S&B 75-2524 User Manual

INSTALLATION INSTRUCTIONS
75-2524
FORD
Excursion V10-6.8L
1. With the engine turned off, disconnect the vehicle’s negative battery cable.
2. Loosen hose clamps on intake tube at the air
cleaner and throttle body.
Qty Parts List Qty Parts List
1 Aluminum Adapter 2 5/16” Hex Head Screw s
1 3.5” - 4” x 3” Adapter 1 5/8” Hose Coupler
1 4.25” x 3” Hump Adapter 2 11/32” Washers
1 CARB Sticker 1 #8 Hose Clamp
1 Air Filter 1 #16 Hose Clamp
2 MAF Gaskets 1 #60 Hose Clamp
1 1/2” Grommet 2 #72 Hose Clamp
4 1/4”-20 x 1” Bolt 1 #64 Hose Clamp
1 5/8” x 2.25” Hose
7. Detach the cover for the throttle body. This will not be used for your new system.
12. Remove the “J” nuts (threaded clips)
Tools Required
Flathead Screwdriver
Phillips Screwdriver
Ratchet
10mm Socket
13mm Socket
13mm Wrench
Drill
11/16” Drill Bit
5/16” Socket or Nut Driver
3. On vehicles equipped with external air tem­perature sensors, disconnect the air tempera­ture sensor electrical connection.
4. Remove OEM intake tube.
5. Unhook the wiring harness for the mass air
sensor that is attached to the fender.
8. Remove the air cleaner housing from vehi­cle by pulling upwards firmly.
9. Remove the three bolts circled below.
10. Remove the bracket that was utilized to mount the air cleaner.
13. Detach the 2 parts of the air cleaner assembly.
14. Detach the 4 clips that hold the retaining plate for the mass air sensor by inserting a flat head screwdriver.
15. Separate the rubber housing from the air cleaner housing.
6. Disconnect the electrical connection for the secondary mass air sensor.
1/23/2008
11. Remove the bolt shown below.
16. Disconnect the electrical connection for the primary mass air sensor.
(909) 947-0015 Telephone (909) 947-0603 Fax
www.sbfilters.com
(Over)
INSTALLATION INSTRUCTIONS (continued)
17. Remove the bolts that mount the mass air sensor to the base plate.
18. Assemble filter adapter and mass air sen­sor using 1/4”-20 x 1” bolts and gaskets. Also install connector hose to mass air sensor and tighten clamp.
21. Install heat shield with 5/16-18 screws and washers.
22. Attach intake tube to throttle body and
tighten clamps.
23. Connect the idle air line to the large con­nector port on the side of the S&B intake tube. Tighten clamp.
27. Reattach the secondary electrical con­nection. Then reconnect the retaining clip to the fender.
28. If your vehicle had an external tempera­ture sensor and reconnect the electrical connection now.
29. Install filter and align clamp so that it can be tightened with a screwdriver as shown in the picture below.
COMPLETED ASSEMBLY PICTURE
19. On vehicles that CONTAIN an external air
temperature sensor remove it from the OEM tube and drill a 11/16” hole at the drill point shown below. If your vehicle does not contain an external air temperature sensor, skip to step 20.
Drill Point
19.a. Insert grommet into hole and then
insert temperature sensor as shown below.
20. Install the connector hose that has the hump on air intake tube. Tighten hose clamp around tube.
24. Connect the short provided hose to the small connector port on tube. Connect the line to the vent hose using the hose connector provided.
25. Reattach the electrical connection for the primary mass air sensor.
26. Reconnect wires to the vehicles base connection.
PERFORMANCE TESTING
1. Engage parking brake and start your engine. To ensure that the system was installed prop­erly, listen for abnormal noises. If an air leak is detected, re-inspect hoses and connections as they may need to be tightened.
2. S&B FILTERS RECOMMENDS THAT YOU KEEP YOUR OEM INTAKE SYSTEM IN THE EVENT IT IS REQUIRED IN THE FUTURE.
3. In order to maintain proper warranty, all con­nections and components must be checked periodically for realignment and to tighten all connections. Failure to do so will void your warranty.
4. Use only S&B Cleaning and Oil Products to service your filter. Using other company’s oil and cleaner products may void your warranty.
Please call (909) 947-0015
should you have any ques-
tions or comments.
1/23/2008
(909) 947-0015 Telephone (909) 947-0603 Fax
www.sbfilters.com
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