Read this manual carefully before you use this product and keep it handy for future
reference.
For safety, please follow the instructions in this manual.
Introduction
This manual contains detailed instructions on the operation and maintenance of this machine. To get
maximum versatility from this machine all operators should carefully read and follow the instructions in
this manual. Please keep this manual in a handy place near the machine.
Please read the Safety Information before using this machine. It contains important information related
to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS.
Trademarks
Microsoft®, Windows® and Windows NT® are registered trademarks of Microsoft Corporation in the United States and/or other countries.
IPS-PRINT™ Printer Language Emulation
DOCUMENT TECHNOLOGIES, INC., All Rights Reserved.
Other product names used herein are for identification purposes only and might
be trademarks of their respective companies. We disclaim any and all rights in
those marks.
Notes:
Some illustrations might be slightly different from your machine.
Certain options might not be available in some countries. For details, please contact your local dealer.
Note
The proper names of the Windows operating systems are as follows:
•Microsoft
•Microsoft
•Microsoft
•Microsoft
•Microsoft
•Microsoft
•Microsoft
®
Windows® 95 operating system
®
Windows® 98 operating system
®
Windows® Millennium Edition (Windows Me)
®
Windows ® 2000 Professional
®
Windows ® 2000 Server
®
Windows NT® Server operating system Version 4.0
®
Windows NT® Workstation operating system Version 4.0
Copyright 1999-2000, XIONICS
i
Safety Information
R
R
When using your printer, the following safety precautions should always be followed.
Safety During Operation
In this manual, the following important symbols are used:
WARNING:
CAUTION:
Indicates a potentially hazardous situation which, if instructions
are not followed, could result in death or serious injury.
Indicates a potentially hazardous situation which, if instructions are
not followed, may result in minor or moderate injury or damage to
property.
R WARNING:
•Connect the power cord directly into a wall outlet and never use an extension cord.
•Disconnect the power plug (by pulling the plug, not the cable) if the
power cable or plug becomes frayed or otherwise damaged.
•To avoid hazardous electric shock or laser radiation exposure, do not
remove any covers or screws other than those specified in this manual.
•Turn off the power and disconnect the power plug (by pulling the plug,
not the cable) if any of the following conditions exists:
•You spill something into the equipment.
•You suspect that your equipment needs service or repair.
•Your equipment's cover has been damaged.
•Do not incinerate spilled toner or used toner. Toner dust might ignite
when exposed to an open flame.
•Disposal can take place at our authorized dealer or at appropriate collection sites.
•Dispose of the used toner cartridge in accordance with the local regulation.
ii
R CAUTION:
•Protect the equipment from dampness or wet weather, such as rain, snow,
and so on.
•Unplug the power cord from the wall outlet before you move the equipment.
While moving the equipment, you should take care that the power cord will
not be damaged under the equipment.
•When you disconnect the power plug from the wall outlet, always pull the
plug (not the cable).
•Do not allow paper clips, staples, or other small metallic objects to fall inside
the equipment.
•Keep toner (used or unused) and toner cartridge out of the reach of children.
•For environmental reasons, do not dispose of the equipment or expended
supply waste at household waste collection points. Disposal can take place
at an authorized dealer or at appropriate collection sites.
•The inside of the machine could be very hot. Do not touch the parts with a
label indicating the “hot surface”. Otherwise it could cause a personal burn.
•Our products are engineered to meet high standards of quality and functionality, and we recommend that you only use the expendable supplies available at an authorized dealer.
iii
ENERGY STAR Program
As an ENERGY STAR Partner, we have determined
that this machine model meets the ENERGY STAR
Guidelines for energy efficiency.
The ENERGY STAR Guidelines intend to establish an international energy-saving system for
developing and introducing energy-efficient office equipment to deal with environmental issues, such as global warming.
When a product meets the ENERGY STAR Guidelines for energy efficiency, the Partner shall
place the ENERGY STAR logo onto the machine model.
This product was designed to reduce the environmental impact associated with office equipment by means of energy-saving features, such as Low-power mode.
❖❖❖❖ Low-power Mode (Energy Saver mode)
This printer automatically lowers its power consumption 60 minutes after the
last operation has been completed. To exit Low-power (Energy Saver) mode,
press any key on the operation panel. For details about how to configure Energy Saver mode, see “Making Printer Settings with the Operation Panel” in Administrator Reference 2 as a PDF file on the CD-ROM.
❖❖❖❖ Specifications
Energy Saver modePower Consumption45 W or less
Default Time60 minutes
Recovery Time120 seconds or less
iv
How to Read This Manual
R
R
Symbols
In this manual, the following symbols are used:
WARNING:
This symbol indicates a potentially hazardous situation which, if instructions
are not followed, could result in death or serious injury.
CAUTION:
This symbol indicates a potentially hazardous situation which, if instructions
are not followed, may result in minor or moderate injury or damage to property.
* The statements above are notes for your safety.
Important
If this instruction is not followed, paper might be misfed, or data might be lost.
Be sure to read this.
Preparation
This symbol indicates the prior knowledge or preparations required before operating.
Note
This symbol indicates precautions for operation, or actions to take after misoperation.
Limitation
This symbol indicates numerical limits, functions that cannot be used together,
or conditions in which a particular function cannot be used.
Reference
This symbol indicates a reference.
[]
Keys that appear on the machine's panel display.
Keys and buttons that appear on the computer's display.
{}
Keys built into the machine's operation panel.
Keys on the computer's keyboard.
v
TABLE OF CONTENTS
1.Replacing Consumables and Maintenance Kit
Detaching the SR770 (2 Tray Finisher).................................................... 1
Opening and Closing the Duplex Reversal Unit..................................... 2
Replacing the Toner Cartridge................................................................. 3
Replacing the Fuser Oil Unit .................................................................... 6
Replacing the Photoconductor Unit ...................................................... 10
Replacing the Development Unit ........................................................... 14
Replacing the Fusing Unit ...................................................................... 18
Replacing the Dustproof Filter............................................................... 23
Replacing the Waste Toner Bottle ......................................................... 25
Replacing the Paper Feed Rollers ......................................................... 27
2.Clearing and Adjusting the Printer
Cautions to Take When Cleaning........................................................... 31
Cleaning the Registration Roller............................................................ 32
Cleaning the DustProof Glass................................................................ 33
Adjusting the Color Registration ........................................................... 34
Auto Adjust.................................................................................................. 34
There are times when you might have
to detach the 2 Tray Finisher from the
printer to remove misfed paper. This
section describes how to detach the 2
Tray Finisher.
Hold the handle at the top of the 2
A
Tray Finisher firmly with one
hand, pull the 2 Tray Finisher
straight out, and let go when it
stops.
ZDJP201J
The 2 Tray Finisher is detached
from the printer.
Important
❒ Be sure to attach the 2 Tray Fin-
isher to the printer after closing
the Duplex Reversal Unit. See
P.2 “Opening and Closing the Du-plex Reversal Unit”.
Use both hands to push it straight
B
back in, and let go when it clicks
into place.
The 2 Tray Finisher is reattached to
the printer.
ZDJP202J
1
Replacing Consumables and Maintenance Kit
Opening and Closing the Duplex Reversal
Unit
1
There are times when you might have
to detach the Duplex Reversal Unit to
remove misfed paper. This section
describes how to detach the Duplex
Reversal Unit.
Push up the lock release button
A
and keep it in place.
ZDJP203J
Lower the Duplex Reversal Unit
B
slowly until it stops.
Note
❒ You do not have to remove the
External Tray even if the 2 Tray
Finisher is attached.
The Duplex Reversal Unit is
opened.
Raise the Duplex Reversal Unit
C
slowly with both hands, and push
it in until it clicks into place.
The Duplex Reversal Unit is
closed.
ZDJP205J
Important
❒ Attach the Duplex Reversal
Unit after closing the upper left
cover of the printer.
ZDJP204J
Important
❒ Open the Duplex Reversal Unit
after detaching the 2 Tray Finisher from the printer. See P.1
“Detaching the SR770 (2 Tray
Finisher)”.
2
Replacing the Toner Cartridge
R
R
Replacing the Toner Cartridge
WARNING:
•Do not incinerate spilled toner
or used toner. Toner dust is
flammable and might ignite
when exposed to an open
flame. Disposal should take
place at an authorized dealer
or an appropriate collection
site. If you dispose of the used
toner cartridges yourself, dispose of them according to local regulations.
CAUTION:
•The inside of the machine becomes very hot. Do not touch the
parts with a label indicating a
"hot surface". Touching a "hot
surface" could result in a burn.
•Keep toner (used or unused) and
the toner cartridge out of reach
of children.
•Our products are engineered to
meet the highest standards of
quality and functionality. When
purchasing expendable supplies, we recommend using only
those provided by an authorized
dealer.
If "Add Toner" appears on the panel
display, replace the toner cartridge.
Add Toner
XXX
or
Add Toner
XXX/XXX
Note
❒ A combination of one to four col-
ors, yellow, magenta, cyan, black,
is displayed in "XXX".
❒ If cyan or magenta or yellow toner
runs out, you can print in black
and white mode using the black
toner. Change the color mode setting to "Black and White" from the
printer driver .
❒ If black toner runs out, printing is
not possible until the black toner
cartridge is replaced.
While pushing the lock button on
A
the upper right cover of the printer (AAAA), open the upper right cover
(BBBB).
1
Note
❒ The actual number of printed pag-
es will differ depending on the paper type, size, contents and
settings. For more information, see
P.50 “Toner cartridge”.
ZDJT006J
From the end, the toner cartridges
are installed in the order of magenta (M), cyan (C), yellow (Y), and
black (K).
3
Replacing Consumables and Maintenance Kit
1
Remove the toner cartridge for
B
the color you want to replace.
A Unhook the green hook on the
toner cartridge with one hand.
B Holding the toner cartridge
with the other hand, pull out
the cartridge up slowly.
ZDJT999J
Note
❒ The black toner cartridge con-
tains more than the other toner
cartridges.
Shake the toner cartridge back
D
and forth 5-6 times.
Holding the toner cartridge with
E
the metal contact area in front, attach in the direction of the arrow.
ZDJT203J
ZDJT201J
Important
❒ Do not shake the removed
ZDJT004J
toner cartridge. The remaining toner might scatter.
Important
❒ Do not touch the metal contact
Take out a new toner cartridge
C
point with your fingers.
from the box.
ZDJT202J
4
Insert the toner cartridge slowly
F
until the green hook snaps on the
metal contact area.
Important
❒ Do not install and remove the
toner cartridges over and over.
This could result in a toner leak.
Close the upper right cover.
G
Replacing the Toner Cartridge
1
ZDJT005J
ZDJH042J
The following message appears on
the panel display. Please wait a
while.
Loading Toner...
Important
❒ Do not turn off the power
switch during "Loading Toner..." appears on the panel display to avoid a printer
malfunction.
5
Replacing Consumables and Maintenance Kit
R
Replacing the Fuser Oil Unit
1
CAUTION:
•The Fusing Unit becomes very
hot. When installing the new
Fuser Oil Unit, turn off the printer
and wait about an hour. After
that, install the new Fusing Unit.
Not waiting for the unit to cool
down can result in a burn.
If "Replace Fuser Oil Unit (TypeG)"
appears on the panel display, replace
the Fuser Oil Unit.
Replace Fuser
Oil Unit (TypeG)
Turn off the power switch and
A
unplug the power cable.
Important
❒ Be sure to wait about an hour to
prevent a burn.
If the External Tray is attached to
D
the printer, raise it in the direction of the arrow (AAAA), and remove
it (BBBB).
Pull out the left cover of the print-
E
er slowly.
ZDJP038J
If 2 Tray Finisher is installed, de-
B
tach it from the printer.
Reference
See P.1 “Detaching the SR770 (2
Tray Finisher)”
If the Duplex Unit is installed,
C
open the Duplex Reversal Unit.
Reference
See P.2 “Opening and Closing the
Duplex Reversal Unit”
Open the upper left cover.
F
ZDJH047J
ZDJH048J
6
Replacing the Fuser Oil Unit
Holding the green handle, pull
G
up the Fusing Unit slowly in the
direction of the arrow.
Important
❒ Do not touch any areas other
than the handle.
Put the removed Fusing Unit in a
H
stable and level place.
Lift the Fuser Oil Unit in the di-
I
rection of the arrow to remove it,
and put it in a stable and level
place.
ZDJH208J
Take out the Fuser Oil Unit from
J
the bag, and remove seal (AAAA), and
then remove seal (BBBB) as shown in
the illustration.
Note
❒ Be sure to remove seal (A), and
then pull it out in a level manner.
Important
❒ Be sure to remove the seals to
avoid printer malfunction.
❒ Be sure to remove seal (A) first,
and then remove seal (B) to
avoid oil leak.
1
ZDJH053J
ZDJH052E
Important
❒ Do not touch inside of the Fus-
ing Unit.
❒ Be careful no to touch the area
other than the shown in the illustration.
❒ Be sure to put the Fuser Oil Unit
in a stable and level place to
avoid oil leak.
❒ There is oil on the removed
seals and fuser oil roller. Be
careful not to let them come in
contact with your clothes.
7
Replacing Consumables and Maintenance Kit
1
Hold the Fuser Oil Unit in the
K
manner shown in the illustration.
Match (UUUU) on the front of the Fuser Oil Unit and (TTTT) on the Fusing
Unit at three places. While pushing the green lever on the left side
of the Fusing Unit (AAAA), insert the
left and right protrusions of the
Fuser Oil Unit into the white
holders of the Fusing Unit (BBBB),
and then move the Fuser Oil Unit
in the direction shown by the arrow (CCCC) to attach the Fuser Oil
Unit to the Fusing Unit.
ZDJH054E
Close the upper left cover (AAAA) and
M
push the handle slowly (BBBB) to the
back until it clicks into place.
Place the old Fuser Oil Unit into
N
the bag which contained the new
Fuser Oil Unit, and seal the bag.
If you removed the External Tray
O
in step
Insert the hooks of the External
Tray into the printer slits, and
lower it toward you.
, reattach it to the printer.
D
ZDJH051J
Holding the green handle with
L
one hand, use your other hand to
push the front area of the handle
to create a slight slant, and push
the Fusing Unit slowly to the
back.
ZDJH010J
If the Duplex Unit is installed,
P
close the Duplex Reversal Unit.
Reference
See P.2 “Opening and Closing the
Duplex Reversal Unit”
ZDJH050E
Note
❒ Confirm that the Fuser Oil Unit
is facing the inside of the printer.
At this point, make sure the Fusing
8
Unit is on the stand properly.
If the 2 Tray Finisher was in-
Q
stalled, reattach the 2 Tray Finisher to the printer.
Reference
See P.1 “Detaching the SR770 (2
Tray Finisher)”
Plug in the power cable and turn
R
on the power switch.
Note
❒ If you dispose of the used toner
cartridges by yourself, dispose
of them according to local regulations.
Replacing the Fuser Oil Unit
1
9
Replacing Consumables and Maintenance Kit
Replacing the Photoconductor Unit
1
If "Replace Black PCU (Type F)" appears on the panel display, replace
the black Photoconductor Unit.
Replace Black
PCU (Type F)
If "Replace Color PCU (Type A)" appears on the panel display, replace
the three color Photoconductor Units.
Replace Color
PCU (Type A)
Turn off the power switch and
A
unplug the power cable.
Open the front cover slowly by
B
pulling down from the two areas
on the left and right.
Turn the light brown lever coun-
D
terclockwise.
Loosen two screws that are fasten-
E
ing the inner cover using provided screwdriver.
ZDJH014E
10
Take out the green screwdriver.
C
Use this screwdriver for all attachment and detachment of screws.
ZDJH015J
You cannot remove these two
screws.
ZDJH007J
ZDJH013J
Replacing the Photoconductor Unit
Lift the inner cover until it clicks
F
into place and holds.
The Photoconductor Units are installed as shown in the illustration.
The black Photoconductor Unit is
at the upper left period. The other
three are color Photoconductor
Units.
ZDJH016J
Remove the Photoconductor Unit
G
you want to replace.
For black, remove the upper left
one, and for color, remove the
three on the right.
A Move the green hook slowly to
the right as shown in the illustration. The green hook is located on the upper right of the
Photoconductor Unit.
B Grip the green areas at the top
and bottom of the Photoconductor Unit, and pull slowly
until you can see all of the
green handle.
1
ZDJX701J
ZDJH045J
ZDJH211J
Important
❒ Pulling out the Photoconduc-
tor Unit quickly might cause
it to drop.
11
Replacing Consumables and Maintenance Kit
1
C Lift and hold the green handle
at the top (AAAA), and pull out the
unit slowly (BBBB).
Install a new Photoconductor Unit.
H
For black, install one, and for color,
install three.
A Take the unit out from the bag.
ZDJH210J
C Match the green arrow at the
tip of the Photoconductor Unit
to the rail inside the printer.
ZDJH223J
Important
❒ Make sure the green arrow
fits securely on the rail before
proceeding to the next step.
D Push the front of the Photocon-
ductor Unit slowly with your
right hand, slide the unit on
the cover, and push in until it
stops.
12
Important
❒
Do not remove the cover that is
attached to the bottom of the Photoconductor Unit at this time.
B
Place the Photoconductor Unit in
your left hand, and remove the adhesive tape at the tip of the unit.
ZDJH221J
ZDJH224J
Important
❒ If you do not attach the green
arrow of the Photoconductor
Unit securely to the rail, you
might damage the Photoconductor Unit.
❒ Do not touch the light-sensi-
tive area of the Photoconductor Unit.
ZDJH222J
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