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INSTALLATION INSTRUCTIONS
P/N: 75-5028 / 75-5028D
VEHICLE APPLICATION
Year: 1999*-2003 / 2000-03
Make: FORD
Model: F-250 - F-550 / EXCURSION
Engine: 7.3L DIESEL
* Build date of 04/98 and up
NOTES
Kit may not fit with the following:
Aftermarket Parts installed
•
Body Lift or Lowering Kit
•
Custom Hood
•
Intercooler or Turbo upgrades
•
Larger Battery Group #
•
1. With the ignition switched off and the
parking brake set, disconnect the negative
battery cables on both batteries, then
disconnect the positive battery cable on the
driver’s side only.
TOOLS REQUIRED
13mm Wrench & Socket
•
5/16” & 1/2” Wrench & Socket
•
3/16” & #5 Metric Hex Key
•
5/16” Nut Driver or Flat Blade Screwdriver
•
Drill and 3/4” Drill Bit (Optional)
•
Cleanable (KF-1042). If the enclosed filter is Red, it came pre-oiled
from the factory. When serviced, apply (93g) of S&B oil to the main
body of the filter.
Disposable (KF-1042D). If the enclosed filter is White, it is a
disposable filter and should be discarded once it reaches capacity.
This filter (does not require oil). For more info on S&Bʼs disposable
filter, visit www.sbfilters.com.
S&B Filter Maintanence
BEFORE YOU START
Please read the entire product guide before proceeding.
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Ensure all components listed on page 4 are present.
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If you are missing any of the components, call our customer support at (909) 947-0015.
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Do not attempt to work on your vehicle while engine is hot.
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Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
•
2. Remove the OE battery cover by
pressing in both tabs on the front of the
battery.
3. Remove the battery clamp and then
remove the battery from the vehicle.
4. If equipped: Disconnect the OE
electronic restriction gauge electrical
connector. Then, read Step #23 and plan
accordingly.
7. Remove the four bolts from the OE
battery tray bottom and side. NOTE: Early 99ʼ
models have a separate steel tray with a
additional bolt. Remove this bolt as well, then
remove the tray from the vehicle.
5. Loosen the OE hose clamp at the turbo
inlet.
8. From the inside of the OE air box, turn the
air temp. sensor a 1/4 turn to release it from
the air box. Caution: Be careful not to
damage the sensor.
6. Unclamp and remove the OE air box lid
and intake tube assembly from vehicle.
9. Lift the box and tray assembly up and out
of the vehicle. NOTE: Early 99ʼ model OE air
boxes have 2 bolts at the inner fender that
need to be removed prior to the removal of
the air box.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5028 / 75-5028D
10. Install the Battery Tray (N), two M8 tapered
screws (O) and washers (M) on bottom, and the two
OE bolts on the inner fender side. Leave the tray
loose to help with air box and tube alignment.
NOTE: It maybe necessary to pre-thread the battery
tray with OE battery clamp bolt prior to battery
installation.
Pre-thread this hole
13. Attach the Intake Tube Adapter (J) to
the Air Box (P). Secure using the 5/16”x1”
bolts (F) and Washers (H).
11. Insert the Grommet (I) into the 5/8” hole
in the Air Box (P).
14. Attach the Cold Air Tube (L) to the Air
Box (P). Secure using the 5/16”x1” bolt (F),
Washer (H), and Lock Washer (G).
12. Remove the air temp. sensor from the
OE connector and insert it into the Grommet
(I) that is now in the air box.
15. Slip the Hump Adapter (K) along with
two #64 hose clamps (E), over the Intake
Tube Adapter (J) until flush with the end.
16. Install the air box assembly, align the two
holes in the Air Box (P) with the corresponding holes
in the Battery Tray (N). Secure the box to the tray
using the 5/16” x 3/4” Allen Head Screws (F) from
the outside, Washers (H), and Lock Nuts (Q) on the
inside of the box.
19. Reconnect the air temp. sensor
electrical connection now if the OE pig tail
was too short during Step #17.
17. If the OE pig tail connector for the temp.
sensor is long enough, reconnect to the
sensor before the box is secured to the tray
as it will be easier to get to.
20. Install the Air Filter (D), secure the #64
Hose Clamp (E).
18. Center the Hump Adapter (K) over the
gap between the turbo inlet and the Intake
Tube Adapter (J), secure both #64 Hose
Clamps (E).
21. Secure the battery tray to the vehicle
then reinstall and align the battery. Secure
using the OE battery clamp. NOTE: See note
at Step #10.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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EMISSIONS STANDARD
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog
check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit
after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product
where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the
status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or
status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an
exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission
controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will
automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer,
log onto our web site and register to receive your Exemption Sticker.
INSTALLATION INSTRUCTIONS
P/N: 75-5028 / 75-5028D
22. Remove the protective covering from
the Clear Lid (C) and place it on the Air Box
(P), secure with the 10/24 SS Screws (A) and
SS sealing washers (B).
25. Reconnect all battery cables, positive
cables first. Inspect your installation, make sure
the kit is properly positioned and all fasteners are
secure. Affix the CARB sticker near the intake
kit. The installation is now complete.
23. IF EQUIPPED: To reinstall the electronic air restriction gauge drill a 3/4” hole in the Air Box (P)
or Cold Air Tube (L) (Do not drill the Intake Tube (J)) and insert the OE grommet into the hole, then
insert the gauge into the grommet. Reconnect the electrical connection. After reconnecting you may
just zip tie it up out of the way of any hot or moving engine components.
NOTE: OE Restriction Gauges are not calibrated for
the S&B Intake Kit, both types (Manual and
Electronic) will no longer be accurate. However, the
electronic type must be reconnected or the indicator
light may be triggered.
Important: Service air filter according to S&B
precision cleaning instructions. Do not rely on the
restriction gauge or wait until the dash light is
triggered.
Precision II
Filter Cleaning & Oiling
Circled below is the
recommended area for placement
of the gauge if used.
RELATED ITEMS FOR YOUR
PURCHASE
Replacement Air Filter (Oiled)
•
•
(S&B P/N: KF-1042D)
•
(S&B P/N: KF-1042)
Replacement Air Filter (Dry)
Air Filter Wrap (S&B P/N: WF-1020)
Order online today at www.sbfilters.com or
through your local S&B distributor.
Part #: 88-0008
PERFORMANCE TESTING
Engage parking brake and start your engine. Listen for abnormal noises. If an air leak is detected, re-
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inspect hoses and connections as they may need to be repositioned and tightened.
S&B FILTERS recommends that you keep your OE intake system in the event it is required in the future.
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In order to maintain your warranty, all connections and components must be checked periodically for
•
alignment and for proper tension on all connections. Failure to do so may void your warranty.
Use only S&B FILTERS cleaning and oil products to service your filter. Using any other brand oil and or
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cleaners on your S&B air filter may void your warranty. Visit www.sbfilters.com for complete warranty
information.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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ITEM
QTY.
DESCRIPTION
P/NA4
S.S. Screw, 10-24 x 1/2”
AI1287-00
B4S.S. Sealing Washer, 10-24
AI1272-00
C1Clear Lid
AI1370-00
D1S&B Air Filter
KF-1042E3
Hose Clamp, #64
AG1018-00
F3Hex Screw, 5/16-18 x 1.0”
AI1199-00
G1Washer, Lock, 5/16”
AI1309-00
H5Washer, Flat, 5/16”
AI1093-00
I1Rubber Grommet
AI1330-00
J1Intake Tube Adapter
AL1083S-00
K1Hump Adapter, 4.10”ID
AI1333S-00
L1Cold Air Tube
AL1083S-00
M2Washer, Flat, 3/8”
AI1341-00
N1Battery Tray
AI1023-00
ITEM
QTY.
DESCRIPTION
P/NO2
Screw, Allen, M8-1.25x40mm
AI1369-00
P1S&B Air Box
AL1083B-00
Q2Nut, Lock, 5/16”
AI1298-00
R2Screw, Allen, 5/16-18x3/4”
AI1373-00
EXPLODED VIEW
AM0151-00 Rev.F 12/26/12
P/N: 75-5028 / 75-5028D
Warranty
Visit www.sbfilters.com for complete warranty information.
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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