General ..............................................................................................................................................................4
Valve system ............................................................................................................................................... 4
General features PVG 100 ...................................................................................................................... 4
PVP - Pump side module .......................................................................................................................4
PVE, reaction time .......................................................................................................................................... 8
PVE, oil consumption and hysteresis ....................................................................................................... 9
PVMF, mechanical float position ........................................................................................................14
PVE for PVG 100 .......................................................................................................................................15
PVLA, suction valve (fitted in PVB) ....................................................................................................16
PVLP, shock and suction valve (fitted in PVB) ...............................................................................17
PVT 100 tank module ............................................................................................................................18
Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material.
Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products
already ordered provided that such alterations aren’t in conflict with agreed specifications. All trademarks in
this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are
trademarks of the Sauer-Danfoss Group.
Front cover illustrations: PA270004, F301102, F301196, F301197
520L0720 • Rev. BA • Feb 2007
Drawing: 157-691
Page 3
PVG 100 Proportional Valve
Technical Information
Contents
TECHNICAL
CHARACTERISTICS
DIMENSIONS
HYDRAULIC SYSTEMS
OTHER OPERATING
CONDITIONS
MODULES AND CODE
NUMBERS
General .............................................................................................................................................................19
PVP, pump side module ..............................................................................................................................19
Open center flow rating .............................................................................................................................19
Valve dimension, PVG 100, open center PVP .....................................................................................23
Valve dimension, PVG100 / 32, closed center .....................................................................................24
Valve dimension, PVG 100, closed center PVP with integrated priority valve ........................25
General dimensions.....................................................................................................................................26
Hydraulic systems ........................................................................................................................................27
Mineral oil ..................................................................................................................................................28
System filters ............................................................................................................................................29
Order specification ......................................................................................................................................34
PVG 100 is a hydraulic load sensing valve, designed to fulfill customer requirements.
From a simple load sensing directional valve to an advanced electro hydraulic controlled
load independent proportional valve.
The PVG 100 modular system makes it possible to build up a valve group to fulfill customer
requirements.
The compact external dimensions of the valve remains unchanged whatever combination is
specified.
General features PVG 100
• Load independent flow control
• Oil flow to an individual function is independent of the load on this function
• Oil flow to one function is independent of the load pressure of other functions
• Anti – saturation (flow sharing)
•
In case of anti saturation, pump flow is shared between all functions, independent of load.
• Good regulation characteristics
• Up to 8 PVB 100 basic modules per valve group
• Up to 10 PVB 100/32 basic modules per valve group
• BSP and UNF connection threads
PVP - Pump side module
• Build in load sense relief valve
• System pressure up to 350 bar (5075 psi) • Accumulator gauge connection
• Full Flow dump valve (open center only) • Pressure gauge connection
• Pilot supply shut off • Pilot gauge connection
• Versions
• Open center version for systems with fixed displacement pumps
• Closed center versions for systems with variable displacement pump
• Integrated priority valve
• Integrated pilot supply valve
PVB – basic module
• Integrated pilot operated check valves in A and B work ports for low internal leakage
• Integrated pressure compensator
• Interchangeable spools
• Depending on requirements the basic module can be supplied with :
• Shock/suction valves
• Different spools
Actuation modules
The basic module is always fitted with mechanical actuator PVM, which can be combined
with the following as required:
• Electrical actuator
• PVES – super proportional
• PVEH – proportional high
• PVED – Can-bus interface
• PVEA – proportional, fine
• PVEO – ON/OFF
• PVH, cover for hydraulic actuation
• PVMD, for mechanical actuation
• PVMR, for friction detent
• PVMF, for mechanical detent, float
Page 5
PVG 100 Proportional Valve
Technical Information
Function PVG 100
PVG 100 VALVE GROUP
WITH OPEN CENTER PVPF
When the pump is started and the main spools in the individual basic modules are in the
neutral position, oil flows from the pump, through connection P, across the pressure
matching spool to tank. The oil flow led across the pressure matching spool
determines the pump pressure (stand-by pressure).
When one or more of the main spools are actuated, the highest load pressure is fed
through the shuttle valve circuit to the spring chamber behind the pressure matching
spool, and completely or partially closes the connection to tank.
Pump pressure is applied to the opposite side of the pressure matching spool.
The pressure relief valve will open should the load pressure exceed the set value,
diverting pump flow back to tank.
In a pressure-compensated basic module the compensator maintains a constant
pressure drop across the main spool – both when the load changes and when a module
with a higher load pressure is actuated.
Besides independent flow the other advantage of post-compensated work sections
is the ability to control multifunction operation when flow demand exceeds pump
capacity. This means that all work sections will continue to function regardless of
differences in their load and regardless of the pump flow. The flow relationships specified
between functions will be maintained over the full flow range of the pump.
The shock valves PVLP with fixed setting and the suction valves PVLA on ports A and B
are used for the protection of the individual working function against overload and/or
cavitation.
PVG 100 VALVE GROUP
WITH CLOSED CENTER
PVPV
In load sensing systems the load pressure is led to the pump regulator via the LS connection.
In the neutral position the pump control sets the displacement so that leakage in the
system is compensated for, to maintain the set stand-by pressure.
When a main spool is actuated the pump regulator will adjust the displacement so that
the set differential pressure between P and LS is maintained.
The pressure relief valve in PVP should be set at a pressure of approx. 30 bar [435 psi]
above maximum system pressure (set on the pump or external pressure relief valve).
With post-compensated valves, the rating of the A- and B work-port flow will depend
on the pressure drop across the main spool PVBS. In open center systems, this pressure
drop (standby-pressure) is generated by the volume of pump flow led to tank across the
pressure adjusting spool in the inlet PVPF. Since the pressure drop varies with pump flow
volume led to tank, also the A- and B work-port flow will vary (see further details page 19).
In closed center systems, the pressure drop across the main spool equals the standby
setting of the pump, measured at the P-port of the valve. The A and B work port flow will
remain unchanged as long as the standby is unchanged.
520L0720 • Rev. BB • Jun 2007
5
Page 6
6
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
PVG 100
SECTIONAL DRAWING
PVP WITH INTEGRATED
PRIORITY VALVE
Function PVG 100
1. LS relief valve
2. LS connection
3. Priority spool for CF
4. LS connection for steering unit
5. Shuttle valve
6. Pilot operated check valve, POC
7. LS line
8. Logic cartridge for POC
9. Pressure compensator
10. Shock and suction valve, PVLP
11. Main spool, PVBS
12. Max. oil flow adjustment screws for ports A and B
13. LS comp (LS signal sent back to compensators)
Page 7
PVG 100 Proportional Valve
Technical Information
Technical data
PVG 100
VALVE GROUP
The technical data for PVG 100 are typical measured results. For the hydraulic system a
mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] and a temperature of
50°C [122°F] was used.
Port P continuous350 bar[5075 psi]
Max. pressure
Oil flow, rated
(See characteristics,
see page 20
Spool travel, standard± 7 mm[±0.28 in]
Spool travel, float
position spool P→B→F
Dead band,
flow control spools
Max. spool leakage
at 100 bar [1450 psi] and
21 mm2/s [102 SUS]
Max. internal leakage with
pilot operated check valve
at 200 bar [2900 psi] and
21 mm2/s [102 SUS]
Oil temperature
(inlet temperature)
Ambient temperature-30 → +60°C[–22 → +140°F]
Oil viscosity
Filtration
(See page 29)
* see also page 10 and 11
Port A/B350 bar[5075 psi]
Port T, static / dynamic
Port T0, static / dynamic
Port P*250 l/min[66 US gal/min]
Port A/B, with press. comp.180 l/min[47.6 US gal/min]
Proportional range 5.5 mm[±0.22 in]
Float position8 mm[±0.32 in]
Standard± 1.5 mm[±0.06 in]
A/B → T, without shock valve20 cm3/min[1.85 in3/min]
A/B → T, with shock valve25 cm3/min
A/B → T, without shock valve
A/B → T, with shock valve
Recommended temperature30 → 60°C[86 → 140°F]
Min. temperature-30°C[–22°F]
Max. temperature+90°C[194°F]
Operating range12 - 75 mm2/s[65 - 347 SUS]
Min. viscosity4 mm2/s[39 SUS]
Max. viscosity460 mm2/s[2128 SUS]
Max. contamination
(ISO 4406)
25 bar/40 bar
5 bar/10 bar
1 cm3/min
6 cm3/min
23/19/16 23/19/16
[365/580 psi]
[75/145 psi]
[2.15 in3/min]
[0.06 in3/min]
[0.37 in3/min]
PVH,
HYDRAULIC ACTUATION
Regulation range5-15 bar[75-220 psi]
Max. pilot pressure30 bar[435 psi]
Max. pressure on port T 1)10 bar[145 psi]
1)
The PVRHH remote control (hydraulic joystick) lever should be connected direct to tank.
520L0720 • Rev. BB • Jun 2007
7
Page 8
8
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Technical data
PVM,
MECHANICAL ACTUATION
Regulation range, control lever
stander spool
Regulation range, float
Operating force
PVM + PVMR
Operating force
PVM + PVMF
Control lever positionsNo.
1)
PVE without voltage
Proportional range±19.5°
Proportional range
Float position
PVM + PVMD22 ± 3 N•m
PVM + PVE
PVM + PVH27 ± 3 Nm
Spool displacement from neutral position26 Nm [230 lbf·in]
Spool displacement from any other position 16.5 Nm [146 lbf·in]
Spool displacement from neutral position22 Nm [5.0 lbf·in]
Spool displacement into float position60 Nm [13.5 lbf·in]
Spool displacement away from float position28 Nm [6.3 lbf·in]
1)
PVE,
REACTION TIME
PVEO
VoltageFunction
Reaction time from
Neutral switch
Neutral switch
Constant voltage
Constant voltage
Hysteresis
1)
Hysteresis is indicated at rated voltage and f = 0.02 Hz for one cycle. A cycle incl. N > full A > N > full B > N.
1)
neutral position
to max. spool travel
Reaction time from
max. spool travel
to neutral position
Reaction time from
neutral position
to max. spool travel
Reaction time from
max. spool travel
to neutral position
Max.0.2350.5000.2300.230
Rated0.1800.3200.1500.150
Min.0.1200.2500.1200.120
Max.0.1750.5500.1750.175
Rated0.0900.4000.0900.090
Min.0.0650.3000.0650.065
Max.
Rated
Min.
Max.
Rated
Min.
rated-2%4%<1%
ON/OFF
s
–
–
–
–
–
–
PVEA
Prop.
fine
s
0.500
0.320
0.250
0.250
0.200
0.150
±15.3°
22.3°
Neutral positionMax. spool travel
28 ± 3 N•m
[5.0 ± 0.7 lbf·in]
22 ± 3 Nm
[5.0 ± 0.7 lbf·in]
[6.0 ± 0.7 lbf·in]
PVEH
Prop.
high
s
0.200
0.120
0.050
0.100
0.090
0.065
[6.3 ± 0.7 lbf·in]
28 ± 3 Nm
[6.3 ± 0.7 lbf·in]
83 ± 3 Nm
[18.7 ± 0.7 lbf·in]
2 × 6
PVES
Prop.
super
s
0.200
0.120
0.050
0.100
0.090
0.065
Page 9
PVG 100 Proportional Valve
Technical Information
Technical data
PVE,
OIL CONSUMPTION AND HYSTERESIS
VoltageFunction
Without voltagePilot oil flow per PVENeutral
Locked
With voltagePilot oil flow per PVE
1 actuation
Actuations
PVEO
ON/OFF
0 l/min
[0 US gal/min]
0.1 l/min
[0.026 US gal/min]
0.002 l
[0.053 US gal/min]
0.7 l/min
[0.185 US gal/min]
PVEA
Prop.
fine
0 l/min
[0 US gal/min]
0.5 l/min
[0.132 US gal/min]
0.002 l
[0.053 US gal/min]
0.75 l/min
[0.200 US gal/min]
PVEH
Prop.
high
0 l/min
[0 US gal/min]
0.1 l/min
[0.026 US gal/min]
0.002 l
[0.053 US gal/min]
1.1 l/min
[0.290 US gal/min]
PVES
Prop.
super
0 l/min
[0.106 US gal/min]
0.2 l/min
[0.053 US gal/min]
0.002 l
[0.053 US gal/min]
1.1 l/min
[0.2906 US gal/min]
PVEO
PVEA, PVEH AND PVES
PVEO
rated12 V DC24 V DC
Supply voltage U
Current consumption at rated voltage0.65 A @ 12 V0.33 A @ 24 V
Input impedance in relation to 0.5 • U
Power consumption8 W
Supply voltage U
Current consumption at rated voltage
Signal voltage
Signal currrent at rated voltage0.25 mA to 0.70 mA
Input impedance in relation to 0.5 • U
Input capacitor
Power consumption
For detailed information, see PVE actuator catalog, 520L0553
DC
DC
range11 V to 15 V22 V to 30 V
max. ripple5%
DC
rated11 V to 32 V
range11 V to 32 V
max. ripple5%
PVEH/PVES (PVEA)0.57 (0.28) A @ 12 V 0.3 (0.15) A @ 24 V
neutral
A-port ↔ B-port
DC
PVEH/PVES (PVEA)7 (3.5) W
12 KΩ
PVEA, PVEH and PVES
0.5 •U
DC
0.25 • UDC to 0.75 • U
12 KΩ
100 ηF
DC
520L0720 • Rev. BB • Jun 2007
9
Page 10
10
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
PVP 100 INLET MODULES
Modules and code numbers
SymbolDescription PVPF
Open center pump side module for pumps
with fixed displacement
Max. pump flow 250 l/min [66 US gal/min]
With pilot supply for electrical actuation
With pilot gauge port
Open center pump side module for pumps
with fixed displacement
Max. pump flow 250 l/min [66 US gal/min]
With pilot supply for electrical actuation
With pilot gauge port
Accumulator port and facility for pilot shut
off.
SymbolDescription PVPVPort sizeCode number
12 bar
spring*
20 bar
spring*
12 bar
spring*
20 bar
spring*
12 bar
spring*
20 bar
spring*
12 bar
spring*
20 bar
spring*
Port size
G1
1 5/16 -12 UN
G1
1 5/16 -12 UN
Code number
161B5110
161B5112
161B5510
161B5512
161B5140
161B5142
161B5540
161B5542
Closed center pump side module for pumps
with variable displacement
Max. pump flow 250 l/min [66 US gal/min]
With pilot supply for electrical actuation
With pilot gauge port
Closed center pump side module for pumps
with variable displacement
Max. pump flow 250 l/min [66 US gal/min]
With pilot supply for electrical actuation
With pilot gauge port
Accumulator port and facility for pilot shut of off
Closed center pump side module for pumps
with variable displacement
Max. pump flow 200 l/min [52.8 US gal/min]
With integrated priority function
Max. CF-flow 60 l/min [15.9 US gal/min]
With pilot supply for electrical actuation
G1
5
1
/16 -12 UN
G1
1 5/16 -12 UN
.
P = G3/4
T = G 1
P = 1 1/16 -12 U
T = 1 5/16 -12 UN
161B5111
161B5511
161B5141
161B5541
161B5211
161B5611
* Spring for pressure matching spool - PVPF open center only. For further details see page 19.
Page 11
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
PVP 100 ACCESSORIES FOR PUMP SIDE MODULES
SymbolDescriptionCode number
Dummy spool155G5041*
12 V
PVPE electrically actuated unloading valve.
Normally open solenoid valve
24 V
155G5052*
155G5054*
12 V
PVPP electrically actuated pilot shut off.
Normally closed solenoid valve
* For PVPF open center inlets only
PVB 100 BASIC MODULE
SymbolDescription PVB
Post compensated
24 V
Port sizeWithout
PVLP
G 3/4
11/16 - 12 UN
161B6250
161B6650
800572719
800572819
Code number
With
PVLP
161B6260
161B6660
520L0720 • Rev. BB • Jun 2007
Post compensated
With pilot operated check
valves on work port A
and B
G 3/4
11/16 - 12 UN
161B6252
161B6652
161B6262
161B6662
11
Page 12
12
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
PVB 32 BASIC MODULE WITH T0
SymbolDescription PVB
Without load drop check
valve and pressure compensator.
Can be used where load holding
valves prevent oil from floating
back through the channel P.
Code number 157B.....
No facility for Facility for
shock valve for shock valve
BSP SAE BSP SAE
60106410--
Connection: A and B-port G 1/2 [ 7/8 in - 14]
Load drop check valve
Pre compensated
Pre compensated
Adjustable LS A/B limiting
valves.
External LS connection
port A/B.
Also used for float
position spools.
6110690961406904
6210692262406906
6213661362436643
Page 13
PVBZ 32 BASIC MODULE
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
SymbolDescription PVBZ
Without compensator and load
drop check valve
With pilot operated check valves
on work port B
Max. work port pressure =
210 bar [3045 psi]
Without compensator and load
drop check valve
With pilot operated check valves
on work port A and B
Max. work port pressure =
210 bar [3045 psi]
Pre compensated
With pilot operated check valves
on work port B
Compensated work port flow A/B =
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]
Without thermal
relief valve 157B...
BSP SAE
60516451--
60526452
6251665162616661
With thermal
relief valve 157B...
BSP SAE
--
Connection: A and B-port G 1/2 [ 7/8 in - 14]
Seal kit for PVBZ 157B6989
520L0720 • Rev. BB • Jun 2007
Pre compensated
With pilot operated check valves
on work port A and B
Compensated work port flow A/B =
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]
Pre compensated
With pilot operated check valves
on work port A and B
LSA/B shuttle valve for float and
shuttle pin
Compensated work port flow A/B =
100 l/min [26.4 US gal/min]
Max. work port pressure =
210 bar [3045 psi]
6252665262626662
--62666666
13
Page 14
14
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
CODE NUMBERS FOR USE
ON PVG 100
157B....
PVM
Mechanical actuation
PVM,
Standard, spring centered
Individual oil flow adjustment to ports A an B
PVM
Without actuation lever and base.
Shaft for mounting of actuation lever.
PVM
A standard, without actuation lever.
With base for mounting of actuation lever.
Code number for the anodized version of 157B3171 is 157B3184
PVMD
Cover for mechanical actuation
PVMD*
Cover for purely mechanically operated valve
PVH
Hydraulic actuation
PVH* G 1/4
Cover for hydraulic remote control 9/16 -18 UNF
22.5°
37.5°
22.5°
37.5°
Code number
w. stopscrews w/o stop screws
157B3171
157B3172
157B3173157B3193
157B3175
157B3174
Code number
Code number
157B3191
157B3192
157B3195
157B3194
157B0001
157B0008
157B0007
PVMR
Friction detent
PVMR*
Friction detent
PVMF
Mechanical float position
PVMF*
Mechanical float position lock, float B-port
* Opposite of the PVM
Code number
157B0015
Code number
157B0005
Page 15
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
CODE NUMBERS FOR USE
ON PVG 100
157B....
PVE for PVG 100
PVEO, ON/OFF actuation
Code no. 157B....
ON/OFF
PVEO
PVEA/PVEH/PVES, proportional actuation
PVEA
PVEA-DI
PVEH
PVEH-F
PVEH-DI
PVEPStandard, active fault monitoring--4752
PVEP-FStandard, active fault monitoring--4793
PVES
PVED-CC Can-bus interfaceNot available49434944
Standard, active fault monitoringNot available47344792
The characteristics in this catalog are typical measured results.
During measuring a mineral based hydraulic oil with a viscosity of 21 mm2/s [102 SUS] at
a temperature of 50°C [122°F] was used.
Pressure relief valve characteristic
in PVP
The pressure relief valve is set at an oil
flow of 15 l/min [4.0 US gal/min].
Setting range:
30 to 350 bar [435 to 5075 psi]
Neutral flow pressure in PVP,
open center
OPEN CENTER FLOW
RATING
As mentioned on page 5, the flow rating of the different main spools will depend on
the standby pressure available. In open center systems, the standby pressure equals the
pressure drop P->T, see above diagram. A pump flow of 150 l/min led to tank across the
pressure adjusting spool, will generate a standby pressure of app. 15 bar (PVP with 12 bar
spring). The according main spool flow ratings will correspond to the curves on page 20
For PVPs with a 20 bar spring, the standby pressure available will be 20 bar or higher.
Hence the according main spool flow ratings will correspond to page 20.
520L0720 • Rev. BB • Jun 2007
19
Page 20
20
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Technical characteristics
PVB,
BASIC MODULE
PVB with pressure compensation, closed center PVP
Oil flow as a function of spool travel for spools A to F
Set pressure difference between pump pressure and LS signal = 15 bar bar [218 psi]
measured at the P-port of the valve. For spool size reference see page 30 and 31.
PVB with pressure compensation, closed center PVP
Oil flow as a function of spool travel for spools A to F
Set pressure difference between pump pressure and LS signal = 20 bar bar [290 psi]
measured at the P-port of the valve. For spool size reference see page 30 and 31.
Page 21
PVG 100 Proportional Valve
Technical Information
Technical characteristics
PVB,
BASIC MODULE
(CONTINUED)
Oil flow at LS pressure limiting,
pressure compensated PVB
for spools A, C and E
Oil flow at LS pressure limiting,
pressure compensated PVB
for spools B, D and F
520L0720 • Rev. BB • Jun 2007
21
Page 22
22
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Technical characteristics
PVLP,
SHOCK AND
SUCTION VALVE
PVLA,
SUCTION VALVE
PVLP, shock valve
PVLP is set at an oil flow of 10 l/min
[2.6 US gal/min].
The shock valve PVLP is designed to
absorb shock effects. Consequently, it
should not be used as a pressure relief
valve.
PVLP/PVLA, suction valve
Page 23
VALVE DIMENSION,
PVG 100, OPEN CENTER
PVPF
PVG 100 Proportional Valve
Technical Information
Dimensions
Pp accumulator connection : G1/4 [9/16 in - 18 UNF]
ELECTRICALLY ACTUATED PVG 100 VARIABLE DISPLACEMENT PUMP
PVB 100 WITH INTEGRATED PILOT OPERATED CHECK VALVES
ELECTRICALLY ACTUATED PVG 100/32 FIXED DISPLACEMENT PUMP
PVB 100/32 WITH INTEGRATED PILOT OPERATED CHECK VALVES
520L0720 • Rev. BB • Jun 2007
27
Page 28
28
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Other operating conditions
OIL
The main duty of the oil in a hydraulic system is to transfer energy; but it must also
lubricate the moving parts in hydraulic components, protect them against corrosion, and
transport dirt particles and heat out of the system. It is therefore important to choose the
correct oil with the correct additives. This gives normal operation and long working life.
Mineral oil
For systems with PVG 100 valves Sauer-Danfoss recommends the use of mineral-based
hydraulic oil containing additives: Type HLP (DIN 51524) or HM (ISO 6743/4).
Non-flammable fluids
Phosphate-esters (HFDR fluids) can be used without special precautions. However,
dynamic seals must be replaced with FPM (Viton) seals.
So please contact the Sauer-Danfoss Sales Organization if the PVG 100 valve is to be
used with phosphate-esters.
The following fluids should only be used according to agreement with the Sales
Organization for Sauer-Danfoss:
• Water-glycol mixtures (HFC fluids)
• Water-oil emulsions (HFB fluids)
• Oil-water emulsions (HFAE fluids)
Biodegradable oils
PVG 100 valves can be used in systems with rapeseed oil. The use of rapeseed oil is
conditioned by
- complying with the demands on viscosity, water content, temperature and filtering
etc. (see chapters below and technical data page 7).
- adapting the operating conditions to the directions of the oil supplier.
PARTICLE CONTENT,
DEGREE OF
CONTAMINATION
Before using other biodegradable fluids, please consult the Sauer-Danfoss Organization.
Oil filtration must prevent particle content from exceeding an acceptable level, i.e. an
acceptable degree of contamination.
Maximum contamination for PVG 100 is 23/19/16 (see ISO 4406. Calibration in
accordance with the ACFTD method).
In our experience a degree of contamination of 23/19/16 can be maintained by using a
filter fineness as described in the next section.
Page 29
PVG 100 Proportional Valve
Technical Information
Other operating conditions
FILTRATIONEffective filtration is the most important precondition in ensuring that a hydraulic system
performs reliably and has a long working life. Filter manufacturers issue instructions and
recommendations. It is advisable to follow them.
System filters
Where demands on safety and reliability are very high a pressure filter with bypass and
indicator is recommended. Experience shows that a 10 µm nominal filter (or finer) or a
20 µm absolute filter (or finer) is suitable.
It is our experience that a return filter is adequate in a purely mechanically operated
valve system.
The fineness of a pressure filter must be selected as described by the filter manufacturer
so that a particle level of 23/19/16 is not exceeded.
The filter must be fitted with pressure gauge or dirt indicator to make it possible to
check the condition of the filter.
In systems with differential cylinders or accumulators the return filter must be sized to
suit the max. return oil flow. Pressure filters must be fitted to suit max. pump oil flow.
Internal filters
The filters built into PVG 100 are not intended to filter the system but to protect
important components against large particles. Such particles can appear in the system
as a result of pump damage, hose fracture, use of quick-couplings, filter damage, starting
up, contamination, etc.
The filter in the electrical actuator PVE protecting the solenoid valves has a mesh of
150 µm.
Bursting pressure drop for internal filters is 25 bar [360 psi].
520L0720 • Rev. BB • Jun 2007
29
Page 30
30
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
STANDARD SPOOLS (ELECTRICAL AND MECHANICAL ACTUATION)
Code number 161B....
Throttled, open neutral position
Symbol
4-way, 3-position
Closed neutral position
4-way, 3-position
A
40
[10,6]
702270237024702570267027
712271237124712571267127
Pressure compensated flow l/min [US gal/min]
[17,2]
65
B
C
100
[26,4]
D
130
[34,4]
E
150
[39.6]
F
180
[47,6]
4-way, 4-position
Closed neutral position
Float P→B→F
Main spools for PVG 32, see catalog, 520L0344
STANDARD SPOOLS (HYDRAULIC ACTUATION)
Code number 161B....
Symbol
4-way, 3-position
Closed neutral position
762276237624762576267627
Pressure compensated flow l/min [US gal/min]
A
40
[10,6]
952295239524952595269527
B
65
[17,2]
C
100
[26,4]
D
130
[34,4]
E
150
[39.6]
180
[47,6]
F
962296239624962596269627
4-way, 3-position
Throttled, open neutral position
Page 31
PVG 100 Proportional Valve
Technical Information
Modules and code numbers
SPOOLS FOR FRICTION DETENT PVMR
Code number 161B....
Symbol
4-way, 3-position
Throttled, open neutral position
PVMR friction detent is designed for motor spools only.
SPOOLS FOR MECHANICAL FLOAT POSITION PVMF
Code number 161B....
Symbol
Pressure compensated flow l/min [US gal/min]
A
40
[10,6]
973297339734973597369737
A
40
[10,6]
B
65
[17,2]
Pressure compensated flow l/min [US gal/min]
B
65
[17,2]
C
100
[26,4]
C
100
[26,4]
D
130
[34,4]
D
130
[34,4]
E
150
[39.6]
E
150
[39.6]
180
[47,6]
180
[47,6]
F
F
4-way, 4-position
Closed neutral position
Float P→ B → F
Spools for PVB 32, see catalog DKMH.570.C4.02. 520L0344
Spools for PVBZ 32, seeTech Note DKMH.PN.570.N2.02 520L0721
982298239824982598269827
520L0720 • Rev. BB • Jun 2007
31
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32
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Module selection chart
PVB, basic module
No facilities for
Code no. 161B…
Without pilot operated check valve6250665062606660
With pilot operated check valve6252665262626662
Weightkg [lb]5.5 kg [12.13 lb]
shock valves A and B
G 3/411/16 in-14G 3/411/16 in-14
Facilities for
shock valves A and B
PVM, mechanical actuation
Code no. 157B....
Standard
Standard, with base, without
arm and button
Standard, without base, arm
and button
Weight kg [lb]0.4 [0.9]
* Anodized 157B3184
With stop
screw
3171*319122.5°
3172319237.5°
3174319437.5°
3175319522.5°
31733193–
Without
stop screw
PVPC (for details see catalog, 520L0344)
9
Code no. 157B…G 1/4
External pilot
supply
External pilot supply
incl. check valve
Not available for PVPV 157B5211 and 157B5611
/16 in -
18 UNF
540054250.050.1
560056250.050.1
PVTI 100/32 interface module
Code no. 161B…BSPSAE
PVTI, with T-port and PVLP
facility
T- connection G 11/4 [15/8 UN]
220022208.7[19.18]
Tank module, PVT
Code no. 161B…BSPSAE
PVT, with T-port and PVLP facility25002520
PVT, with LX connection, T-port
and PVLP facility
T- connection G 11/4 [15/8 UN]
25052525
Weight
kg[lb]
Weight
kg[lb]
Weight
kg[lb]
6.3 kg
[13.89]
Assembly kit PVG 100 / PVSI / PVPT
Description
Tie bolts and seals80018002800380048005800680078008
1 PVB 2 PVB3 PVB4 PVB5 PVB6 PVB7 PVB8 PVB
Code number 161B….
Assembly kit PVG 100 / PVTI interface module
Description
Tie bolts and seals80218022802380248025802680278028
ORDER SPECIFICATIONAn order form for Saue-Danfoss PVG 100 hydraulic valve is shown on the next page. The
form can be obtained from the Sauer-Danfoss Sales Organization.
Both the module selection chart on the previous pages and the order form are divided
into fields 0, 1-10, 11, 12, 13, a, b, and c.
Each module has its own field:
0: Pump side module PVP
Plug for external pilot oil supply PVPC
Electrical unloading valve PVPE
Electrical pilot shut off valve PVPE
1-10: Basic valves PVB
13: Main spool PVBS
a: Mechanical actuator PVM
c: Cover for mechanical actuation PVMD
Cover for hydraulic actuation PVH
Electrical actuators PVE
b: Shock and suction valve PVLP
Suction valve PVLA
11: End plate PVSI
Tank module PVT
Interface module PVTI
12: Assembly kit PVAS
Please state
- Code numbers of all modules required
- Required setting (P) for pump side module
Standard and option assembly
The PVG 100 valve group is assembled the way the module selection chart shows if the
code number for PVM is written in field a, and the code number for PVMD, PVE or PVH in
field c.
The valve group is assembled so that the mechanical actuator is mounted on the
opposite end of the basic module, if the code number for PVM is written in field c of the
order form and the code numbers for PVMD, PVE or PVH in field a.
Reordering
The space at the top right-hand corner of the form is for Sauer-Danfoss to fill in.
The code number for the whole of the specified valve group (PVG No.) is entered here.
In the event of a repeat order all you have to do is enter the number Sauer-Danfoss has
given on the initial confirmation of order.
Page 35
PVG 100 Proportional Valve
Technical Information
Specification sheet
Subsidiary/DealerPVG No.
CustomerCustomer No.
ApplicationRevision No.
FunctionA-Port
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
O 161B
p = bar
1
LSA bar LSB bar
2
LSA bar LSB bar
3
LSA bar LSB bar
4
LSA bar LSB bar
5
LSA bar LSB bar
6
LSA bar LSB bar
7
LSA bar LSB bar
__________
__________ __________
__________
___________ __________
___________ ___________
___________ ___________
___________ ___________
___________ ___________
__________
__________
__________
13
13
13
13
13
13
13
B-Port
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
Remarks11
Filled in byDate
520L0720 • Rev. BB • Jun 2007
8
___________ ___________
LSA bar LSB bar
9
___________ ___________
LSA bar LSB bar
10
___________ ___________
LSA bar LSB bar
___________ ___________
12
___________
13
13
13
157B c
157B b
157B c
157B b
157B c
157B b
35
Page 36
36
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Specification sheet
Subsidiary/DealerPVG No.
CustomerCustomer No.
ApplicationRevision No.
FunctionA-Port
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
O 161B
p = psi
1
LSA psi LSB psi
2
LSA psi LSB psi
3
LSA psi LSB psi
4
LSA psi LSB v
5
LSA psi LSB psi
6
LSA psi LSB psi
7
LSA psi LSB psi
__________
__________ __________
__________
___________ __________
___________ ___________
___________ ___________
___________ ___________
___________ ___________
__________
__________
__________
13
13
13
13
13
13
13
B-Port
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
157B c
157B b
a 157B
b 157B
a 157B
b 157B
a 157B
b 157B
Remarks11
Filled in byDate
8
___________ ___________
LSA psi LSB psi
9
___________ ___________
LSA psi LSB psi
10
___________ ___________
LSA psi LSB psi
___________ ___________
12
___________
13
13
13
157B c
157B b
157B c
157B b
157B c
157B b
Page 37
PVG 100 Proportional Valve
Technical Information
Notes
520L0720 • Rev. BB • Jun 2007
37
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38
520L0720 • Rev. BB • Jun 2007
PVG 100 Proportional Valve
Technical Information
Notes
Page 39
PVG 100 Proportional Valve
Technical Information
Notes
520L0720 • Rev. BB • Jun 2007
39
Page 40
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Sauer-Danfoss Mobile Power and Control Systems
– Market Leaders Worldwide
Sauer-Danfoss is a comprehensive supplier providing complete
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Local address:
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2800 East 13th Street
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Phone: +1 515 239-6000
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