Sartorius PMA 35D-X, Sartorius PMA 35D-X00C, PMA 35D-X00C, PMA 35D-X00CV1 Nstallation And Operating Instructions

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98648-008-38
Sartorius PMA 35D-X, PMA 35D-X00C , PMA 35D-X00CV1
Electronic Paint-Mixing Scales Installation and Operating Instructions
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PMA 35D-X, PMA 35D-X000C, PMA 35D-X00CV1
1 Load plate 2 e key (ON/OFF) 3 y Correction key: decrease
(only on the PMA 35D-X00C and
PMA35D-X00CV) 4 = Tare key 5 Display 6 w key (TOGGLE) On the 35D-X/35D-
X00C, you can toggle to two decimal places
– from 0.5 g to 1.0 g – within the entire
weighing range of – 0.5 g to 35 kg –
or – 1 g to 35 kg – On the PMA 35D-
X00CV1, you can toggle from g to Parts per
pound within the entire weighing range
7 v key (FORMULATION) 8 [REC] key (for displaying the final quantity in
the recalculation mode (only on PMA 35D-
X00C and PMA 35D-X00CV1)
9 [MEM] key (MEMORY) (only on PMA 35D-
X00C and PMA 35D-X00CV1) 10 Y Correction key: increase (only on PMA
35D-X00C and PMA 35D-X00CV1) 11 Display and control unit 12 Column 13 Data interface port (25-pin) 14 Terminal for connecting an equipotential
bonding conductor (grounding terminal) 15 DC jack 16 Leveling foot
Important Note to Users
G Make sure to carefully read and follow sections marked with this symbol. They contain important safety instructions and information. G Use only the adapter that is included in delivery (part no. 6965619) to connect a 9-pin connecting cable to the 25-pin data interface Note: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. Changes or modifications not expressly approved by Sartorius AG could void the user’s authority to operate the equipment.
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Getting Started
Remove the scale, load plate and AC adapter from the package. Immediately after unpacking the equipment, check it for any visible damage.
Equipment Supplied:
Scale, load plate, AC adapter, data cable (25-pin - 9-pin)
Do not miss out on the benefits of our full warranty. Please contact your local Sartorius office or dealer for further information. If available, complete the warranty registration card, indicating the date of installation, and return the card to your Sartorius office or dealer.
Choose a suitable place to set up the scale. Avoid exposure to drafts, heat, moisture and vibration. G Check that the voltage rating of the AC adapter matches that of your local line voltage (mains supply). If it does not match your local line voltage, contact your Sartorius office or dealer. Use only original Sartorius AC adapters! If you operate the scale in a hazardous area/location outside Germany, you must comply with the national electrical code and applicable safety regulations of your country. For information on the legal regulations currently applicable in your country, please ask your Sartorius office or dealer or your paint supplier. G The model 609308... AC adapter must be installed outside the hazardous area/location. G Before you operate your scale in a hazardous area/location, the scale must be inspected either by a certified electrician or under the guidance and supervision of a certified electrician to make sure that the scale complies with the applicable regulations (in Germany, in accordance with Section 12 of the ElexV). Determine whether your scale must be reported to the technical inspection authorities (e.g., trade board) in your country. The system must also be inspected during operation. The system should be inspected at intervals which allow for early detection of the faults which occur as a result of normal wear and tear, so that they can be corrected before damage is caused. In any case, inspection must be performed at least every three years. G Fasten the AC adapter cable to the balance. Tighten down the locking ring to secure the connection. Do not disconnect an energized cable during operation in a hazardous location/area. G All applicable requirements (e.g., occupational safety regulations) must be observed during operation. G Any tampering with the equipment by anyone, other than repair work done by authorized Sartorius service technicians, will invalidate the approval for use in hazardous areas/locations and result in forfeiture of all claims under the manufacturer’s warranty.
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Connect the scale to AC power. Install the power cable and grounding cable with adequate protection so that they cannot be damaged.
Remove the load plate. Use a 13-mm open-end wrench to loosen the leveling foot (1). Turn the leveling foot (2) until the scale is level. Tighten the lock nut (1) with the wrench. Replace the load plate
Ground the scale in the hazardous area/location. Connect an equipotential bonding conductor to the terminal (11).
After connecting the scale to AC power, wait approx. 30 minutes for it to warm up.
Operating the Scale
Turn on the scale using the e key (2).
After the scale has been turned on, it will automatically run a self-test. At the end of this test,
0.0 g is displayed.
If a different readout is displayed, zero or tare the scale using the = key (4).
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Weighing with One Decimal Place
Place an empty paint can on the load plate (1). Press = (4). The display shows “0.0 g.” Pour in the first component, and read off the weight as soon as the stability symbol appears; in this case, “g.” Pour in additional components until the desired weight of your formula is reached. Remove the filled paint can from the load plate.
Calibration/Adjustment
You can calibrate/adjust the scale by pressing the = key (4). To do so, menu code 1 5 1 must be selected. Calibration weight: 5,000 g; accuracy: class F1 + 0.075 g.
G Never use a hammer to close the lid of a paint can while it is still on the load plate, as this will damage the weighing system.
After connection to AC power and before each calibration/ adjustment, allow the scale to warm up for approx. 30 min.
Hold down the = key (4) for 2 sec. When 5000 is displayed, release the key.
Center the calibration weight on the load plate (1). Calibration/adjustment is performed automatically. After calibration/adjustment, remove the calibration weight.
Formulation Mode (Calculation by a Factor)
This mode enables you to weigh in amounts that are smaller or larger than that of your basic formula for a specific paint color (e.g., 25 l of a 1-l formula), without having to do any manual recalculation. You can select from among the following factors (amounts) by pressing the v key (7):
0.5, 1.0, 1.5, 2.0, 2.5, 3.0, 3.5, 4.0, 4.5, 5.0, 10, 15, 20, 25. As you pour in the components of your formula, the weight is displayed in “g.”
Note:
The flashing arrow n on the display means that the weight shown is not valid for use in legal metrology (not legal for trade).
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Example:
Let’s suppose you want to weigh only 250 l of a basic formula for a total amount of 1 l. With the recalculation mode, you do not need to manually recalculate the individual components. The basic formula for 1 liter is:
250 g green paint
+ 250 g red paint
+ 500 g blue paint
Total: 1000 g
1. Place the empty paint can
on the load plate and tare.
2. Press the v key (7)
once.
3. 25 “ is displayed next
to the weight.
4. Slowly pour in the first
component, “250 g” of green paint, until the display shows “250 g”.
5. Pour in the second
component, “250 g” of red paint, until “500 g” is displayed.
6. Pour in the last
component, “500 g” of blue paint, until “1000 g” is displayed.
We have come to the end of our example. According to the display, exactly 1000 g was poured in, but the paint can actually contains only 250 g by weight according to the factor you selected, .25. Follow the same procedure for any other conversion factor.
Weighing Using the Recalculation Mode (Model PMA35D-X000C Only)
Let’s suppose that you poured in too much of one color component for a given formula (e.g., with 4 components). In addition, let’s assume that you previously poured in all of the other amounts exactly according to each of the values you entered and saved by pressing the [MEM] key (9). Use the correction keys, y (3) and Y (10), to correct the weight displayed to the value given in the formula. Then press the y key (3) to start the recalculation mode; “C” flashes on the display. The scale automatically calculates and displays the amounts in “g” to add for each of the other components that you already poured in. This will ensure that the total result of your formula for these components will be correct. After pouring in these amounts, you can continue to add the remaining components of your formula.
Important Note:
You can correct an incorrect amount any number of times. However, the total (liter) quantity in the paint can will increase each time you correct a component. Press the [REC] key (8) to check how much the total quantity (in liters) will be. The arrow n on the display means that the weight shown is not valid for use in legal metrology (not legal for trade).
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15. Fill to 0.0 g.
0.0 g
14. Pour in the 2nd component; “C2” flashes on the display.
– 2.0 g
13. Press the [MEM] key (9)
ST 01
Example:
1. Place an empty paint can
on the load plate (1). + 118.0 g
2. Press the = key (4).
0.0 g
3. Pour in the 1st component.
+ 50.0 g
4. Press the [MEM] key (9).
ST 01
5. Pour in the 2nd component.
+ 110.0 g
6. Press the [MEM] key (9)
ST 02
7. Pour in the 3rd component.
+ 203.0 g
Oops! You poured in too much.
The correct weight for the formula is 200.0 g.
8. Press the y key (10) to
start the recalculation mode. A “C” (= correct) flashes on the display.
9. Press the y key (10) to
correct the value to:
+ 200.0 g
10.Press the [MEM] key (9)
ST 03
11. Add the 1st component;
C1” flashes on the display. – 1.5 g
12. Fill to 0.0 g.
0.0 g
16. Press the [MEM] key (9);
the scale now automatically returns to the formula weighing mode. + 200.0 g
17. Press the [REC] key (8) to
check what the total weight will be “A” = Amount (displayed in liters) A 1.03
18. Pour in the 3rd component.
+1000.0 g
We have come to the end of our example.
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Accessing the Menu
Press e (2) to turn off the scale. Press e again to turn the scale back on; briefly press the = key (4) during the automatic self-test. “I “ is now displayed. Set the desired code as follows: Press = (4) until the desired number is displayed. Press w (6); the middle number appears. Press = (4) until the desired number is displayed. Press w (6); the third digit appears. Press (= (4) until the desired number is displayed. Then press w (6) for 2 seconds until “o” appears. This symbol indicates that the new code has been set. Hold down = (4) for 2 seconds until an automatic self-test is run. Then release this key. The new code is now saved.
Important Codes:
Adaptation to ambient conditions You can adapt the scale to the ambient conditions that prevail at the place of installation.
Code
Very stable conditions 1 1 1 Stable conditions (factory setting) 1 1 2° Unstable conditions 1 1 3 Very unstable conditions 1 1 4
To obtain a detailed list of the menu codes, please ask your nearest Sartorius office, dealer or paint supplier.
Care and Maintenance
Cleaning
Use only naphtha or alcohol to clean the scale. G Do not wash down the scale with water or dry it with compressed air.
Safety Inspection
G If there is any indication that safe operation of the scale with the AC adapter is no longer warranted, turn off the power and disconnect the equipment from AC power immediately. Lock the equipment in a secure place to ensure that it cannot be used for the time being. In this case, notify your Sartorius office, dealer or paint supplier. Only service technicians who are authorized by Sartorius and have access to the required maintenance manuals are allowed to perform maintenance and repair work on the equipment. Safe operation of the equipment is no longer ensured when:
- there is visible damage to the equipment
- the equipment no longer functions properly. Always unplug the scale before connecting peripheral equipment. You can choose the 9-pin or 25-pin data output port.
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Troubleshooting Guide
Problem Causes Solution No segments appear – No AC power available – Check the AC power supply on the weight display
The display shows “L – The load plate is not in place – Position the load plate
The display shows “H – The load on the pan exceeds – Unload the scale
the scale’s capacity
The weight readout – Unstable ambient conditions – Set up the scale in another area changes constantly – Too much vibration or the – adapt the scale to the particular
scale is exposed to a draft weighing environment
The weight readout – Scale not adjusted –- Adjust scale is obviously wrong – The scale was not tared Tare/zero before weighing
(zeroed) before weighing
Storage and Shipping Conditions
Storage temperature: – 40 to + 70°C/ – 40 to +158°F Read and follow the instructions given in the section entitled “Safety Inspection.”If you need to return this equipment, disconnect all cables before shipping to prevent damage. Remove any splashes or spill of paint. Please enclose a description of the equipment failures/faults.
C Marking
Note:
G The seal marking affixed to the equipment indicates that the equipment may be opened and serviced only by technicians authorized by Sartorius to ensure proper functioning and safe operation of this equipment. Otherwise, you will invalidate the warranty.
The equipment meets the requirements of the following Council Directives:
89/336/EEC “Electromagnetic Compatibility (EMC)”
Applicable European Standards:
Limitation of emissions: EN 50081-1 Residential, commercial and light industry
EN 50081-2 Industrial environment
Defined immunity to interference: EN 50082-1 Residential, commercial and light industry
EN 50082-2 Industrial environment
Note:
The operator shall be responsible for any modifications to Sartorius equipment and for any connections of cables or equipment not supplied by Sartorius and must check and, if necessary, correct these modifications and connections. On request, Sartorius will provide information on the minimum operating specifications (in accordance with the Standards listed above for defined immunity to interference).
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Specifications
Model PMA 35D-X PMA35D-X000C Weight range kg 35 35 Readability g 0.5/1 0.5/1 Tare range (subtractive) kg – 35 – 35 Max. overload capacity kg 70 70 Max. linearity g < 2 < 2 Repeatability < g 1 1 Sensitivity drift 1/K < + 10 ppm at + 10° C to 30° C Integration time, can be selected externally s 1.6 to 6.4 Stability range can be selected externally digit 0.25 to 4 Allowable ambient operating temperature °C 0 to + 40 Moisture-proof rating Class F Non-condensing Scale housing (WxDxH) mm 400x 425 x approx. 90 Load plate (WxDxH) mm 400 x 300 x 53 Net weight kg 8 Calibration weight kg 10, class F2 or better Dust and water protection rating of the weighing platform IP 54 Dust and water protection rating of the display and control unit IP 40 Power consumption VA average: 8 Interface RS-232C – Format 7-bit ASCII, 1 start bit, 1 or 2 stop bits – Parity odd, even, mark, or space – Transmission rates 150 to 9600 baud – Handshake Software or hardware Power supply – 609308-011 EC 230 V, 50-60 Hz – 609308-61 USA/CDN 120 V, 50-60 Hz – 609308-211 GB 230 V, 50-60 Hz YDS03-XGR GB 230 V, 50-60 Hz YDS03-XKR USA/CDN 120 V,50-60 Hz
Data output, 25-pin:
Pin 1: shield, pin 2: transmit data (TXD), Pin 3: receive data (RXD), Pin 5: clear to send (CTS), pin 20: data terminal ready (DTR), pins 7, 14: (SGN GND) If the weighing instrument is installed in a hazardous area/location, any electrical circuits connected to the data output port must be intrinsically safe. The specifications listed in the KEMA Certificate 98ATEX0609X (see below) must be observed.
Accessories Calibration weight YCW713-00 1 x 10,000 g
Note:
If you need extra literature for your equipment, you can order it directly from your local Sartorius office.
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Sartorius AG
37070 Goettingen, Germany
Weender Landstrasse 94 - 108, 37075 Goettingen, Germany
Copyright by Sartorius AG, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG.
The status of the information, specifications and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
Status: June 1999 Sartorius AG, Goettingen, Germany
Printed in Germany on paper that has been bleached without any use of chlorine · MJ · K · Publication No.: WPM6028-e99051
(+49/551) 308-0, (+49/551) 308-289
Internet: http://www.sartorius.com
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