Sartorius TopMix2.Touch TM02-X Operating Instructions Manual
Operating Instructions
Sartorius
TopMix2.Touch
Model TM02-X
Paint-mixing terminal/control panel for potentially explosive areas
98648-019-41
2 Operating Instructions TopMix
Contents
Contents
Contents ................................................................... 2
General View of the Equipment
............................................. 3
User Information ........................................................... 4
Intended Use ............................................................... 5
Safety Precautions
......................................................... 5
Legal Information ........................................................ 5
Ex Zone 1 (Category 2 Equipment) ........................................ 7
IECEx ................................................................... 7
Class I, Division 1 / Class I, Zone 1 ......................................... 7
Equipment Supplied ........................................................ 8
Installation ................................................................ 8
Installation Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Instructions ................................................... 9
Installing the TopMix Weighing System ..................................... 10
Making the Connections .................................................. 10
Installing the Ex-Link Converter (YCO12-Z) ................................ 11
Power Connection ........................................................ 12
Care and Maintenance ..................................................... 13
Service .................................................................. 13
Repairs .................................................................. 13
Safety Inspections ........................................................ 13
Cleaning ................................................................. 13
Corrosive Environment ................................................... 14
Storage and Shipping Conditions .......................................... 14
Disposal .................................................................... 15
Serial Number Coding ..................................................... 15
Specifications .............................................................. 16
Accessories ................................................................. 17
Scale Drawings (Dimensions) ................................................ 18
Documents ................................................................ 19
EC Declaration of Conformity ............................................. 19
Safety Instructions
....................................................... 22
Verification of Intrinsic Safety ............................................. 23
Control Drawing ......................................................... 26
Certificate: EC-Type Examination ......................................... 28
IECEx Certificate of Conformity ........................................... 32
Certificate of Compliance ................................................. 35
Operating Instructions TopMix 3
Item Description
1 Control unit
2 Touch screen
3 Equipotential bonding connector
4 Ex-link cable connection
YCC01-0049M20, length: 20 m;
connects the terminal/control panel to the ex-link
converter
5 Bore holes (4) for support bracket YWB06
6 Ex-link converter
7 Connector for the power cord,
supply voltages: from 90 to 264 VAC
8 LEDs
9 Interface
10 Connection between the ex-link converter and a
standard PC outside the potentially explosive area
Connector for the VGA video cable YCC01-0039M3,
length: 3 m
11 Connector for monitor (VGA test monitor) outside
the potentially explosive area
12 Scale connection, e. g.: PMA7501-X
13 USB socket for keyboard
General View of the Equipment
General View of the Equipment
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4 Operating Instructions TopMix
User Information
User Information
About these Installation Instructions
t Please read these installation instructions carefully before putting the
equipment into operation for the first time.
t Make sure to follow the safety instructions.
t Keep these installation instructions in a safe place that is easily accessible to
all personnel who operate this equipment.
t If these instructions are lost, please contact Sartorius for a replacement or
download the latest manual from our website, www.sartorius.com.
Warning/Danger Symbols
Warning/danger symbols used in these instructions:
This symbol identifies hazards which have a high probability of resulting in
death or serious physical injury if not avoided.
This symbol identifies hazards that can result in moderate or mild injuries if not
avoided.
This symbol identifies hazards associated with the risk of material damage.
This symbol identifies useful information and tips.
Explanation of Symbols
The following symbols are used in these instructions:
t Indicates a required action
y Describes what happens after you have performed a particular step
1. Perform steps in the specified order
2.
– Indicates an item in a list
Operating Instructions TopMix 5
Intended Use
Intended Use
The Sartorius TopMix2.Touch has been designed for use in paint-mixing applications. It consists of an operator
terminal (TM02-X, monitor and touch screen) and an ex-link converter (YCO12-Z) which is installed outside the
potentially explosive area. They are both linked together by the special 20 m cable provided.
The TM02-X is used in potentially explosive areas. An explosion-protected, intrinsically safe scale can be
connected to the TM02-X. The intrinsically safe TopMix2.Touch keyboard YKB01TM-X may optionally be
connected to the TM02-X terminal/control panel.
A PC may be connected to the ex-link converter (YCO12-Z) outside the potentially explosive area using a DVI
video and USB cable.
The scale connected to the TM02-X can be controlled by the user's software installed on the PC.
The process data are visible on the TM02-X DVI display at all times during mixing. A test monitor may also be
connected to the ex-link converter (YCO12-Z) outside the potentially explosive area.
Make sure to read and store these installation instructions carefully before installing and operating your
TopMix paint-mixing weighing system.
The TM02-X terminal/control panel may not be used as a standard office PC.
Safety Precautions
Legal Information
This device meets stipulated safety requirements. Improper use or handling, however, can result in damage
and/or injury.
The manufacturer is not responsible for any damage caused by non-compliance with warnings or safety
instructions.
– The requirements pertaining to applicable installation regulations must be followed when using electrical
equipment in systems and environmental conditions with increased safety requirements.
The use of the terminal/control panel and the ex-link converter (YCO12-Z) is not permitted in legal metrology
or in medical areas or potentially explosive areas containing dust or explosive materials.
– The intrinsically safe terminal/control panel and the ex-link converter (YCO12-Z) have been manufactured in
accordance international standards (see certificates in the appendix).
The TopMix can be operated with intrinsically safe Sartorius scales in the hazardous area/location, e.g.:
PMA7501-X (see: “Verification of Intrinsic Safety", drawing number 36942-751-60, for ATEX and “Control
drawing”, drawing number 36942-751-07, for Canada and the USA).
6 Operating Instructions TopMix
Safety Precautions
The IP protection of the TM02-X terminal/control panel and the ex-link converter YCO12-Z is IP40 as per
IEC60529. The device must be handled carefully in accordance with the IP protection rating.
The environment must be suitably secured.
The TopMix meets all requirements for electromagnetic compatibility (EMC). Interference stronger than the
maximum values specified in the standards (see Declarations of Conformity) should be avoided.
The casing on all connection cables as well as the casing on the wires inside the equipment housing are made
of PVC. Chemicals that corrode this material must be kept away from these cables.
None of the components of the TopMix should be exposed to ambient temperatures outside the range of 0°C
to 40°C during operation. Sufficient ventilation must be provided, in order to avoid excessive build-up of heat.
The equipment must only be used indoors. Avoid generating static electricity on glass and plastic parts.
The TM02-X terminal/control panel and the ex-link converter (YCO12-Z) must be connected to the
equipotential bonding conductor using a suitable low resistance method. All electrical circuits are earthed and
electrically connected to the metal parts of the device.
– The installation must be checked for correct function and safety by a trained and qualified person at
appropriate intervals (e.g. checking the cable for damage).
– Operating personnel must be trained to recognize faulty operating states and to be able to initiate the
necessary safety measures (e.g. disconnecting the ex-link converter YCO12-Z from the power supply).
Proceed with extreme caution when using pre-wired connection cables purchased from other manufacturers,
as the pin assignments may not be compatible with Sartorius equipment.
Only use cables and cable lengths approved by Sartorius.
– The operator is solely responsible when using cables not supplied by Sartorius.
The ex-link converter (YCO12-Z) should only be opened by trained personnel with the power disconnected.
Danger to life: do not touch conductive parts of the power supply wiring!
The TM02-X terminal/control panel must be installed and operated, such that the front glass panel cannot be
damaged (e.g. by falling objects). If the glass panel is damaged, disconnect the device from the power supply
immediately.
A defective device may only be repaired by trained service technicians in accordance with Sartorius guidelines.
Only original replacement parts should be used. Always ensure that the equipment is disconnected from AC
power before performing any maintenance, cleaning, or repair work.
If the equipment is opened by anyone other than persons authorized by Sartorius, all claims under the
manufacturer's warranty are forfeited. If necessary, speak to your dealer or the Sartorius Service Center.
Operating Instructions TopMix 7
Ex Zone 1 (Category 2 Equipment)
– In accordance with Directive 94/9/EC, the TopMix terminal (TM02-X) is a category 2 device, suitable for use
in Zone 1 potentially explosive areas.
EC Type Examination Certificates: DEKRA 12ATEX0246 X marking: II 2G Ex ib mb IIB T4 Gb
– The ex-link converter (YCO12-Z) is an associated electrical equipment for use ouside the potentially explo-
sive are with the following marking II (2)G [Ex ib Gb]IIB as per EC Type Examination Certificate No DEKRA
12ATEX0246 X
It may only be connected to supply voltages of 90 V to 264 V at a frequency of 48 – 62 Hz.
IECEx
The TopMix terminal, the keyboard and the ex-link converter are also IECEx certified by DEKRA
(see Certificate IECEx DEK 12.0072X in the appendix).
Class I, Division 1 / Class I, Zone 1
The TopMix terminal, the keyboard and the ex-link converter are certified by FM Approvals for use in hazardous
locations in Canada and in the USA (see Certificates Compliance in the appendix).
If the device is used in potentially explosive areas, the relevant national electrical codes and safety regulations
must be observed. Ask the dealer or Sartorius Service Center about the guidelines that apply in their country.
The following points must be followed:
The TopMix should only be opened by trained personnel with the power disconnected.
The device is intended to be installed exclusively in locations that offer sufficient protection against the
penetration of solid foreign bodies or water. The safety of the equipment is compromised by foreign bodies
and water.
The terminal/control panel must be protected against damage and direct or indirect penetration of water and
foreign bodies (< 1 mm diameter).
Avoid generating static electricity on the glass panel of the touch screen and plastic casing.
The equipotential bonding conductor of the device must be connected properly, in accordance with the
commonly accepted technical standards.
Only clean the device as stipulated in the cleaning instructions.
Take care that the glass panel of the touch screen is not damaged (e.g. by falling objects, impacts or extreme
pressure).
If the glass panel is damaged, disconnect the device from the power supply immediately.
The surface of the touch screen should not be touched with pointed, sharp, hard, or rough objects. You should
only use the touch pen provided or your finger tip. Do not use parts of clothing (e.g. sleeves) or sponges for
cleaning because these can scratch the surface (e.g. due to rivets, buttons in the sleeve, or sand in the sponge).
The device must be protected from unnecessarily extreme temperatures, corrosive chemical vapors, moisture,
shocks, and vibrations. Note the connection data (see EC Type Examination Certificate of the device and/or the
safety instructions, drawing no. 36942-750-16). If a non-intrinsically safe scale is connected, then you cannot
connect an intrinsically safe scale later on.
Safety Precautions
8 Operating Instructions TopMix
Equipment Supplied
Equipment Supplied
t Remove the device from the packaging.
The TopMix comprises the following system components:
– Terminal/control panel (TM02-X), with liquid crystal display and touch screen
for use in Zone 1 potentially explosive areas
– Ex-link converter (YCO12-Z) for installation outside of the potentially explosive
area
– TopMix ex-link cable YCC01-0049M20, for connecting the terminal/control
panel (TM02-X) to the ex-link converter, length: 20 m
– DVI video cable YCC01-0051M3 to connect a standard PC to the ex-link
converter outside the potentially explosive area, length: 3 m
– TopMix PC USB cable (YCC01-0040M3) to connect a standard PC
to the ex-link converter outside the potentially explosive area, length: 3 m
– D-SUB 9-pin cable YCC01-0041M3 to connect a scale,
length: 3 m
– Power supply cable for the ex-link converter
– 3 Grounding cables YCC01-X046M2
– Installation instructions
– Bracket for wall and table installation (YWB06)
Plus any optional accessories not illustrated.
t After unpacking the equipment, check immediately for any visible external
damage. If you detect any damage, proceed as directed in the “Safety
Inspections" chapter (page 13).
Installation
The TopMix TM02-X terminal/control panel is authorized for use
in Zone 1 potentially explosive areas (see documents).
Make absolutely sure that the device is unplugged from the
power supply before connecting/disconnecting data transfer or
control lines.
Installation Location
Choose a suitable location where the power supply will not be
exposed to drafts, heat radiation, moisture, or vibrations.
t Remove the protective film from the touch screen.
°C
Operating Instructions TopMix 9
Installation Instructions
The following ambient conditions must be avoided when selecting the installation
location of the terminal/control panel (TM02-X) and the ex-link converter (YCO12-Z)
so you can work with extra speed and accuracy:
– Uneven installation location
– Drafts
– Extreme moisture or chemical vapors
– Extreme heat (e.g. avoid placing the terminal/control panel in close proximity to
a heater or exposing it to direct sunlight) Do not set up the device in a control
cabinet or in any other poorly ventilated location.
If several ex-link converters are used, do not stack them.
– Extreme vibrations
Follow all warnings and safety precautions.
– Before startup, make sure that the power cable is properly connected to the
power supply. In particular, the protective conductor must be connected to
the housing of the ex-link converter. Connect all devices to the potential
equalisation using a ground connection cable (not included) via the
equipotential bonding conductor terminals
on the device.
Make sure that the cable gauge conforms with national specifications.
Installation must be carried out properly by trained personnel and according
to commonly accepted technical standards.
– Only cables and cable lengths approved by Sartorius should be used, which take
account of the limitations of the cable lengths due to the capacity and
inductance values (see appendix on EC Type Examination Certificate) and the
EMC behavior.
– The external devices connected to the ex-link converter should not be able to
supply peak voltages greater than 375 V to the limits of the ex-link converter.
– The system should only be operated for the first time when it is certain that the
area is not potentially explosive.
– If deviations due to transport damage are evident during startup (no display,
no backlighting, etc.), the system should be disconnected from the power
supply and service professionals should be contacted.
Make absolutely sure that the device is unplugged from the power supply
before connecting/disconnecting data transfer or control lines.
The explosion-protected TopMix paint-mixing weighing system should be set
up in accordance with commonly accepted technical standards. The applicable
national electrical codes and safety regulations for your particular country must
be observed.
– Before commissioning the weighing system in potentially explosive areas, a
check must be carried out by or under the supervision of a qualified electrician
to ensure that the system is in good working order.
Installation
10 Operating Instructions TopMix
Installing the TM02-X
Terminal/Control Panel
Connecting to the Ports
Installing the TM02-X Terminal/Control Panel
Secure all plugs and wires to the TopMix
using the respective safety screws or
retaining clips so that no plug can come
loose accidentally from the device during
operation.
Only use cables and cable lengths approved by Sartorius,
see Accessories.
Cables not provided by Sartorius are the responsibility of
the operator.
1. Screw the TopMix ex-link cable YCC01-0040M20 (length:
20 m) to the terminal/control panel.
2. Scale connection e.g.: PMA 7501-X
Connect the PMA with the D-SUB 9-pin cable
YCC01-0041M3.
Tighten the safety screws firmly.
3. Connect the equipotential bonding connector.
This explosion-protected system should be set up
according to commonly accepted technical standards.
The applicable national electrical codes and safety
regulations for your particular country must be observed.
Before commissioning the TopMix, a check must be
carried out by or under the supervision of a qualified
electrician to ensure that the system is in good working
order.
Check whether or not the competent authorities (e.g.
industrial supervisory board) need to be informed. It is
also necessary to carry out inspections of the system
during operation.
Inspection intervals should be such that any significant
defects that may occur can be identified in good time.
Inspections should be carried out at least once every three
years. The applicable requirements and guidelines should
also be observed during operation.
Establish a low resistance connection
between the TM02-X terminal/control
panel and the ex-link converter YCO12-Z
using a suitable grounding cable with a
gauge of at least 4 mm2 (included) via the equipotential
bonding conductor connections (PA) on the device. Installation must be carried out properly by trained personnel
and according to commonly accepted technical standards.
The system should only be operated for the first time
when it is certain that the area is not potentially explosive.
If deviations due to transport damage are evident during
startup (e.g. no display, no backlighting), the system
should be disconnected from the power supply and
service professionals should be contacted.
2. 1.
3.
5.
3.
4.
8.
7.
6.
Operating Instructions TopMix 11
t The terminal/control panel (TM02-X) can also be attached to the wall.
Attach the bracket using the 4 screws. For drilling template, see chapter
Scale Drawings (Dimensions).
When mounting the terminal/control panel on the wall, the mounting surface
and fasteners must be capable of supporting a minimum weight of 40 kg.
The fasteners can withstand a force up to four times greater than the weight of
the device.
Make sure you use the appropriate fasteners/accessories and tool.
Installing the Ex-Link Converter (YCO12-Z)
4. Insert the TopMix ex-link cable YCC01-0049M20 (length: 20 m) into the ex-link
converter (YCO12-Z) (Ex side). Tighten the safety screws firmly.
5. USB port:
Insert TopMix PC USB cable (YCC01-0040M3) for connecting a standard PC to
the ex-link converter outside the potentially explosive area (PC side), length: 3 m.
6. Insert the connecting cable (DVI video cable YCC01-0051M3) for connecting
a standard PC to the ex-link converter outside the potentially explosive area
(PC side), length: 3 m. Tighten the safety screws firmly.
7. Option to connect a monitor (inspection monitor) outside of the potentially
explosive area (PC side).
8. Connect the device to power supply (PC side).
Follow all warnings and safety precautions.
The ex-link converter (YCO12-Z) can also be attached to a wall or under a table.
Installing the TM02-X Terminal/Control Panel
12 Operating Instructions TopMix
Installing the TM02-X Terminal/Control Panel
Mains Connection
Power is supplied via the power cord provided. In the ex-link converter YCO12-Z
there is a built-in power supply which is designed to operate at supply voltages
between 90 and 264 V and at a frequency of 47-63 Hz. If the stated supply
voltage/frequency is outside of this specification or the type of power supply plug
does not match the rating or standard you use, please contact your dealer.
The ex-link converter YCO12-Z is only suitable for installation outside of the
potentially explosive area.
When operating the TopMix (TM02-X) in potentially explosive areas, follow the
current standards and regulations for the installation of devices in hazardous
areas / locations.
Switching the TopMix Weighing System On and Off
t The terminal/control panel (TM02-X) can be switched on and off by switching
the PC on and off.
> The ex-link converter YCO12-Z remains in standby mode, even when the PC is
switched off.
A green LED (on the D-SUB plug) illuminates brightly.
If the PC is switched on, the green LED flashes.
The terminal/control panel is switched on by recognizing the video signal.
LEDs: LED – red:
permanent = error
LED – green:
permanent = operational
flashing = operational plus video data
t Switch the system off when it is not in use.
y The TM02-X terminal/control panel is now ready for operation and can be
turned on.
Operating Instructions TopMix 13
Care and Maintenance
Service
Regular servicing by a Sartorius technician will ensure continued functional safety.
Sartorius offers its customers service contracts with regular maintenance intervals
ranging from 1 month to 2 years.
The maintenance interval depends on operating conditions and requirements.
Repairs
Disconnect defective equipment from power supply immediately.
Repair work must be performed only by authorized Sartorius service technicians
using original replacement parts. Repairs performed by untrained persons may
result in considerable hazards for the user.
Safety Inspections
Safe operation of the device is no longer ensured when:
– the device has visible damage or is no longer working;
– the equipment has been stored for a relatively long period under unfavorable
conditions.
In this case, notify the Sartorius Service Center. Maintenance and repair work may
only be performed by authorized service technicians who have access to the
required maintenance manuals and instructions and have attended relevant service
training courses. If you are sending your TopMix to be repaired:
t remove as much paint residue as possible and disconnect all cables before
sending, in order to avoid any further damage;
t enclose a description of the error.
Cleaning
Make sure no liquid enters the interior of the housing.
Do not use any aggressive cleaning agents. Concentrated acid and alkali
solutions or pure alcohol should also not be used.
Spraying the device with water or blowing compressed air through the device
is not permitted.
t Turn off the device before cleaning the touch screen, since touching the screen
could trigger unwanted inputs.
t Use a lint-free damp cloth to clean the device.
Care and Maintenance