Savory C-20VS Parts List

PARTS & SERVICE MANUAL for C-20VS Vertical Conveyor Toaster
The C-20VS is a high volume, vertical conveyor bread and bun toaster constructed of durable and lustrous stainless steel. This toaster is available in both 208V and 240V models. 120 V Models are available for shipboard use only. Refer to the chart on page 7 for parts that apply exclusively to 120V shipboard toasters.
The C-20VS has a variable conveyor speed control which allows the toasting of not only bread, but English muffins, bagels and buns, with only one pass through the conveyor. Standard features include variable heat, and bun-toast switch for selecting one or two-sided toasting.
The C-20VS is engineered for efficient, dependable service through out the years. Like any piece of fine equipment with moving parts and broad temperature ranges, physical wear takes its toll. When this happens, the information found in this manual will prove very helpful. Although the instructions are easy to follow, all repair procedures should be carried out by a qualified Savory Service Representative.
1200-JDM
07012
CAUTION:
Unplug unit and allow to cool before attempting any service procedures in this manual.
A On/Off Switch Replacement
1. Remove right side panel. (figures 1 & 2)
2. Remove two retaining screws from front panel.
3. Disconnect wiring harness from switch terminals.
4. Connect wiring harness to new switch and install switch in panel. Refer to wiring diagram.
B Bun/Toast Switch Replacement
1. Remove right side panel. (Figures 1 & 2)
2. Disconnect wiring harness from switch terminals.
3. Press two spring clips on top of switch and tilt forward.
4. Insert new switch into panel.
5. Connect wiring harness to new switch. Refer to wiring diagram.
C Thermostat Replacement
1. Remove left and right side panels. (Figures 1 & 2)
2. Remove insulation. NOTE: The wiring harness must
be disconnected from the heating elements to remove insulation on the right side. Hold terminals with pliers to prevent bending. (Figure 4)
3. Remove rear heating element assembly. (Section D)
4. Remove wire guard. (Section O)
5. Remove two baskets from conveyor chain, rotate the
chain so that this opening is at bottom directly under thermostat bulb.
6. Remove thermostat knob.
7. Remove the two retaining screws from front panel.
8. Remove wires from thermostat.
9. Push as much capillary tube as possible through the plastic grommet located on the upper portion above the shelf and pull thermostat bulb out of hole.
10. Feed capillary tube and bulb through plastic grommet into the lower portion below the shelf and remove.
To Install New Thermostat:
1. Feed bulb and tube through bottom of plastic grommet.
CAUTION: Avoid sharp bends or kinks in the capillary Tube as this will create restrictions preventing proper Thermostat operation.
2. Insert bulb into hole and through center guide. The bulb can be seen through the openings for the wire guard and rear heater element.
3. Push bulb through hole in left side inner panel. It can be manually guided by reaching through rear delivery opening and up through opening in conveyor where baskets have been removed. Bulb should extend about 1-1/2” from left inner panel.
Figure 1
Figure 2
2
3
14. Attach wires to thermostat. Refer to wiring diagram.
15. Install new thermostat with two screws and replace knob.
16. Position balance of tube so it runs from bottom of thermostat along inside of front panel. Coil excess parallel to and under shelf. Make sure tube is away from all electrical connections.
17. Replace heater element, wire guard, insulation, heater wires, and side panel. Refer to wiring diagram.
D Heater Unit Assembly Replace­ment
1. Remove right side panel. (Figure 7)
2. Holding the heater connections with pliers to prevent bending, remove three screws holding wiring harness on heater connections of the unit being replaced. (Figure 4)
F Motor Replacement
1. Remove right side panel.
2. Disconnect lead wire from terminal block and conveyor speed control (and or P.C. board if contained in your unit).
3. Remove two mounting bolts from under toaster. Slip off drive chain.
4. Lift out motor and bracket assembly and remove four screws holding motor to bracket.
5. Using 1/16” Allen wrench, loosen Allen screws and remove clutch sprocket from motor shaft.
6. Mount clutch sprocket on new motor shaft and mount new on bracket.
7. Install new motor and bracket assembly attaching with the two mounting bolts. Do not tighten bolts.
8. Mount drive chain on sprocket by sliding motor to the left. Slide motor to the right and tighten bolts. (Figure 8)
9. Check sprocket alignment. (Figure 9)
10. Reconnect wire and replace side panel. Refer to wiring diagram.
3. Remove insulation.
4. Remove the two screws holding heater element to inside panel.
5. Slide heater unit out the side. NOTE: Because of air space required in some heating elements, they may not easily pass through the opening. If element does not slide out completely, remove left side panel, insulation, and wire guard. (Section O). Use a suitable flat tool such as a yardstick or ruler and insert through wire guard opening. Gently pry heating element at curvature so it can clear opening and slide out. (figure 5)
6. Slide new heater unit into place and fasten two screws.
7. Replace insulation.
8. Reconnect wiring harness. Refer to wiring diagram. Hold heater terminals with pliers. Be sure all connections are tight and jumper has been installed between upper heater unit connections.
E Individual Heater Element Replace­ment
Each heater unit is equipped with two elements. These may be replaced individually as follows:
1. Remove heater unit. (Section D)
2. Place heater unit on a flat surface and remove jumper and two screws, nuts and retainers.
3. Bend holding tabs away from elements and lift out at an angle that will let terminal ends clear holes.
4. When replacing elements, make sure element with “raised bend” on top and “flat” on bottom. There should be air space at points circled in Figure 6. Elements must not touch at these points.
Figure 7
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