S&B 75-3017-2 User Manual

HIGH PERFORMANCE
HIGH PERFORMANCE
COOL AIR INTAKE KIT
COOL AIR INTAKE KIT
INSTALLATION INSTRUCTIONS
INSTALLATION INSTRUCTIONS
75-3017-2
CHEVROLET/GMC
S10 Pickup; Blazer
S15 Sonoma; Jimmy
V6 4.3L
KIT WILL NOT FIT VEHICLES WITH BODY LIFT
10mm Open End Wrench Phillips head screw driver
10mm Socket & Ratchet Flat Head Screw Driver
4mm Allen Wrench 5/16” Nut Driver
5 mm Allen Wrench
1. Turn off the vehicle’s engine and dis­connect the negative battery terminal.
2. Disconnect the mass air sensor and the air temperature senor electrical connections as shown in the following two photos.
TOOLS NEEDED
6. Remove the upper air cleaner assembly unit.
QTY PARTS LIST QTY PARTS LIST
1 4” - 1.25” Adapter 1 1/8” Ring Gasket
1 3” - 3.25” x 3” Adapter 1 1/2” Grommet
1 Intake Tube 1 1/4” Finishing Washer
1 Intake Box 1 Saddle Clamp
1 CARB Sticker 3 1/4” Washers
1 Instruction Sheet 1 M6 Nylock Nut
1 #52 Hose Clamp 1 M6 SS Washer
2 #60 Hose Clamps 1 M6 x 1.24” Coupling Nuts
2 #64 Hose Clamps 1 Twisted Bracket
3 M6 x 16mm Screws 1 Air Filter
3 M6 Coupling Nuts
10. Remove retainer bracket from radiator sup­port.
3. Disconnect the crankcase vent line from the intake plenum.
4. Remove the wing nut that holding the intake plenum.
7. Remove the nut that holds the air box base and retain for later step.
8. Pull the air box up firmly to release the grom-
mets from the retainer bracket.
11. Use a 7/32” socket to remove the factory stand off from the throttle body.
12. Use a 5/16” wrench to remove the factory bolt from the stand off then reinstall the bolt in its proper location.
5. Loosen the four screws that hold the air box top to the air box base.
1/16/2008
9. Pull the release tab and slide the retainer bracket up to disconnect it from the radiator core support.
13. Remove the nut that holds the throttle cable bracket.
14 Install the short coupling nut to the throttle body stud.
19. Assemble the “L” bracket and saddle bracket. Using the M6 hardware & nylon bushing.
20. Install the saddle bracket assembly to the factory air box mounting stud then tighten with hardware provided in this kit.
25. Attach the adapter sleeve to the mass air sensor with the hose clamp provided in this kit.
26. Install the primary intake tube to the adapter and tighten the second hose clamp.
15. Install the long coupling nuts (two each) onto the other throttle body studs.
16. Install the gasket on the throttle body flange.
21. Remove the mass air sensor from the fac­tory intake tube and air box top. Remove the air temp sensor from the factory tube.
22. Insert the 1” OD grommet into the existing hole in the primary intake tube.
27. Install the S&B air filter onto the mass air sensor and position saddle clamp against the driver side of filter.
28. Slide shield between upper radiator hose and S&B air filter. Push shield flange against S&B air filter neck. Wrap hose clamp around shield flange and saddle bracket then tighten. (See Photos A & B below)
17. Install the adapter using the three (3) SHCS bolts provided, being careful not to over tighten.
18. Install the 4 x 1 1/4” adapter sleeve over the adapter and tighten using the hose clamp provided in this kit.
23. Install the air temperature sensor into the grommet. If needed, lubricate grommet with a mild mix of soap and water to ease insertion.
24. Attach the adapter sleeve to the end of the primary intake tube using the hose clamp provided in this kit.
A
B
29. Reconnect the mass air sensor plug.
1/16/2008
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