INSTALLATION INSTRUCTIONS
P/N: 75-5025 / 75-5025D
VEHICLE APPLICATION
Year: 2007-11
Make: Jeep Wrangler
Model: Unlimited X, Sahara, Rubicon
Engine: 3.8L V6
NOTES
Kit may not fit with the following
Aftermarket Parts Installed:
Body Lift
•
Custom Hood
•
Throttle Body Upgrade
•
Throttle Body Spacer
•
1. With the ignition switched off and the
parking brake set, disconnect the negative
battery cable.
TOOLS REQUIRED
10mm Wrench or Socket
•
Phillips head Screwdriver
•
5/16” Nut Driver or Flat Blade Screwdriver
•
Your Air Filter P/N: KF-1038 is factory oiled and
ready to use. When serviced it will require:
37g - Main Body
4g - Power Stack (Top)
S&B FILTER OIL
BEFORE YOU START
Please read the entire product guide before proceeding.
•
Ensure all components listed on page 4 are present.
•
If you are missing any of the components, call our customer support at (909) 947-0015.
•
Do not attempt to work on your vehicle while engine is hot.
•
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
•
2. Disconnect the electrical connection for
the air temp. sensor in the OE intake tube.
3. Loosen the hose clamp at the throttle
body and then disconnect the crankcase vent
line at the air box.
4. Unclip the air box lid and remove the lid
and tube assembly from the vehicle.
7. Remove the bolt from the OE air box
tray. These will be reused with the S&B air
box.
5. Pull up on the OE air box to remove it
from the vehicle, you will need to dislodge the
barbed prongs on the bottom side.
8. Place the Air Box (A) in the vehicle, insert
prongs into the OE grommets and push the
box downward to seat the prongs.
6. All 3 grommets should have remained in
the OE air box tray, if not, replace them.
9. Use the OE bolt removed in Step #7 to
secure the Air Box (A) to the vehicle.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
1
INSTALLATION INSTRUCTIONS (Continued)
P/N: 75-5025 / 75-5025D
10. Attach the Air Filter (B) to the Filter
Adapter (G), secure the #64 Hose Clamp.
12. Install the supplied Grommet (N) into
the IntakeTube (J).
11. Place filter assembly into the air box. Once the filter is inside the box tilt the adapter back to
catch the latch on the bottom, then secure with the supplied 5/16” Screws (F).
13. Remove the Air Temp. Sensor form the
OE intake tube then insert it into the grommet
in the Intake Tube.
14. Install the Step Adapter (M) over the
throttle body and secure the #52 Hose Clamp
(L).
15. Install the Hump Adapter (I) over the
Intake Tube (J) until nearly flush with the end
of the tube.
18. Reconnect the Air Temp. Sensor
electrical connection.
16. Install the Intake Tube (J) into the step
Adapter (M) at the throttle body, Center the
Hump Adapter (H) over the gap between tube
ends and secure both #72 Hose Clamps (H),
then secure the #52 Hose Clamp (L) at the
throttle body.
19. Remove the protective covering from
the Clear Lid (C), then install the lid. Secure
with the 10/24” Screws (D) and Sealing
Washers (E). Do not over tighten.
17. Connect the OE crankcase vent line to
the Intake Tube (J), secure with #8 Hose
Clamp (K).
20. Reconnect the battery. Inspect your
installation, make sure the kit is properly
positioned and all fasteners are secure. Affix
the CARB sticker near the intake kit. The
installation is now complete.
SEE EXPLODED VIEW ON PAGE 4
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
2
EMISSIONS STANDARD
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog
check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit
after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product
where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the
status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or
status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an
exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission
controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will
automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer,
log onto our web site and register to receive your Exemption Sticker.
INSTALLATION INSTRUCTIONS (Continued)
P/N: 75-5025 / 75-5025D
PRECISION
FILTER CLEANING & OILING
Part No. 88-0005
Order online today at www.sbfilters.com or
through your local S&B distributor.
RELATED ITEMS FOR YOUR
PURCHASE
Replacement Air Filter (Oiled)
•
(S&B P/N: KF-1038)
Replacement Air Filter (Dry)
•
(S&B P/N: KF-1038D)
Air Filter Wrap (S&B P/N: WF-1024)
•
SEE EXPLODED VIEW ON PAGE 4
PERFORMANCE TESTING
Engage parking brake and start your engine.
•
Listen for abnormal noises. If an air leak is
detected, re-inspect hoses and connections as
they may need to be repositioned and
tightened.
S&B FILTERS recommends that you keep
•
your OE intake system in the event it is
required in the future.
In order to maintain your warranty, all
•
connections and components must be
checked periodically for alignment and for
proper tension on all connections. Failure to
do so may void your warranty.
Use only S&B FILTERS cleaning and oil
•
products to service your filter. Using any other
brand oil and or cleaners on your S&B air filter
may void your warranty.
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
3
ITEM
QTY.
DESCRIPTION
P/NA1
Air Box
AL1075B
B1S&B Air Filter
KF-1038C1
Clear Lid
AI1332-00
D4Screw, Pan Head, 10-24x1/2”
AI1287-00
E4Washer, Sealing, #10
AI1272-00
F2Screw, Pan Head, 5/16-18x1”
AI1297-00
G1Filter Adapter
AL1075A-00
H2Hose Clamp, #72
AG1009-00
I1Hump Adapter
AI1333S-00
J1Intake Tube
AL1075-00
K1Hose Clamp, #8
AG1000-00
L2Hose Clamp, #52
AG1007-00
M1Step Adapter
AI1334-00
N1Rubber Grommet
AI1066-00
EXPLODED VIEW
AM0118-00 Rev.D 04/01/11
P/N: 75-5025 / 75-5025D
15461 Slover Ave., Fontana, CA 92337 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
4
Loading...