S&B 75-5025 User Manual

INSTALLATION INSTRUCTIONS

P/N: 75-5025 / 75-5025D

VEHICLE APPLICATION

Year: 2007-11
Make: Jeep Wrangler
Model: Unlimited X, Sahara, Rubicon
Engine: 3.8L V6

NOTES

Kit may not fit with the following
Aftermarket Parts Installed:

Body Lift

•
Custom Hood

•
Throttle Body Upgrade

•
Throttle Body Spacer

•

1. With the ignition switched off and the

parking brake set, disconnect the negative
battery cable.

TOOLS REQUIRED

10mm Wrench or Socket

•
Phillips head Screwdriver

•
5/16” Nut Driver or Flat Blade Screwdriver

•

Your Air Filter P/N: KF-1038 is factory oiled and
ready to use. When serviced it will require:

37g - Main Body
4g - Power Stack (Top)

S&B FILTER OIL

BEFORE YOU START

Please read the entire product guide before proceeding.

•
Ensure all components listed on page 4 are present.

•
If you are missing any of the components, call our customer support at [phone].

•
Do not attempt to work on your vehicle while engine is hot.

•
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.

•

2. Disconnect the electrical connection for

the air temp. sensor in the OE intake tube.

3. Loosen the hose clamp at the throttle

body and then disconnect the crankcase vent
line at the air box.

4. Unclip the air box lid and remove the lid

and tube assembly from the vehicle.

7. Remove the bolt from the OE air box

tray. These will be reused with the S&B air
box.

5. Pull up on the OE air box to remove it

from the vehicle, you will need to dislodge the
barbed prongs on the bottom side.

8. Place the Air Box (A) in the vehicle, insert

prongs into the OE grommets and push the
box downward to seat the prongs.

6. All 3 grommets should have remained in

the OE air box tray, if not, replace them.

9. Use the OE bolt removed in Step #7 to

secure the Air Box (A) to the vehicle.

SEE EXPLODED VIEW ON PAGE 4

15461 Slover Ave., Fontana, CA 92337 - Phone: [phone] - Fax: [phone] - www.sbfilters.com

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INSTALLATION INSTRUCTIONS (Continued)

P/N: 75-5025 / 75-5025D

10. Attach the Air Filter (B) to the Filter

Adapter (G), secure the #64 Hose Clamp.

12. Install the supplied Grommet (N) into

the IntakeTube (J).

11. Place filter assembly into the air box. Once the filter is inside the box tilt the adapter back to

catch the latch on the bottom, then secure with the supplied 5/16” Screws (F).

13. Remove the Air Temp. Sensor form the

OE intake tube then insert it into the grommet
in the Intake Tube.

14. Install the Step Adapter (M) over the

throttle body and secure the #52 Hose Clamp

(L).

15. Install the Hump Adapter (I) over the

Intake Tube (J) until nearly flush with the end
of the tube.

18. Reconnect the Air Temp. Sensor

electrical connection.

16. Install the Intake Tube (J) into the step

Adapter (M) at the throttle body, Center the
Hump Adapter (H) over the gap between tube
ends and secure both #72 Hose Clamps (H),
then secure the #52 Hose Clamp (L) at the
throttle body.

19. Remove the protective covering from

the Clear Lid (C), then install the lid. Secure
with the 10/24” Screws (D) and Sealing
Washers (E). Do not over tighten.

17. Connect the OE crankcase vent line to

the Intake Tube (J), secure with #8 Hose
Clamp (K).

20. Reconnect the battery. Inspect your

installation, make sure the kit is properly
positioned and all fasteners are secure. Affix
the CARB sticker near the intake kit. The
installation is now complete.

SEE EXPLODED VIEW ON PAGE 4

15461 Slover Ave., Fontana, CA 92337 - Phone: [phone] - Fax: [phone] - www.sbfilters.com

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