SASFORKS EXTREME, EXTREME AUTO PROCESSOR, EX-25 v1, EX-25 v2, EX-35 User Manual

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EXTREME™

Auto Processor

Excavator Attachment ==================

Manual v13

USA Patents: D672,369 ; D704,752 ; D740,861, 9,211,832 ; D747,170 ; 8,414,704 ; D779,564; D779,565,

9,414,704 & Other Patents Pending

SERIAL NUMBER LOCATIONS (PAGE 2)

Local Distributor or Supplier Name ____________________ Phone ___________________ Locate serial numbers and model numbers on SAS EXTREME Auto Processor Attachment..

Note below for easy reference. Providing this information when contacting your local Distrib-

utor, Supplier, Service Representative, or SAS will improve accuracy and level of service.

SAS EXTREME ………………….ddddddddddddddddd……..SAS EXTREME:

Head Assembly ....................................................................... Rotator Only:

Model………...______________ sdddddds s s .Model:………..____________ Serial Number ______________ s s s s s s s ddddd.s s ..Serial Number __________

SAS™ EXTREME™ AUTO PROCESSOR

PATENTED JAWS

& patents pending

SAS EXTREME Hold Down Arm Assembly...……...Model…………______________ SAS EXTREME Hold Down Arm Assembly...……...Serial Number ______________

PATENTED

hold down arm

PATENTED

WIRE STRIPPER

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

TABLE OF CONTENTS (PAGE 3)

Serial Number Location Reference……………………………………………. Page 2 Limited intended use of this equipment……………………………………….. Page 3 Introduction Letter……………………………………………………………….. Page 4 General Safety Guidelines……………………………………………………... Page 5 - 7

Specific Notices CE …………………………………….. Page 7 Emergency STOP Function……………………………. Page 7 Safety Labels ……………………………………...……. Page 8 Installation Guidelines…………………………………………………………… Page 9 - 14 Optional Hold Down Hinge & Hydraulics Parts List Page 12 –13 Pressure & Flow Settings Required……………………. Page 14 Maintenance: …….. Torque intervals …………………………………………. Page 15 Grease grapple ………………………………………….. Page 16 Grease rotator ………………...…………………………. Page 17 Accumulator………………………………………………. Page 18 Pre-operation: ……. Checklist guide ……………………………………………. Page 19 Daily checklist………..………….………………………… Page 20 Determining Lift Capacity………………………………… Page 21-22

Operation Guidelines …………………………………………………………….. Page 23 EX-25 & EX-35 SAS EXTREME Replaceable Claw Tips…………………….. Page 24 EX-25 v3 SAS EXTREME Parts Diagram (Serial Number SAS F5343 & Higher) Page 25 EX-25 v2 SAS EXTREME Parts Diagram (Serial Number SAS F4775-F5330) Page 26 EX-25 v1 SAS EXTREME Parts Diagram (Serial Number SAS F4627 only) Page 27 EX-25 v2 & V3 Rotator RLP-902 Parts (Serial Number SAS F4989-F5687) Page 28 - 37 EX-25 v1 Rotator RD20A500BA2 (Serial Number SAS F4968 & Lower) Page 38 - 39 EX-35 v2 SAS EXTREME Parts Diagram (Serial Number SAS F5453-F5720) Page 40 EX-35 v1 SAS EXTREME Parts Diagram (Serial Number SAS F5188 only) Page 41 EX-35 Lg Rotator RGP-1302 Parts (S/N: F5188, F5453, F5545, F5685, F5720) Page 42 - 54 Wire Stripper……………………………………………………………………….. Page 55 Optional Electronics Parts Guide ……………………………………………….. Page 56 - 58 Limited warranty…………………………………………………………………… Page 59 CE Declaration of Conformity…………………………………………………… Page 60

LIMITED INTENDED USE OF THIS EQUIPMENT:

SAS EXTREME™ Auto Processor excavator attachment is designed break recyclable scrap materials from

end of life cars and trucks. Materials removed from cars and trucks will be damaged. Some excavators may

require modification to pressures, valves, cylinders, reinforcement of x-frame, or other modifications for installation and to operate in a desirable manner. This attachment is considered a non-OEM attachment and has not

been approved by any specific excavator manufacturer. Customer is responsible to read the excavator’s manual and warranty documents, if any, and identify any impact installation and use of this attachment may have on

the excavator’s warranty. Read this manual completely before installation or use.

SAS™ EXTREME™ AUTO PROCESSOR

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

INTRODUCTION LETTER (PAGE 4)

TO THE OWNERS, MANAGERS, AND OPERATORS OF EXCAVATORS

Safety is the most important issue in the workplace. Observing safety guidelines, equipment capacities and using common sense will provide a work environment that is safe and efficient for employees, management and customers. It is important that you and your operators read

and understand the information included in this manual prior to use of this equipment.

Safety warnings are highlighted through out this manual. Understanding the significance of these symbols is important. The following is a definition of each symbol you will encounter in

this manual:

The following information presented in this Operator Manual for SAS FORKS™ is intended to be a guide only, and is not meant to encompass all issues that may need to be addressed for

your particular type of business operation. If you encounter additional information that would be helpful to us, or others, please contact us.

Thank you for your business, SAS Ltd. Phone: Email:

S.A.S. OF LUXEMBURG, LLC. U.S.A. Dial: 920-845-2198 buyit@sasforks.com 133 Center Dr Hwy 54 · PO Box 260 International: 00+1+920-845-2198

LUXEMBURG, WI 54217 U.S.A.

EQUIPPED WITH SAS™ EXTREME™ AUTO PROCESSOR

The Symbol is intended to draw your attention to important safety information, hazard or precaution.

The Danger Symbol indicates a hazardous situation that if not avoided will

result in serious injury or death

The Warning Symbol indicates a hazardous situation that if not avoided

could result in serious injury or death

The Caution Symbol indicates a hazardous situation that if not avoided could result in minor injury or potential property damage

The Notice Symbol indicates worst credible severity of harm is property

damage.

SAS™ EXTREME™ AUTO PROCESSOR

·Proprietary Rights: All d esigns and other proprietary rights pr ovided by S.A.S. of Luxemb urg, LLC. to

Buyer are to remain the property of S.A.S. of Luxemburg, LLC., and Buyer shall honor all proprietary legends.

Notice: The SAS FORKS™, this operator manual, www.sasforks.com web site, the pictures, content, designs, forks, and likeness of such, are property of S.A.S. of Luxemburg, LLC. and are protected under all applicable

USA Patents: D672,369 ;D704,752 ; D740,861; D779,564; 9,815,128; D779,565; 9,211,832; 9,414,704; D747,170

No information, pictures, designs, products, features, or forks may be duplicated in part, entirety, or in likeness.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

GENERAL SAFETY GUIDELINES (PAGE 5)

Installation & operation of equipment should only be performed by qualified and trained individuals. All persons operating or working in the area of operation should read this manual. A copy of this manual should

be kept with the equipment. A qualified operator will operate the machine safely in accordance with, and:

 Understand the written instructions supplied by the manufacturer of the device, the manufacturer of

the excavator, all company rules and any applicable OSHA or regulatory governing body regulations.

 Completed training including actual operation of the device and excavator to which it is attached.  Know and follow the safety rules and regulations of the jobsite.

Operation of equipment by un-qualified or un-trained individuals can result in serious injury or death. All operators must be properly trained prior to operation.

Not designed to be operated in an explosive environment. Only use this equipment in well ventilated areas, a sufficient distance away from flammable or explosive gases, liquids or substances to avoid risk of ignition. Operating in an explosive environ-

ment may cause an explosion and fire, resulting in injury, death, property damage.

Serious bodily injury, death and property damage can caused by an operator that is under the influence of drugs or alcohol (of any type, illegal, prescribed or over the

counter) due to impaired operator judgment. Do not operate when impaired.

Consult your physician before operation of this equipment while on medication.

SAS™ EXTREME™ AUTO PROCESSOR

Inspect the device and perform all preventative maintenance before operation at the start of every work shift. Failure to perform inspections or proper maintenance can

result in equipment failure resulting in serious injury or property damage.

This equipment is operated by high pressure hydraulics. Hydraulics are a stored power source and as such must be treated as energized at all times. Be certain pressure has been relieved prior to handling, inspecting or performing maintenance on this unit. Follow lockout tag out procedures and release all stored energy before

servicing equipment. Failure to release energy or disable hydraulic energy can re-

sult in serious injury or death. High pressure fluids can also discharge at great velocity and cause injection into skin. Wear safety glasses and appropriate gloves

while inspecting, operating and maintaining this equipment.

This equipment has numerous moving components. Operate only from the cab equipped with safety glass windshield and adequate protective steel guard while seated and wearing a safety belt. Be aware of potential pinch points and keep clear during operation, inspection and maintenance. Pinch points exist between grapple attachment jaws, cab swing, hold down arms and others, failure to keep clear while

in operation can result in serious injury or death.

Do not exceed posted weight limits on equipment. Exceeding rated load limits will result in equipment damage, loss of steering control, machine tip over, serious injury or

death.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

GENERAL SAFETY GUIDELINES (PAGE 6)

PROTECTIVE EQUIPMENT

 Safety glasses with side shields ● Leather gloves  Work boots with heavy sole and safety toes ● Hard hat  Fire extinguishing equipment ● Adequate spill kit, oil dry etc.  Other such safety equipment to protect personnel from injury.

Puncture or cut injuries may occur if contact made with sharp objects. Sharp objects are present from breaking materials out of scrap cars. Avoid contact.

Do not work under grapple claws, hold down, or any object lifted by this equipment. An unexpected movement, shift in the object, or hydraulic failure may cause claw, hold down, or object drop. Serious injury or death may occur.

PERSONNEL TRAINING

Prior to installation or use of this equipment all personnel must review this operator manual, excavator manufacturer’s manual and other pertinent safety manuals and be trained by qualified personnel. All hazards must be identified to ensure personnel

avoid these hazards. Signed documentation certifying individual training has been

completed is a must. Periodic retraining is recommended. Failure to follow Manufac-

turers recommendations can result in serious injury and property damage.

SITE PREPARATION & CLEAR OPERATING SPACE RECOMMENDED

 The Extreme™ Auto Processor should only be used in areas that are equipped

with proper fluid containment measures, to ensure capture and containment of

residual fluids in accordance with any and all environmental regulating body.

 Operation area must be sufficiently clear of buildings and overhead power lines.  No Smoking, Safety Glasses & Hard Hat Required signage is recommended.

 Provide adequate space around this equipment to ensure all persons are kept at

least 15 Meters (50 feet) away from the equipment and cars being moving by it.

VEHICLE PREPARATION PRIOR TO USING THE EXTREME™ AUTO PROCESSOR

 Prior to use of this attachment, remove all batteries, gasoline, diesel fuel, all

types of fuels, mercury switches, air conditioning Freon, engine oil, transmission

fluid, antifreeze and other fluids.

 Engines, transmissions, and other components will be damaged, and only be

suitable for metals recycling, not as cores or resalable operable parts.

Vehicles contain several hazardous elements that pose explosion and fire hazards, such as gasoline and electric batteries containing battery acid. Be sure these are safely removed prior to using the EXTREME™ Auto Processor. Failure to remove may result in explosion, fire hazard & injuries. Keep adequate fire suppression equipment accessible and persons trained on operation.

SAS™ EXTREME™ AUTO PROCESSOR

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

CE SPECIFIC NOTICES (PAGE 7)

EMERGENCY STOP FUNCTION

To immediately stop the motion of this equipment:

1. Operator is to release all joystick button(s). Additional secondary measures to immediately stop the motion include:

2. Moving excavator’s auxiliary hydraulic 3rd spool lever to neutral position

3. Turn off ignition key of excavator to shut off engine

All three emergency stop options stop flow of hydraulic fluid. See excavator manufac-

turer’s operator manual to identify proper controls & functions prior to use.

Even after emergency stop function is followed, there is residual stored hy-

draulic pressure in the system. See following: THIS EQUIPMENT IS OPERATED BY HIGH PRESSURE HYDRAULICS.

Hydraulics are a stored power source and as such must be treated as energized at all times. Be certain pressure has been relieved prior to handling, inspecting or performing maintenance on this unit. Follow lockout tag out procedures and release all stored energy before servicing equipment. Failure to release energy or disable hydraulic energy can result in serious injury or death. High pressure fluids can also dis-

charge at great velocity and cause injection into skin. Wear safety glasses and appro-

priate gloves while inspecting, operating and maintaining equipment.

STAY CLEAR

 Do not lift persons with this equipment. Not intended to lift people  Always maintain a safe distance away from this equipment.

 Do not go near or under this equipment or any object lifted by this

equipment. Failure to stay clear will result in injury or death.

 Refer to and follow all additional safety information in excavator

manufacturer’s operator, safety and service manuals.

POWER FAILURE

In the event of electrical or hydraulic supply failure from the excavator occurs, the equipment will stop further motion. Under normal circumstances the equipment is not expected to drop a load. The symbol at the left indicates the hydraulic controls on this equipment are normally closed. Thus without electrical power the gate valves are closed, in essence halting further movement. See excavator manufacturer’s operator

manual to identify actual operation during power failure mode prior to use. SOUND

This equipment does not emit more than 70dba.

VIBRATIONS

This equipment does not transfer vibrations in excess of 2.5m/s2.

OPERATING TEMPERATURE

Equipment is best suited to operate in temperatures 0°C to 32°C (32°F to 90°F ) with minimum temperature –30°C (–23°F) and maximum temperature 65°C (150°F)

SAS™ EXTREME™ AUTO PROCESSOR

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

SAFETY LABELING (PAGE 8)

LABEL 1

LABEL 2 (BOTH COVERS)

LABELS 3,4,5

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBER LOCATIONS

-Stamped in steel

Serial Number Format SAS F####

SAS PATENTED JAWS

& patented tips

Label Description Quantity Label reorder #

LABEL 1: PRODUCT ID PLATE 1 ID PLATE CE-EX

LABEL 2: KEEP BACK 15 METERS (50 FT) 2 W-LAB-STAYBACK50FT

LABEL 3: KEEP AWAY MOVING PARTS 1 W-LAB-WARNING-PINCH

LABEL 4: READ EQUIPMENT MANUALS 1 W-LAB-READ-504060

LABEL 5: HIGH PRESSURE HYDRAULICS1 1 W-LAB-PRES-503600

LABEL 6: STABILITY LABEL FOR CAB 1 W-LAB-EX-STABLE-1

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

INSTALLATION: PREPARATION (PAGE 9)

ADVANCE PREPARATION BEFORE ARRIVAL & INSTALLATION OF EXTREME AUTO PROCESSOR

 Review this operator manual. Review operator, safety & service manuals of excavator manufacturer.

Items you need to obtain before arrival of Extreme™ Auto Processor:

 Excavator must have two bi-directional auxiliary hydraulics at the end of the stick with cab controls.  Excavator must have one filtered free flow drain line back to tank  Hydraulic fluid (specific for your machine). Identify fluid check and fill points.  Identify and obtain needed hydraulic hose quick connections on your machine and fitting required.

 Locate supplier to make hydraulic hoses (Minimum recommend 19 mm (3/4”) diameter, 34 Mpa

(5,000 PSI) hoses and fittings once proper length is determined during installation.

Tools your mechanic may need for installation:

 Sockets, wrenches, large adjustable wrench, large rubber hammer, hydraulic bottle jack, grease gun

Service to do on your excavator in advance:

 Have maintenance personnel replace hydraulic system filters & fluids (as needed)  Pressure and flow test. Have pressure results available. Set pressures between

24-31 Mpa, 240-310 Bar (3,500-4,500 PSI). Not to exceed 31 Mpa, 310 Bar (4,500 PSI)

 Inspect pins & bushings in arm and dozer blade for wear (replace as needed)  SAS has no responsibility as to performance of excavator’s hydraulic system with this attachment.

Available for training:

 Designate an area (i.e. where it is safe to run equipment) and an employee to operate unit  Designate operator who can read and speak English, if SAS staff onsite to assist your mechanic.

Installation Hazards (Additional details covered elsewhere in this manual):

Pinch & crush points, High pressure hydraulics, Stored pressure, Skin injection risk Installing this Extreme Head & Hold Down Assembly will change lifting dy-

namics & likely reduce lift capacity and reduce stability of the excavator.

Installer and operator must use caution in establishing reasonable lift capacities. Consider Head &

HDA attachment weights and excavator manufacturer’s manual guidance. These hazards may cause

equipment damage, injury or death. Only qualified persons should complete installation.

COMPONENT IDENTIFICATION

SAS™ EXTREME™ AUTO PROCESSOR

HYDRAULIC

ROTATOR ASSEMBLY

INSTALLATION

LIFT EYELETS

HEAD

ASSEMBLY

“HEAD”

PATENTED JAWS & tips

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

CLAWS

HOLD DOWN

ASSEMBLY

“HDA”

WIRE

STRIPPER

INSTALLATION: PREPARATION (PAGE 10)

POTENTIAL X-FRAME REINFORCEMENTS TO CONSIDER:

Excavator OEM x-frame brackets which mount OEM dozer blade may not provide sufficient distribution of loads from SAS Extreme Hold Down Arm attachment & may result in x-frame & bracket structural failure.

●Careful consideration of this information will reduce the likelihood of x-frame & x-frame bracket failure.

●Operational advice: Minimize the amount of down force applied when restraining the car, specifically,

avoid pushing down to the extent that the front of the excavator is lifted and suspended.

●This document is not authorization to modify excavator x-frame, it is intended to provide a guide for con-

sideration of reinforcements for Customer, OEM, OEM authorized equipment tech., & professional welder.

NOTICE: Any reinforcement work may cause Excavator OEM warranty, if any, to be void.

●Any reinforcement/modification of x-frame may cause other unintended cracking or damage. SAS is not responsible for reinforcement installation or performance, or resulting issues, if any.

SAS Limited Warranty applies only to SAS manufactured components, not excavator, x-frame or x-frame brackets.

Intent is to extend the force back further on x-frame where there is internal support to dissipate the loading forces. Reference: 1 - OEM hinge base plate existing 5 - NEW lower base plate expansion (two)

2 - NEW hinge base plate expansion (two) 6 - NEW lower load rib extension (four) 3 - NEW inner vertical load rib extension (two) 7 - NEW mid hinge frame tie in plate (one) 4 - NEW outer vertical load rib extension (two)

Upper view Lower view

EXCAVATOR FRAME REINFORCEMENT

3 4 1 2

5 6 7

4 7 3 2

1 5

Welding can damage excavator electronics.

Read excavator manufacturer’s manual before welding.

High pressure hydraulics. Stay clear of pinch points to avoid serious injury. Relieve pressure prior to work. Follow safety precautions in SAS EXTREME Auto Processor Manual prior to work. www.sasforks.com/safety

INSTALLATION: HOLD-DOWN ASSEMBLY (PAGE 11)

INSTALLATION OF SAS™ EXTREME™ AUTO PROCESSOR HOLD DOWN ASSEMBLY (HDA):

INSTALLATION SHOULD BE COMPLETED BY AN EXPERIENCED HEAVY EQUIPMENT MECHANIC

SAS™ EXTREME™ AUTO PROCESSOR

1. Remove existing dozer blade. Inspect pins and bushings. Replace as needed.

2. Hold Down Assembly (HDA) weight approximately 1,600 kg ( 3,500 LB ). Eyelets in center of HDA is balance point. If excavator is sufficiently rated to

lift such, align stick with lifting eyelets. Using safe and adequately rated rig-

ging chains, keeping all persons clear, lift HDA off pallet. Move away from

shipping pallet and place on ground with block in place which will allow upper

surface of HDA to be level.

3. HDA should be set level as shown below for staging. Drive excavator up to

HDA and align lower pivot holes in dozer blade mount on excavator with holes

“A” in HDA. Insert and secure pivot pins into assembly.

4. With pivot pins inserted and secure, slowly extend dozer blade hydraulic cylin-

ders to align holes in rod end of cylinder to lift holes “B” in HDA. Keep clear of

pinch points. Insert and secure pivot pins into assembly.

5. Replace any guarding that may have been removed during the removal of the

dozer blade assembly.

SAS has no responsibility as to performance of excavator’s Hydraulic system or structural adequacy or durability with this attachment.

GROUND

AFTER INSTALLATION, PRIOR TO OPERATION

1. Grease all pivot points with Stick and HDA resting on the ground and machine engine off.

2. Stay clear of pinch points. Slowly engage controls. Watch for interference. Stop if interference occurs. a) Test up and down motions of HDA. Due to differences in machines and cylinder control valves, if

down cycle is not smooth, a jerking condition may occur.

Typically this can be rectified by installing simple flow control valves on the hydraulic lines which feed the extend side of the dozer cylinders. (Indicated by arrows). (see Hold Down Parts list on separate page). Two flow control valves are included in parts

kit with Qty 2, SAS Part No. HV-FLW-D-EF30S : Thread #8 NPT

Install flow control valves with fittings between car body frame

hose connection and hydraulic hose. Turn settings to near zero.

Test motion. Slightly open valves uniform amount. Retest. Repeat

until jerking occurs, then turn back to achieve smooth motion.

b) Test rotational clearance with HDA raised incrementally higher. Stay clear of pinch points, overhead

electrical wires, and other structures, slowly and cautiously rotate cab and counter weight visually

checking for interference of lower cab and counter weight with HDA lifted at highest level.

Stop if interference occurs.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

block

INSTALLATION: HINGE & HYDRAULICS (PAGE 12)

OPTIONAL: SAS SUPPLIED HINGE, HYDRAULIC DIVERTER BLOCK & CYLINDERS:

INSTALLATION SHOULD BE COMPLETED BY AN EXPERIENCED HEAVY EQUIPMENT MECHANIC

SAS™ EXTREME™ AUTO PROCESSOR

(Hoses are not included)

I.4

J, J.1, J.2

I.5

K, K.1,K.2, K.3

I.6

I, I.1, I.2, I.3

L, L.1, L.2, L.3

DESCRIPTION QTY PART NUMBER

[ I ] Cylinder for SAS Hinge & Hold Down 2 HY-CYL-5.0X11.25-5K

This cylinder is not for use with excavator which had existing dozer blade. Call excavator manufacturer.

I.1 Cylinder seal rebuild kit 2 HK-5.00-783-244 I.2 Cylinder pin bushing 4 W-B2.500X3.000X2.000 I.3 Cylinder pin grease seal 4 W-WIPER-2.5X3.0 I.4 Hinge (weldment) 1 0-EX-HGN- (Custom # per machine)

Read warnings on “Excavator Frame Reinforcement’ page & separate instructions provided with hinge.

I.5 Id plate 1 ID-PLATE-CE-EX (Specify serial no.) I.6 Hold down arm (weldment)……………… 1 0-EX-HD- (Custom # per machine)

[J] Pin (cylinder to hold down:rod end) 2 1903-202VOL220-5112

J.1 Bolt (for cyl rod end pin) 2 WBOLT 0.375X425 GR8

J.2 Nut (for cyl rod end bolt)………………… 2 WNUT 0.375-16-GR8-NY

[K] Pin (cylinder to hinge: base end) 2 1904-006VOL220-5112A

K.1 Bolt (cylinder base pin) 2 WBOLT 0.625X1.50 GR8 K.2 Pin lock spacer (cylinder base pin)…….. 2 SPACER-0625-0000 K.3 Flat Washer (cylinder base pin)………… 2 WASHER-F 0.625 GR8

[L] Pin (hold down to hinge: lower pivot) 2 1315TILT-3454 ASY

L.1 Bolt (lower pivot pin) 2 WBOLT 0.625X1.50 GR8 L.2 Pin lock spacer (lower pivot pin)………... 2 SPACER-0625-0000 L.3 Flat Washer (lower pivot pin) 2 WASHER-F 0.625 GR8

[M] HYDRAULICS

These parts are not for use with excavator which had existing dozer blade. Call excavator manufacturer.

M.1 Flow valves (thread #8 NPT)…… 2 HV-FLW-D-EF30S

If jerking occurs during lowering Hold Down Arm (HDA), install flow valves on hydraulic lines which feed extend side of both cylinders, adjust equally reduce flow to eliminate or reduce this issue. M.2 Counter balance block (empty block) 2 HV-BLK-S-YEJ-S

M.3 Counter balance valve (valves for block) 4 HV-CB-S-CBPA20MNS050

After cycling the Hold Down Arm a number of times to eliminate air in lines, if Hold Down Arm does not hold it’s positioning, install counter balance valve block with valves in line before each cylinder.

M.4 Pilot valve……………………..… 1 HV-BLK-F-DS70HP-1

See following page for additional information.

J, J.1, J.2

INSTALLATION: HINGE & HYDRAULICS (PAGE 13)

OPTIONAL: SAS SUPPLIED HINGE, HYDRAULIC DIVERTER BLOCK & CYLINDERS:

INSTALLATION SHOULD BE COMPLETED BY AN EXPERIENCED HEAVY EQUIPMENT MECHANIC

DESCRIPTION QTY PART NUMBER

M.4 Pilot Operated Selector Valve Block [‘Valve’]……………….. 1 HV-BLK-F-DS70HP-1

Locate ‘Valve’ for installation within protected area inside the x-frame belly. Purpose: Divert fluid from right track to hydraulics to SAS Extreme hold down cylinders.

●Ports A & B are input Into ‘Valve’ which are pulled downstream of swivel/collector underneath the excavator that

would originally route to one drive motors for one of the tracks, SAS has always used the ‘right’ track hydraulics.

●Ports E & F are then routed to drive motor for right track in standard position.

●The high speed pilot line that originally runs to each the left and the right track drive motors is disconnected from

the motors and now only is routed to the pilot port on this ‘Valve’. This pilot line is typically the smaller of the two small lines that run through the swivel/collector. This enables the 2nd position of the ‘Valve’ to function when the

‘high speed’ function is actuated in the cab of the excavator.

●With this pilot line pressurized, the ports C & D are now live and will be routed to the cylinders to position the hold

down up and down.

●’Drain line’ is final port on ‘Valve’, this will be need to be teed into existing drain line that runs from each track

drive motor and back up through the swivel. This line is typically larger of two ‘small’ lines running through swivel/ collector.

SAS™ EXTREME™ AUTO PROCESSOR

(Installation may impact or void machine OEM warranty, if any)

(Hoses are not included)

Hydraulic Schematic

S.A.S. of Luxemburg, LLC. Phone: 920-845-2307 1-877-SAS-FORK Web: www.sasforks.com

INSTALLATION: HEAD (PAGE 14)

INSTALLATION OF SAS™ EXTREME™ AUTO PROCESSOR HEAD ASSEMBLY:

INSTALLATION SHOULD BE COMPLETED BY AN EXPERIENCED HEAVY EQUIPMENT MECHANIC

1. Remove existing bucket and inspect pins and bushings. Replace as needed.

2. Line up palletized head assembly with machine as shown in image (i).

Note: Head weight approximately:

Model EX-25, standard: 1,400 kg ( 3,000 lb ) Model EX-35, large: 2,064 kg ( 4,550 lb )

3. Lower stick of excavator down to line up with hole at top of assembly and insert and secure pin “A” into head assembly.

4. With pin “A” secure in head assembly, lift assembly so that only the tips of the head assembly are resting on pallet as shown in image (ii). Align curl linkage to other hole in head Assembly mount. Insert and secure pin “B” into head assembly.

5. Connect hydraulic hoses 34 Mpa, 344 Bar (5,000 psi)

Jaw (Grapple) & Rotator minimum hose dia. 19 mm (3/4”). Motor drain (case drain) free flow hydraulic return 12.5mm (1/2”)

SAS has no responsibility as to performance of excavator’s hydraulic system with this attachment.

Connection jaws ( Fittings: 12 ORFS )

Maximum Pressure 31 MPa, 310 Bar (4,500 psi) Maximum Flow 130 L/min (35 gpm)

Connection rotator ( Fittings: 12 ORFS )

Maximum Pressure

31 MPa, 310 Bar (4,500 psi) Model EX-25 (Rotator RLP-902)

Maximum Flow 45 L/min (12 gpm) Model EX-35 (Rotator RGP-1302)

Maximum Flow 125 L/min (33 gpm)

Connection drain ( Fittings: 10 ORFS ) “D” Drain line must be connected to the drain line filter on the carrier.

SAS™ EXTREME™ AUTO PROCESSOR

(i)

(ii)

AFTER INSTALLATION PRIOR TO OPERATION

1. Grease all pivot points with Head and Hold Down resting on ground and machine engine off.

2. Read excavator manufacturer’s manual to identify control levers operation, method to stop mo- tions, safety parameters related to operation of the excavator with any specialized attachment.

3. Stay clear of pinch points. Slowly engaging controls, test all motions of Head Assembly. Watch for interference points and stop further motion if interference occurs.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

PREVENTIVE MAINTENANCE (PAGE 15)

Set attachments on ground, turn off excavator, depressurize hydraulic supply to attachments, stay clear of pinch points during greasing. Safe & proper daily maintenance will help ensure long term performance and prevent failures. Failure to follow preventive maintenance guidelines can result in equipment failure resulting in injury or property damage.

Re-Torque interval chart: Frequency after first 100 hours of operation & every 500 hours thereafter. Visual Inspections: Frequency daily, pre-operation inspection (or every 10 operating hours)

Ref.

Bolt

Location Torque Spec Inspection # Bolts Wrench Size 500 10 100

Item

No.

7&10

A Stick mount bolts 500 ft-lbs. 18 1 - 1/2” B Stick large hoses 70-78 ft-lb Leaks & condition 4 1 - 3/8” C Stick small hose 50-56 ft-lb Leaks & condition 1 1 - 1/16” D Hydraulic motor 4 80 ft-lb 3/4” 8 E Hydraulic motor cover 160 ft-lb 2 15/16” 6 F.1 Slewing ring 35 160 ft-lb 15/16” 5

F.2 Slewing ring 36 160 ft-lb 15/16” 50

SAS™ EXTREME™ TORQUE INTERVALS

Inside side covers under round yellow cap

Hour Interval

G Side service covers Hand tighten 2 & 2 15/16” 9 H Cylinder hoses 4 fitgs 46-56 ft-lb 30mm:1-3/16” Leaks & condition I Cylinder service cover 4 & 4 Hand tighten 9/16” J Bolts, clip & pin (head) 5 Hand tighten 15/16” Bolts & C clip in place K Claw tips bolts 10 160 ft-lb 3/8” HEX &

15/16 Socket

L Hold down bolts & pins 4 Hand tighten 9/16”

√ Bolt √ C Clip √ Pin

√ Bolt

√ Pin

√ Bolt(s) √ Pin

√ Bolt √ C Clip √ Pin

√ Bolt(s) √ Pin

√ All Fasteners

JAWS, WIRE STRIPPER & HOLD DOWN ARM PATENTED

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

PREVENTIVE MAINTENANCE (PAGE 16)

Place grapple on firm level surface, turn off machine & avoid pinch points.

Lubricating the rotating grapple head (For models: SAS EXTREME EX-25 v2 & v3 )

Lubricate the SAS EXTREME Auto Processor rotating grapple head daily. Use this opportunity to closely

inspect the pins and pin retaining hardware and conduct necessary repairs.

Recommended grease

Grease should have excellent water-repulsion durability, antirust capabilities, adhesive abilities and mechanical stability.

Grease nipples (zerks) are 1/8” NPT

**operating hours

Lubrication interval chart

Grease nipple locations

Brand

Mobil *

(11/4/2016 Per Eric @ Harlon Oil)

Mobil Mobilegrease CM-P Comparable Comparable

EXTREME head Quantity of nipples 5 nipples Every 10 hours** 4 shots grease Every 40 hours** 4 shots grease

SAS™ EXTREME™ GREASING

Grapple Pins

Centaur Moly EP2 *

Grapple Pins

Grease

EXTREME hold down Quantity of nipples 4 nipples Every 10 hours** 2 shots grease Every 40 hours** 4 shots grease

Pivot Pins

√ Bolt

√ C Clip √ Pin

√ Bolt √ Pin

√ Bolt √ C Clip √ Pin

√ All Fasteners

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

Grease

Rotator grease points; see next page.

√ Bolt

√ C Clip √ Pin

√ Bolt √ Pin

√ Bolt(s) √ Pin

JAWS, WIRE STRIPPER & HOLD DOWN ARM PATENTED

√ Bolt(s) √ Pin

PREVENTATIVE MAINTENANCE (PAGE 17)

Place grapple on firm level surface, turn off machine & avoid pinch points.

Lubricating the RLP rotator (For models: SAS EXTREME EX-25 v2 & v3 )

Lubricate the RLP rotator after it has been working for several hours because the new grease penetrates more easily when the old grease is hot. If the working environment contains a high percentage of dirt

and/or humidity, the lubrication period must be shortened.

Recommended grease

This grease can also be used in winter conditions. Avoid mixing different types of grease. Grease should

have excellent water-repulsion durability, antirust capabilities, adhesive abilities and mechanical stability.

Lubrication interval chart

Grease nipple locations

Raceway (2 nipples)

Gear (1 nipple)

Brand

Mobil *

(11/4/2016 Per Eric @ Harlon Oil)

Mobil Mobilux EP2 Centaur Moly EP1 Mobilegrease CM-P Shell Albida EP2 SRS 2000 Extreme EP2 Comparable

Petro-Canada Precision EP2 XCG-Flex EP1 Comparable

Mobil Mobilux EP2 Centaur Moly EP1 Comparable Exxon Beacon EP2 Ronex Extra Duty Moly EP2 Comparable Chevron Texaco Multifak EP2 Open Gear 100 NC Comparable

RLP-902 Quantity of nipples 2 nipples 1 nipples 5 nipples Every 10 hours

operating

Every 40 hours

operating

ROTATOR RLP-902 SPECIFIC GREASING

Raceway Gear Grapple Pins

Centaur Moly EP2 * Centaur Moly EP2 * Centaur Moly EP2 *

Raceway Gear Grapple Pins

0 none 2 shots of grease 2 shots grease

4 shots of grease 6 shots of grease 2 shots grease

PREVENTATIVE MAINTENANCE (PAGE 18)

Place grapple on firm level surface, turn off machine & avoid pinch points.

Inspection of Accumulator inside the RLP rotator (For models: SAS EXTREME EX-25 v2 & v3 )

Rotators without case drain line installed require regular accumulator pressure inspection by a profession-

al equipment service technician with a Hydac charging & gauging unit (PN#02068195) or similar device.

Pressure test interval

Perform a pressure check bi-monthly, or at 100 hour intervals. Hour meter and date should be recorded.

Overview accumulator pressure requirement

Accumulator should have 15 PSI. Test at accumulator pressure port, only with proper test kit.

OPTIONAL CASE DRAIN LINE INSTALLATION WILL PROMOTE LONGER LIFE:

From factory the rotator came with an accumulator to relieve pressure. These parts have a life cycle and can fail. Installing a case drain (free flow return line) can help prevent damage to motor if accumulator

fails. Extreme units with five hoses have already have the case drain installed.

Installation of case drain line will help prevent damage risk due to pressure spikes to hydraulic motor.

ROTATOR RLP-902 SPECIFIC ACCUMULATOR

Case drain free flow return line filtered to tank: Contact your local equipment dealer for proper installation

Bulkhead: #10 MORFS x #10 MORFS Angle fitting: #10 FORFS x #10 MORFS 45⁰ Reducer: #10 FORFS x #6 MORFS reducer Hose: #6 >20 MPa

#6 FORFS straight x #6 FORFS 90⁰ x

450 mm long

T fitting: #6 FORFS on run x #6 MORFS x #6 MORFS

Added hole

Existing holes

Bulkhead

bracket

Interior Reference View:

Motor

Accumulator

Tank

Accumulator

Pressure Port

Hose

PRE-OPERATION CHECKLIST (PAGE 19)

READ & FOLLOW SAFETY INFORMATION IN ORIGINAL EXCAVATOR MANUFACTURER’S OPERATOR, SAFETY AND SERVICE MANUALS. This checklist is limited to pre-operations inspection focused on Extreme Head and Hold Down Arm assemblies (HDA).

Additional inspection points will be recommended in the excavator manufacturer manuals.

Failure to follow instructions and precautions noted in excavator manufacturer’s

manuals and this manual can result in serious damage to equipment and/or result

in injury or death.

Use caution while inspecting. Be aware of:

 Pinch points (and additional risks covered throughout this manual)  High pressure hydraulic fluids or stored energy  Location of other individuals in the work area

Prior to conducting inspection;

 Stick and Head assembly must be resting on firm level ground.  Hold Down Assembly (HDA) must be resting on firm level ground.  Excavator must be parked on firm level ground  Excavator engine must be turned ‘off’

EXTREME AUTO PROCESSOR ATTACHMENT INSPECTION POINTS: Head to stick fastening pins

 Check both pins for proper securement.  Check stick mount for cracks

Rotator

 Check bolts that fasten the rotator to the stick mounts  Check for leaks or damage on hoses.

Clamp body

 Check for damaged pins, pin retention hardware or misaligned pins  Check clamp body for cracks

Claws & tips

 Check claws for cracks  Check claw tip bolts (loose or missing pins and bolts)

Hold Down Assembly (HDA)

 Check all pins for properly secured  Check HDA for cracks  Check wire stripper for loose or missing bolts

Excavator x-frame inspection

 Look from bottom up & or cracks around hinges

Operator cab

 Cab should have Roll Over Protection System  Verify safety glass windshield in place  Verify exterior steel guard is in place over

front windshield to protect operator.

Repair all problems before operation.

Lock out / tag out excavator if defects present. Repairs must only completed by authorized mechanic.

SAS™ EXTREME™ AUTO PROCESSOR

DAILY PRE-OPERATION CHECKLIST (PAGE 20)

SAS™ EXTREME™ AUTO PROCESSOR

Item

Stick pin & bolt

Stick mount bolts

R-Cyl bolt, clip, pin L-Cyl bolt, clip, pin

Main pivot grease

Main pivot pin, bolt Main pivot pin, bolt

Parallel bar pin,

bolt, clip

√ √ √ √ √ √ √ √ √ √

√ Bolt √ C Clip √ Pin

√ Bolt √ Pin

√ Bolt √ C Clip √ Pin

Grease

√ Bolt √ C Clip √ Pin

√ Bolt √ Pin

R-Claw tip bolts L-Claw tip bolts

Hold arm bolt, pin Hold arm bolt, pin

Wire stripper bolts

Date

Machine hours

Inspection by:

√ All Fasteners

√ Bolt(s) √ Pin

Grease

√ Bolt(s) √ Pin

JAWS, JAW TIPS, WIRE STRIPPER

& HOLD DOWN ARM PATENTED

DETERMINING LIFT CAPACITY (PAGE 21)

READ & FOLLOW SAFETY INFORMATION IN ORIGINAL EXCAVATOR MANUFACTURER’S OPERATOR, SAFETY AND SERVICE MANUALS.

Excavator will handle loads differently than with the original dozer blade & bucket.

The purpose of this document is to describe the method of load rating and operating limitation parameters of the Extreme auto processor as indicated on the operating data plate of the device.

On this product, SAS Forks installs a data plate on the product which specifies ;

■ Product model

■ Product serial number

■ Product weight

■ Product production date

■ Notice to refer to Excavator OEM positional lift chart and make appropriate reductions in permissible lift capacities to offset any differential in the original rated attachment, if any, and the weight of the Product,

the Extreme Head Assembly. It is important to note that the actual load (lift) ratings of the product are impacted by multiple factors

in which the operator is responsible to take into account and to reduce the weight of any potential

item to lift, to ensure machine remains stable, and does not tip. The below items are not a comprehensive list, but these complex work variables must be taken into account by the operator to ensure safe operation;

■ Ground or working surface stability

■ (More unsafe: soft, unpredictable or variable surface compaction /vs/ More safe: solid surface)

■ Positioning of excavator on such working surface

■ (More unsafe: angled and tilted /vs/ More safe: flat & level )

■ Proximity in which excavator is to work and materials to be lifted.

■ (More unsafe: Extending lift arms and lifting /vs/ More safe: working close with minimum reach

■ Lowering and engagement of outriggers to working surface

■ (More unsafe: Outriggers removed and/or not engaged to ground /vs/ More safe; Outriggers

lowered fully and engaged with solid working surface.

■ Amount of hydraulic pressure operator allocates to the grapple of the Extreme product

■ (More unsafe: Operator not providing sufficient hydraulic pressure to engage object lifted /vs/

More safe: Operator engages excavator’s hydraulic system to ensure secure grappling.

■ Lift capacity limitation of excavator, based on excavator’s OEM lift capacity chart

■ (More unsafe: Not understanding parameters and assumes within the excavator’s OEM chart

vs/ More safe: Clearly understand excavator’s OEM load chart, product weight, & parameters.

■ Strength and durability of the item being lifted. (This product is meant only to lift scrap metal, never lift any good resalable product. Never lift any persons or any device holding any persons.

■ (Prohibited & dangerous: Attempting to lift persons in any manner will result in injury or death.

■ (More unsafe: Lifting items in such a manner that may rip or separate /vs/

■ More safe: Grapple items on heavy surface that provides a secure grip with Extreme grapple.

SAS™ EXTREME™ AUTO PROCESSOR

DETERMINING LIFT CAPACITY (PAGE 22)

Establishing Load Ratings

The structure of the Extreme auto processor grapple head attachment is designed to lift a load that meets or exceeds the excavator’s boom lift capacity, when hydraulic pressure of between 80% and

100% of maximum pressure per the label on Extreme grapple head attachment is supplied by the excava-

tor, the Extreme’s grapple mechanism to adequately engage the item lifted. The lift limitations set forth by the excavator OEM (Original Equipment Manufacturer) must be reviewed

and understood by the operator. The excavator OEM operator manual or in cab label is expected to pro-

vide a chart with lifting capacities at a variety of lift positions, in accordance with ISO 10567:2007 The op- erator must apply the weight of the Extreme grapple head assembly and interpret the excavator OEM chart whereas the position of the dozer blade or stabilizers are considered to be off the ground to determine the permissible load.

Sample chart. This chart does not contain any valid lift capacities for any excavator equipped with an Extreme auto processor attachment.

In accordance with typical excavator OEM lifting charts, with general reference to sample chart above, positions that effectively reduce the load threshold at which tipping occurs, include:

●Lifting dozer blade, downriggers or Extreme hold down arm, as shown in sample illustration (B) or (C).

●Turning of excavator’s cab across tracks or wheels with the dozer up, shown in sample illustration (C).

●Extending the reach of the boom and stick.

Operator must identify load chart for specific excavator, not included herein, and use limits per the chart which specifies ‘dozer up and side lift’ or ‘outriggers up and side lift’, and subtract weight of Extreme grapple head assembly, to identify the net lift capacity permissible.

SAS™ EXTREME™ AUTO PROCESSOR

OPERATION GUIDE (PAGE 23)

FOLLOW SAFETY INFORMATION IN EXCAVATOR MANUFACTURER OPERATOR MANUAL.

Be cautious, as working load capacities are determined.

Secure car down with Hold Down Arm. Use jaws to pull and break out desired scrap metal.

Prior to rotating cab be sure Hold Down Arm is lowered against car or flat on the ground.

SAS™ EXTREME™ AUTO PROCESSOR

Minimize amount of

down force applied when restraining car. Avoid pushing down to extent that front of excavator is lifted and suspended. Excess stress can

cause x-frame failure

Tip over & crush

risk. Extreme Head Assembly may weigh more than the original bucket which the excavator manufacturer installed, thus reducing the potential lift capacity. Lifting excess weight may cause tip over, damage & injury or

death. Wear seat belt.

Move controls

slowly, not jerking

machine. Rough

or jerking motions may cause damage to

machine or Extreme attachment.

Electrocution and crush risk if con-

electric power lines or building structure.

arm or any out-riggers not in firm contact

with ground or attempting to travel with an elevated load, may cause the ma- chine to tip over. To provide best stability prior to rotating the cab, place hold down arm firmly against ground or on

car. Wear seat belt.

erator if operator curls boom, stick, and jaws

in. Do not fully curl boom, stick, jaws in.

tact made with

Tip over risk.

Rotating machine with hold down

Risk of claw contact with cab & damage

and or injury to op-

Avoid Head & wire

stripper contact when rotating cab.

Damage may occur.

Multiple times during work day, complete several full rotations to circulate fresh fluid from tank to rotator. If Hold Down Arm appears to sway to side or lift height becomes reduced it may indicate x-frame damage

PARTS DIAGRAM (PAGE 24)

SAS™ EXTREME™ AUTO PROCESSOR-v3

FITS ALL EX CLAWS W/REPLACEABLE TIPS

Quantity

One Tip

1 2 5 10

5 10 5 10

5 10

6 WEDGE (Retro-fit old claws) 2 0.5 1902-017

Quantity

Two Tips

Req.Tip-1 & Tip-2

REQUIRES WELD/GRIND FIT

PATENTed JAWS & JAW TIPS.

Pinch points will cause serve injury. Stay clear of pinch points at all times.

Only an authorized and experienced person should perform this work.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v3 PARTS DIAGRAM (PAGE 25)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBER F5343 & UP

Type

SAS

PATENTED

JAWS

N.4 & N.5

N, N.1, N.2, N.3

DESCRIPTION QTY PART NUMBER [N] CLAW CYLINDER 1 HY-CYL-5.0X11.25-5K

N.1 CYLINDER SEAL REBUILD KIT 1 HK-5.00-783-244 N.2 CYLINDER PIN BUSHING……………………………………………………. 2 W-B2.500X3.000X2.000 N.3 CYLINDER PIN GREASE SEAL 4 W-WIPER-2.5X3.0 N.4 HOSE ASSEMBLY - EXTEND & RETRACT INCL. IN KIT.……………... 1 HY-EXTREME-KIT N.5 HOSE CLAMP—HOLDS HOSES UNDER SWIVEL BASE 1 HY-CLAMP-.750-2HOSE

[O-3] CLAW ASSEMBLY W/TIP (FASTENED WITH 2 PINS: R-3.1, O-3.1) 1 EP-EX25-CLAW-LH-V3-3

O-3.1 CYLINDER ROD END CLAW PIN - LH 1 1902-004-V3 ASY

O-3.2 BUSHING (FOR CLAW PIVOT)…………...…………………………………. 1 W-B3.002X3.505X6.437

O-3.3 GREASE ZERK - SMALL - 1/4-28 UNF 2 WGREASE ZERK 1/4-28

O-3.4 REPLACEABLE CLAW TIP WITH 2 RIDGES 1 EP-EXC-CLAW-TIP-2-V3

[P-3] CLAW ASSEMBLY W/TIP (FASTENED WITH 3 PINS: R-3.1, P-3.1, P-3.2) 1 EP-EX25-CLAW-RH-V3-3

P-3.1 PIN-CYLINDER BASE END CLAW PIN - RH 1 1902-007-V3 ASY P-3.2 PIN-PARALLEL PAR PIN - RH…………………………………………….. 1 1902-008-V3 ASY P-3.3 RETAINER BOLT FOR PINS 5 WBOLT 0.625X1.50 GR8 P-3.4 WASHER RETAINER BOLT………………………………………………….. 5 WASHER-F 0.625 GR8 P-3.5 PIN-LOCK SPACER 5 SPACER-0625-0000 P-3.6 C-CLIP RING…………………………………………………………………… 3 MCC-98410A231

P-3.7 GREASE ZERK - SMALL—1/4-28 UNF 1 WGREASE ZERK 1/4-28

P-3.8 BUSHING (FOR CLAW PIVOT)…………...…………………………………. 1 W-B3.002X3.505X6.437 P-3.9 REPLACEABLE CLAW TIP WITH 1 RIDGE 1 EP-EXC-CLAW-TIP-1-V3

P-3.10 TIP FASTENERS - QTY 5 PER TIP - QTY 10 TOTAL…………………….. 10 EP-EXC-CLAW-TFAST-V3

(3/4” X 2-1/4” SHOULDER BOLT, 3/4” WASHER, 5/8” WASHER & 5/8” LOCK NUT)

[Q-3] PARALLEL BAR ASSEMBLY 1 EP-EX25-PBR-V31 [R-3] CLAMP BODY ASSEMBLY 1 EP-EX25-CLAMPBODY-V3

R-3.1 MAIN CLAW PIVOT PIN 2 1901-011-V3-ASY

R-3.2 3” ID SHIM X 0.09375” THICK 4 W-SC-SHIM-.094

[S] v3 - HYDRAULIC ROTATOR (F4989 & UP) Rotator Model: RLP-902 1 HR-ROTAR-R-7002-4803 S.1 v3 HYDRAULIC HOSE COVER—RIGHT (S/N F4989 & UP) (CASE DRAIN LINE SIDE) 1 HR-R-7004-8031 S.2 v3 HYDRAULIC HOSE COVER – LEFT (S/N F4989 & UP) 1 HR-R-7004-8014 S.3 v3 HYDRAULIC MOTOR COVER ASSEMBLY (NOT SHOWN) 1 HR-R-07001-7090 [T] STICK MOUNT ASSEMBLY 1 VARIES WITH MACHINE

T.1 STICK MOUNT FASTENERS (REQ. BLUE LOCTITE 243 & MIN. 500 FT#) QTY 18 : WBOLT 1.00X03.00 GR8 & WNUT 1.000-8 GR8

EX-25 v2 PARTS DIAGRAM (PAGE 26)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS F4775 TO F5330 (excl F4908)

Pin Type

SAS

PATENTED

P.3 P.4

JAWS

DESCRIPTION QTY PART NUMBER [N] CLAW CYLINDER 1 HY-CYL-5.0X11.25-5K

N.1 CYLINDER SEAL REBUILD KIT 1 HK-5.00-783-244 N.2 CYLINDER PIN BUSHING…………………………………………………………...2 W-B2.500X3.000X2.000

N.3 CYLINDER PIN GREASE SEAL 4 W-WIPER-2.5X3.0

N.4 HOSE ASSEMBLY - EXTEND & RETRACT INCLUDED IN KIT……………….. 1 HY-EXTREME-KIT

[O] CLAW ASSEMBLY W/TIP (FASTENED WITH 2 PINS: R1, O1) 1 EP-EX25-CLAW-LH-V2-2 O.1 CYLINDER ROD END CLAW PIN - LH 1 1902-004-V2

O.2 C-CLIP RING 1 MCC-98410A231 O.3 BUSHING (FOR CLAW MAIN PIVOT)…………………………………………….. 1 W-B3.002X3.505X6.437

O.4 GREASE ZERK - SMALL - 1/4-28 UNF 2 WGREASE ZERK 1/4-28

O.5 REPLACEABLE CLAW TIP (WEDGELOCK TIP) WITH 2 RIDGES 1 EP-EXC-CLAW-TIP-2-V3 [P] CLAW ASSEMBLY W/TIP (FASTENED WITH 3 PINS: R1, P1, P2) 1 EP-EX25-CLAW-RH-V2-2

P.1 PIN ON CLAW CYLINDER BASE- RH—S/N F4775—F5260 (excl. F5203) 1 1902-007-V2.1

P.1 PIN ON CLAW CYLINDER BASE- RH—S/N F5270—F5330 (incl. F5203) 1 1902-007-V2.2

P.2 PIN ON PARALLEL BAR ………..- RH—S/N F4775– F5260 (excl. F5203) 1 1902-008-V2.1

P.2 PIN ON PARALLEL BAR ………..- RH–-S/N F5270–-F5330 (incl. F5203) 1 1902-008-V2.2

P.3 FASTENERS: BOLT FOR PINS ………….S/N F4775-F5330 2 WBOLT 0.375X4.25 GR8 NUTS FOR PINS …….…….S/N F4775-F5330 2 WNUT 0.375-16-GR8-NY

P.4 ………………..C-CLIP RING …………... S/N F5270–-F5330 (incl. F5203) 2 MCC-98410A231 P.5 BUSHING (FOR CLAW MAIN PIVOT)……………………………………………. 1 W-B3.002X3.505X6.437

P.6 GREASE ZERK - SMALL—1/4-28 UNF 1 WGREASE ZERK 1/4-28

P.7 REPLACEABLE CLAW TIP (WEDGELOCK TIP) WITH 1 RIDGE …………….. 1 EP-EXC-CLAW-TIP-1-V3 P.8 TIP FASTENERS….(FIT V3 WEDGELOCK TIP) - QTY 5 PER TIP - TOTAL = 10 EP-EXC-CLAW-TFAST-V3

(3/4” X 2-1/4” SHOULDER BOLT, 3/4” WASHER, 5/8” WASHER & 5/8” LOCK NUT)

TIP FASTENERS (FIT V2 NON-WEDGE LOCK TIPS) - 5 PER TIP-TOTAL = 10 EP-EXC-CLAW-TFAST-V2

(3/4” X 2” …...SHOULDER BOLT,………………...5/8” WASHER & 5/8” LOCK NUT)

[Q] PARALLEL BAR ASSEMBLY 1 EP-EX25-PBR-V2 [R] CLAMP BODY ASSEMBLY 1 EP-EX25-CLAMPBODY-V2

R.1 MAIN CLAW PIVOT PIN 2 1901-011-V2.2

R.2 RETAINER BOLT FOR PINS 2 WBOLT 0.625X5.00 GR8 R.3 NUTS FOR RETAINER BOLTS 2 WNUT 0.625-11-GR8-NY R.4 3” ID SHIM X 0.09375” THICK (other thickness available) 4 W-SC-SHIM-.094

[S] v2 - HYDRAULIC ROTATOR (F4989 & UP) Rotator Model: RLP-902 1 HR-ROTAR-R-7002-4803 S.1 v2 HYDRAULIC HOSE COVER—RIGHT (S/N F4989 & UP) (CASE DRAIN LINE SIDE) 1 HR-R-7004-8031 S.2 v2 HYDRAULIC HOSE COVER – LEFT (S/N F4989 & UP) 1 HR-R-7004-8014 S.3 v2 HYDRAULIC MOTOR COVER ASSEMBLY (NOT SHOWN) 1 HR-R-07001-7090 S. v1 HYDRAULIC ROTATOR (S/N F4968 & DOWN) 1 HR-ROTAR-K-770058341 S.1 v1 HYDRAULIC COVER ASSEMBLY W/GREASE ACCESS (S/N F4968 & DOWN) 1 1901-029

S.2 v1 HYDRAULIC COVER ASSEMBLY (S/N F4968 & DOWN) 1 1901-024

[T] STICK MOUNT ASSEMBLY 1 VARIES WITH MACHINE

T.1 STICK MOUNT FASTENERS (REQ. BLUE LOCTITE 243 & MIN. 500 FT#) QTY 18: WBOLT 1.00X03.00 GR8 & WNUT 1.000-8 GR8

EX-25 v1 PARTS DIAGRAM (PAGE 27)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS F4627& (F4908 claws only)

Pin Type

SAS

PATENTED

P.3 P.4

JAWS

DESCRIPTION QTY PART NUMBER

[N] CLAW CYLINDER (Special order with 2” diameter pins) 1 HY-CYL-5.0X11.25-4K

N.1 N/A CYLINDER SEAL REBUILD KIT 1 N/A N.2 N/A CYLINDER PIN BUSHING…………………………………………………… 2 N/A

[O] CLAW ASSEMBLY (non-replaceable tip) (FASTENED WITH 2 PINS: R1, O1) 1 EP-EX25-CLL-V1 O.1 CYLINDER ROD END CLAW PIN - LH—S/N F4627 & F4908 CLAWS ONLY 1 1902-004-V1

O.2a BOLT…………………………………………………………………………………... 1 WBOLT 0.500X4.50 GR8

O.2b NUT 1 WNUT 0.500-13-NY O.3 BUSHING (FOR CLAW MAIN PIVOT)…………………………………………….. 1 W-B2.000X2.500X5.875 O.4 GREASE ZERK - SMALL - 1/4-28 UNF 2 WGREASE ZERK 1/4-28

[P] CLAW ASSEMBLY (non-replaceable tip) (FASTENED WITH 3 PINS: R1, P1, P2)1 EP-EX25-CLR-V1

P.1 PIN ON CLAW CYLINDER BASE- RH—S/N F4627 & F4908 CLAWS ONLY 1 1902-007-V1

P.2 PIN ON PARALLEL BAR ………..- RH—S/N F4627 & F4908 CLAWS ONLY 1 1902-007-V1

P.2 PIN ON PARALLEL BAR ………..- RH–-S/N F4627 & F4908 CLAWS ONLY 1 1902-008-V1

P.3 FASTENERS: BOLT FOR PINS ………. 2 WBOLT 0.375X4.25 GR8 P.4 NUTS FOR PINS ……… 2 WNUT 0.375-16-GR8-NY P.5 BUSHING (FOR CLAW MAIN PIVOT)……………………………………………. 1 W-B2.000X2.500X5.875 P.6 GREASE ZERK - SMALL—1/4-28 UNF 1 WGREASE ZERK 1/4-28

[Q] PARALLEL BAR ASSEMBLY 1 EP-EX25-PBR-V1 [R] CLAMP BODY ASSEMBLY 1 EP-EX25-CLAMPBODY-V1

R.1 MAIN CLAW PIVOT PIN 2 1901-011-V1

R.2 RETAINER BOLT FOR PINS 2 WBOLT 0.625X5.00 GR8

R.3 NUTS FOR RETAINER BOLTS 2 WNUT 0.625-11-GR8-NY

[S] HYDRAULIC ROTATOR options: S. v1 KINSHOFER ROTATOR MODEL RD20A500BA2 (DUAL MOTORS) 1 HR-ROTAR-K-770058341 S.1 v1 KINSHOFER HYDRAULIC COVER W/GREASE ACCESS (S/N F4968 & DOWN) 1 1901-029

S.2 v1 KINSHOFER HYDRAULIC COVER (S/N F4968 & DOWN) 1 1901-024 S. v2 ROTOBEC ROTATOR MODEL RLP-902 (SINGLE ROTATE MOTOR) 1 HR-ROTAR-R-7002-4803 S.x v2 ROTOBEC HYDRAULIC MOTOR COVER ASSEMBLY (NOT SHOWN) 1 HR-R-07001-7090

[T] STICK MOUNT ASSEMBLY 1 VARIES WITH MACHINE

EX-25 v2 & v3 ROTATOR PARTS (PAGE 28)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

34-3

LEFT HOSE GUARD

Rotator Model: RLP-902

GENERAL ACCUMULATOR VIEW:

07005-1305 ROTATOR RLP902 ACCUMULATOR

[ NEWER UNITS : PARTS LIST NEXT PAGE ]

34-4

RIGHT

HOSE GUARD

[ OLDER UNITS : PARTS LIST BELOW ]

Item Part Number Description Qty UOM

HR-R-008-0259 BOLT 5/8 -11UNC X 1 1/2” Long

HR-R-030-5067 45 degree SWIVEL ADAPTOR FJIC 6 X MJIC 6

HR-R-030-7898 STRAIGHT MALE ADAPTOR BSPP MJIC 6 X M BSPP 8

HR-R-07002-4798 ACCUMULATOR HOLDER (SHORT SPHERICAL) Older Units

HR-R-07002-9837 CHARGED ACCUMULATOR (SHORT SPHERICAL) Older Units

HR-R-116-0004 HIN NUT M33 X 1.5 X 14 (SHORT SPHERICAL) Older Units 116-0004 1 EA

008-0259

030-5067

030-7898

07002-4798

07002-9837

2 EA 1 EA 1 EA 1 EA

1 EA

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v2 & v3 ROTATOR PARTS (PAGE 29)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

12 34-1

48 35

Rotator Model: RLP-902

57 21 22

34-2

Newer: 5.5” Swivel Detail:

63 65

Older: 2.75” Swivel Detail:

26 47

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

54 51 52

EX-25 v2 & v3 ROTATOR PARTS (PAGE 30)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Item No.

SAS Part # Description

Rotator Model: RLP-902

1 WGREASE ZERK 1/8 NPT GREASE FITTING 1/8"NPT 2

SELECT CORRECT #

WBOLT 0.375X0.75 GR8

WBOLT 0.625X2.50 GR8

FORK BOLTS OPTIONS:

2.75” SWIVEL FORK BOLTS 3/8"-16UNCx 1 3/4" LONG GR8

5.50” SWIVEL FORK BOLTS 5/8"-11UNCx 3 1/2" LONG GR8

3 WBOLT 0.500X1.00 GR8 LOGO BOLTS 1/2"-13UNCx1” LONG GR8 4

SELECT CORRECT #

WBOLT 0.625X1.50 GR8 WBOLT 0.625X2.00 GR8

FORK MOUNT PLATE BOLTS OPTIONS:

2.75” SWIVEL: BASE BOLTS 5/8"-11UNC x 1 1/2" Long

5.50” SWIVEL: BASE BOLTS 5/8”-11UNC x 2” Long

5 WBOLT 0.625X3.50 GR8 BOLT 5/8" -11UNC x 3 1/2" Long 6 WBOLT 0.625X5.00 GR8 BOLT 5/8" -11UNC x 5" Long 7 WBOLT 1.00X03.00 GR8 BOLT 1" - 8UNC x 3" Long 8 WBOLT 0.500X1.75-GR8 BOLT 1/2" -13UNC x 1 3/4" Long

9 WBOLT 0.625X1.25 GR8 BOLT 5/8"- 11UNC x 1 1/4" Long 10 WNUT 1.000-8 GR8 NUT 1" - 13UNC 11 WNUT 0.500-13-GR8-NY NUT 1/2 - 13UNC 12 WASHER-F 0.625 GR8 5/8” FLAT WASHER 13 HR-R-052-1233 CAM WEDGES 1/2” WASHER 14 WASHER-L 0.375 GR8 LOCK WASHER 3/8" dia ( 2.75” swivel stop only) 15 HR-R-026-1036 90 M / F ADAPTOR 1/8 NPT X 1/8 NPT 16 HR-R-030-1323 STRAIGHT MALE ADAPTOR MJIC 4 X 2 NPT 17 HR-R-030-0488 18

SELECT CORRECT #

HR-R-030-0423

HR-R-030-1375

SELECT CORRECT #

HR-R-030-0487

HR-R-030-1376

Reducer fitting 883-TT Female 10 ORFS—Male 06 ORFS

BULK HEAD FITTING OPTIONS (aux spools):

Side hose mount (newer): BH 45 degree fitting 854-TT (Male 12 ORFS—Male 12 NPTF)

Front hose mount (older): BH Straight fitting MJIC 12 X MJIC 12

BULK HEAD FITTING OPTIONS (case drain):

Side hose mount (newer): BH 45 degree fitting 854BH-TT Male 10 ORFS—Male 10 ORFS

Front hose mount (older): BH STRAIGHT ADAPTOR MJIC 10 X MJIC 10

20 HR-R-030-1387 Cap (not used)

21 HR-R-030-8542 Cap (for shipping) FEMALE 12 ORFS 22 HR-R-030-8552 Cap (for shipping) FEMALE 10 ORFS

001-0001

008-0003

2: 008-0239 .

. 008-0259 . 008-0261

5: 008-0264

7: 008-0267

8: 008-0297

9: 008-4527

10: 008-8596

11: 009-0337

12: 010-4433

13: 012-0003 34: 052-1233

013-0364

18: 026-1036

28: 030-1323

25: 030-0488

19: 030-0423

030-1375

24: 030-0487

030-1376

030-1387

29: 030-8542

30: 030-8552

Qty UOM

3 EA 2 EA

4 EA

3 2

35 EA

2 EA

18 EA

4 EA 8 EA

18 EA

4 EA

50 EA

4 EA 2 EA 2 EA 2 EA 1 EA

4 EA

1 EA

4 EA 1 EA

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v2 & v3 ROTATOR PARTS (PAGE 31)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Item No.

SAS Part # Description

SELECT CORRECT #

HR-R-030-0425 HR-R-030-1403

24 HR-R-030-1404 25

SELECT CORRECT #

HR-R-030-0429

HR-R-030-4477

26 HR-R-030-5716

SELECT CORRECT #

HR-R-030-0426

HR-R-030-7901

Rotator Model: RLP-902

OPTIONS:

5.50” Dia. Swivel (newer): 90 degree fitting 879-TT MALE 10 ORFS—FEMALE 10 ORFS

2.75” Dia. Swivel (older): SWIVEL 90° ADAPTOR FJIC 10 X MJIC 10

5.50” Dia. Swivel (new): Item #24 not used.

2.75” Dia. Swivel (older):

SWIVEL 90° ADAPTOR FJIC 12 X MJIC 12

OPTIONS:

5.50” Dia. Swivel (newer): #10 MORB x #10 MORFS

2.75” Dia. Swivel (older):

ORB MALE CONNECTOR LG MJIC 8 X 8 ORB

5.50” Dia. Swivel (newer): Item #26 not used.

2.75” Dia. Swivel (older):

ORB MALE CONNECTOR MJIC 12 X 10 ORB

OPTIONS:

5.50” Dia. Swivel (newer):

#6 BSPP x #4 MORFS

2.75” Dia. Swivel (older):

STRAIGHT MALE ADAPTOR BSPP 6 X M BSPP 4 28 HR-R-041-1729 O-RING 29 HR-R-048-0097 SLEWING RING 30 HR-R-052-0657 PLUG

5.50” Dia. Swivel (newer): Item #31 not used.

2.75” Dia. Swivel (older):

31 HR-R-07000-5796

SELECT CORRECT #

HYDRAULIC SWIVEL LOCK

MOTOR ASSEMBLY (Each P/N Motor is interchangeable,

simply by changing the manifold connector.)

20: 030-0425

030-1403

030-1404

030-0429

030-4477

030-5716

21: 303-0426

030-7901

31: 041-1729

32: 048-0097

33: 052-0657

Qty UOM

2 EA

1 EA

2 EA

1 EA

1 EA 1 EA 2 EA

1 EA

HR-R-07001-6479

HR-R-07005-3647

32.1 HR-R-061-0245 33 HR-R-07005-0270

Older motor 07001-4679 w/ Hydr Manifold with CONNECTOR: ORB MALE CONNECTOR MJIC 10 x 10 ORB

Newer motor 7005-3647 w/Hyrd Manifold with CONNECTOR: ORB MALE CONNECTOR ORFS 10 X 10 ORB

MOTOR REBUILD KIT

ROTATOR BASE BARE STRUCTURE (with side tabs for side mounted hose connections)

07001-6479

48: 07005-3647

061-0245

43: 07005-0270

1 EA 1 EA

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v2 & v3 ROTATOR PARTS (PAGE 32)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Item No. SAS Part # Description

34 34-1 34-2 34-3 34-4

SELECT CORRECT #

HR-R-07001-7083 HR-R-7004-8014 HR-R-7004-8031 1901-030 1901-033

Rotator Model: RLP-902

OPTIONS:

COVER (Flat plate, Early model) (replaced by below #) COVER (w/Angled Plate) Left of motor (black) COVER (w/Angled Plate) Right of motor (black) (Case drain side) UPPER HOSE GUARD (Heavy Plate) Left of motor (yellow) UPPER HOSE GUARD (Heavy Plate) Right of motor (yellow)

HR-R-07001-7090

HR-R-07001-7090-THK

MOTOR GUARD (Standard 3/16” plate)

MOTOR GUARD (Optional 3/8” plate) 36 HR-R-07001-7366 PROTECTOR PLATE 37 HR-R-07001-7414 LUGGING UNIVERSAL BASE PLATE 38 HR-R-07001-7443 DECAL KIT OPEN/CLOSE & ROTATE

SELECT CORRECT #

HR-R-7004-3734 ……..

HR-R-097-0008 ………..

HR-R-7005-1234 ……..

HR-R-098-0028 ……….. EX SWL RB………………..

COLLECTOR (HYDRAULIC SWIVEL) OPTIONS:

2.75” BASE, 3.5” UPPER DIAMETER COLLECTOR SWIVEL ASSY

SAS EXTREME S/N: F4908, F4989-F5330 (NOT INCL. F5203)

SEAL KIT ONLY FOR HR-R-7004-3734 ( 3.5” SWIVEL)

5.50” BASE, 5.0” UPPER DIAMETER COLLECTOR SWIVEL ASSY

SAS EXTREME S/N: F5188,F5203,F5343, & HIGHER

SEAL KIT ONLY FOR HR-R-7005-1234 ( 5.0” SWIVEL)

SWIVEL REPL COMPNTS TO CONVERT FROM 2.75” TO 5.50”

This is ’KIT’ number. KIT number does not include swivel.

Also requires swivel p/n: HR-R-7005-1234

FORK MOUNT PLATE (FOR COLLECTOR SWIVEL) OPTIONS:

2.75” BASE, 3.5” UPPER DIAM. COLLECTOR FORK MOUNT

5.50” BASE, 5.0” UPPER DIAM. COLLECTOR FORK MOUNT

SELECT CORRECT #

HR-R-07004-3796

HR-R-07005-1261

7001-7083

41: 7004-8014

42: 7004-8031

1901-030

1901-033

36: 07001-7090

N/A

37: 7001-7366

38: 07001-7414

07001-7443

7004-3734

07005-1234

7004-3796

7005-1261

Qty UOM

1 EA

1 EA 1 EA 1 EA

1 EA

41 HR-R-099-0907 PLASTIC HOSE .188" 3000 PSI 4FJIC X 4FJIC90 25"lg

2.75” BASE SWIVEL ONLY, WITH FRONT FACING HOSES:

42 HR-R-099-3590

43 HR-R-099-3715

44 HR-R-099-3716

HOSE#8 2 WIRE 5000 PSI ST 10FJIC X 12FJIC 20"lg

2.75” BASE SWIVEL ONLY, WITH FRONT FACING HOSES:

HOSE ASSEMBLY, CUT LENGTH 15 1/2"lg

2.75” BASE SWIVEL ONLY, WITH FRONT FACING HOSES:

HOSE ASSEMBLY, CUT LENGTH 14"lg

S.A.S. of Luxemburg, LLC. Luxemburg, WI 54217 USA  Phone: 920-845-2307  www.sasforks.com

49: 099-0907

1 EA

EX-25 v2 & v3 ROTATOR PARTS (PAGE 33)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Rotator Model: RLP-902

Item No. SAS Part # Description

45 HR-R-099-3717 HOSE ASSEMBLY, CUT LENGTH 12"lg

2.75” BASE SWIVEL ONLY, WITH FRONT FACING HOSES:

46 HR-R-099-3718

47 HR-R-115-0003

HOSE ASSEMBLY, CUT LENGTH 35"lg

5.50” Dia. Swivel (new): Item #47 not used.

2.75” Dia. Swivel (older):

METRIC BOLT 48 LOGO PLATE ROT LOGO PLATE ROTATOR 49 HR-R-572-0044 1/8” NPT x 1/8” NPT LONG COUPLING

50 HR-R-008-0266 BOLT (GR8) 5/8-11 UNC X 4” LONG 51 HR-R-099-2277 HOSE 43” (CUT LENGTH) 52 HR-R-099-2280 HOSE 28” (CUT LENGTH) 53 HR-R-099-2276 HOSE 15” (CUT LENGTH)

54 HR-R-099-4380 HOSE 35” (CUT LENGTH)

55 HR-R-099-6664 HOSE 30” (CUT LENGTH) 56 HR-R-07001-0536 ACCUMULATOR CHARGE 57 HR-R-018-0041 ACCUMULATOR FIXATION CLAMP 58 HR-R-7004-4629 ACCUMULATOR HOLDER 59

WASHER-F 0.375 GR8

3/8” DIA. FLAT WASHER 60 HR-R-127-7299 NYLON LOCK NUT M8x1.25 61 HR-R-07005-1284 HYDRAULIC SWIVEL LOCK

WASHER-L 0.625 GR8

63 HR-R-030-0429

SPLIT LOCK WASHER 5/8” DIA

HYDRAULIC FITTING 10x12 Style 848-TTO Male ORFS to Male ORB

64 HR-R-030-8552 ORFS PLUG 10

(METRIC NOT USED: HEX HEAD CAP SCREW M16X2X 40 long)

53: 099-3717

N/A

58: 572-0044

6: 008-0265

51: 099-2277

52: 099-2280

50: 099-2276

54: 099-4380

55: 099-6664

35: 07001-0536

17: 018-0041

40: 07004-4629

14: 012-0352

56: 127-7299

46: 07005-1284

15: 013-368

23: 030-0429

30: 030-8552

Qty UOM

1 EA

2 EA 1 EA 2 EA

36 EA

1 EA 1 EA 1 EA 1 EA 1 EA 1 EA 2 EA 1 EA 4 EA 4 EA 1 EA

2 EA

2 EA 3 EA

65 66 HR-R-030-0489 67 HR-R-7005-1296 SPACER 1.5” X 3” X 0.5” 2 HOLES

67.1 HR-R-7005-1296-1 SECONDARY SPACER 1.5” X 3” X 1.0” 2 HOLES 68 HR-R-030-0427

WBOLT 0.625X1350 GR8

HYDRAULIC FITTING Style 871-TT Male ORFS to Female ORFS

HYDRAULIC FITTING Style 849-TTO Male ORFS to Adj. Male ORB

26: 030-0489

47: 07005-1296

22: 030-0427

2 EA 1 EA 1 EA 1 EA 1 EA

S.A.S. of Luxemburg, LLC. Luxemburg, WI 54217 USA  Phone: 920-845-2307  www.sasforks.com

EX-25 v3 ROTATOR SWIVEL PARTS (PAGE 34)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F5188-F5687

Rotator Model: RLP-902 : SAS Extreme EX25v3 S/N: F5188,F5203,F5343 & HIGHER S/N

5” UPPER DIA: SAS Extreme EX25 S/N: F5188,F5203,F5343 & HIGHER

Item Part No. Name Qty 1 WBOLT 0.375X01.00 BOLT 3/8” -16UNC x 1” lg (GR8) 4 2 WBOLT 0.500X2.00-GR8 BOLT 1/2” -13UNC x 2” lg (GR8) 6 3 HR-R-030-0429 Hydraulic Fing 10x12 Style 848-

TTO Male ORFS to Male ORB 4 ***See Seal Kit #12 Seal 3 5 ***See Seal Kit #12 O-Ring 2 6 ***See Seal Kit #12 Backup Ring 2 7 HR-R-07000-0924 Seal Holder 1 8 HR-R-07005-1258 Hydraulic Swivel Holder 1

9 HR-R-07005-2247 Collector Tubing 1

10 HR-R-07005-2250 Hydraulic Swivel Sha 1 11 HR-R-691-0008 End Plate 1 12 HR-R-098-0028 Seal Kit for 5” diameter swivel 1

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v2 & v3 ROTATOR SWIVEL PARTS (PAGE 35)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4908-F5330

Rotator Model: RLP-902 : SAS Extreme EX25 S/N: F4908, F4989-F5330 (NOT INCL. F5188, F5203)

3.5” UPPER DIA: SAS Extreme EX25 S/N: F4908, F4989-F5330 (EXCL. F5203) Item No. SAS Part # Description Qty UOM

1 HR-R-008-0094 BOLT 5/16"-24UNFx3/4"lg 2 EA 2 HR-R-008-0239 BOLT 1/2"-13UNC x 1"lg 4 EA 3 *See Seal Kit #12 U-CUP 2 EA 4 *See Seal Kit #12 QUAD-X SEAL 2 EA 5 *See Seal Kit #12 BACKUP RING 2 EA 6 *See Seal Kit #12 BACKUP RING 2 EA 7 HR-R-07004-3739 FIXATION RING 1 EA 8 *See Seal Kit #12 SEAL 1 EA

9 HR-R-512-0066 SHAFT 1 EA 10 HR-R-512-0067 END PLATE 1 EA 11 HR-R-712-0039 TUBING 1 EA 12 HR-R-097-0008 SEAL KIT for 3.5” diameter swivel 1 EA

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v2 & v3 ROTATOR PARTS (PAGE 36)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Rotator Model: RLP-902

Item No. SAS Part # Description Qty UOM

1 HR-R-011-0349 NUT 1 EA 2 HR-R-017-0190 HEX. SOCKET HEAD CAP SCREW 4 EA 3 HR-R-041-0103 URETHANE SEAL 2 EA 4 HR-R-048-0112 BALL BEARING 1 EA 5 HR-R-061-0244 HYDRAULIC MOTOR 1 EA 6 HR-R-07001-7357 PINION 1 EA 7

HR-R-07001-7409 HR-R-07005-3648

8 HR-R-061-0245

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

HYDRAULIC MANIFOLD IS SAME: Difference is Hydraulic Fitting ‘A’

(OLDER MANIFOLD) ‘A’ MJIC 10 X 10 ORB (NEWER MANIFOLD) ‘A’ ORFS 10 X MALE SAE 10

MOTOR SEAL KIT

1 EA

EX-25 v2 & v3 ROTATOR PARTS (PAGE 37)

SAS™ EXTREME™ AUTO PROCESSOR

SERIAL NUMBERS: F4989-F5687

Rotator Model: RLP-902

Item No. SAS Part # Description Qty UOM

1 HR-R-030-0228 HYDRAULIC FITTING 3 EA 2

SELECT CORRECT #

HR-R-030-0185 HR-R-030-1413

OPTIONS:

(newer): ORB MALE CONNECTOR ORFS 10 x 10 ORB (older): ORB MALE CONNECTOR MJIC 10 X 10 ORB

3 HR-R-07000-2297 RELIEF CARTRIDGE VALVE ASSEMBLY 2 EA 4 HR-R-07001-7374 HYDRAULIC MANIFOLD 1 EA 5 HR-R-638-0010 RESTRICTOR 2 EA 6 HR-R-041-3741 CARTRIDGE O'RING 2 EA

030-0185

030-1413

2 EA

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v1 ROTATOR PARTS (PAGE 38)

SAS™ EXTREME™ AUTO PROCESSOR (F4968 & DOWN)

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-25 v1 ROTATOR PARTS (PAGE 39)

SAS™ EXTREME™ AUTO PROCESSOR (F4968 & DOWN)

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v2 PARTS DIAGRAM (PAGE 40)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

EX-35: SERIAL NUMBERS F5453-F5720

SAS

O.2

P.9

PATENTED

JAWS

PATENTED

TIPS.

DESCRIPTION QTY PART NUMBER [N] CLAW CYLINDER 1 HY-CYL-5.0X15.25-5K

N.1 CYLINDER SEAL REBUILD KIT ……………………….….………………………… 1 HK-5.00-783-244 N.2 CYLINDER CHECK VALVE 2 HV-CRT-S-CKCB-XCN N.3 CYLINDER PIN BUSHING…………………………………………………………….. 2 W-B2.500X3.000X2.125 N.4 CYLINDER PIN GREASE SEAL 4 W-WIPER-2.5X3.0 N.5 HOSE ASSEMBLY - EXTEND & RETRACT INCLUDED IN KIT…………………. 1 HY-EXTREME-KIT N.6 HOSE CLAMP—HOLDS HOSES UNDER SWIVEL BASE 1 HY-CLAMP-.750-2HOSE

[O] LEFT CLAW ASSY W/TIP (CYL & P-BAR SAME PIN) 2 EP-EX35-CLAW-LH-V2-3

O.1 CYLINDER CLAW PIN - LEFT 1 1912-06-V2 ASY

O.2 RETAINER BOLT FOR PIN…………………………………………………………… 1 WBOLT 0.625X1.50 GR8 O.3 RETAINER FLAT WASHER 1 WASHER-F 0.6250. GR8

O.4 RETAINER C-CLIP RING………………………………………………. 1 MCC-98410A231

O.5 GREASE ZERK - SMALL - 1/4-28 UNF………………………………. 1 WGREASE ZERK 1/4-28

O.6 BUSHINGS (FOR CLAW PIVOT)……………………………………... 2 W-B3.002X3.505X3.719 O.7 REPLACEABLE CLAW TIP (WEDGELOCK TIP) 2 RIDGES 1 EP-EXC-CLAW-TIP-2-V3

[P] RIGHT CLAW ASSY W/TIP (CYL & P-BAR DIFFERENT PINS) 1 EP-EX35-CLAW-RH-V2-3

P.1 CYLINDER CLAW PIN - RIGHT 1 1912-07-V2 ASY P.2 PARALLEL PAR PIN - RIGHT (WITH GREASE ZERK IN PIN)……. 1 1912-08-V2 ASY

P.3 RETAINER BOLT FOR PINS 2 WBOLT 0.625X1.50 GR8 P.4 RETAINER FLAT WASHER ….………………………………………………………. 2 WASHER-F 0.6250. GR8

P.5 RETAINER C-CLIP RING 2 MCC-98410A231

P.6 GREASE ZERK - SMALL—1/4-28 UNF……………………………………………... 2 WGREASE ZERK 1/4-28

P.7 REPLACEABLE CLAW TIP (WEDGELOCK TIP) WITH 1 RIDGE 1 EP-EXC-CLAW-TIP-1-V3

P.8 TIP FASTENERS….(FIT V3 WEDGELOCK TIP) - [5/TIP ] 10 EP-EXC-CLAW-TFAST-V3 (3/4” X 2-1/4” SHOULDER BOLT, 3/4” WASHER, 5/8” WASHER & 5/8” LOCK NUT) P.9 BUSHING (FOR CLAW MAIN PIVOT)………………………………... 2 W-B3.002X3.505X3.719

[Q] PARALLEL BAR ASSEMBLY 1 EP-EX35-PARALLEL-V2 [R] CLAMP BODY ASSEMBLY 1 EP-EX35-CLAMPBODY-V2

R.1 MAIN CLAW PIVOT PIN 2 1911-10-V2 ASY

R.2 RETAINER BOLT FOR PINS…………………………………………………………. 2 WBOLT 0.625X1.50 GR8 R.3 RETAINER FLAT WASHER 2 WASHER-F 0.625 GR8 R.4 3” ID SHIM X 0.09375” THICK………………………………………………………... 4 W-SC-SHIM-.094

[S] HYDRAULIC ROTATOR Rotator Model RGP-1302 1 HR-ROTAR-R-7005-1816 [T] STICK MOUNT ASSEMBLY 1 VARIES WITH MACHINE

P.1 P.3 P.4

P.5

P.6

P.2

P.3 P.4 P.6

O.5

O.6

O.7

P.5

O.3

O.4

EX-35-v1 PARTS DIAGRAM (PAGE 41)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

EX-35: SERIAL NUMBER F5188 ONLY

SAS

PATENTED

JAWS

PATENTED

TIPS.

DESCRIPTION QTY PART NUMBER [N] CLAW CYLINDER 1 HY-CYL-5.0X15.25-5K

N.1 CYLINDER SEAL REBUILD KIT………………………………………. 1 HK-5.00-783-244 N.2 CYLINDER CHECK VALVE 2 HV-CRT-S-CKCB-XCN N.3 CYLINDER PIN BUSHING……………………………………………... 2 W-B2.500X3.000X2.125 N.4 CYLINDER PIN GREASE SEAL 4 W-WIPER-2.5X3.0 N.5 HOSE ASSEMBLY - EXTEND & RETRACT INCLUDED IN KIT 1 HY-EXTREME-KIT N.6 HOSE CLAMP—HOLDS HOSES UNDER SWIVEL BASE………… 1 HY-CLAMP-.750-2HOSE

[O] LEFT CLAW ASSY W/TIP (CYL & P-BAR SAME PIN) 2 EP-EX35-CLAW-LH-1-2

O.1 CYLINDER CLAW PIN - LEFT 1 1912-06

O.2 C-CLIP RING…………………………………………………………….. 1 MCC-98410A231 O.3 BUSHING 1 W-B3.002X3.500X3.719

O.4 GREASE ZERK - SMALL - 1/4-28 UNF………………………………. 2 SS-GREASE ZERK-SMALL

O.5 REPLACEABLE CLAW TIP (WEDGELOCK TIP) 2 RIDGES 1 EP-EXC-CLAW-TIP-2-V3

[P] RIGHT CLAW ASSY W/TIP (CYL & P-BAR DIFFERENT PINS) 1 EP-EX35-CLAW-RH-1-2

P.1 CYLINDER CLAW PIN - RIGHT 1 1912-07 P.2 PARALLEL PAR PIN - RIGHT…………………………………………. 1 1912-08

P.3 RETAINER BOLT FOR PINS 2 WBOLT 0.375X4.25 GR8 P.4 NUTS FOR RETAINER BOLTS……………………………………….. 2 WNUT 0.375-16-GR8-NY

P.5 BUSHING 1 W-B3.002X3.500X3.719

P.6 GREASE ZERK - SMALL—1/4-28 UNF………………………………. 1 SS-GREASE ZERK-SMALL

P.7 REPLACEABLE CLAW TIP (WEDGELOCK TIP) WITH 1 RIDGE 1 EP-EXC-CLAW-TIP-1-V3

P.8 TIP FASTENERS….(FIT V3 WEDGELOCK TIP) - [5/TIP ] 10 EP-EXC-CLAW-TFAST-V3

(3/4” X 2-1/4” SHOULDER BOLT, 3/4” WASHER, 5/8” WASHER & 5/8” LOCK NUT)

TIP FASTENERS (FIT V2 NON-WEDGE LOCK TIPS) - [5/TIP] 10 EP-EXC-CLAW-TFAST-V2

(3/4” X 2” …...SHOULDER BOLT,………………...5/8” WASHER & 5/8” LOCK NUT)

[Q] PARALLEL BAR ASSEMBLY 1 EP-EX35-PARALLEL-V1 [R] CLAMP BODY ASSEMBLY 1 EP-EX35-CLAMP-BODY-1

R.1 MAIN CLAW PIVOT PIN 2 1911-10

R.2 RETAINER BOLT FOR PINS…………………………………………. 2 WBOLT 0.625X5.00 GR8 R.3 NUTS FOR RETAINER BOLTS 2 WNUT 0.625-11-GR8-NY R.4 3” ID SHIM X 0.09375” THICK…………………………………………. 4 W-SC-SHIM-.094

[S] HYDRAULIC ROTATOR Rotator Model RGP-1302 1 HR-ROTAR-R-7005-1816 [T] STICK MOUNT ASSEMBLY 1 VARIES WITH MACHINE

EX-35-v1 & v2 ROTATOR PARTS (PAGE 42)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 & v2 ROTATOR PARTS (PAGE 43)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

HR-R- HR-R-

HR-R- HR-R- HR-R-

HR-R- HR-R- HR-R- HR-R-

HR-R- HR-R- HR-R-

Rotator Model: RGP-1302

HR-R-

HR-R- HR-R- HR-R-

HR-R- HR-R- HR-R- HR-R-

HR-R- HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 & v2 ROTATOR PARTS (PAGE 44)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R HR-R HR-R HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 45)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 46)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R-

HR-R-

HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 & v2 ROTATOR PARTS (PAGE 47)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 48)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R-

HR-R-

HR-R- HR-R- HR-R- HR-R- HR-R- HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 49)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

Item (4) Fitting [D]

Important: The drain line must be connected

to the drain line filter on the carrier.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 50)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

Item (4) Fitting [D]

Important: The drain line must be

connected

to the drain line filter on

the carrier.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 51)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R- HR-R-

HR-R-

HR-R- HR-R- HR-R- HR-R- HR-R- HR-R-

HR-R-

HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 52)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R- HR-R- HR-R-

HR-R-

HR-R- HR-R-

HR-R- HR-R- HR-R-

HR-R-

HR-R- HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 53)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302 : Collector / Hydraulic Swivel / All models EX-35

Item Part No. Name Qty 1 WBOLT 0.375X01.00 BOLT 3/8” -16UNC x 1” lg (GR8) 4 2 WBOLT 0.500X2.00-GR8 BOLT 1/2” -13UNC x 2” lg (GR8) 6 3 HR-R-030-0429 Hydraulic Coupling 2 4 ***See Seal Kit #12 Seal 3 5 ***See Seal Kit #12 O-Ring 2 6 ***See Seal Kit #12 Backup Ring 2 7 HR-R-07000-0924 Seal Holder 1 8 HR-R-07005-1258 Hydraulic Swivel Holder 1

9 HR-R07005-2247 Collector Tubing 1

10 HR-R-07005-2250 Hydraulic Swivel Sha 1 11 HR-R-691-0008 End Plate 1 12 HR-R-098-0028 Seal Kit for 5” diameter swivel 1

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

EX-35-v1 &v2 ROTATOR PARTS (PAGE 54)

SAS™ LARGE EXTREME™ AUTO PROCESSOR

S/N: F5188, F5453, F5545, F5685 & F5720

Rotator Model: RGP-1302

HR-R- HR-R-

HR-R-

HR-R- HR-R-

HR-R-

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

PARTS GUIDE (PAGE 55)

SAS™ EXTREME™ AUTO PROCESSOR

WIRE STRIPPER

DESCRIPTION PART NUMBER

[A] WIRE STRIPPER EP-EXC-WIRE-STRIP-1

[B] FASTENERS

BOLTS Qty 4 WBOLT 0.750X3.00 GR8

NUTS Qty 4 WNUT 0.750-10-GR8-NY

PATENTED

WIRE STRIPPER

U.S.A. PATENT NUMBER:

9414704

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

OPTIONAL ELECTRONICS PARTS GUIDE (PAGE 56)

PLEASE NOTE:

The electrical components called out below are considered as optional components that could be supplied by SAS™. Since the physical setup of the electrical controls for the Extreme™ will vary from machine to machine, please consult the Sales team at SAS™ in order to determine which components (if any) will need

to be ordered for your particular unit.

DESCRIPTION PART NUMBER

[A&B] CONTROL MODULE W/LOCAL TEST & 2’ PWR WIRE HC-MOD-S-21478

B.1 RELAY 24 VOLT (BLACK) (3 REQ.) HC-BRL-H-4RD933332 B.2 15 AMP FUSE (TYPICAL AUTOMOTIVE STYLE FUSE) (1 REQ.) HC-FUS-…-ATC15

[C] JOYSTICK & 10’ CABLE ASSEMBLY W/PLUG HC-JYA-S-50270

( NOTE: This is the standard SAS™ Joystick)

[D] 30’ FORWARD CONTROL CABLE W/FLAT 4 WIRE PLUG HC-CAB-S-50266-1 [E] 7’ JUMPER CABLE W/PLUGS (EXCAVATOR STICK TO [F]) HC-CAB-S-50274 [F] 32” VALVE BLOCK CABLE W/BULKHEAD AND COIL PLUGS HC-CAB-S-50272

OPTIONAL TEST LIGHTS

1-LED CIRCUIT TESTER FOR WIRE [F] AT HYDRAULIC BLOCK HC-PLG-I-TESTLIGHT-1 3-LED CIRCUIT TESTER FOR “Test Points” SHOWN BELOW HC-PLG-I-TESTLIGHT-3

SAS™ EXTREME™ AUTO PROCESSOR

Relay Test Point

[A&B]

[D]

[E]

[F]

Joystick

Test Point

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

Power

Supply

Cable

15 Amp Fuse Holder

[C]

Test point for using

3-LED

CIRCUIT TESTER

Use tester between: [D] & [E] OR [E] & [F]

For testing cables:

[D] & [E]

OPTIONAL VALVE BLOCK PARTS GUIDE (PAGE 57)

SAS™ EXTREME™ AUTO PROCESSOR

TORQUE 80ft lbs.

[G]

[G.1]

[G.2]

TORQUE 6ft lbs.

CLAW CONTROLS

BOTH

BLOCKS

ROTATION CONTROLS

BOTH

BLOCKS

NOT

USED

BOTH

BLOCKS

WIRE COLORS BLOCK 1 ORANGE/BLACK

————————————————

BLOCK 2 RED/BLACK

————————————————

BLOCK 1 YELLOW/BLACK

————————————————

BLOCK 2

GREY/BLACK

————————————————

NOT USED BLUE/BLACK

————————————————

NOT USED BROWN/BLACK

DESCRIPTION PART NUMBER

[G] HYDRAULIC VALVE BLOCK ASSY W/ VALVES & COILS (2 REQ.) HV-BLK-S-FV9292V3

G.1 SOLENOID CARTRIDGE Closed VALVE (Screws in block-4 REQ.) HV-CRT-V-SBV1112VC00

VALVE INSTALLATION NOTE: REQUIRES 1-1/4” WRENCH, TORQUE TO 80 FT-LBS

G.2 SOLENOID ELECTRIC COIL 24 VOLT STANDARD (4 REQ.) HV-COL-V-300AA00142A

COIL INSTALLATION NOTE: REQUIRES 7/8” WRENCH, TORQUE TO 6 FT-LBS

[H] HYDRAULIC PRESSURE RELIEF & BLOCK ASSEMBLY HV-REL-P-RAH101S30 OPTIONAL FOR CUSTOM INSTALLATION

System may have stored hydraulic pressure. Disassembly of any hydraulic part, cartridge valve, coil or hose may result in sudden release of hydraulic fluid and may result in unexpected movement. Avoid this fluid or pinch hazard. Only qualified personnel should service this unit. The Hydraulic Adjustable unit should be lowered to the

ground and secured.

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

OPTIONAL ELECTRONIC SCHEMATIC (PAGE 58)

MAIN PLUG ON LOADER ARM (LEADING TO CONTROL BOX)

24 VOLT. 15 AMP FUSE

SAS™ EXTREME™ AUTO PROCESSOR

S.A.S. of Luxemburg, LLC. 133 Center Drive Hwy 54, PO Box 260, Luxemburg, WI 54217 USA

Phone: 920-845-2307 1-877-SAS-FORK Fax: 920-845-2309 Web: www.sasforks.com

LIMITED WARRANTY (PAGE 59)

SAFETY

Buyer accepts the responsibility to (1) Ensure that all personnel that will use and/or work in the area of the purchased product will read the safety ID plate and the Operator Manual for machines equipped with SAS FORKS™ and the machine manufacturer’s Operators Manual, prior to use; and (2) Ensure that all personnel follow the safety guidelines outlined on these materials.

GOALS OF THE S.A.S. OF LUXEMBURG, LTD. LIMITED WARRANTY PROCEDURE

• ASSURE MINIMUM CUSTOMER DOWNTIME by resolving the problem correctly on a timely basis.

• ASSURE END-USER CONFIDENCE while maintaining an equitable warranty expense for both your company and SAS.

• PRODUCT IMPROVEMENT. We have an engineering staff ready to assist you. Call us at 1-877-SAS-FORK (1-877-727-3675)

For products that SAS™ manufactures, SAS™ warrants that such products conform to all specifications for materials and workmanship for the period of time indicated below, after delivery, when used in compliance with the SAS FORKS™ Operator Manual.

PRODUCT LIMITED WARRANTY PERIOD ITEM COVERED EXTREME™ 1 year from original ship date Rotator Head Weldment / Hold Down Defects in materials & workmanship EXTREME™ 1 year from original ship date Hydraulic cylinders, Hydraulic Rotator Defects in materials Motor Assembly

No warranty on other products not listed above, unless otherwise specified on the face of the original invoice. No warranty against abrasion wear, claw chip wear, fork tip damage, blade bending, fusible link, separation, bent fork mounti ng shafts, hoses, cables, or wires. No warranty against used equipment. All used excavators, loaders, and other equipment sold “AS IS”. SAS™ does not warranty the products that it does not manufacture. Rather all warranties, if any, for these products are supplied by the manufacture. SELLER EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.

CALL FOR LIMITED WARRANTY CONSIDERATION:

To be considered for warranty repairs or replacement buyer must notify SAS™ of any warranty claim within 10 days after such claim arises, and prior to expiration of the warranty period and prior to the performance of any repairs being done, otherwise buyer waives all rights to such claim.

• Obtain the SAS™ Fork serial number & call SAS™ at 920-845-2198. Clearly describe the problem and the operation that was taking place when it occurred.

• Buyer is to return defective assembly, freight prepaid, or photographic evidence clearly showing the problem area and details of failure to SAS™ for review. When necessary, a factory representative may evaluate the problem in the field.

WHAT SAS WILL DO:

SAS™ will examine the defective product, and the details of the failure. If SAS™ determines that the failure of materials or workmanship was proven to be within the terms of this limited warranty, SAS™ will, at it’s option, repair or replace, Freight On Board (FOB) to the factory, in Luxemburg, WI, USA, the defective product. If the product cannot be returned to the factory, SAS™ may approve field repair of defective product. SAS™ will approve an appropriate amount of hours and cost for the repair before authorizing repairs to begin. No provisions will be made for incidental damages, mileage, travel time, overtime, down time, or special freight charges.

CONDITIONS THAT WILL VOID YOUR LIMITED WARRANTY:

Failures, which in our determination were the result of:

• Improper installation.

• Misapplication - See SAS FORKS™ Operator Manual.

• Misuse or improper operation – See SAS FORKS™ Operator Manual.

• Exceeding the weight and/or lift limitation posted on the Identification Plate attached the SAS FORKS™.

• Negligence or failure to perform routine inspection and/or maintenance as outlined in the SAS FORKS™ Operator Manual.

• Unauthorized modification, welding, burning, grinding, installation of non-factory skid plates, etc. (other than specifically allowed

in the SAS FORKS™ Operator Manual or as provided in a written authorization directly from SAS™ Factory Engineers.).

• Continued use after a malfunction of the hydraulic system in the forklift or loader.

• Accidental damage.

Please call S.A.S. of Luxemburg, LLC. (SAS™) before attempting any repair, modification, or questionable job applications.

LIMITED WARRANTY REMEDIES:

Buyer must notify SAS™ of any warranty claim within 10 days after such claim arises; otherwise buyer waves all rights to such claim, unless agreed otherwise in writing. Buyer’s sole remedy for breach of warranty is, at seller’s option, the repair of the defect, or the providing of a replacement part FOB to seller’s office. Seller will not be responsible for costs of shipping, travel time, travel expense, dismantling or reassembling the product. Fur- ther, seller will not be liable for any direct, indirect, consequential, incidental, or special damages arising out of a breach of warranty. These reme-

dies are exclusive, and all other warranty remedies are excluded.

PROPRIETARY RIGHTS:

All designs and other proprietary rights provided by SAS™ to Buyer are to remain the property of SAS™, and Buyer shall honor all proprietary legends. Buyer agrees not to copy the design of SAS FORKS™ , SAS™ EXTREME™ Auto Processor attachment, or an y other SAS™ products or hire a third party to copy.

LIMITATION OF LIABILITY:

The seller’s price is based on the enforceability of this limitation of liability, and the buyer understands that the price w ould be substantially higher without this limitation. Seller shall have no liability to buyer for lost profits or for special, consequential, exemplary, or incidental damages of a ny kind, whether arising in contract, tort, productliability, or otherwise, even if advised of the potential damages in advance.

• In no event shall seller be liable to buyer for any damages whatsoever in excess of the contract price.

• In the event that any warranty or warranty remedy fails of its essential purpose, or is held to be invalid or unenforceable for any reason, in consideration of the other provisions of this agreement, the parties understand and agree that all limitations of liability under this provision will nevertheless remain in effect.

SEVERABILITY:

Any legally unenforceable provision may be severed from this agreement, and the remaining terms and conditions will be enforc ed as a whole.

SALES TERMS:

SAS FORKS™ SALES TERMS document is included as part of this document. See www.sasforks.com/SalesTerms.pdf

S.A.S. OF LUXEMBURG, LLC. IS NOT RESPONSIBLE FOR SAFETY IN THE FIELD.

SAS™ EXTREME™ AUTO PROCESSOR

LIMITED WARRANTY FOR SAS FORKS™

CE DOCUMENT (PAGE 60)

SAS™ EXTREME™ AUTO PROCESSOR ATTACHMENT

Declaration of Conformity for CE Marking

EU Directive 2006/42/EC (Machinery Directive)

We declare that the products listed below conform to the listed provisions of the following

Council Directives

Model Description

Extreme Auto Processor Hydraulically actuated attachment for excavator used to

extract vehicle engines for salvage operations

Conforms to the following directives:

2006/42/EC Machinery Directive

ISO

10567_2007

Date of CE Marking: October 20, 2014

Technical Construction File is maintained at: SAS Headquarters

133 Center Drive Hwy 54 Luxemburg, WI 54217 USA

Signed

Earth Moving Machinery Hydraulic Excavators

Paul Secker, President

S.A.S. of Luxemburg, LLC. DBA: SAS FORKS 133 Center Drive Hwy 54 Luxemburg WI 54217-0260 U.S.A.

SASFORKS EXTREME, EXTREME AUTO PROCESSOR, EX-25 v1, EX-25 v2, EX-35 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual