S&B 75-5027 User Manual

INSTALLATION INSTRUCTIONS

INSTALLATION INSTRUCTIONS

S&B P/N 75-5027

1994-1997 Ford

F-250, F-350

7.3L PowerStroke Diesel

∗ Kit may not fit vehicles with the

following Aftermarket Parts installed.

∗ Body Lift
∗ Custom Hood
∗ Turbo Upgrade
∗ Intercooler Upgrades

1. Remove the OE bolt and washer from the
OE intake air scoop. Then remove the air
scoop from the vehicle.

QTY PARTS LIST

1 (H) S&B Filter Adapter

1 (F) S&B Air Box

1 (J) Hump Adapter

1 (C) S&B Air Filter

1 (D) Clear Lid

2 (I) # 64 Hose Clamp

2 (G) 5/16-18 SS Screw

3 (K) Grommet

4 (A) 10/24 SS Screws

4 (B) 10/24 SS Concave Washer

1 (E) # 72 Hose Clamp

5. Remove the OE air box lid and tube
assembly, then remove the OE air filter.

9. Twist a 1/4 turn to remove the OE temp.
sensor from the OE air box.

TOOLS REQUIRED

Phillips Head Screwdriver

Flat Head Screwdriver

5/16”, 7/16” Socket

8mm Wrench or Socket

Socket Extension

Your S&B Air Filter is
factory oiled and ready
to use. Air Filter P/N
KF-1041 will require 72g
of oil for main body and
4g of oil for the top
when serviced.

2. With the ignition switched off, disconnect
the negative battery cable.

3. Loosen the OE hose clamp at the air intake
tube to turbo inlet tube.

6. Remove the OE air box mounting nut and
washer.

7. Pull up, then push the OE air box toward
the engine to gain access to the air temp.
sensor, disconnect the sensor.

10. Install the OE temp. sensor onto the side
of the S&B air box (F). Type “A” will require a
Grommet (K) to be installed in the S&B air box
(F) first. Type “B” will not, simply unscrew the
sensor’s 1/4 turn adapter nut and place the
sensor through the hole in the box and secure
using the 1/4 turn adapter nut.

Type “A”

Type “B”

4. Remove the 2 OE air filter retaining fasteners.
Use a flat head screwdriver.

6/9/2008
REV-B

[phone] PHONE • [phone] FAX

8. Pull up and push towards the firewall to

release the OE air box from the rubber
grommets, remove it and the grommets from
the vehicle.

11. Install 2 S&B Grommets (K) into the
bottom of the S&B air box (F)

(OVER)

INSTALLATION INSTRUCTIONS (continued)

12. Slide the S&B hump adapter (J) with both
# 64 hose clamps (I), over the S&B air box
adapter (H) until flush with the end.

13. Attach the S&B air box adapter (H) to the
S&B air box (F), latch the bottom and use the
5/16 screws (G) to secure the top.

16. Center the S&B hump adapter (J) over
the gap between the tubes. Secure both
# 64 hose clamps (I).

19. Install the S&B air filter (C) to the S&B air
box adapter (H), secure the # 72 hose clamp.

20. Install the S&B clear lid (R), secure with
10/24 screws (S) and concave rubber footed
washers (U). Do not over tighten.

14. Place the S&B air box assembly in the
vehicle. Before seating the grommets,
reconnect the temp. sensor electrical connector.

15. When the S&B air box is in place, secure
using the OE nut and washer.

17. Reconnect the negative battery cable.

1.

18. Reinstall the OE air scoop and secure
with the OE bolt and washer.

21. Inspect your installation, make sure kit is
properly positioned and all fasteners and
connections are tight.

∗ Engage parking brake and start your

∗ S&B FILTERS RECOMMENDS THAT

∗ In order to maintain your warranty, all

∗ Use only S&B Filter cleaning and oil prod-

PERFORMANCE TESTING

engine. Listen for abnormal noises. If an
air leak is detected, re-inspect hoses and
connections as they may need to be repo­sitioned and tightened.

YOU KEEP YOUR OEM INTAKE SYS­TEM IN THE EVENT IT IS REQURIED IN
THE FUTURE.

connections and components must be
checked periodically for alignment and
for proper tension on all connections.
Failure to do so will void your warranty.

ucts to service your filter. Using any other
brand oil and or cleaners may void your

warranty

.

6/9/2008
REV-B

Smog Certification Note:

The California Air Resource Board
(CARB) requires that an E.O.
identification label be applied to the
vehicle in order to pass a smog
check inspection when a High
Performance Intake Kit has been
installed.

You must place the E.O. label
provided on or near the intake kit
after installation so that a smog
check technician can easily verify
the E.O. number.

[phone] Phone • [phone] Fax

www.sbfilters.com