S&B 75-2557 User Manual

75-2557
Ford
F150
4.6L V8
INSTALLATION INSTRUCTIONS
Parts List
Qty Description Qty Description Qty Description
1 5/8” x 22” Hose 1 #16 Hose Clamp 1 3” - 3.5” x 3” Adapter 2 #60 Hose Clamp 1 1/2” Grommet
1 3.5” - 4” x 3” Adapter 2 #64 Hose Clamp 2 1/4”-20 Nylock Nut 1 Intake Tube 2 MAF Sensor Gasket 4 1/4” Fender Washer 1 Intake Box 1 Aluminum Adapter 2 1/4”-20 x 3/4” bolt
1 Intake Lid 4 1/4”-20 x 1” bolt 2 1” OD Rubber Washer 1 Air Filter 4 SS Pan Head Screw 4 #10 Sealing Washer
Tools Needed
10mm Socket 7/16” Wrench Phillips Screw Driver
7/16" Socket 13mm Wrench Flat Screw Driver Ratchet
5/8” x 1/2” Hose Barb
1
1. With the engine turned off, disconnect the vehicle’s negative battery cable
2. Loosen the hose clamps on the throttle body.
5. Remove the OEM intake assembly
6. Gently pull up and remove the OEM filter housing
9. Build the S&B air intake tube in accordance to photo 9.
10. Tighten the hose clamp that connects the S&B intake tube to the throttle body
3. Disconnect the crankcase breather hose.
7. Remove the grommets.
8. Disconnect the breather hose at the valve cover. Remove the breather hose
11. Unbolt the Mass air sensor from the face plate on the OEM air intake assembly
12. Build up the S&B air box per exploded view. Make sure gaskets seat and seal correctly.
9/12/2006
787 S. Wanamaker Ave, Ontario, CA 91761
(909) 947-0015 Phone • (909) 947-0603 Fax
www.sbfilters.com
(Over)
INSTALLATION INSTRUCTIONS (continued)
13. Push the S&B air box assembly into the hose adaptor on the S&B air intake tube.
14. Bolt down the S&B air box. Use the 1/4” fender washer; top and bottom.
17. Use the small hose clamp to connect the 5/8” hose to the valve cover connection, and the 1/2­5/8” hose mender to the S&B air box.
18. Install the S&B High Performance Filter.
Testing & Warranty Info:
1. Engage parking brake and start your
engine. To ensure that the system was in­stalled properly, listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be tight­ened.
2. We recommend that you keep your stock
(OEM) intake system in the event that is required in the future.
3. In order to maintain proper warranty, all
connections and components must be checked periodically for realignment, clean­ing and / or retighten of all connections. Failure to do so may void your warranty.
4. We recommend that you only use S&B
oil and cleaner products to service your filter. Using any other manufacturer’s products may void your warranty.
15. Tighten all of the hose clamps.
16. Reconnect the mass air sensor.
20. Attach the clear lid to the S&B air box.
21. Reconnect the negative side battery cable and installation is complete.
Smog Certification Note:
The California Air Resource Board
(CARB) requires that an E.O. identifica­tion label be applied to the vehicle in order to pass a smog check inspection when installing a High Performance Intake Kit.
You must place the E.O. label provided on
or near the intake kit after installation so that the smog technician can easily verify the O.E. number during the smog certifica­tion process.
RESTORE YOUR HIGH PERFORMANCE FILTER
S&B’S Precision Cleaning & Oiling Kit allows vehicle owners to properly maintain their high performance air filters by precisely applying the correct amount of oil. The clearly marked bottle and easy-to-use applicator allow the user to measure and apply the proper amount of oil for each application. S&B has conducted extensive testing with the Precision Cleaning Kit to ensure that it can be used on most cotton high performance filters available today.
Order online today at www.sbfilters.com or though your local S&B Distributor
Part No. 88-0005
787 S. Wanamaker Ave, Ontario, CA 91761
9/12/2006
(909) 947-0015 Phone • (909) 947-0603 Fax
www.sbfilters.com
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