Savory BG1T, BG-1T Parts List
PARTS & SERVICE Manual for BG-1T Horizontal Grilling
Toaster
The BG-1T horizontal conveyer grilling
toasters are engineered for efficient,
dependable service throughout the
years. Like any piece of equipment
with moving parts, physical wear takes
its toll. When this happens, the
information in this manual will prove
helpful. Although the instructions are
easy to follow, the work should be
handled by a qualified Savory Certified
Service Technician.
THIS MANUAL SHOULD BE RETAINED FOR FUTURE USE
1200-JDM 07011
PARTS LISTING for BG-1T
DESCRIPTION PART #
Bearing retainer, front (Pk/4) 12381
1” plastic leg (Pk/4) 12668
90 Deg strain relief bushing Metal 12682
Speed control 12464
Conveyor drive sprocket 14T 13733
Front spacers 14606
Bearings 22754
Terminal block 21858
Thermostat knob 22566
1” metal legs (Pk/4) 41087
Power indicator light 51052
Handle shield, black 68258
Strain relief bushing 69523
Strain relief lock nut 69524
Speed control decal 69526
Front adjustment pins 69527
Thermostat 69528
Hi-limit control 69529
Motor Fan 12946
Belleville washers 69532
Conveyor wire belt 5”-69 links 69538
Rear spacers 69542
6’ cordset 120V NEMA 5-15P 69549
On/off rocker switch 15A 69550
Master link 5” conveyor wire belt 69754
Coated platen sheets (Pk/10) 69556
Heater platen 120V 1500W 69571
DESCRIPTION PART#
Platen power cord 69574
Platen cover 69576
Platen back cover 69578
Teflon strip, heat barrier 69580
Thermostat insulator 69581
Platen brace 69584
Platen insulation holder 69605
Platen sheet holder bracket 69607
Platen safety latch 69609
Front platen adjustment bracket 69622
Bearing retainer, rear 69654
Conveyor tension adjust. Bracket 69655
Loading ramp insert 69666
Delivery chute 69670
Toast tray 69671
Front shelf 69693
Rear adjustment cover 69703
Left side panel 69707
Right side panel 69708
Platen handle 69714
Motor assy., w/fan 120V 69716
Drive chain 60 links 69719
Platen mounting bracket 69747
Front shaft assy., 5” 69751
Rear shaft assy., 5” 69752
Loading ramp 69773
Motor sprocket 12T 69787
PARTS REPLACEMENT INSTRUCTIONS
WARNING:
DISCONNECT UNIT FROM POWER SOURCE
BEFORE ATTEMPTING AND SERVICE PROCEDURES.
General instructions:
The BG-1T has two 5” wide conveyor belt systems.
The parts replacement information contained in this
manual will pertain to the BG-1T model only.
A Panel Removal
1. All parts replacement procedures will require the
removal of one or both toaster side panels and/or
the bottom panel. Parts replacement procedures
on the platen assembly will require the removal of
the platen cover and the platen back panel.
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2. To remove either the right or left side toaster panel,
remove all 5 sheet metal screws and pull downward
on the panel to remove.
3. To remove the bottom toaster panel, remove the 2
sheet metal screws.
4. To remove the platen cover, remove the 4 sheet
metal screws and lift upward.
5. To remove the platen back panel, remove the 6 sheet
metal screws.
B Conveyor Speed Control Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Pull off speed control knob.
3. Disconnect the 2 wire leads, one at the on/off switch
and the other at the wire connector.
4. Remove the nut securing the control to the
front toaster panel and pull control out from
back side of panel.
5. Reverse this procedure to install new
control. (Refer to wiring diagram)
C Power Indicator Light
Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Disconnect the 2 wires from back of light.
3. Press spring loaded tabs on back of light
and push light through front of panel.
4. Insert new light from front of panel and snap
into place.
5. Re-attach wires to light terminals. (Refer to
wiring diagram)
D On/Off Switch Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Disconnect all wires from back switch noting
proper orientation.
3. Press spring loaded tabs on back of switch
and push through front of panel.
4. Install new switch from front of panel and
snap into place.
5. Re-attach wires to switch terminals. (Refer
to wiring diagram)
E Terminal Block Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Disconnect all wires from terminal block noting proper
orientation.
3. Remove the 2 nuts and screws securing the terminal
block to the toaster floor and remove terminal block.
4. Reverse this procedure to install new terminal block.
(Refer to wiring diagram)
F Main Power Cord Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Disconnect wire at on/off switch, terminal block and
ground wire.
3. Remove retaining nut securing the 90 deg., elbow to the
toaster floor and remove power cord along with the 90
deg., elbow.
4. Remove the power cord from the 90 deg., elbow by
loosing the two screws on the 90 deg., elbow.
5. Reverse this procedure to install a new power cord.
(Refer to wiring diagram)
G Drive Chain Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Loosen, but do NOT remove, the 4 motor mounting
screws.
3. Slide motor slightly to loosen drive chain tension and
remove drive chain from around the motor and conveyor
sprockets.
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4. Install new drive chain over sprockets with
open looped side of chain facing upward.
5. Slide motor to remove excess slack from
drive chain and tighten the 4 motor mounting
screws.
H Conveyor Chain Sprocket
Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Remove the drive chain. (Section G)
3. Loosen the set screw on hub of sprocket and
slide sprocket off shaft.
4. When installing new sprocket, make sure set
screw rests in hole on the shaft.
5. Replace the ddrive chain. (Section G)
I Motor Sprocket Replacement
(Figure 2)
1. Remove the right side panel. (Section A)
2. Remove the drive chain. (Section G)
3. Loosen the 2 set screws on hub of sprocket
and slide sprocket off shaft.
4. When installing new motor sprocket, make
sure that one of the two set screws rests on
the flat of the motor shaft.
5. Replace drive chain. (Section G)
J Motor Replacement
(Figure 3)
1. Remove the right side panel and the panel
from underside of unit. (Section A)
2. Remove the drive chain (Section G), and the
motor sprocket. (Section I)
3. Disconnect the wire leads at the terminal
block and at the wire connector.
4. Remove the 4 motor mounting screws and
lock washers and remove motor.
5. Install new motor and secure with the 4 motor
mounting screws and lock washers.
6. Re-attach wire leads at the wire connector
and at the terminal block. (Refer to wiring
diagram)
K Conveyor Belt Replacement
(Figure 2 & 5)
1. Remove both the right and left side panels.
(Section A)
2. Loosen, but do NOT remove, the bearing
retainer brackets on both sides of toaster.
3. Loosen, but do NOT remove, the tension
adjusting brackets on both sides of toaster.
4. Push front conveyor shaft towards the back
of toaster to loosen belt tension.
5. Separate the conveyor belt at any link and
slide out of toaster.
6. When installing new conveyor belt, check for
proper link orientation. (Figure 5)
7. Starting at front of toaster, slide belt under
front shaft and push towards rear of unit.
Bring belt up and over rear shaft and pull
towards front of unit. Make sure belt is
resting on top of all belt support guides. Reconnect links. CAUTION: MAKE SURE
BELT IS NOT INSTALLED AT AN ANGLE.
8. Pull forward on front conveyor shaft until
excess slack is removed from the belt.
9. Tighten tension adjusting brackets and
bearing brackets on both sides of toaster.
L Front And Rear Shafts
And Bearing Replacement
(Figure 2, 4 & 5)
1. Remove both right and left side panels.
(Section A)
2. To remove front shaft and front shaft
bearings: Remove bearing retainers on
both sides of toaster.
3. Loosen conveyor belt tension adjusting
brackets on both sides of toaster.
4. Bearings (with shaft) will now slide out. Note
proper orientation of spacers.
5. To remove rear shaft and rear shaft
bearings: Remove drive chain (Section G),
and conveyor shaft sprocket. (Section H)
6. Remove rear bearing retainer brackets
from both sides of toaster.
7. Bearings (with shaft) will not slide out. Note
proper orientation of spacers.
8. Replace bearings, spacers and shaft.
Replace conveyor belt tension adjusting
brackets (on front shaft) and bearing retainer
brackets on both front and rear shafts.
9. Replace conveyor shaft sprocket and drive
chain on rear shaft.
10. On front shaft, adjust tension of conveyor
belt to remove excess slack from belt.
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