Sartorius PMA series Installation Instructions And Safety Information

98648-008-13

Sartorius PMA Models

Electronic Paint-mixing Scale for Hazardous Areas/Locations
Installation Instructions and Safety Information

3

Contents

Intended Use 3

Warning and Safety Information 5

Getting Started 8

Storage and Shipping Conditions 8

Unpacking the Scale 8

Warranty 8

Equipment Supplied 9

Installation Instructions 9

Conditioning the Scale 10

Seal on Scales Verified for Use
in Legal Metrology in the EU 10

Connecting the Scale to AC Power 11

Setting up the Scale 12

Care and Maintenance 13

Service 13

Repairs 13

Cleaning 13

Safety Inspection 14

4

Intended Use

The PMA7500.. or PMA 35.... Series

EX-approved scales from Sartorius meet
all requirements for fast and reliable
paint mixing. The scale housing
is solvent-resistant.

The weighing capacity of the single-range
scales, models PMA7500-X and
PMA7500-X.., is 7,500 g.
The capacity of the dual-range scales,
models PMA7500D-X and
PMA7500D-X.., is 7,500 g and
1,000 g, respectively. Models 35D-X
and 35 D-X000C have a 35-kg
weighing capactiy.

The built-in formulation program lets
you calculate different batch sizes and
measure out any amount as you would
a standard batch. The models that
are equipped with the recalculation
program can quickly recalculate batch
amounts to correct the filling procedure
if a component is overpoured or
underpoured; this saves you having
to make time-consuming calculations.
All models come with a program for
mass unit conversion (toggling between
weight units), as well as a serial data
interface and overload protection.

The PMA scales are ideal for
use as inspection, measuring and test
equipment in quality management
systems.

Built-in application programs
can be used for:

– Measuring in two weight units
– Recalculation
– Calculation
– Initializing the scale automatically

PMA scales meet the highest
requirements on the accuracy and
reliability of weighing results through
the following features:

– Efficient filtering-out of vibration
– Stable and reproducible results
– Excellent readability under any

lighting conditions
– Rugged, durable weighing system
– Approved for use in Category

2 and 3 hazardous areas/locations

(Zones 1 and 2, Class 1, Divisions 1

and 2 hazardous areas/locations)

(models PMA 7200-XCEV3,

PMA 7500-X, PMA7500-X..,

PMA 7500D-X and 7500D-X..

in conformity with EU Council

Directive 94/9/EEC, marked with

the codes EEx ib IIB T4 and II 2G,

approval certificate no. KEMA

98ATEX0609X and 99ATEX3013X)
– Model

609308-01 and

609308-21

AC adapters or power supplies

are marked with the code [EEx ib]IIB

and may only be installed as

associated electrical apparatus

outside the hazardous area/

location (PTB* approval certificate

no. EX–92.C2151)

*

Physikalisch-Technische Bundes-

anstalt = German Federal Institute

of Physics and Metrology

5

Warning and Safety
Information

Improper use or handling can result
in property damage and/or personal
injury. To prevent damage to the equip­ment, read these operating instructions
thoroughly before using your scale.
Keep these instructions in a safe place.

The manufacturer shall not be held
liable for damage caused by failure
to observe this warning and safety
information or the instructions.

When you use electrical equipment
in installations and under ambient
conditions requiring higher safety
standards, you must comply with the
provisions specified in the applicable
regulations for installation in your
country.

Before you operate your scale in
a hazardous area/location, the scale
must be inspected either by a certified
electrician or under the guidance and
supervision of a certified electrician to
make sure that the scale complies with
the applicable regulations (in Germany,
in accordance with Section 12 of the
ElexV). Determine whether your scale
must be reported to the technical
inspection authorities (e.g., trade
board) in your country. The system must
also be inspected during operation.
The system should be inspected at
intervals which allow for early detection
of the faults which occur as a result of
normal wear and tear, so that they can
be corrected before damage is caused.
In any case, inspection must be
performed at least every three years.

All AC adapters or power supplies
may only be connected to an electrical
outlet (mains supply) (48 – 62 Hz)
with at least for 184 V and no more
than 264 V.

Model 609308-011 and 609308-211
AC adapters (power supplies) are
associated electrical apparatus with
the approval marking [EEx ib] IIC and
II (2) G, and are suitable for installation
only outside a hazardous area
(EC-Type Examination Certificate
KEMA 98ATEX2752 X).

Model YPS03-XDR and YDP03-XGR
power supplies are Category 2 and 3
apparatus that is suitable for use
in Zones 1 and 2 hazardous areas
according to the Council Directive
94/9/EC; EC-Type Examination
Certificate KEMA 98ATEX2771 X).

The explosion-protected equipment
of the PMA Series meets the currently
valid harmonized European standards
in compliance with CENELEC:

EN 50014: 1992
EN 50020: 1994

Install your PMA Series scale
according to acknowledged technical
regulations. You must also comply
with the national laws and safety
regulations of your country.

Important Note to Users !

Make sure to carefully read and follow
sections marked with this symbol – they
contain important safety instructions.

6

Follow the instructions below to ensure safe and trouble-free operation
of your scale:

! Make sure that the voltage rating printed on the AC adapter or power

supply is identical to your local AC power rating

! The only way to turn the scale power off completely is to disconnect the

AC adapter or power supply from the scale. Only disconnect the power
cable from the scale after the AC adapter or power supply has been
disconnected from the wall outlet (mains supply).

! Protect the AC adapter or power supply as required by the IP65 standard

(dust-tight and washdown-resistant)

! The casing on the power cable of the AC adapter or power supply

is made of
– rubber (on model 609308-01)
– PVC (on model 609308-21).
All other cables connecting the weighing equipment and peripheral devices,
as well as the wiring inside the devices, are cased in PVC materials.
Chemicals that corrode these materials must be kept away from these cables.

! Use only cabling and extensions approved by Sartorius, as these are made

in accordance with the restrictions on cable lengths imposed by the
capacitance and inductivity values (see the attached certificate of conformity)
and the requirements for electromagnetic compatibility.

! PMA Series equipment may only be operated in an ambient temperature

range from 0 °C to 40 °C (32 °F to 104 °F). Make sure there is sufficient
ventilation to prevent heat from building up in the equipment.

! The equipment must be used indoors.

! The scale is IP40-protected; the peripheral equipment is IP54 or IP65-

protected. Handle the equipment with care as required by the IP protection
ratings. The environment in which it is used must also be protected.

! Connect only Sartorius-approved cables to the data interface port on the

PMA scale. Attach the cable securely to the interface port. To ensure safety,
disconnect the equipment from power before connecting or disconnecting
the data cable. For transmission of data to peripheral equipment located
outside the hazardous area/location, type Z966 (EEx ia) IIC certified Zener
barriers must be installed, such as the Zener barriers made by the Pepperl
+ Fuchs company. The barriers must be installed outside the hazardous
area/location and must be connected to the equipotential bonding
conductor by an equipotential busbar. The barrier can be used in
an ambient temperature range from 0 °C to 40 °C (32 °F to 104 °F).
Connected devices must not be capable of supplying more than
250 V to the barriers.

7

! Make sure all operating personnel are trained to recognize

malfunctions and to take the appropriate corrective or preventive measures
(such as disconnecting the equipment from power).

! Clean the equipment in accordance with the instructions (see the section

entitled “Care and Maintenance”).

! Avoid build-up of electrostatic charging on the dust cover and in glass parts

(see the section entitled “Care and Maintenance”).

! When cleaning your scale, make sure that no liquid enters the scale housing;

use only a slightly moistened cloth for cleaning the scale.

! The equipment meets the requirements for electromagnetic compatibility.

Avoid interference stronger than that allowed for in the relevant standards.

! Have the equipment inspected at appropriate intervals for correct functioning

and safety by a trained technician (for instance, inspection of the cables for
damage).

! If you use the scale in a hazardous area or location outside Germany, you

must comply with the national electrical code and applicable safety
regulations of your country. Ask your local Sartorius office or dealer for
information on the legal regulations applicable in your country.

Warning:

! Any tampering with this scale by anyone other than persons authorized

by Sartorius will result in forfeiture of the approval for use in the stated
hazardous area/location and of all claims under the manufacturer’s
warranty.

If you have any trouble with your scale:

$ contact your local Sartorius office, dealer or service center

8

Getting Started

Storage and Shipping Conditions

– Allowable storage temperature:

0 °C to + 40 °C
+32 °F to +104 °F

– The packaging has been designed to ensure

that the scale will not be damaged even if
it is dropped from a height of 80 centimeters
(about 31 inches) onto a concrete surface.
Once the scale is unpacked, strong vibrations
may cause a loss of accuracy; very strong
shocks may have a negative effect on the safety
of the equipment.

– Do not expose the scale to extreme temperatures,

moisture, shocks or vibration.

Unpacking the Scale

● After unpacking the scale, check it immediately for

any visible damage as a result of rough handling
during shipment.

$ If any damage is visible, proceed as directed

in the chapter entitled “Care and Maintenance,”
under the section on “Safety Inspection.”

$ It is a good idea to save the box and all parts of

the packaging until you have successfully installed
your scale. Only the original packaging provides
the best protection for shipment.

Warranty

Do not miss out on the benefits of our full warranty.
Please contact your local Sartorius office or dealer
for further information. If available, complete the
warranty registration card, indicating the date
of installation, and return the card to your Sartorius
office or dealer.

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kiste_b_.eps, loesc_b_.eps

°C

9

Equipment Supplied

The equipment supplied includes the components
listed below:

PMA..

– Scale with data interface port

– Weighing pan

– AC adapter or power supply

Installation Instructions

The Sartorius PMA scales are designed to provide
reliable weighing results under normal ambient
conditions. When choosing a location to set up
your scale, observe the following so that you will be
able to work with added speed and accuracy:

– Set up the scale on a stable, even surface

– Avoid placing the scale in close proximity

to a heater or otherwise exposing the scale to
heat or direct sunlight

– Protect the scale from drafts that come from

open windows or doors

– Avoid exposing the scale to extreme vibrations

during weighing

– Protect the scale from aggressive chemical vapors

– Do not expose the scale to extreme moisture

over long periods

Turn off the equipment when not in use.

03stanex.eps

10

Conditioning the Scale

Moisture in the air can condense on the surfaces
of a cold scale whenever it is brought into a
substantially warmer place. If you transfer the scale
to a warmer area, make sure to condition it for
about 2 hours at room temperature, leaving it
unplugged from AC power. Afterwards, if you keep
the scale connected to AC power, the continuous
positive difference in temperature between the inside
of the scale and the outside will practically rule out
the effects of moisture condensation.

Seal on Scales Verified for Use in
Legal Metrology in the EU*:

EU legislation requires that a control seal be
affixed to the verified scale. The control
seal consists of a sticker with the “Sartorius” logo.
This seal will be irreparably damaged if you
attempt to remove it. If the seal is broken, the
validity of verification will become void and
you must have your scale re-verified.

* Including the Signatories of the Agreement on

the European Economic Area

11

Connecting the Scale to AC Power

● Check the voltage rating and the plug design

– If they do not match the rating or standard

you use, contact your Sartorius office or dealer

! Use only original Sartorius AC adapters

or power supplies
(outside the hazardous area/location):

– 609308-01

(for use outside a hazardous area/location)

– 609308-21

(for use within a hazardous area/location)

● Install the power cable and grounding cable

so that they are protected from damage.

!Connect only Sartorius-approved cables

to the data interface port on the PMA scale.
Attach the cable securely to the interface port.
To ensure safety, disconnect the equipment from
power before connecting or disconnecting the
data cable. To operate the scale in a Zone 1
hazardous area or a Class I, Division 1
hazardous (classified) location, please comply
with the currently valid standards and regulations
for installation of explosion-protected equipment
in such areas

! If you use the scale in a hazardous area

or location outside Germany, you must comply
with the national electrical code and applicable
safety regulations of your country. Ask your
local Sartorius office or dealer for information on
the legal regulations applicable in your country.

– Installation must be carried out by a certified

electrician

20.eps

12

● Ground the scale inside the hazardous area/

location. Connect the cable to the equipotential
bonding terminal.

! Before operating the equipment, connect

the following devices to a central equipotential
busbar:
– Scale
– Zener barrier

! Installation must be carried out by

a certified electrician working in accordance
with acknowledged technical regulations.
Before putting the equipment into operation
for the first time, make sure that the area
of installation is not hazardous.

! Make sure all operating personnel are trained

to operate the equipment and to take appropriate
action in case of malfunctions (such as
connecting peripheral devices or disconnecting
the equipment from power). If there is any
indication that safe operation of the equipment is
not warranted, do not put the system into
operation (see the section entitled “Safety
Inspection”).

Setting Up the Scale

● Place the weighing pan on the scale.

02a.eps

03b.eps

13

Care and Maintenance

Service

Regular servicing by a Sartorius technician will extend the service life
of your scale and ensure its continued weighing accuracy. Sartorius can
offer you service contracts with your choice of regular maintenance
intervals ranging from 1 month to 2 years.

Repairs

! Repair work must be performed by authorized Sartorius service technicians

using original spare parts. Any attempt by untrained persons to perform
repairs may result in considerable hazards for the user. Incorrect opening
of the equipment housing will void the Ex-approval rating.

! Disconnect defective equipment from power immediately. Repair work must

be performed by authorized Sartorius service technicians using original spare
parts. Any attempt by untrained persons to perform repairs may result in
considerable hazards for the user.

! If a cable or cable connector is defective or damaged,

replace the entire cable as a single unit.

● Before packing your scale for shipment, disconnect all cables to prevent

damage.

Cleaning

! Unplug the AC adapter from the wall outlet (mains supply). If you

have a data cable connected to the interface, unplug it from the scale.

! Make sure that no liquid enters the scale housing

! Do not use any aggressive cleaning agents (solvents or similar agents)

● Wipe down the scale with a cloth that has been slightly dampened

with naphtha or alcohol.

! Do not wash down the equipment with water or dry it with compressed air;

this is not permitted.

14

Safety Inspection

If there is any indication that safe operation of the scale with the AC adapter
or power supply is no longer warranted:

● Disconnect from AC power: unplug the AC adapter/power supply

from the wall outlet (mains supply)

> Lock the equipment in a secure place to ensure that it cannot be used for

the time being

Safe operation of the scale with the AC adapter or power supply is no
longer ensured when:

– there is visible damage to the AC adapter/power supply

– the AC adapter/power supply no longer functions properly

– the AC adapter/power supply has been stored for a relatively long period

under unfavorable conditions

– the equipment has been exposed to rough handling during shipment

In this case, notify your nearest Sartorius Service Center or the International
Technical Support Unit based in Goettingen, Germany. Maintenance and
repair work may only be performed by service technicians who are authorized
by Sartorius and who

– have access to the required service and maintenance manuals, or

– have attended the relevant service training courses

! The seals affixed to this equipment indicate that only authorized service

technicians are allowed to open the equipment and perform maintenance
work so that safe and trouble-free operation of the equipment is ensured
and the warranty remains in effect.

16

Sartorius AG

b 37070 Goettingen, Germany
p Weender Landstrasse 94–108, 37075 Goettingen, Germany
t (+49/551) 308-0, f (+49/551) 308-289

Internet: http://www.sartorius.com

Copyright by Sartorius AG, Goettingen, Germany.
All rights reserved. No part of this publication
may be reprinted or translated in any form or by any means
without the prior written permission of Sartorius AG.

The status of the information, specifications and
illustrations in this manual is indicated by the date
given below. Sartorius AG reserves the right to
make changes to the technology, features,
specifications, and design of the equipment
without notice.

Status: February 2000, Sartorius AG, Goettingen, Germany

Printed in Germany on paper that has been bleached without any use of chlorine · W499-A00 · KT
Publication No.: WPM6024-u00022