Saturn PPT93 SERVICE MANUAL

Commercial Refrigerator
Service Manual
PIZZA PREP TABLE
Please read this manual completely before attempting to install or operate this equipment.
TABLE OF CONTENTS
1. FEATURE CHART
1-1. OUTSIDE DRAWING AND MEASUREMENT FOR PPT93
2. WIRING DIAGRAM
2-1. REFRIGERATOR: PPT93
3. PARTS DETAILS
3-1. BOTTOM PANEL 3-2. REFRIGERATION COMPARTMENT 3-4. DOOR 3-5. COOLING COMPARTMENT
4. MAIN COMPONENTS
4-1. COMPRESSOR 4-2. COMPRESSOR RELAY 4-3. CONDENSER DRYER 4-4. CAPACITOR 4-5. EVAPORATOR FAN MOTOR 4-6. CONDENSER FAN MOTOR 4-7. EVAPORATOR DEFROST HEATER 4-8. LAMP 4-9. THERMOSTAT
5. ELECTRONIC CONTROLLER INSTRUCTION
5-1. REFRIGERATOR CONTROLLER
5-1-1. DIXELL PARAMETER FOR REFRIGERATOR 5-1-2. HOW TO USE THE CONTROLLER
6. REPLACEMENT OF MAIN COMPONENTS
6-1. FRONT PANEL PARTS 6-2. DOOR CHANGING 6-3. REFRIGERATION COMPARTMENT PARTS 6-4. CONDENSING UNIT
1. FEATURE CHART
1-1. OUTSIDE DRAWING OF PPT93
2. WIRING DIAGRAM
2-1. PPT93
3. PARTS DETAILS
3-1. BOTTOM PANEL
THERMOSTAT
MAIN SWITCH
3-2. REFRIGERATION COMPARTMENT CYCLE ASSEMBLY
CONDENSER FILTER DRIER CONDENSER FAN MOTOR WATER PAN COMPRESSOR
DRAIN PAN
CONDENSER FAN MOTOR ASSEMBLY
FAN COVER CONDENSER FAN MOTOR BLADE CONDENSER FAN MOTOR
3-3. DOOR
GASKET
Magnetic gasket can be replaced without any tools.
4. MAIN COMPONENTS
MODEL
PPT93
Refrigerant
R-134a
Voltage
115V/60Hz
Comp. Model
T6213Z
Part code
TPP93.02
PPT93
Voltage
115V / 60Hz
Relay Model
---
Part codel
---
MODEL
PPT93
Refrigerant
R-134a
Spec.
25g
Part code
GN1410TN.14
MODEL
PPT93
Voltage
115V / 60Hz
Running
X
Starting
189-227μf
MODEL
PPT93
Voltage
115V / 60Hz
Motor Model
CA27-04/C20
Part code
27R.30
4-1. COMPRESSOR
4-2. COMPRESSOR RELAY
4-3. CONDENSER DRYER
4-4. CAPACITOR
4-5. EVAPORATOR FAN MOTOR
MODEL
PPT93
Voltage
115V / 60Hz
Motor Model
CA27-04/C19
Part code
27R.32
MODEL
PPT93
Voltage
115V / 60Hz
Spec.
---
Part code
---
MODEL
PPT93
Voltage
115V/60Hz
Spec.
---
Part code
---
MODEL
PPT93
Voltage
115V / 60Hz
Model
XR20C
Part code
27R.10
4-6. CONDENSER FAN MOTOR
4-7. EVAPORATOR DEFROST HEATER
4-8. LAMP
4-9. MAIN PCB
5. ELECTRONIC CONTROLLER INSTRUCTION
NO.
Label
Name
Range
Hidden Par.
Defa ult
/
1
Set
Set point
LS-US
-5/23
0
32
2
Hy
Differential
0.1-25.5/1-
255
2/35.6 2.5
5 3
Ls
Minimum set point
-50-SET/-
58-SET
Yes
-50/­58
-2
28
4
Us
Maximum set point
SET­110℃/SET-
230
Yes
110/ 230
10
50
5
Ot
Thermostat probe calibration
-12-12/-
120-120
0/32 1 -1
6
P2P
Evaporator probe presence
n=not pres. ;y=pres .
Y Y
Y 7
OE
Evaporator probe calibration
-12-12/-
120-120
Yes
0/32 0 0
8
Ods
Outputs delay at start up
0-255min
Yes 0 2 2 9
AC
Anti-short cycle delay
0-50min
1 2
2
10
CCt
Continuous cycle duration
0.0-24.0h
Yes
0.0
0.0
0.0
11
COn
Compressor ON time with faulty probe
0-255min
Yes
15
10
10 12
COF
Compressor OFF time with faulty probe
0-255min
Yes
30
10
10 13
CF
Temperature measurement unit
/
Yes
/
5-1-1.
DIXELL XR20C PARAMETER FOR REFRIGERATOR PPT93
14
rES
Resolution
in=integer; dE = dec .point
DE
DE
DE
15
Lod
Probe displayed
P1;P2
Yes
P1
P1
P1
16
EdF
Defrost termination setting
Pb=by temperature; nP=by time
Pb
Pb
Pb
17
dtE
Defrost termination temperature
-50-50/-58-
122
8/46.4 7
41
18
IdF
Interval between defrost cycles
1-120ore
6 6
6
19
MdF
(Maximum) length for defrost
0-255min
30
20
20 21
DFd
Display during defrost
rt, it, Set, DEF
Yes
Set
Set
set
22
dAd
MAX display delay after defrost
0-255min
Yes
30
30
30 25
dAF
Defrost delay after fast freezing
0-23h n 50’
Yes
0.0 0 0
30
Alc
Temperature Alarm configuration
RE=related to set; Ab=absolute
Yes
Ab
re
re
31
ALU
MAX. temperature alarm
SET­110℃/SET-
230
110/
230
50
90
32
ALL
MIN. temperature alarm
-50-SET/-
58-SET
-50/­58
-40
80
33
Ald
Temperature alarm delay
0-255min
Yes
15 0 0
34
dAO
Delay of temperature alarm at start up
0-23h n 50’
Yes
1.30 1 1
35
i1P
Digital input polarity
OP=opening CL=closing
CL
CL
CL
36
i1F
Digital input configuration
EAL=extern. alarm; bAL= lock regulation; PAL=press. switch; dor= door
dor
dor
dor
switchdEF=d efrost; LHt =disabled; Htr=Cooling­heating
37
did
Digital input alarm delay
0-255min
15
15
15
38
Nps
Number of activation of pressure
0-15
Yes
15
15
15
39
odc
Compressor status with open door
no,Fan= normal; CPr= comp.OFF; F-C= Compr.OFF & fan.OFF
Yes
no
no
no
40
Pbc
Kind of probe
Ptc;ntc
ntc/
Ptc
ntc
ntc
41
dp1
Room probe display
-
Yes
P1
P1
P1
42
dp2
Evaporator probe display
-
Yes
P2
P2
P2
43
rEL
Software release
-
Yes
4.2
4.2
4.2
44
Ptb
Map code
-
Yes
83
83
83
5-1-2.
1. FRONT PANEL COMMANDS
To display target set point, select a parameter or confirm an operation in programming
mode.
To start a manual defrost To view the last alarm occurrence. In programming mode, it browses the parameter
codes or increases the display value To view the last alarm occurrence. In programming mode, it browses the parameter codes or decreases the display value
KEY COMBINATION
To lock & unlock the keyboard To enter in programming mode
To return to the room temperature display
1.1 Function of LEDS
2. MAIN FUNCTIONS
2.1 HOW TO VIEW THE SET POINT
1. Push and immediately release the SET key: the display will show the set point value.
2. Push and immediately release the SET key or wait for 5 seconds to display the sensor value again.
2.2 HOW TO CHANGE THE SET POINT
1. Push the SET key for more than 2 seconds to change the set point value.
2. The value of the set point will be displayed and the LED starts blinking.
3. To change the set value, push the or key within 10s.
4. To set new point value, push the SET key again or wait 10s.
2.3 HOW TO START A MANUAL DEFROST
Push the key for more than 2 seconds and a manual defrost will start
2.4 HOW TO LOCK THE KEYBOARD
1. Hold the and keys for more than 3s.
2. The POF message will be displayed and the keyboard will be locked. At this point, it will be possible only to see the set point or the MAX or Min temperature stored.
3. If a key is pressed more than 3s the POF message will be displayed.
2.5 HOW TO UNLOCK THE KEYBOARD
Hold the and keys together for more than 3s, till the POF” message is displayed.
3. ALARM SIGNALS
HOW TO VIEW THE ALARM AND RESET THE RECORDED ALARM
1. Hold the or key to display the alarm signals.
2. When the signal is displayed, hold the SET key until the rst message is displayed. Push the SET key again. The rst message will start blinking and the normal temperature will be displayed again.
6. REPLACEMENT OF MAIN COMPONENTS
6-1. FRONT PANEL PARTS
6-1-1. OPEN THE FRONT PANEL, WHICH IS HELD BY A MAGNETIC COMPONENT.
6-1-2. UNSCREW THE CONTROL BOX AND PULL IT OUT.
6-1-3. UNSCREW THE CONTROL BOX. THEN YOU CAN CHANGE THE THERMOSTAT AND MAIN SWITCH.
6-2. DOOR CHANGING
6-2-1. UNSCREW THE BOTTOM HINGE
6-2-2. PULL THE DOOR OFF.
6-2-3. CHANGE THE DOOR HINGE. A. PUT THE DOOR ON A FLAT LEVEL.
B. UNSCREW THE HINGE.
C. PULL OUT THE SPRING HINGE
6-3. REFRIGERATION COMPARTMENT PARTS
6-3-1. Unscrew the circle fan cover and pull it out.
6-3-2. TAKE OFF THE SENSOR ON THE INSIDE OF THE CIRCLE FAN COVER.
6-3-3. UNSCREW THE EVAPORATOR AND FAN SUPPORT.
EVAPORATOR COVER
6-3-4. CHANGING THE WATER PAN
A. LIFT THE EVAPORATOR.
B. PULL OUT THE WATER PAN AND REPLACE IT.
BEFORE YOU TAKE OUT THE WATER PAN, MAKE SURE THE EVAPORATOR PIPE IS TAKEN OFF.
6-4. CONDENSING UNIT
6-4-1. OPEN THE FRONT PANEL, WHICH IS HELD BY A MAGNETIC COMPONENT.
6-4-2. OPEN THE FRONT COVER AND UNSCREW THE INSIDE COVER.
6-4-3. UNSCREW THE UNIT BOARD.
6-4-4. PULL OUT THE UNIT BOARD TO PERFORM SERVICE ON IT.
CAUTION: BE CAREFUL OF ELECTRIC SHOCK
CAUTION: MAKE SURE THE POWER SUPPLY IS CUT OFF
BEFORE ANY SERVICE IS PERFORMED.
CAUTION: CONDENSING UNIT MAY BE VERY HOT. BE SURE
IT IS COOL BEFORE ANY SERVICE IS PERFORMED.
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