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Installation Instructions
P/N: 75-5040 / 75-5040D
Vehicle Application
Year: 2003-08
Make: DODGE/ RAM
Model: 1500
Engine: 5.7L Hemi
Notes
Kit may not fit with the following
Aftermarket Parts installed:
Body Lift or Lowering Kit
•
Custom Hood
•
Throttle body upgrades
•
1. With the ignition switched off and the
parking brake set, disconnect the negative
battery cable on the driver’s side.
Tools Required
8mm, 10mm, 13mm Wrench & Socket
•
7/16” Wrench and Socket
•
5/16” Nut Driver or Flat Blade Screwdriver
•
Phillips Screwdriver
•
Cleanable (KF-1056). If the enclosed filter is Red, it came pre-oiled
from the factory. When serviced, apply (110g) of S&B oil to the
main body of the filter and (20g) to the Power Stack (Top).
Disposable (KF-1056D). If the enclosed filter is White, it is a
disposable filter and should be discarded once it reaches capacity.
This filter (does not require oil). For more info on S&Bʼs disposable
filter, visit www.sbfilters.com.
S&B Filter Maintanence
Before You Start
Please read the entire product guide before proceeding.
•
Ensure all components listed on page 4 are present.
•
If you are missing any of the components, call our customer support at (909) 947-0015.
•
Do not work on your vehicle while engine is hot.
•
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
•
2. Loosen the hose clamp connecting the
tube to the air box and the clamp attaching
the tube to the resonator body. Then remove
intake tube from the truck.
3. Loosen the two screws on the resonator
assembly using a 10mm socket.
Disconnect the Temp. Sensor wiring harness
from the sensor.
4. Remove the OE throttle body gasket.
7. Remove the eight screws securing the
wheel liner using 8mm socket.
5. 2004-08 Models: Remove the breather
hose from the lid of the air box only.
2003 Models: Remove the breather hose
from the oil fill reservoir.
8. From inside the engine compartment,
carefully pull the wiring harness connector out
from the wheel liner. Then remove the wheel
liner from the truck.
6. Remove air box by carefully pulling the air
box straight up out of the four pins of the air
box tray. Then remove the two bolts
mounting the tray to the frame using 13mm
socket.
9. Using 13mm socket, remove the other 2
bolts securing the air box tray. Then remove
the tray from the truck
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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Installation Instructions (continued)
P/N: 75-5040 / 75-5040D
10. Insert the supplied Grommet (D) into
the Air Box (M).
12. Carefully place the Air box (M) and the
Air Inlet tube (S) in the general location. You
may have gently push some hoses aside to
drop both parts in at the same time.
11. For those concerned about minimal engine heat; insert the Air Inlet Plug (T) into the end of the
Air Inlet tube (S). Attach using the supplied 1/4”-20x3/4” screws (V), 1/4” Lock washers (U) and 1/4”
Flat washers (W). For those seeking additional air flow, set the Air Inlet Plug aside and save all the
supplied hardware. (See page 3 for more info and test results)
13. Using the OE bolt, secure the Air box
(M) to the frame. Leave loose for now.
14. From inside the wheel well, attach the
air box to frame using the supplied M8 x
40mm Hex bolt (K) and Fender Washer (L).
Then secure both bolts mounting the air box
to the frame.
15. Insert the Air Inlet tube (S) onto the Air
Box (M) and secure using the supplied
1/4”-20x3/4” screws (V), 1/4” Lock washers
(U) and 1/4” Flat washers (W).
18. Insert the S&B Filter (J) onto the Adapter
Tube (H) and secure the #104 Hose Clamp
(I). Install the assembly into the Air box.
2004-08 Models: Push the OE breather hose
onto the stem of the Adapter tube (H).
16. Reinstall the wheel liner using 6 of the
OE screws. Reinstall wiring harness
connector into wheel liner that was removed
in Step #8.
19. 2003 Models Only: Install the S&B
Breather Hose (Z) onto the oil fill reservoir
using the #8 Hose clamp (Y) and push the
other end onto the stem of the Adapter tube
(H). Secure using the supplied Cable ties (Z).
17. Secure the wheel liner to the air box
using two supplied 1/4”-20x3/4” screws (V)
and Flat washers (W) inside the air box. Use
the 1/4” Nylock nuts (X) and 1/4” Flat washers
(W) under the wheel liner.
20. Install the Clear Lid (N) using the supplied
5/16” S.S. Screws (Q) and Rubber Washers (R)
along with the 10-24 Screws (P) and SS Sealing
Washers (O). This will secure the Filter Adapter
to the Air Box as well. (Do not over tighten!)
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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Installation Instructions (continued)
P/N: 75-5040 / 75-5040D
21. Note the OE Temp. Sensor orientation.
Then carefully turn it counter clockwise and
pull it out of the OE resonator.
Then remove the O-ring from the sensor.
24. Secure the Silicone Step Coupler (B) to
the throttle body using a #56 Hose Clamp (A).
Place the #60 Hose Clamp (C) around the top
of the Silicone coupler.
22. Insert the supplied Grommet (D) into
the Intake Tube (E). Carefully push the Temp.
sensor into the grommet using a twisting
motion. Be sure to match the OE orientation.
25. Insert the Intake tube assembly into the
Silicone Coupler, then slide the Hump Adapter
over the Adapter Tube. Tighten all hose
clamps when you are satisfied with the
positioning.
23. Place a #72 Hose clamp (F) over each
end of the Hump Coupler (G). Then slide the
hump coupler over the end of the Intake Tube
(E).
26. Reconnect the Temp. Sensor wiring
harness.
27. Reconnect the battery. Inspect your
installation, make sure the kit is properly
positioned and all fasteners are secure. Affix
the CARB sticker (if applicable) near the
intake kit. The installation is now complete.
Available at www.sbfilters.com
Precision II Filter Cleaning & Oiling Kit
•
(S&B P/N: 88-0008)
Replacement Air Filter (Oiled)
•
(S&B P/N: KF-1056)
Replacement Air Filter (Dry)
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(S&B P/N: KF-1056D)
Air Filter Wrap
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(S&B P/N: WF-1034)
Air Scoop
•
(S&B P/N: AS-1005)
Related Items
Testing and Maintenance
Engage parking brake and start your engine.
•
Listen for abnormal noises. If an air leak is
detected, re-inspect hoses and connections as
they may need to be repositioned and tightened.
S&B FILTERS recommends that you keep your
•
OE intake system in the event it is required in the
future.
In order to maintain your warranty, all connections
•
and components must be checked periodically for
alignment and for proper tension on all
connections. Failure to do so may void your
warranty.
Use only S&B FILTERS cleaning and oil products
•
to service your filter. Using any other brand oil
and or cleaners on your S&B air filter will void
your warranty.
Air Box End Cap Testing
Stock air boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With
that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if so desired. For optimal performance, we
recommend that the intake be used without the end cap except in conditions of extreme heat.
ISO 5011 Test Data:
With the plug installed, the intake improves airflow by an average of 51.9% versus stock.
Without the plug installed, the improvement increases to an average of 54.2%.
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog check inspection when a Performance
Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit after installation so that a smog check technician can easily verify the E.O. number.
As of April 2009, S&B has never had a product where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check
the status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or status is listed under the Product Details
section for each part number. If the status shows as “Pending,” CARB has yet to issue an exemption. Products that have not been issued an EO number are street legal in most
states, but may not be used on emission controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will
automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer, log onto our web site and register to
receive your Exemption Sticker.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
Emissions Standard
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ITEM
QTY.
DESCRIPTION
P/NA1
Hose Clamp, #56
AG1019-0
B1Silicone Step Coupler
AI1306S-0
C1Hose Clamp, #60
AG1008-0
D2Grommet
AI1563-00
E1Intake Tube
AL1130-00
F2Hose Clamp, #72
AG1009-0
G1Urethane Hump Coupler
AI1286-00
H1Adapter Tube
AL1128-00
I1Hose Clamp, #104
AG1012-0
J1S&B Filter
KF-1056
K1Screw, Hex Head, M8x40mm
AI1163-00
L1Fender Washer, 1-1/4”OD
AI1080-00
M1Air Box
AL1126-00
N1Clear Lid
AI1561-00
ITEM
QTY.
DESCRIPTION
P/NO2
Washer, SS Sealing, #10
AI1272-00
P2Screw, Pan Head, #10-24
AI1287-00
Q2Screw, Truss, 5/16-18x1.0”
AI1297-00
R2Washer, Rubber
AI1435-00
S1Air Inlet/ Snorkel Tube
AL1131-00
T1Air Inlet Plug
AL1133-00
U6Washer, Split Lock
AI1309-00
V8Screw, Hex Head, 1/4-20x3/4”
AI1068-00
W10Washer, Flat, 1/4”
AI1073-00
X2Nut, Hex Nylock, 1/4-20
AI1074-00
Y1Hose Clamp, #8
AG1000-00
Z1Breather Hose (2003 Models only)
AI1576-00
AA3Cable Tie (2003 Models only)
AI1212-00
Exploded View
AM0186-00 Rev.A 07/25/12
P/N: 75-5040 / 75-5040D
Warranty
Visit www.sbfilters.com/Support/Why-S-B/Million-Mile-Limited-Warranty for S&B Filterʼs complete warranty.
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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