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15" MEDIUM DUTY CHARBROILER
24" MEDIUM DUTY CHARBROILER
36" MEDIUM DUTY CHARBROILER
PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE
Gas equipment manufactured for Saturn Equipment are for use with the type of gas specified on the rating plate
Instructions to be followed in the event the user smells gas fumes must be posted in a prominent location in the
ervice and maintenance can cause property damage,
SATURN EQUIPMENT
OWNER ’S MANUAL
Gas Charbroiler – Medium Duty
Installation Operation Maintenance
ESCB-15 –
ESCB-24 –
ESCB-36 –
ESCB-48 – 48" MEDIUM DUTY CHARBROILER
and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest edition)
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
installed kitchen area. The information shall be obtained from a local gas supplier.
WARNING:
injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or
Improper installation, adjustment, alteration, s
servicing this equipment.
SATURN EQUIPMENT
www.saturnequipment.com
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Saturn Equipment Limited Warranty
SaturnTM Equipment Limited Warranty
Saturn warrants its new product to be free from defects in
material and workmanship for a period of one (1) year from
the original date of installation not to exceed 18 months from
date of original shipment from factory. Equipment sold and
installed for residential use, or outside the continental United
States is excluded from warranty. This warranty is limited to
product(s) sold to the original commercial user. The liability of
Saturn is limited to, at Saturn option the repair or replacement
of any part found by Saturn to be warranted herein.
Saturn shall bear the normal labor charges for repair or
replacement to the extent that such repair or replacement
is performed within 35 miles of the office of an authorized
service agency, within the continental United States and during regular (straight time) hours. Travel outside of the 35 miles
and any work performed at overtime or weekend rates is the
responsibility of the owner/user. Defective parts must be
returned to Saturn, freight prepaid, for Warranty inspection.
Saturn assumes no responsibility for any product(s) not installed properly in accordance with the instructions supplied
with the equipment. Any equipment which has been modified by unauthorized personnel or changed from our original
design is not covered under this Warranty.
Saturn assumes no obligation for any product which has been
subject to misuse, abuse or harsh chemicals. Normal maintenance as outlined in the instructions supplied with the equipment is the responsibility of the owner-user and is not part of
this warranty.
Light bulbs, porcelain, glass components, normal parts, wear
and maintenance are excluded from this warranty.
Saturn Fryers carry one year parts and labor warranty and a
limited, prorated 5 year warranty on stainless steel fry vessels.
This warranty is in lieu of any other agreement, expressed
or implied, and constitutes the only warranty of Saturn
with respect to the product(s).
Saturn shall not be liable whether in contract or in tort or
under any other legal theory, for loss of revenue or profit,
or any substitute use or performance, or for incidental, indirect, special or consequential damages, or for any other
loss or cost of similar type.
Proper installation, initial check out, air shutter adjustments, or normal maintenance such as lubrication, adjustment or calibration of controls is the responsibility of
the dealer, owner-user or installing contractor and is not
covered by this warranty.
The Company reserves the right, without prior notice, to
make changes and revisions in the product specifications,
design, and material.
Possession of this price list does not constitute an agreement or offer to sell product to the possessor.
Prices are subject to change without notice. Prices do not
include sales tax. All prices are in U.S. dollars.
Returned goods are subject to a 20% restocking charge
and the cost of reconditioning the equipment for resale.
Prior to returning the goods, a Return Goods Authorization (RGA) number must be granted by Saturn. All
returned goods must be shipped freight prepaid. Shipments received without a RGA number will be refused.
Custom units built to the buyer’s specifications may not
be returned or cancelled.
Saturn is not responsible for printing errors in pricing or
specification.
SERVICE POLICY AND PROCEDURE GUIDE and ADDITIONAL WARRANTY EXCLUSIONS
1. Resetting of safety thermostats, circuit breakers, over
load protectors, and/or fuse replacements are not
covered by this warranty unless warranted conditions
are the cause.
2. All problems due to operation at voltages or phase
other than specified on equipment nameplates are
not covered by this warranty.
Conversion to correct voltage and/or phase must be
the customer’s responsibility.
3. All problems due to electrical connections not made
in accordance with electrical code requirements and
wiring diagrams supplied with the equipment are not
covered by this warranty.
4. Replacement of items subject to normal wear, to
include such items as knobs, light bulbs; and, normal
maintenance functions including adjustments of
thermostats, adjustment of micro switches and
replacement of fuses and indicating lights are not
covered by warranty.
5. Damage to electrical cords and/or plug due to exposure
to excessive heat are not covered by this warranty.
6. Full use, care, and maintenance instructions supplied
with each machine. Noted maintenance and
preventative maintenance items, such as servicing and
cleaning schedules, are customer responsibility. Those
miscellaneous adjustments noted are customer
responsibility. Proper attention to preventative
maintenance and scheduled maintenance procedures
will prolong the life of the appliance.
7. Travel mileage is limited to sixty (60) miles from an
Authorized Service Agency or one of its sub-service
agencies.
8. All labor shall be performed during regular working
hours. Overtime premium will be charged to the buyer.
9. All replacement parts are warranted for
ninety (90) days from date of purchase on nonwarranty
equipment. This parts warranty is limited only
to replacement of the defective part(s).
10. Installation, labor, and job check-outs are not
considered warranty and are thus not covered by this
warranty.
11. Charges incurred by delays, waiting time or operating
restrictions that hinder the service technician’s ability to
perform service are not covered by warranty. This
includes institutional and correctional facilities.
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Table of Contents
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SHIPPING DAMAGE CLAIM PROCEDURE
transportation company
VISIBLE LOSS OR DAMAGE: Be certain that any
FILE CLAIM FOR DAMAGE IMMEDIATELY:
TABLE OF CONTENTS
WARRANTY Page 1
SPECIFICATIONS Page 2
FEATURES & OPERATING CONTROLS Page 3
PRECAUTIONS & GENERAL INFORMATION Page 4
AGENCY LISTING INFORMATION Page 4
INSTALLATION Pages 5 ,6, 7, 8
OPERATION Pages 9,
CLEANING INSTRUCTIONS Page 11, 12
TROUBLESHOOTING SUGGESTIONS Page 13
PARTS & SERVICE Page 14
CUSTOMER SERVICE DATA Page 14
3. CONCEALED LOSS OR DAMAGE: if damage is
unnoticed until the merchandise is unpacked, notify the
transportation company or carrier immediately, and file
“CONCEALED DAMAGE” claim with them. This
should be done within fifteen (15) days from the date
the delivery was made to you. Be sure to retain the
container for inspection.
s
Manufactuer cannot assume liability for damage or loss
incurred in transit. We will, however, at your request, supply
you with the necessary documents to support your claim.
INTRODUCTION
Thank You for purchasing this appliance.
Proper installation, professional operation and consistent maintenance of this appliance will ensure that it
gives you the very best performance and a long, economical service life.
This manual contains the information needed to properly install this appliance, and to use and care for the
appliance in a manner which will ensure its optimum performance.
SPECIFICATIONS
MODEL STYLE GAS TYPE
MANIFOLD
PRESSURE
Total B.T.U.
per Hour
ESCB-15 15" Charbroiler Natural Gas 5.0" W.C. 28,000
ESCB-24 24" Charbroiler Natural Gas 5.0" W.C. 56,000
ESCB-36 36 "Charbroiler Natural Gas 5.0" W.C. 84,000
ESCB-48 48" Charbroiler Natural Gas 5.0" W.C. 112,000
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FEATURES & OPERATING CONTROLS
DRIP PAN
TRAY
BURNER
BURNER
BURNERS
GRATE
GAS MANIFOLD
INTERIOR
PILOT LIGHT
CONTROL VALVE
RADIANT
PILOT BURNER ADJUST
FEATURES AND
OPERATING CONTROLS
COMPONENTS
OFF
ON
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PRECAUTIONS AND GENERAL INFORMATION
WARNING:
certified
CAUTION:
PRECAUTIONS
AND GENERAL INFORMATION
This appliance is intended for use in commercial establishments
only.
This appliance is intended to prepare food for human consumption. No
other use is recommended or authorized by the manufacturer or its agents.
This appliance must be installed by a technician qualified and certified
or licensed to install gas-fired equipment. A licensed technician must
perform the initial start-up and adjustment of the appliance.
Operators of this appliance must be familiar with the appliance use,
limitations and associated restrictions. Operating instructions must be
read and understood by all persons using or installing this appliance.
Cleanliness of this appliance is essential to good sanitation. Read and
follow all included cleaning instructions and schedules to ensure the
safety of the food product.
DO NOT submerge appliance or burners in water. This appliance is
not jet stream approved. DO NOT direct water jet or steam jet at this
appliance, or at any control. DO NOT splash or pour water on, in or
over any controls. DO NOT wash counter around this appliance with
water jet. Burners which have become wet must be thoroughly dried
before use.
Burner and grate surfaces will be very hot when in use. Contact will
cause severe injury.
This appliance must be operated with the supplied 4” legs properly
installed.
Do not operate this appliance if the smell of gas is present. Turn off
all gas supply valves and move to a remote location to call your
manufacturer service.
The technical content of this manual, including any parts breakdown
illustrations and/or adjustment procedures, is intended for use by
qualified technical personnel only.
Any procedure which requires the use of tools must be performed by a
qualified technician.
This manual is considered to be a permanent part of the appliance.
This manual and all supplied instructions, diagrams, schematics, parts
breakdown illustrations, notices and labels must remain with the
appliance if it is sold or moved to another location.
FIRE HAZARD
All servicing of the gas
supply and combustion
components of this appliance
must be performed by a
technician trained and
in the maintenance of gas
appliances.
Improper servicing of gas
equipment can result in fire.
and explosion.
HOT SURFACE
Exposed surfaces can be hot
to the touch and may cause
burns.
Unit must be installed 18"
away from any combustable
material.
AGENCY LISTING INFORMATION
This appliance conforms to NSF Standard 4 for sanitation only if
installed in accordance with the supplied Installation Instructions and
maintained according to the instructions in this manual.
This appliance meets ANSI Z.83.11 specifications for gas-fired food
service equipment.
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This appliance must be
The area where the charbroiler is
This includes mops, rags,
The manufacturer of this
INSTALLATION AND INSPECTION
INSTALLATION
UNPACKING & INSPECTION
This appliance is designed for use in non
The charbroiler must be installed in an area with sufficient make
Carefully remove the appliance from the carton. Remove all protective
plastic film, packing materials and accessories from the appliance before
connecting performing any installation procedure. Carefully read all
instructions in this manual and the Installation Instruction Sheet packed
with the appliance before starting any installation.
Read and understand all labels and diagrams attached to the
appliance.
Carefully account for all components and accessories before
discarding packing materials. Store all accessories in a convenient
place for later use.
COMPONENTS
Adjustable Legs (set of 4)
Drip Tray
SETUP
-combustible locations only.
Setup the charbroiler only on a firm, level, non-combustible surface.
Verify local codes for requirements. Concrete, tile, terrazzo or metal
surfaces are recommended. Metal or tile over combustible material
may not meet code for non-combustible surfaces.
Clearances to non-combustible surfaces must be maintained. Maintain 0”
from side and rear to non-combustible walls, and 4” from noncombustible counter as established by provided 4” legs. Maintain
adequate clearances for cleaning and proper operation.
-up air
for proper combustion, and must be installed such that the flow of
combustion and ventilation air will not be obstructed.
For servicing, manufacturer recommends 6” clearance from rear of the
appliance to wall. Install adjustable legs, one on each corner of the
appliance, in the holes provided. Verify that the
unit sits firmly ON ALL FOUR LEGS. With the
adjustable legs, adjust as required to level the
appliance. All four legs must be adjusted to
firmly contact the floor in order to prevent
tipping. When used with an exhaust fan, special
precautions must be observed to avoid
interference with the operation of the
charbroiler, such as drafts and air starvation.
NOTE: DO NOT discard
the carton or other packing
materials until you have
inspected the appliance for
hidden damage and tested it
for proper operation.
Refer to SHIPPING DAMAGE
CLAIM PROCEDURE on the
inside front cover of this
manual.
DANGER:
HEALTH HAZARD
properly ventilated. Failure to
provide and maintain proper
ventilation of exhaust gasses
can result in severe injury or
death.
WARNING:
FIRE HAZARD
Do not store gasoline or
any other flammable or
combustible material near this
appliance. The open flame
can cause such materials to
ignite.
installed must be kept clear of
combustibles and flammables.
grease, wrapping paper and
electric cords.
NOTICE:
Manufacturer’s warranty on
this charbroiler is in effect only
when the charbroiler is installed
in accordance with
these instructions and local
codes and ordinances or, in
the absence of local codes,
the National Fuel Gas Code,
ANSI Z223.1 (current edition).
charbroiler assumes no liability
for any damage or injury
resulting from failure to
comply with this notice.
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INSTALLATION (Continued)
of the gas meter or
-fired equipment.
ance.
-fired appliance must conform to local codes,
compliance with Massachusetts Fuel Gas and Plumbing Code
-fired appliance must comply with
he Removal
CHARBROILER INSTALLATION CONFORMS TO ALL
The gas supply line used to connect the charbroiler to the gas
Gas supply piping must be inside 3/4” diameter or greater.
Use pipe sealant made specifically for gas piping on all pipe joints.
Verify that all supply piping is clean and free of obstructions, dirt,
installation.
All pipe joints must be checked for leaks before lighting. Leak
DANGER:
FIRE AND EXPLOSION
HAZARD
NEVER use an open flame to
check for gas leaks. Fire and
explosion may result.
WARNING:
RISK OF INJURY
Installation procedures must
be performed by a qualified
technician with full knowledge
of all applicable gas-fired
appliance codes. Failure can
result in personal injury and
property damage.
IMPORTANT:
All pipe joints must be
checked for leaks before
lighting. Leak checks should
be performed with a soap and
water solution.
IMPORTANT:
Information on the
construction and installation
of ventilating hoods may be
obtained from the current
edition of NFPA 96
Standard for the Installation
of Equipment for the Removal
of Smoke and Grease Laden
Vapors from Commercial
Cooking Equipment.
Copies of this standard are
available from the
Nation Fire Protection Assn.:
NFPA
1 Batterymarch Park
P.O. Box 9101
Quincy, MA 02269-9101
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This charbroiler is supplied with a
The appliance and its
INSTALLATION (Continued)
appliance.
-to-back and side-to-side, with a spirit level, prior to
-check the level of the unit
regulator is installed
ee, 4” nipple pointing down,
-off valve may be required by local codes and is,
-off valve must be
piping and the gas pressure
DANGER:
FIRE AND EXPLOSION
HAZARD
NEVER use an open flame to
check for gas leaks. Fire and
explosion may result.
IMPORTANT:
All pipe joints must be checked
for leaks before lighting. Leak
checks should be performed
with a soap and water solution.
WARNING:
FIRE HAZARD
gas pressure regulator.
Failure to properly install the
supplied regulator will result in
an extremely hazardous
condition.
Flow arrow stamped on body
of regulator must point toward
the charbroiler.
Vent hole must point UP.
It is the responsibility of the gas piping installer to
identify the code requirement for a shut-off valve.
-off valves, moisture trap and all associated piping must be
IMPORTANT:
Verify fuel gas type. If the
available fuel does not match
the nameplate specification,
exchange the charbroiler for the
correct type.
IMPORTANT:
individual manual shutoff valve
must be disconnected from
supply system piping during
any pressure testing of that
system at pressures in excess
of 1/2 p.s.i. (3.5 kPa).
Also, the appliance must be
isolated from the gas supply
piping system by closing its
individual manual shutoff valve
during any pressure testing of
the gas supply piping at test
pressures equal to or less than
1/2 p.s.i. (3.5 kPa).
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IMPORTANT:
This charbroiler is shipped from
INSTALLATION (Continued)
adjustments are located between the control valves for
-blade screwdriver, turn the screw clockwise to
nter-clockwise to increase the
admit more or less air as required. Adjust the
Adjustments must be performed
by a qualified technician only.
IMPORTANT:
the factory equipped for either:
natural gas and adjusted for
sea level to 2000 feet elevation;
or, propane (LP) gas and
adjusted for sea level to 5000
feet elevation.
For operation other than listed
above, contact your manufacturer
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DO NOT try to light any appliance.
DO NOT touch any electrical switch
DO NOT use any telephone in your
GENERAL OPERATION
WARNING:
FIRE HAZARD
IF YOU SMELL GAS:
building.
thoroughly dried
-off, it
In the event a gas odor is
detected, shut down the
unit at the main gas shutoff
valve and contact your
local gas supplier from a
neighboring location.
Follow the instructions
received from the gas
supplier immediately
drip tray are properly installed
and exactly.
the floor.
to the full OFF position.
-off valve is ON and the appliance has had
as supply OFF.
-off, it
the
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GENERAL OPERATION (Continued)
knobs must be turned by hand only. Never use
WARNING:
FIRE HAZARD
NEVER attempt to force
or repair a stuck control
valve.
Contact your manufacturer
for
repairs.
Forced or improperly
repaired valves pose the
risk of fire and/or
explosion.
WARNING:
FIRE AND EXPLOSION
HAZARD
If the pilot light should be
extinguished, turn off the
gas shut-off valve and
remove the grate and drip
pan. Allow the appliance
to vent for five minutes
before attempting to relight.
CAUTION:
HOT SURFACE
Exposed surfaces can be
hot to the touch and may
cause burns.
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CLEANING INSTRUCTIONS
WARNING:
-off valve OFF before cleaning.
FIRE HAZARD
Shut off the gas
supply valve before
cleaning.
-Bristled Fiber Brush
-Abrasive Cleanser
CAUTION:
BURN HAZARD
Allow charbroiler to
cool completely before
cleaning.
CHARBROILER
a. Use the supplied steel brush with scraper to remove food
b. Grate may be washed in sink or dishwasher.
c. Dry the grate and apply a light coating of cooking oil.
a. Stubborn food particles maybe removed with a plastic scouring
b. Drip pan may be washed in a sink or dishwasher.
a. Use a plastic scouring pad to remove any remaining food
from the cabinet.
b. Clean the cabinet with a soft damp cloth or sponge and mild
complete
IMPORTANT: DO NOT spill
or pour water into controls,
DO NOT submerge Charbroiler
cabinet in water. Damage to
internal components will
occur.
Damage to internal
components from water
damage is NOT covered by
warranty.
DO NOT steel wool or
metal scouring pads to clean
cabinet, drip tray or crumb
tray.
Good sanitation is vital to the
quality of the final food
product. Be sure to clean in
all corners and crevices
where grease and other
cooking debris can
accumulate.
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WARNING:
IMPORTANT: DO NOT spill
CLEANING INSTRUCTIONS (Continued)
-off valve OFF.
Scouring Pad, Soft-Bristled Fiber Brush
may need to be cleaned.
-off valve OFF. Remove all control knobs and remove front
an food particles from burners with warm water, mild
Dry thoroughly before reinstalling on burners.
s to be sure the air shutters are in their proper position.
burner support rail.
-off valve ON and light pilot light.
FIRE HAZARD
Shut off the gas supply
valve before cleaning.
or pour water into burners or
controls,
DO NOT submerge broiler
cabinet in water. Damage to
internal components will
occur.
Damage to internal
components from water
damage is NOT covered by
warranty.
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TROUBLESHOOTING
Clean and dry burner
Burners won’t light
Gas supply off
Check main / unit gas valves
Air in lines
Pilot valve not lit
One burner assembly
Control not on
Water in burner
Contact manufacturer for repairs
Pilot will not light
Gas supply off
Check main / unit gas valves
Air in lines
Pilot valve not on
Turn pilot valve on / adjust
Burner not hot enough
Temperature control not set
Adjust for desired temperature
Contact manufacturer for repairs
SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY
Portions of a burner
won’t light or
have erratic flame
won’t light
Burner wet or flame opening(s)
clogged
Turn gas valve on. Attempt to
light pilot every 15 sec.
Turn off gas - allow unit to
vent for 5 minutes. Turn gas
back on and light pilot
Turn temperature control to ON
Set to desired setting when lit
Remove burner and dry
thoroughly
Damaged temperature control,
Burner or other internal
component
Turn pilot valve on. Attempt to
light pilot every 15 sec.
Shutter or nozzle out of
adjustment
Contact qualified technician for
adjustment
Damaged temperature control,
burner or other internal
component
NOTE: There are no user
serviceable components in the
burner assemblies or in the control
valves. In all cases of damage
or malfunction,
contact your manufacturerfor
repairs.
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-
PARTS & SERVICE
DESCRIPTION PART NO.
IMPORTANT: Use only
factory authorized service
parts and replacement
filters.
For factory authorized
service, or to order factory
authorized replacement parts,
contact your manufacturer.
LEGS, ADJUSTABLE 4” METAL (SET of 4)
BROILER
CUSTOMER SERVICE DATA
please have this information available if calling for service
RESTAURANT ____________________________ LOCATION _______________
INSTALLATION DATE ________________________ TECHNICIAN ______________
SERVICE COMPANY_________________________________________________
ADDRESS STATE ZIP
TELEPHONE NUMBER ( _____)
EQUIPMENT MODEL NO. ___________________________________
EQUIPMENT SERIAL NO. ___________________________________
FUEL (check one) __________ NATURAL GAS _______________ PROPANE / LP
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