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INSTALLATION INSTRUCTIONS
P/N: 75-5023 / 75-5023D
VEHICLE APPLICATION
Year: 2004
Make: Ford
Model: F150
Engine: 5.4L
NOTES
Kit may not fit with the following
Aftermarket Parts Installed:
Body Lift
•
Custom Hood
•
Throttle Body Upgrade
•
Throttle Body Spacer
•
1. With the ignition switched off and the
parking brake set, disconnect the negative
battery cable.
TOOLS REQUIRED
8, 10, 13mm Wrench or Socket
•
1/2” Wrench or Socket
•
T-20 Security Torx Wrench (Supplied w/ Kit)
•
5/16” Nut Driver or Flat Blade Screwdriver
•
Ratchet
•
Your Air Filter P/N: KF-1049 is factory oiled and
ready to use. When serviced it will require:
71g - Main Body
17g - Power Stack (Top)
S&B FILTER OIL
BEFORE YOU START
Please read the entire product guide before proceeding.
•
Ensure all components listed on page 4 are present.
•
If you are missing any of the components, call our customer support at (909) 947-0015.
•
Do not attempt to work on your vehicle while engine is hot.
•
Make sure the engine is turned off and the vehicle is in Park or the Parking Brake is set.
•
2. Disconnect the crank case vent line from
the passenger side valve cover and air box
and remove.
3. Disconnect the electrical connection for
the MAF sensor, at the air box on the Driverʼs
side.
4. IF EQUIPPED: Disconnect the brake
boost vacuum line from the air box on the
Driverʼs side. Note: ONLY IF EQUIPPED, the
S&B tube (C) must be cut at the trim line prior
to installation.
No Brake Boost Vacuum Line
Notice the factory cap installed.
7. Unclip the wire loom from the OE air box.
5. IF EQUIPPED: Remove the bolt that
secures the OE intake tube assembly to the
engine.
8. Pull up at the throttle body to remove the
intake assembly from the vehicle.
6. Remove the 4 studded bolts that secure
the OE air box to the intake manifold.
9. IF EQUIPPED: Remove the OE tube
bracket only. Re-install the lower nut on the
mounting stud and tighten.
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5023 / 75-5023D
BOTTOM OF S&B
INTAKE BOX
FENDER PLATE
NOTE: TORQUE BOLT UNTIL
WELL NUT CRUSHES TO 3/4"
10. IF EQUIPPED: Remove the OE rubber
grommets from the inner fender. Mount the
Rubber Well Nuts (L) in their place using the
Hex bolts (N) and Fender washers (M).
Tighten well nuts until they are 3/4” tall. See
the Diagram below.
Remove
13. Install the Air Box (O) and secure to the
well nuts using the supplied Fender Washers
(M), and Lock Nuts (K).
11. Relocate the wire loom closer to the
inner fender.
AIR BOX MOUNTING DIAGRAM:
12. Install the Step Adapter (P) on the Air
Box (O) fender snout, push on as far as it will
go and secure with a #56 hose clamp (F).
14. You may need to reposition well nuts to
line up with the round mounting holes in the
bottom of the box.
15. Place the Air Filter (Q) inside the Air
Box (O). Offset flange is toward the front of
the vehicle. Snap the Filter Adapter (J) into
the Air Filter (Q) and secure with #72 Hose
clamp (G).
18. Install the Step Adapter (E) over the
Intake Tube (C) and secure using a #60 hose
clamp (D). Note: You may find it easier to
install the Adapter (E) on the throttle body first
then install the Intake Tube (C) in Step #21.
16. Secure the Filter Adapter (J) to the Air
Box (O) using the 4 supplied 5/16” Phillips
head screws (I).
19. Remove the MAF sensor from the OE
air box using the supplied #T-20 Torx wrench.
Note the direction of the sensor related to air
flow.
17. Place the Hump Adapter (H) and #72
hose clamps (G) over the Filter Adapter (J).
Do not tighten at his time.
20. Install the MAF sensor into the Intake
Tube (C), evenly secure using the OE screws.
DO NOT OVER TIGHTEN
SEE EXPLODED VIEW ON PAGE 4
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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EMISSIONS STANDARD
The California Air Resource Board (CARB) requires that an E.O. identification label be applied to the vehicle in order to pass a smog
check inspection when a Performance Intake Kit has been installed. You must place the E.O. label provided on or near the intake kit
after installation so that a smog check technician can easily verify the E.O. number. As of April 2009, S&B has never had a product
where CARB denied an exemption request; however, the exemption process with CARB can take as long as 18 months. Check the
status of the exemption process by looking up a specific part number at www.sbfilters.com. The CARB Exemption number and/or
status is listed under the Product Details section for each part number. If the status shows as “Pending,” CARB has yet to issue an
exemption. Products that have not been issued an EO number are street legal in most states, but may not be used on emission
controlled vehicles in the state of California and are for off road use only. If you purchased your kit from S&B Filters directly, we will
automatically mail you your Exemption Sticker when it is issued to us. If you purchased your kit from an authorized S&B Filters Dealer,
log onto our web site and register to receive your Exemption Sticker.
INSTALLATION INSTRUCTIONS (continued)
P/N: 75-5023 / 75-5023D
21. With #60 hose clamp (D) in place,
install the Intake Tube (C) and adapter over
the throttle body. Install the opposite end of
the intake tube into Hump Adapter (H).
Tighten all clamps, starting with the throttle
body.
24. IF EQUIPPED: Attach the OE brake
boost vacuum line to the Intake Tube (C) on
the Driverʼs side and secure using a #8 hose
clamp (B). Caution: Intake Tube (C) must be
modified if equipped with vacuum line. See
step #4
22. Reconnect the MAF sensor electrical
connection.
25. Remove the protective covering from the
Clear Lid (R) and install it on the Air Box (O).
Secure using the 10/24 screws (S) and
Sealing Washers (U). Do not over tighten.
23. Install the Crank Case Vent Hose (A) at
the valve cover and Intake Tube (C) on the
Passengerʼs side. Secure both ends using
the #8 hose clamps (B).
26. Reconnect the battery. Inspect your
installation, make sure the kit is properly
positioned and all fasteners are secure. Affix
the CARB sticker near the intake kit. The
installation is now complete.
PRECISION
FILTER CLEANING & OILING
Part No. 88-0005
Order online today at www.sbfilters.com or
through your local S&B distributor.
RELATED ITEMS FOR YOUR
PURCHASE
Replacement Air Filter (Oiled)
•
(S&B P/N: KF-1049)
Replacement Air Filter (Dry)
•
(S&B P/N: KF-1049D)
Air Filter Wrap (S&B P/N: WF-1016)
•
SEE EXPLODED VIEW ON PAGE 4
PERFORMANCE TESTING
Engage parking brake and start your engine.
•
Listen for abnormal noises. If an air leak is
detected, re-inspect hoses and connections as
they may need to be repositioned and
tightened.
S&B FILTERS recommends that you keep
•
your OE intake system in the event it is
required in the future.
In order to maintain your warranty, all
•
connections and components must be
checked periodically for alignment and for
proper tension on all connections. Failure to
do so may void your warranty.
Use only S&B FILTERS cleaning and oil
•
products to service your filter. Using any other
brand oil and or cleaners on your S&B air filter
may void your warranty.
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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ITEM
QTY.
DESCRIPTION
P/NA1
Hose, 18” Crank Case Vent
AI1038-00
B2Hose Clamp, #8
AG1000-00
C1Intake Tube
AL1148-00
D2Hose Clamp, #60
AG1008-00
E1Adapter, Step, 3.50”-3.75”
AI1306S-00
F1Hose Clamp, #56
AG1019-00
G2Hose Clamp, #72
AG1009-00
H1Adapter, Hump,
AI1286-00
I4Screw, Pan Head, 5/16-18x1”
AI1297-00
J1Air Filter Adapter
AL1122-00
K2Nut, Lock, 3/8”-16
AI1288-00
L2Rubber Well Nut, 3/8”
AI1060-00
M4Washer, Fender, 3/8”
AI1080-00
N2Bolt, Hex, 3/8”-16
AI1067-00
ITEM
QTY.
DESCRIPTION
P/NO1
Air Box
AL1139B-00
P1Adapter, Step, 3”-3.50”
AI1088-00
Q1S&B Air Filter
KF-1049A
R1Clear Lid
AI1296-00
S6Screw, Pan Head, 10-24x1/2”
AI1287-00
T1T-20 Security Torx Wrench
AI1327-00
U6Washer, Sealing, #10
AI1272-00
EXPLODED VIEW
AM0108-00 Rev.B 08/03/10
P/N: 75-5023 / 75-5023D
L
787 S. Wanamaker, Ontario, CA 91761 - Phone: (909) 947-0015 - Fax: (909) 947-0603 - www.sbfilters.com
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