Savory CG-3D, CG-30 Parts List

PARTS & SERVICE Manual for CG-30 Gas Conveyor Toaster

The CG-30 Gas Toaster brings to commercial
toasting all the advancements and versatility
usually associated only with electric toasters.
Speed is combined with the known economy of
operation and service free characteristics in this
new approach to the oldest way of toasting.

The CG-30 is engineered for efficient, depend­able service throughout the years. Like any
other piece of fine equipment with moving parts
and broad temperature ranges, physical wear
and tear takes its toll. When this happens, the
following information will prove most helpful.
Although the instructions are easy to follow, the
work should be done by a qualified Savory
Certified Service Representative.

THIS MANUAL SHOULD BE RETAINED FOR FUTURE REFERENCE

1200-JDM 07019

WARNING

REMOVE PLUG FROM WALL RECEPTACLE
AND SHUT OFF GAS SUPPLY BEFORE
ATTEMPTING ANY SERVICE ON THIS UNIT.

Servicing: To gain access to the drive components,

switches and wire guard plate, remove the right side
panel. To gain access to the gas burners, associated
components and burner controls remove the left side
panel. Each side panel is easily removed by removing the
two screws located on the underside of the unit.

A On/Off Switch Replacement

1. Remove right side panel.

2. Remove two retaining screws from front panel.

3. Disconnect wiring harness from switch terminals.

4. Connect wiring harness to new switch and install
switch in panel. (Refer to wiring diagram)

B Bun/Toast Switch Replace­ment

1. Remove right panel.

2. Disconnect wiring harness from switch terminals.

3. Depress two spring clips on top of switch and tilt
switch forward.

4. Insert the new switch into the panel opening, snapping
snugly into place.

5. Reconnect the wiring harness to the terminals. (Refer
to wiring diagram)

3. Remove the two nuts at the bottom of the motor
mounting plate and slide plate to the left. Disen­gage drive chain from sprocket and remove from
weld bolts.

4. From the back of the plate, remove the four
screws holding the gearmotor.

5. Using a 1/16” Allen wrench, loosen sprocket
locking Allen screws and remove sprocket from
shaft.

6. Fasten new gearmotor to motor mounting plate.

7. Place motor mounting plate on weld bolts,
replace nuts. Do NOT tighten.

8. Slip sprocket on gearmotor shaft with hub facing
outward, mesh with drive chain, align with
sprocket clutch and tighten Allen screws.

9. Remove drive chain slack by sliding the mounting
plate to the right. Tighten nuts on motor mount­ing plate.

10. Connect motor leads to terminal block and on/off
switch.

11. Replace side panel.

C Gearmotor Replacement

(Refer to illustrations 3 & 5)

1. Remove right side panel.

2. Disconnect motor lead wires from the terminal block
and on/off switch.

2

D Drive Chain Adjustment

1. Tension is correct when chain can be
depressed about 1/8” on each side with
slight pressure. Shifting the motor mounting
plate to the right will tighten the drive chain
tension. Sliding it to the left will loosen the
tension (Illustration 3).

2. An overtight chain tension will result in
premature wear of the chain and sprocket
and may cause a bind. Too loose pressure
will create excessive noise, with the possibil­ity of jumping off the sprocket teeth.

E Drive Chain Replacement

(Refer to illustration 3 & 5)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide
motor to left to loosen chain.

3. Lift off old chain and position new chain over
sprockets. Check orientation. (Illustration 4)

4. Slide motor to right to remove chain slack
and tighten motor mounting bolts.

5. Check chain tension. (Illustration 3) Too
tight will result in premature wear of chain,
sprocket and bearing and may bind drive
components. Too loose will result in chain
slipping or falling off sprockets.

F Clutch Replacement

(Refer to illustration 4 & 5)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide motor to
left and remove drive chain.

3. Loosen Allen screws on clutch sprocket and
remove sprocket from motor shaft.

4. Install new sprocket on motor shaft and tighten
screws. Check sprocket alignment. (Illustration

4)

5. Position chain on sprocket and slide motor to
right to remove slack. Tighten mounting bolts.
Check chain orientation.

6. Check chain tension (Illustration 3) and adjust if
necessary. (See Section D)

7. Replace side panel.

G Hubbed Sprocket Replace­ment

(Refer to illustration 4 & 5)

1. Remove right side panel.

2. Loosen motor mounting bolts and slide motor left.

3. Remove drive chain and loosen Allen screws on
hub of sprocket and slide off shaft.

4. Install new sprocket and align set screws with
indents in transmission shaft.

5. Replace drive chain and slide motor to right to
tighten. (Illustration 3)

6. Replace side panel.

3

H Bearing Replacement

Coupling Bearing (Right Side)

1. Remove right side panel and insulation.

2. Remove the two lock nuts holding bearing
retainer and remove retainer.

3. Remove old bearing.

4. Install new bearing and seat in opening.

5. Replace retainer, nuts, insulation and side
panel.

Coupling Bearing (Left Side)

1. Remove left side panel and insulation.

2. Remove the two lock nuts holding bearing
retainer and remove retainer.

3. Remove old bearing.

4. Install new bearing and seat in opening.

5. Replace retainer, lock nuts, insulation and side
panel.

Transmission Bearing (Right Side)

1. See Section G; follow steps 1, 2 and 3.

2. Remove the two lock nuts holding bearing
retainer and remove retainer.

3. Remove old bearing.

4. Install new bearing and seat in opening.

5. Replace retainer and lock nuts.

6. See Section G; follow steps 4, 5 and 6.

Transmission Bearing (Left Side)

1. Remove left side panel.

2. Remove the two lock nuts holding bearing
retainer and remove retainer.

3. Remove old bearing.

4. Install new bearing and seat in opening.

5. Replace retainer, nuts and side panel.

I Conveyor Chain Replace-

Tension Assembly Bearing (Right or Left Side)

1. Remove side panel.

2. Remove one end of tension spring from
tension bracket.

3. Remove the two lock nuts holding bearing
retainer and remove retainer.

4. Remove tension bracket and old bearing.

5. Install new bearing and seat in opening.
(Refer to illustration 6)

6. Replace tension bracket, retainer, lock nuts
and spring. NOTE: If tension bracket has

two anchor holes for spring, use hole
closest to the front of machine.

ment

(Refer to illustration 11)

1. Remove toast receiving tray, delivery
chute, left and right side panels.

2. Remove the two screws in upper edge of
front opening that holds the front baffle.
Slide baffle toward back of machine to
remove. (Illustration 7)

4