S&B 75-5039 User Manual

Installation Instructions
P/N: 75-5039 / 75-5039D
Vehicle Application
Year: 2007-14 Make: Toyota Model: Tundra / Sequoia Engine: 5.7L V8
Notes
Kit may not fit with the following Aftermarket Parts installed:
Body Lift or Lowering Kit
• Custom Hood
• Throttle body upgrades
1. With the ignition switched off and the
parking brake set, disconnect the negative battery cable on the driver’s side. Remove the engine cover by lifting it from the front and un­hook it from the rear tabs.
Tools Required
Ratchet and extensions
10mm, 13mm Wrench & Socket
• 7/16” Wrench and Socket
• 5/16” Nut Driver or Flat Blade Screwdriver
• Phillips Screwdriver
Cleanable (KF-1056). If the enclosed filter is Red, it came pre-oiled from the factory. Please visit www.sbfilters.com for the exact oil amount required after cleaning.
Disposable (KF-1056D). If the enclosed filter is White, it is a disposable filter and should be discarded once it reaches capacity. This filter (does not require oil). For more info on S&Bʼs disposable filter, visit www.sbfilters.com.
S&B Filter Maintenance
Before You Start
Please read the entire product guide before proceeding.
• Ensure all components listed on page 4 are present.
• If you are missing any of the components, call our customer support at (909) 947-0015.
• Do not work on your vehicle while engine is hot.
• Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
2. Disconnect the MAF Sensor wiring
harness from the sensor. Disconnect the harness from the air box lid.
3. Disconnect the crank case vent hose and
the fuel pressure regulator vent hose from the OE intake tube.
4. Loosen the hose clamp at the throttle
body and air box locations. Then remove the OE intake tube from the truck.
5. Loosen the two bolts secure the OE air
box to the inner fender. Then remove the air box from the truck by lifting up and sliding the inlet tube out of the fender hole.
7. For those concerned about minimal engine heat and noise; insert the Air Inlet Plug (C) into the
side of the Air Box (B). For those seeking additional air flow, set the Air Inlet Plug aside. Plug will snap into place and can be removed by taking the lid off and pushing from inside the air box. (See
page 3 for more info and test results)
6. Install the Fender Seal (D) onto the inlet
of the Air Box (B).
8. Install the two supplied Grommets (K) into
the bottom of the Air Box (B).
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
1
Installation Instructions (continued)
P/N: 75-5039 / 75-5039D
9. Attach the Mounting Bracket (F) to the Air
Box (B) using the supplied 1/4-20 Hex Screw (M) and 1/4” Washer (N). Install the Grommet (J) into the large hole of the Mounting Bracket (F). Apply small amount of thread locker to the screw.
12. Remove the two bolts that secure MAF
sensor from the OE air cleaner housing.
10. Carefully install the air box assembly to
the fender using two of the supplied M6-1.0x25mm Hex Screws (L) and 6mm Washers (N) through the grommets. Leave hardware loose for now.
13. With the OE still Secure the MAF sensor
to the Intake Tube (A) using the supplied #8-32 Screws (S). Do not over tighten.
11. Secure the mounting bracket to the
fender using the remaining M6-1.0x25mm Hex Screw (L) and 6mm Washer (N). With the fender seal covering the fender opening, tighten all three screws securing the air box.
14. Install the Small Grommet (P) into the
hole of the Intake Tube (A). Then insert the large end of the Hose Reducer (Q) into the grommet.
15. Push the Hose Mender (O) into the 1/2”
x 7” Hose (G).
18. Slide the #60 Hose Clamp (I) over the
intake tube. Push the Intake tube assembly down onto the lip of the air box and over the coupler at the same time. Pull the coupler up and around the end of the tube.
16. Carefully insert the S&B Filter (W) onto
the Intake Tube (A) and secure the Hose Clamp. Note: Position the clamp tightening
screw so it can be accessed through the lid.
19. Align the tube and throttle body. Tighten
both hose clamps when you satisfied with the position.
17. With the #56 Hose Clamp (H) in place,
slide the small end of the Silicone Coupler (X) over the throttle body. Leave the clamp loose for now.
20. Install the 1/2” Hose mender and hose
extension into the OE crank case vent tube and reuse the OE clamp. Secure the other end on the intake tube using the supplied #6 Hose Clamp (R).
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
2
Installation Instructions (continued)
P/N: 75-5039 / 75-5039D
21. Push the fuel pressure regulator vent
tube over the hose barb attached to the intake tube.
24. Reconnect the battery. Reinstall the
engine cover. Inspect your installation, make sure the kit is properly positioned and all fasteners are secure. The installation is now complete.
22. Reconnect the MAF Sensor wiring
harness to the MAF sensor.
23. Install the Clear Lid (E) using the supplied
1/4”x1-1/4” S.S. Screws (V) and the 1/4”x5/8” S.S Screws (U) and Rubber Washers (T). This will secure the Filter Adapter to the Air Box as well. (Do not over tighten!)
Removing the Filter for Maintenance:
1. Remove the clear cover and air box plug (if installed).
2. Loosen the hose clamp and carefully pull the filter off the tube and turn it clockwise
3. Carefully remove the filter through the top of the air box.
Helpful Hint
Some vehicles experience a high pitch whistle at 2000-2200rpm. This noise has been associated with increased air flow but is also common on stock vehicles. You can remove the throttle body and replace the gasket/ screen with Toyota part #: 22271-50050 without this screen. Doing this will also decrease restriction.
Available at www.sbfilters.com
Precision II Filter Cleaning & Oiling Kit
• (S&B P/N: 88-0008)
Replacement Air Filter (Oiled)
• (S&B P/N: KF-1056)
Replacement Air Filter (Dry)
• (S&B P/N: KF-1056D)
Air Filter Wrap
• (S&B P/N: WF-1034)
Related Items
Testing and Maintenance
Engage parking brake and start your engine.
• Listen for abnormal noises. If an air leak is
detected, re-inspect hoses and connections as they may need to be repositioned and tightened.
S&B Filters recommends that you keep your OE
• intake system in the event it is required in the
future.
In order to maintain your warranty, all connections
• and components must be checked periodically for
alignment and for proper tension on all connections every 6-12 months. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products
• to service your filter. Using any other brand oil
and or cleaners on your S&B air filter will void your warranty.
Air Box End Cap Testing
Stock air boxes are a significant contributor to poor air flow which is why S&B designs custom air boxes with secondary and/or enlarged openings. With
that said, S&B recognizes the benefits of cooler air, so we have included a plug to seal off the opening if so desired. For optimal performance, we
recommend that the intake be used without the end cap except in conditions of extreme heat. Without the plug installed on the box, there is an additional
improvement in airflow.
Visit the product page for this intake at www.sbfilters.com to see the actual test results outlined in detail.
EMISSIONS LEGALITY
NOT LEGAL FOR USE IN CALIFORNIA OR OTHER STATES ADOPTING
CALIFORNIA EMISSIONS STANDARDS
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
3
ITEM
QTY.
DESCRIPTION
P/NA1
Intake Tube
AL1193-00
B1Air Box
AL1193B-00
C1Air Box Plug
AI1579-00
D1Air Box Fender Seal
AI1580-00
E1Clear Lid
AI1577-00
F1Air Box Mounting Bracket
AI1582-00
G1Hose, 1/2x 7Long
AI1038-01
H1Hose Clamp, #56
AG1019-00
I1Hose Clamp, #60
AG1008-00
J1Grommet, 3/8”ID x 7/8”OD
AI1592-00
K2Grommet, 1/2”ID x 1-3/8”OD
AI1563-00
L3Screw, Hex Head M6-1.0x25mm
AI1415-00
M1Screw, Hex Head 1/4-20x1/2
AI1077-00
N3Washer, Flat 6mm ID
AI1535-00
ITEM
QTY.
DESCRIPTION
P/NO1
Hose Mender, 1/2x 1/2
AI1110-00
P1Small Grommet, 1/4”ID x 5/8”OD
AI1593-00
Q1Hose Mender Reducer, 1/4”x3/16
AI1594-00
R1Hose Clamp, #6
AG1013-00
S2Screw, Pan Head, #8-32 x 7/16
AI1192-00
T4Washer, Rubber 1/4ID
AI1571-00
U2Screw, Truss Head 1/4-20x5/8
AI1569-00
V2Screw, Truss Head 1/4-20x1-1/4
AI1568-00
W1S&B Air Filter
KF-1056
X1Silicone Coupler, 3.40”ID x 3.70”ID
AI1581-00
Exploded View
AM0194-00 Rev.B 08/01/13
P/N: 75-5039 / 75-5039D
Warranty
Visit www.sbfilters.com/Support/Why-S-B/Million-Mile-Limited-Warranty for S&B Filterʼs complete warranty.
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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