Speed and Temperature Sensor11046759
Pressure SensorL1007019
Hydraulic Fluids, Technical Information
Hydraulic Fluids and Lubricants520L0463
Experience with Biodegradable Hydraulic Fluids520L0465
Design Guideline for Hydraulic Fluid Cleanliness520L0467
Application Information
Applications Manual, Section 1, Selection of Driveline ComponentsBLN-9885
Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic UnitsBLN-9884
Applications Manual, Section 4, Transmission Circuit RecommendationsBLN-9886
PLUS+1 COMPLIANT (Electrical Installation)
H1 Electrical Displacement Control (EDC)11022744
H1 3-position (FNR) Electric Control 11025001
H1 Non-Feedback Proportional Electric (NFPE) Control 11025002
Model Code ......................................................................................................................................................8
Port Description ............................................................................................................................................30
Suction ltration, option L ............................................................................................................40
Remote full ow charge pressure ltration, option P for end cap option F ................41
External full ow charge pressure ltration, option E .........................................................42
Speed and Temperature Sensor, option H for mounting ange option K ...................43
11063344 • Rev EA • Dec 2012
3
H1 Axial Piston Pump, Size 045/053, Single
Technical Information
Technical Specications
Technical Specications
For denitions of the following specications, see Basic Information 11062168, Operating
parameters.
General speci cations
DesignAxial piston pump of cradle swashplate design with variable displacement
Direction of rotationClockwise, counterclockwise
Pipe connections
Recommended
installation position
Auxiliary cavity pressure
Main pressure ports: ISO split ange boss
Remaining ports: SAE straight thread O-ring boss
Pump installation position is discretionary, however the recommended control
position is on the top or at the side, with the top position preferred. If the pump
is installed with the control at the bottom, ushing ow must be provided
through port M14 located on the EDC, FNR and NFPE control. Vertical input
shaft installation is acceptable. If input shaft is at the top 1 bar case pressure
must be maintained during operation.
The housing must always be lled with hydraulic uid.
Recommended mounting for a multiple pump stack is to arrange the highest
power ow towards the input source.
Consult Sauer-Danfoss for nonconformance to these guidelines.
Will be inlet pressure with internal charge pump. For reference see operating
parameter on next page. Will be case pressure with external charge supply.
Please verify mating pump shaft seal capability.
T000 126E
Technical data
FeatureUnitSize 045Size 053
Displacementcm
Flow at rated (continuous) speedl/min [US gal/min]153[40]183[48]
Torque at maximum displacement
(theoretical)
Mass moment of inertia of rotating
components
Mass [weight] dry (without charge
pump or auxiliary mounting
ange)
Oil volumeliter[US gal]1.3[0.34]
Mounting ange
Input shaft outer diameter,
splines and tapered shafts
Auxiliary mounting ange with metric
fasteners, shaft outer diameter and
splines
Suction portsISO 11926-1 – 1
Main port con guration
Case drain ports L1, L2ISO 11926-1 – 1
Other portsSAE O-ring boss. See installation drawings at the back of this manual.
Customer interface threadsMetric fasteners
3
[in3]45.0[2.75]53.8[3.28]
N•m/bar
kg•m
[lbf•in/
1000psi]
2
[slug•ft2]0.00465[0.00343]0.00458[0.00338]
kg[lb]41.0[90.0]
ISO 3019-1 ange 101-2 (SAE B)
Special bolt diameter. See installation drawings.
ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth)
ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth)
ISO 3019-1, outer dia 32 mm - 4 (SAE-B, 14 teeth)
Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8
ISO 3019-1, ange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)
ISO 3019-1, ange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)
ISO 3019-1, ange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)
ISO 3019-1, ange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)
∅19.0 - 450 bar split ange boss per ISO 6162, M10x1.5
ISO 11926-1 – 1
0.72[437.7]0.86[522.03]
5
/16 -12 (SAE O-ring boss)
5
/16 -12 (SAE O-ring boss)
1
/16 -12 (SAE O-ring boss)
T301 001E
4
11063344 • Rev EA • Dec 2012
H1 Axial Piston Pump, Size 045/053, Single
Technical Information
Technical Specications
Technical Specications
(continued)
For denitions of the following specications, see Basic Information 11062168, Operating
parameters.
Operating parameters
FeatureUnitSize 045Size 053
Minimum for internal charge supply
at minimum charge pressure. Performance (pressure and displacement)
500
may be limited due to limited control
pressure
Minimum for external charge supply
at minimum charge pressure. Full
Input speed
performance (pressure and displacement) possible at minimum charge
min
-1
(rpm)
500
and control pressure supply.
Minimum for full performance (pres-
sure and displacement) for internal
charge supply at minimum charge
Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life
2)
At the hottest point, normally case drain port
3)
Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm)T000 129E
1)
5[42]
mm2/s[SUS]
3)
-40 [-40]
°C[°F]
1)
β-ratio
115[240]
= 75 (β
= 75 (β
10
10
≥ 10)
≥ 2)
β
15-20
β
35-45
11063344 • Rev EA • Dec 2012
5
H1 Axial Piston Pump, Size 045/053, Single
Technical Information
General Technical Specications
Shaft LoadsExternal radial shaft loads
H1 pumps are designed with bearings that can accept some external radial loads.
The external radial shaft load limits are a function of the load position and orientation,
and the operating conditions of the unit. External radial shaft loads impact lifetime.
For lifetime calculations please contact Sauer-Danfoss representative.
The maximum allowable radial load (Re) is based on the maximum external moment
(Me) and the distance (L) from the mounting ange to the load. It may be determined
using the following table and formula.
Re = Me / L
Radial load position
0° R
e
L
R
e
270° Re
M
e
180° R
90° R
P301 168
e
Me = Shaft moment
L = Flange distance
Re = External force to the shaft
Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.
6
11063344 • Rev EA • Dec 2012
H1 Axial Piston Pump, Size 045/053, Single
Mounting ange load
Technical Information
General Technical Specications
Shaft Loads
(continued)
Mounting Flange
Loads
Maximum external shaft load based on shaft de ection
UnitSize 045/053
External radial moment – M
e
Nm[lbf•in]TDB[TBD]
T000 174E
All external shaft loads aect bearing life. In applications with external shaft loads,
minimize the impact by positioning the load at 0° or 180° as shown in the gure.
Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft
loads.
Contact your Sauer-Danfoss representative for an evaluation of unit bearing life if you
have continuously applied external loads exceeding 25 % of the maximum allowable
radial load (Re) or the pump swashplate is positioned on one side of center all or most of
the time.
H1 single pump front ange load
The moments shown below apply for control orientation top or side (see table and
gures).j
Size 045/053
Control orientation
Control on topControl on side
2020[17 880]1300[11 510]
4110[36 380]2930[25 935]
T000 175E
Rated moment – M
Shock load moment – M
R
Unit
Nm[lbf•in]
S
Control on topControl on side
P301 214
For calculation details refer to H1 Pump Basic Information Manual 11062168, section
Mounting Flange Loads.
M
R
M
S
P301 213
11063344 • Rev EA • Dec 2012
7
H1 Axial Piston Pump, Size 045/053, Single
Technical Information
General Technical Specications
Model Code
A B DFEG HJKMNS TVWXY
H1 PA
Displacement
04545 cm³ [2.75 in³]
05353.8 cm³ [3.28 in³]
ARotation
LLeft hand (counter clockwise)
RRight hand (clockwise)
C1Orices, 0.8 mm in servo supply 1 and 2, recommended for propel applications
C2Orices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications
C3No orice, recommended for non-propel applications
EDisplacement limiters
NNone
No limiters, with nested springs (required for NFPE) (align with option Y: Settings for adjustment, if
C
applicable)
BAdjustable externally (align with option Y: Settings for adjustment, if applicable)
DAdjustable externally with nested springs, required for NFPE
GEndcap options
Twin port
High
pressure
ports
Match
with below
options
(M+N)
Match
with below
options (T)
D6X
D8X
E5X
E6X
E9X
F1X
F2X
F3X
With pressure limiter
Suction
ltration
ISO 11 926 O-ring portsISO 6162 split ange ports
Remote and
external
charge supply
for full charge
ow ltration
Without pressure
limiter
(HPRV only)
Remote or
Suction
ltration
charge supply
for full charge
ow ltration
external
With pressure limiter
Remote and
Suction
ltration
external
charge supply
for full charge
ow ltration
Without pressure
Suction
ltration
limiter
(HPRV only)
Remote or
external
charge supply
for full charge
ow ltration
8
11063344 • Rev EA • Dec 2012
H1 Axial Piston Pump, Size 045/053, Single
Technical Information
General Technical Specications
Model Code
(continued)
A B DFEG HJKMNS TVWXY
H1 PFN N N N N N
HMounting
FISO 3019-1, ange 101-2 (SAE B)
JInput shaft
G4ISO 3019-1, outer dia 22 mm - 4 (SAE B, 13 teeth splined shaft 16/32 pitch)
G5ISO 3019-1, outer dia 25 mm - 4 (SAE B-B, 15 teeth splined shaft 16/32 pitch)
G1ISO 3019-1, outer dia 32 mm - 4 (SAE B, 14 teeth splined shaft 12/24 pitch)
F2Conical keyed shaft end similar to ISO 3019-1 code 25-3, taper 1:8 (key not supplied with pump)
KAuxiliary mounting pad
NNNone
H2ISO 3019-1, ange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling)
H1ISO 3019-1, ange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling)
H3ISO 3019-1, ange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)
H5ISO 3019-1, ange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)
Shipping cover
MOverpressure protection type and setting side “A” **
NOverpressure protection type and setting side “B” **
** Pressure protection type must be the same for side “A” and “B”
L
L18 K18 180 bar [2610 psi]
L20 K20 200 bar [2900 psi]
L23 K23 230 bar [3336 psi]
L25 K25 250 bar [3630 psi]
L28 K28 280 bar [4061 psi]
L30 K30 300 bar [4350 psi]
L33 K33 330 bar [4786 psi]
L35 K35 350 bar [5080 psi]
L38 K38 380 bar [5510 psi]
L40 K40 400 bar [5800 psi] (45 cm3 only)
L42 K42 420 bar [6090 psi] (45 cm3 only)
Contact factory for pressures not shown or for applied pressure above maximum working pressure
(see System Pressure page 5)
High pressure relief valve + pressure
limiters with bypass
Maximum current1800 mA920 mA
Coil resistance @ 20 °C [70 °F]3.66 Ω14.20 Ω
Coil resistance @ 80 °C [176 °F]4.52Ω17.52Ω
PWM Range70-200 Hz
PWM Frequency (preferred)*100 Hz
Inductance33 mH140 mH
IP Rating (IEC 60 529) + DIN 40 050, part 9IP 67
IP Rating (IEC 60 529) + DIN 40 050, part 9
with mating connector
* PWM signal required for optimum control performance.
IP 69K
T000 135E
Flow table
Shaft rotationCWCCW
Coil energized*C2C1C2C1
Port Ainoutoutin
Port Boutininout
Servo port pressurizedM5M4M5M4
* For coil location see installation drawings.
T000 136E
Control response
H1 controls are available with optional control passage orices to assist in matching
the rate of swashplate response to the application requirements (e.g. in the event of
electrical failure). Software ramp or rate limiting should be used to control vehicle
response in normal operation. The time required for the pump output ow to change
from zero to full ow (acceleration) or full ow to zero (deceleration) is a net function of
spool porting, orices, and charge pressure. A swashplate response table is available
for each frame indicating available swashplate response times. Testing should be
conducted to verify the proper software and orice selection for the desired response.
H1 pumps are limited in mechanical oricing combinations. Software is envisioned
as the means to control the swashplate response in normal operating conditions.
Mechanical servo orices are to be used only for fail-safe return to neutral in the event of
an electrical failure.
Typical response times shown below at the following conditions:
∆p = 250 bar [3626 psi]
Viscosity and temperature = 30 mm2/s (50 °C) [141 SUS (122 °F)]
Charge pressure = 20 bar [290 psi]
Speed = 1800 min-1 (rpm)
Response times
Stroking direction0.8 mm [0.03 in] Ori ce 1.3 mm [0.05 in] Ori ceNo ori ce
Neutral to full ow1.7 s0.9 s0.5 s
Full ow to neutral1.1 s0.6 s0.3 s
T000 177E
11063344 • Rev EA • Dec 2012
13
H1 Axial Piston Pump, Size 045/053, Single
TP
Technical Information
General Technical Specications
Forward-Neutral-Reverse
(FNR) Electric Control
Options
A9 (12 V)/B1 (24 V)
Pump displacement vs. electrical signal
The 3-Position (F-N-R) control uses an
electric input signal to switch the pump
to a full stroke position.
Under some circumstances, such as
contamination, the control spool could
stick and cause the pump to stay at some
displacement.
A serviceable 125 μm screen is located in
the supply line immediately before the
control porting spool.