 SS Screw
(F) and IAT Sensor Gasket (D), and install the
IAT sensor into Adapter Tube (K).
15. Install the Air Box (Q) into the truck. Be
sure both prongs on the bottom of the air box push into the two grommets on the side of battery tray.
17. Attach the Air Box (Q) using the stock
nut removed in Step #5. Leave loose at this time, it will be tightened in step #24.
20. Make sure the Intake tube (C) and
Adapter tube (K) are aligned up top and tighten the hose clamp at the turbo connection. Also tighten the hose clamp at the crankcase breather connection.
(See page 3 for more info)
18. Carefully place the filter assembly into
the Air Box trying not to ding or gouge the wire mesh. Rotate the Filter Adapter assembly into position and hook the clip into the Air Box.
21. Slide the Hump Adapter (G) over the
Intake tube (C) and secure both the #72 Hose Clamps (H).
19. Install the Intake tube assembly by
sliding the breather hose over the steel tube on the truck. Then push the silicone adapter over the turbo inlet. Leave loose for now.
22. Reconnect the MAF sensor and IAT
sensor wiring harnesses to the sensors. It may be necessary to remove the wire tie to get more slack in the wires.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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