Sartorius Vivaflow 50,Vivaflow 50R,Vivaflow 200 Directions For Use Manual

85030-519-25
Directions for Use
Vivaflow 50 | 50R | 200
Contents
Vivaflow 50 3
Single Module 3 Linked Modules 4 Diafiltration|Desalting 5 Concentration 6 Recovery 6 System Components 7 Technical Specifications 7 Performance Characteristics 8 Ordering Information 9 Chemical Compatibility 10
Vivaflow 50R and Vivaflow 200 11 Operation of Single Module 11 Operation of Two Modules 12 – 13 Diafiltration|Desalting 14 Concentration 14 Recovery 14 Technical Specifications 15 Cleaning 16 Storage 16 Performance Characteristics 17 – 18 Ordering Information 19 – 20 Chemical Compatibility 21
Vivaflow 50
Single module
1. Set up the system as illustrated in Diagram 1. Note the positioning of the flow restrictor on the return line.
2. Vivaflow membranes contain trace amounts of glycerine and sodium azide. To remove these chemicals and to check the security of the tube connections, it is recommended to rinse the module, and to test the system at full pressure before introducing the sample.
3. Place 500 ml deionised water in a suitable reservoir. The Vivaflow sample|diafil­tration reservoir (prod. no. VFA006) is recommended.
4. Pump liquid through the system to purge any air pockets. The recirculation rate should be in the range 200–400 ml/min, and suitable flow should exit the filtrate line. If used, the pressure indicator (prod. no. VFA020), should read approximately
2.5 bar.
5. Allow 400 ml to pass into the filtrate vessel. Check for any leakage at tubing connection points. Drain the system and empty or replace the filtrate vessel, (see recovery section). The system is now ready for use.
Filtrate vessel
Sample|diafiltration reservoir (VFA006)
Pink flow restrictor
Designed for single use only. Anything else constitutes improper use.
Diagram 1: Vivaflow 50 set up
Linked modules
1. Set up the system as illustrated in Diagram 2. Link the required number of modules by sliding the tongue and groove edges together. Note the positioning of the flow restrictor on the return line.
2. Use series interconnectors, (prod. no. VFA031), to connect a single row of modules. Detailed ordering information for system components to be found of page 7, Diagram 4.
3. In addition, use T-connectors, (prod. no. VFA030), to connect two rows of modules in parallel.
4. The flow path of the system can be con­figured to suit the membrane|sample combination. Most solutions are better suited by modules connected in parallel. Very low viscosity solutions favour mod­ules connected only in series. Rinse the system as detailed under single module operation.
T-connector
Interconnector
Pressure indicator
Diagram 2: Setting up multiple Vivaflow 50 cassettes
Diafiltration|Desalting
1. Set up the system as illustrated in Diagram 3 for linked modules. If only one module is required, connect it in place of the linked modules.
2. Rinse the system as detailed previously.
3. Either place the solution to be purified in the 500 ml sample|diafiltration reservoir (prod. no. VFA006), or concentrate a larger volume to 500 ml or less so that it is fully contained in the 500 ml reservoir. Ensure the reservoir lid is firmly closed.
4. Fill a large feed reservoir with exchange solvent and pump sample through the system as for concentration.
5. As the volume in the 500 ml reservoir decreases, the vacuum created draws exchange solvent through the feed line from the larger reservoir. Over 99% solvent exchange can be accomplished with an exchange volume approximately 5 times the volume of the sample.
Diagram 3: Buffer exchange | diafiltration with Vivaflow 50
Concentration
1. Fill the feed reservoir with sample solu­tion. When initial volumes larger than 500 ml are required, place 500 ml in the sample|diafiltration reservoir, the remaining volume in another suit­able container and connect the vessels as detailed in the diafiltration section. Alternatively, use a larger container for the entire sample volume and immerse the feed and return lines directly into the liquid.
2. Pump liquid through the system. The recirculation rate should be in the range 200–400 ml/min, and suitable flow should exit the filtrate line. If used, the pressure indicator, (prod. no. VFA020), should read approximately 2.5 bar.
3. Concentrate the sample to the desired volume.
!
Warning: Do not run the same section of
tubing through the pump head for longer than six hours, over use of tubing will result in significant pressure drop and ultimately, failure.
4. When the desired volume has been reached, reduce the recirculation rate to 20–40 ml/min and recirculate the concentrated sample for 1–2 minutes to maximise recovery.
Recovery
1. Disconnect the feed line from the lid of the 500 ml reservoir or when using a different container, remove the feed line from the sample.
2. Pump residual system volume back into the reservoir|container. (When parallel modules are used with viscous solutions, ensure that all modules are empty by pinching the tubing between each of the stacks of modules in turn).
3. For a more complete sample recovery rinse approximately 5–10 ml per module of water or sample buffer through the system, and recover as before.
Table 1: Technical Specifications
Dimensions
Overall L|H|W 107|84|25 mm Channel W|H 15 mm|0.3 mm Active membrane area 50 cm
2
Hold up volume (module) 1.5 ml Min recirculation volume < 10 ml Non recoverable hold-up < 0.5 ml
Operating Conditions
Pump flow 200–400 ml/min Maximum pressure 3 bar (45 psi) Maximum temperature 60˚C
Inconnectors (Prod. No. VFA031)
Pink flow restrictor on the return line
T-Connectors for running 2 stacks (Prod. No. VFA030)
Pressure Indicator (Prod. No. VFA020)
Masterflex easy load pump head (Prod. No. VFA012)
Stand (Prod. No. VFA016)
Masterflex pump CE 230V – US 115V (Prod. No. VFP001|VFP002)
System Components
Diagram 4: System componets for setting up multiple Vivaflow 50 units
Materials of Construction
Main housing Polycarbonate Flow channel TPX (PMP) Membrane support TPX (PMP) Seals and O rings Silicone Pressure indicator Polypropylene, SS Spring, Flow restrictor Polypropylene Fittings Nylon Tubing PVC (medical grade)
Table 2: Performance characteristics
Time to concentrate up to 20x (min.) at 3 bar
inlet pressure, 20°C
Single Three Solute Recovery % Device Devices
250 ml Start 1 L Start Direct 10 ml rinse Vol. min. Vol. min.
BSA 1.0 mg/ml (66,000 MW)
5,000 MWCO PES 34 49 96% > 99% 10,000 MWCO PES 22 32 94% > 99% 30,000 MWCO PES 22 32 92% 99% 50,000 MWCO PES 20 29 92% 98% γ Globulins 1.0 mg/ml 100,000 MWCO PES 43 62 92% 98% 100,000 MWCO RC 40 58 92% 98% 100,000 MWCO Hydrosart 40 58 92% 98%
Yeast 1.0 mg/ml (S.Cerevisiae)
0.2 µm PES 33 47 92% 98%
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