Sartorius MA100, MA50 Operating Instructions Manual

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Operating Instructions
Sartorius Moisture Analyzer
Models MA100 | MA50 Electronic Moisture Analyzer
98648-008-50
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The MA100 | MA50 Moisture Analyzer can be used for quick and reliable determination of the moisture content of materials of liquid, pasty and solid substances according to the method of thermogravimetry.
The moisture analyzer saves work and speeds up your routine procedures through the following features:
– Fast analysis time, gentle and uniform
sample drying due to the round ceramic IR heating element
– Quick determination of the drying
parameters and easy-to-set drying programs due to automatic determina­tion of the shutoff parameters for semi-automatic analyses (asap mode)
– Setting the fully automatic end-point
recognition parameter for an analysis only requires that you enter the drying temperature
– Optimal adjustment of the moisture
analyzer to other methods of analysis and adaptation to difficult samples due to the semi-automatic end-point recognition
– Quick drying without the risk of scorch-
ing the sample and preheating adapted to the sample’s heat sensitivity by selecting an adequate heating program
– High flexibility for analyzing the widest
variety of samples and storable pro­grams to save time when changing to different types of samples
– User-definable printouts that can
be customized before moisture analysis runs
– Brief instructions on the moisture
analyzer provide quick answers to frequently asked questions
The moisture analyzer is ideal as a measuring and test instrument for in incoming inspection, in-process control and quality control due to the following features:
– Convenient and reliable control of the
accuracy of the moisture analyzer according to the DIN/ISO standards by using the internal calibration weight (MA100 only)
– reproTEST for quick determination of
the standard deviation (MA100 only)
– ISO/GLP-compliant recording capability;
printouts can also be generated with an (optional) internal printer
– Optimal process control and quality
monitoring due to the statistical evalua­tion of up to 9,999 analyses/programs
– Password-protected drying parameters
The moisture analyzer meets the highest requirements placed on the accuracy and reliability of weighing results through the following features:
– High repeatability by limiting the
exposure of the weighing system to vibration during the start of an analysis and better access to the sample cham­ber due to the motorized heating unit
– Excellent readability under any lighting
conditions and backlit display for minimization of reading errors
– Removable sample chamber base plate
for easy cleaning of the sample chamber and protection of the weighing system from debris
Symbols
The following symbols are used in these instructions:
indicates steps you must perform
$ indicates steps you must perform only
under certain conditions
> describes what happens after you have
performed a certain step
– indicates that a list will follow
! indicates a hazard
For technical advice on applications:
Phone: +49.551.308.3160 Fax: +49.551.308.3495
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Intended Use
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2 Intended Use
3 Contents
4 Warning and Safety Information
Getting Started 5 Storage and Shipping Conditions 5 Unpacking
5 Instructions for Recycling 5 Equipment Supplied 6 General View of the Moisture Analyzer 7 Connecting the Moisture Analyzer
to AC Power 8 Leveling the Moisture Analyzer 8 Selecting the Brief Instructions 8 Turning On the Analyzer; Opening and
Closing the Sample Chamber
Operating Design
9 Keys
10 Operation: Analysis and Test Functions 11 Menu Operation and Drying Results 11 Data Output 12 Error Codes 12 Saving Data
Configuring the Moisture Analyzer
13 Setting the Language 14 Setting the Device Parameters 15 Entering or Changing the Password 17 Example: Setting the Time and Date 18 Device Parameters (Overview) 20 Configuring the Printout 24 Device Information
Operating the Moisture Analyzer
25 Weighing Function 25 Basics 27 Preparation 27 Adjustment to an Existing
Measuring System
28 Preparing a Sample 30 Setting the Drying Parameters 30 Drying Parameters (Overview) 35 Displaying Analysis Data 35 Identification Codes 36 Mode 36 Info 36 Statistics 37 Examples
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Contents
51 “isoTEST” Calibration |
Adjustment Functions 51 Heater Adjustment 51 Weighing System Settings 56 Hardware Tests 58 Adjusting the Heater 58 Heating Unit Adjustment 59 Data Output 59 Output to the Moisture Analyzer 61 Interface Description 62 Data Output Format 63 Data Input Format 65 Digital Input/Output Ports 66 Pin Assignment Chart 67 Cabling Diagram
68 Error Codes
Care and Maintenance
70 Service 70 Repairs 70 Cleaning 70 Replacing the Fan Air Filter 71 Replacing the Fuses 71 Disassembling or Replacing
the Heating Unit 71 Safety Inspection
Overview
72 Specifications 74 Accessories (Options) 75 Declarations of Conformity 78 EC Type-Approval Certificate 79 Plates and Markings 80 Index
Appendix
Entering the General Password
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This moisture analyzer complies with the European Council Directives as well as international regulations and standards for electrical equipment, electromagnetic compatibility, and the stipulated safety requirements. Improper use or handling, however, can result in damage and/or injury.
Read these operating instructions thoroughly before using your moisture analyzer to prevent damage to the equipment. Keep these instructions in a safe place.
Follow the instructions below to ensure safe and trouble-free operation of your moisture analyzer:
! Use the moisture analyzer only for
performing moisture analysis of sam­ples. Any improper use of the analyzer can endanger persons and may result in damage to the analyzer or other material assets
! Do not use this moisture analyzer in a
hazardous area/location; operate it only under the ambient conditions specified in these instructions
– The moisture analyzer may be operated
only by qualified persons who are familiar with the properties of the sample to be analyzed
! Make sure before getting started that
the voltage rating printed on the manufacturer‘s label is identical to your local line voltage (see the section on “Connecting the Moisture Analyzer to AC Power” in the chapter entitled “Getting Started”)
– The device comes with a power supply
that has a grounding conductor
– The only way to switch the power off
completely is to unplug the power cord
– Position the power cable so that it
cannot touch any hot areas of the moisture analyzer
– Use only extension cords that meet
the applicable standards and have a protective grounding conductor
– Disconnecting the ground conductor
is prohibited
– Connect only Sartorius accessories and
options, as these are optimally designed for use with your moisture analyzer
– Protect the moisture analyzer from
contact with liquid
– If there is visible damage to the
moisture analyzer or power cord: unplug the equipment and lock it in a secure place to ensure that it cannot be used for the time being
! Clean your moisture analyzer according
to the cleaning instructions only (see “Care and Maintenance”)
Do not open the analyzer housing. If the seal is broken, this will result in forfeiture of all claims under the manufacturer’s warranty.
In case you have any problems with your moisture analyzer:
$ contact your local Sartorius office,
dealer or service center
Warning: Severe Burns!
– When setting up the moisture analyzer,
leave enough space to prevent heat from building up and to keep your analyzer from overheating: – leave 20 cm (about 8 inches) around
the moisture analyzer
– 1 m (3 ft.) above the device
– Do not put any flammable substances
on, under or near the moisture analyzer, because the area around the heating unit will heat up
– Be careful when removing the sample
from the chamber: the sample itself, the heating unit and the sample pan used can still be extremely hot
– Do not remove the heating unit during
operation: the heating element and its protective glass panels can get extremely hot!
– Prevent excess heat build-up around
the analyzer
Hazards for persons or equipment posed by using specific samples:
Fire Explosion
– Flammable or explosive substances
– Substances that contain solvents
– Substances that release flammable
or explosive gases or vapors during the drying process
In some cases, it is possible to operate the moisture analyzer in an enclosed nitrogen atmosphere to prevent the vapor released during drying from coming in contact with oxygen in the surrounding atmosphere. Check on a case-to-case basis whether this method can be used, because installation of the analyzer in too small an enclosed space can affect its functions (for instance through excessive heat build-up within the analyzer). When in doubt, perform a risk analysis.
The user shall be liable and responsible for any damage that arises in connec­tion with this moisture analyzer.
Poisoning Caustic burns
– Substances containing toxic or caustic
or corrosive substances: These may be dried only under a fume hood. The value for the “lower toxic limit“ in a work area must not be exceeded.
Corrosion:
– Substances that release aggressive
vapors during the heating process (such as acids): In this case we recom­mend that you work with small sample quantities. Otherwise, vapors can condense on cold housing parts and cause corrosion.
The user shall be liable and responsible for any damage that arises in connec­tion with this moisture analyzer.
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Warning and Safety Information
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The moisture analyzer consists of a heating unit, a weighing system, a display and control unit and an optional printer. In addition to the socket for AC power (mains supply), it also has an interface port for connecting peripheral devices, such as a PC, an external printer, etc.
Storage and Shipping Conditions
Allowable storage temperature: 0 ...+40°C +32°F...+104°F
Do not expose the moisture analyzer unnecessarily to extreme temperatures, moisture, shocks, blows or vibration.
Unpacking the Moisture Analyzer
§ After unpacking the moisture analyzer, check it immediately for any visible damage as a result of rough handling during shipment
$ If this is the case, proceed as directed
in the chapter entitled “Care and Maintenance,” under the section on “Safety Inspection”
It is a good idea to save the box and all parts of the packaging until you have successfully installed your moisture analyzer. Only the original packaging provides the best protection for ship­ment. Before packing your moisture analyzer, unplug all connected cables to prevent damage.
Instructions for Recycling the Packaging
To ensure adequate protection for safe shipment, your moisture analyzer has been packaged to the extent necessary using environmentally friendly materi­als. After successful installation of the moisture analyzer, you should return this packaging for recycling because it is a valuable source of secondary raw material. For information on recycling options, including recycling of old weighing equipment, contact your municipal waste disposal center or local recycling depot.
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Getting Started
Warranty
Do not miss out on the benefits of our full warranty. Please contact your local Sartorius office or dealer for further information. If available, complete the warranty registration card, indicating the date of installation, and return the card to your Sartorius office or dealer.
Equipment Supplied
The equipment supplied includes the components listed below:
– Moisture analyzer
– Power cord
– Pan support
– Shield disk
– Dust cover for keypad
– 80 disposable aluminum sample pans
– 1 pair of forceps
– 3 cards with brief instructions in
6 different languages
Installation Instructions
The moisture analyzer is designed to provide reliable results under normal ambient conditions in the laboratory and in industry. When choosing a location to set up your moisture analyzer, observe the following so that you will be able to work with added speed and accuracy:
– Set up the moisture analyzer on a
stable, even surface that is not exposed to vibrations
– Avoid placing the analyzer in close
proximity to a heater or otherwise exposing it to heat or direct sunlight
– Avoid exposing the moisture analyzer to
extreme temperature fluctuations
– Protect the moisture analyzer from
drafts that come from open windows or doors
– Keep the moisture analyzer protected
from dust, whenever possible
– Protect the moisture analyzerfrom
aggressive chemical vapors
– Do not expose the analyzer to
extreme moisture
– Make sure to choose a place where
excessive heat cannot build up. Leave enough space between the moisture analyzer and materials that are affected by heat.
Conditioning the Moisture Analyzer
Moisture in the air can condense on the surfaces of a cold moisture analyzer whenever it is brought into a substan­tially warmer place. If you transfer the moisture analyzer to a warmer area, make sure to condition it for about 2 hours at room temperature, leaving it unplugged from AC power. Afterwards, if you keep the moisture analyzer con­nected to AC power, the continuous positive difference in temperature between the inside of the moisture analyzer and the outside will practically rule out the effects of moisture condensation.
Setting up the Moisture Analyzer
§ Position the components listed below in the order given:
– Dust cover over the keypad
– Shield disk
– Pan support; turn to the left or right,
press slightly until it stops and snaps into place
– Disposable sample pan
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No. Designation Order no.
for replacement
1 Internal printer (option) YDS01MA 2 Leveling foot 69MA0091 3 Level indicator 4 Brief instructions 5 Fuse 6 Power socket 7 Interface port 8 Keys for numeric input 9 Toggle key for alphabetic input
10 Key for opening and closing the
sample chamber by the heating unit 11 CF key (clear function) 12 Line feed; press the key to advance
the paper by one blank line 13 6 function keys (soft keys)
No. Designation Order no.
for replacement
14 “isoTEST” key (calibration/
adjustment functions) 15 On/off key 16 “Setup” key 17 Print key 18 Keypad 19 Display 20 Metrological Data
(only for models MA100.-0CE) 21 Shield disk 69MA0093 22 Pan support 69MA0092 23 Disposable sample pan 6965542 (80 units)
Not shown: Dust cover for keypad 6960MA01 Forceps 69MA0072
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General View of the Moisture Analyzer
1
11
2
3
5
2
6
7 8 910
12
14
13
15
16
17
18
19
20
21
22
4
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§ Check the voltage rating and the plug design
$ The heating unit of the moisture analyzer has been factory-set to 230 or 115 volts for
technical reasons. The voltage has been set as specified on your order. The voltage setting is indicated on the manufacturer’s label (see the bottom of the analyzer), for example: – 230 volts: MA50C-...230.. – 115 volts: MA50C-...115..
! If they do not match: To have the voltage setting changed, contact your local Sartorius
office or dealer, and do not operate your moisture analyzer in the meantime!
Use only – Original power cords – Power cords approved by a certified electrician/Sartorius service technician – If you need to connect an extension cord:
Use only a cable with a protective grounding conductor
§ Connecting the moisture analyzer, rated to Class 1, to AC power (mains supply):
The moisture analyzer must be plugged into a properly installed wall outlet which has a
protective grounding conductor (PE)
Safety Precautions
If you use an electrical outlet that does not have a protective grounding conductor,
make sure to have an equivalent protective conductor installed by a certified electrician as
specified in the applicable regulations for installation in your country.
The protective effect must not be negated by using an extension cord without a protective
grounding conductor.
Information on Radio Frequency Interference
Note: This equipment has been tested and found to comply with the limits for a Class A
digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when the equipment is operated in a
commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential
area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense. Changes or modifications not expressly approved
by Sartorius AG could void the user‘s authority to operate the equipment.
The AC adapter rated to Class 2 can be plugged into any wall outlet without requiring
any additional safety precautions. The ground or earth terminal is connected to the
housing, which can be additionally grounded, if required. The data interface is also
electrically connected to the scale housing (ground).
Connecting Electronic Devices (Peripherals)
§ Make absolutely sure to unplug the moisture analyzer from AC power before you connect
or disconnect a peripheral device (printer or PC) to or from the interface port.
Warmup Time
To deliver exact results, the moisture analyzer must warm up for at least 30 minutes after
initial connection to AC power or after a relatively long power outage. Only after this time
will the moisture analyzer have reached the required operating temperature.
Using Verified Moisture Analyzers as Legal Measuring Instruments in the EU*: $ Make sure to allow the analyzer to warm up for at least 24 hours after initial connection to
AC power or after a relatively long power outage
* including the Signatories of the Agreement on the European Economic Area
Charging the Built-in Rechargeable Battery
Before initial operation, leave the moisture analyzer connected to the line current
(mains supply) for at least 10 hours to charge the built-in rechargeable battery. When the
analyzer is disconnected from line current, the analysis data is retained in memory for
approximately three months.
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Connecting the Moisture Analyzer to AC Power
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Leveling the Moisture Analyzer
Purpose:
– To compensate for unevenness at the place of installation
– To achieve perfectly horizontal positioning of the moisture analyzer
for consistent repeatability
– This is necessary especially for testing liquid samples that need to be at a uniform level
in the disposable sample pan
Always level the moisture analyzer again any time it is moved to a different location.
Only the 2 front feet are used for leveling.
§ Retract the both rear feet
§ Turn the 2 front feet as shown in the illustration until the air bubble is centered
within the circle of the level indicator
> Several leveling steps are usually required
§ Extend the 2 rear feet until they touch the surface on which the moisture analyzer rests
Selecting the Brief Instructions
The moisture analyzer has separate cards with brief instructions on its most important functions. The following languages are included:
– English/Dutch – German/Italian – French/Spanish
To exchange the brief instruction card:
§ Pull out the brief instruction card on the right (you need to use a little force to overcome the resistance which is used to keep the card in place)
To insert the card:
§ Slide the selected card into the slot
$ Pull out the card on the right to remove it, if necessary
Turning On the Analyzer; Opening and Closing the Sample Chamber
§ To turn on the analyzer: Press the e key
§ To open or close the sample chamber: Press the k key
> The motor opens or closes the sample chamber
Setting the Language
– See the section on “Setting the Language” in the chapter entitled
“Configuring the Moisture Analyzer”
Setting the Date and Time
– See the section on “Entering User Data” in the chapter entitled
“Configuring the Moisture Analyzer”
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Operation of the moisture analyzer follows a standardized “philosophy” which is described below.
Keys
The moisture analyzer is operated either using the keys on the display and control unit or via a connected PC. Operation using the keys is described in the following.
Labeled Keys
These keys always have the function indicated, but are not available at all times. Availability of these functions depends on the current operating status of the moisture analyzer and its menu settings.
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Operating Design
The keys have the following functions:
e On/off key
Turns the moisture analyzer on/off. The moisture analyzer remains in standby mode
T isoTEST
Calibration/adjustment of the weighing system and hardware tests can be carried out
s Configuring the moisture
analyzer Access to the Setup menu; exit Setup
l Line Feed
(Optional) printer advances the paper by one line
p Data Output
Press this key to output displayed data via the interface port or to generate printouts using the (optional) printer
c Clear Function
Deletes keypad input Interrupts calibration/adjustment routines
k Arrow Key
Opens or closes the sample chamber
0 ... 9. Numeric Keys
see the section entitled “Text Input”
a Alphabetic Keys
see the section entitled “Text Input”
Numeric Input
To enter numbers: Press the 0 1 9 . keys
To store numbers entered: Press the corresponding soft key
To interrupt/cancel numeric input digit by digit: Press the c key
Text Input
To enter numbers: See the section entitled “Numeric Input”
To enter letters or characters: Press the a key
> Letters are displayed in the bottom line
for selection
To select a different letter: Press the corresponding soft key to change the letter shown
To select the letter/character shown: Press the corresponding soft key
> The selected letter is shown on
the display
$ Enter the next letter/character, if
desired, as above
$ To exit the letter input mode (i.e. if the
last character entered is a letter): Press the a key
To store a word: Press the corresponding soft key (e.g.,
ID)
To delete an input or character: Press c key
To delete user data: Enter . “decimal point” or a space “ “ and confirm by pressing Enter
F5F6 F4 F3 F2 F1
Prog. Info Stat. ID Mode Tara
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Function Keys (Soft Keys)
The current function of a soft key is indicated in the bottom line of the display (footer).
Texts (as abbreviations) or symbols can be displayed in the example shown below.
Texts (Examples)
Info:
Information about the “Phase Drying” program
Prog.:
Select/configure the drying program
Stat.:
Statistics display/delete
ID:
Enter the ID number
Mode:
Change the parameters
Tare:
Tare the sample pan
The function keys are numbered (F1) through (F6), from right to left.
Symbols The bottom line shows the following symbols:
ooReturn to Setup menu
(in the Setup menu: exit the Setup program)
o Go back to the higher
selection level
O Show sub-items under the
active item
Q Move upward in the input/
output window
q Move downward in the input/
output window
l Set the selected menu parameter
There are two fundamentally different types of display:
– display for analysis and test functions
– display for menu parameter settings
(e.g., SETUP, Mode, ID) and final results (Info, Statistics)
Prog. Info Stat. ID Mode Tara
F5F6 F4 F3 F2 F1
Operation
Analysis and Test Functions
This display is divided into nine sections.
Example: Moisture Analysis
Info Drying Program Line
The following information is displayed here:
– Program name with 10 characters max.
(factory setting), e.g. BUTTER or
– Number of the selected drying program,
e.g. P1 (Configuration: Drying para­meter: Mea. No. # with automatic
Counter: On) – Temperature settings – End of measurement criteria
Bar Graph:
The bar graph indicates the percentage
by which the weighing system’s capacity
is “used up” by the current sample on
the pan
The bar graph is shown if you have
selected
minimum and
maximum initial weight
or target value,
tolerance in %.
The following symbols may be
displayed here:
0% Lower load limit for initial
sample weight
100% Upper load limit for initial
sample weight
Bar graph showing 10% intervals
- Minimum tolerance
= Target value
+ Maximum tolerance
Info drying program/Test function Bar graph
Measured value line
Text line Soft key labels
Plus/minus sign Stability indicator
Unit
Symbol for drying
Symbol for printout
Plus/Minus Sign: A plus or minus sign (F or H) is shown here for a weight value (e.g., a calculated value, when weighing in percent).
Measured Value Line: This section shows the weighed or calculated value or alphanumeric input.
Unit and Stability: When the weighing system reaches stability, the weight unit or calculation unit is displayed here.
Symbol for Drying: During the drying program, the following symbol is displayed here:
Drying in progress
Symbol for Printout: During the printout of the analysis results and other data, the following symbols appear in this column:
S
Print
Text Line: Additional information is displayed here (e.g.,operating state, operator guidance prompts, analysis temperature and measuring time, etc.)
Text line example for operator guidance (e.g., “TARE: Tare sample pan”)
Soft Key Labels: The current functions (abbreviations) of the arrow keys (soft keys) are indicated here. Please note that when we say “press the X soft key,” we are referring to the actual key indicated below the soft key label displayed.
g
d= 0.01g
100%
000
F S
Info Prog. Stat. ID Mode
A H L S T
P2 80/105/120 C Auto.
0%
TARE: Tare sample pan
a d
0015
Tare
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Menu Operation and Drying Results
This display is divided into three sections.
Line for Operating State:
The line for operating state indicates the function of the current screen page. In the Setup menu, the current menu path is shown here.
Example for Setup, Language:
Input and Output Window: This window contains either detailed infor­mation (e.g., on the active application) or a pick list. A selected item is displayed inversely (white letters on a black back­ground). You can also enter information in an active field in this window using the alphanumeric keys.
Example for Setup, Parameter Settings:
The following symbol in the input or output window indicates:
d this symbol marks the saved
menu setting
Soft Key Labels:
See the “Function Keys (Soft Keys)” on the previous page
o Normal vibration
Strong vibration
SETUP LANGUAGE
Line for Operating State
Input and Output Window
Soft key labels
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Parameter Settings
The parameters are configured in menus. These menus have several levels.
Example of the Setup Menu:
To select a parameter: Press the s key
To move within a menu level: Press the Q or q soft keys
To select a menu item (submenu): Press the O soft key
To set a parameter:
Press the Q or q soft keys repeatedly until the desired setting is selected (displayed inversely)
Confirm your selection by pressing the
l soft key
To change the numeric value of a parameter:
Press the Q or q soft keys repeatedly until the desired setting is selected (displayed inversely)
Enter the desired number using the 0 1 ... 9 . keys or the a soft key and enter the desired letters
Confirm your selection by pressing the
l soft key
To exit Setup: Press s or the
oo soft key
Data Output
You can choose between:
– internal printer (option)
– interface port for:
– Sartorius printer
(such as the YOP03-01)
– computer (PC)
– process logic controller (PLC)
– universal remote control switch
(Internal/External) Printer
You can configure the print functions to meet your individual requirements by selecting the corresponding menu code in Setup. The printouts can be generated as standard or ISO/GLP-compliant printouts.
ISO: International Organization for Standardization
GLP: Good Laboratory Practice
You can have printouts generated auto­matically, or by pressing p; printout generation can be dependent on or inde­pendent of the stability or time parameters (for example, automatic when a drying program starts, at specific time intervals, at the end of a drying program).
See the section on “Data Output Func­tions” in the chapter entitled “Operating the Moisture Analyzer” for a detailed description of data output options.
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Interface Port
You may choose to connect a different peripheral device, such as one of the following, to the interface port instead of or in addition to the internal printer:
– external printer
– status indicators with digital input ports
– process logic controller with digital
input/output port
– a computer (PC) with a communications
port
The moisture analyzer can be monitored and remote-controlled via the interface port.
For a detailed description, see the section on “Data Output Functions” in the chapter entitled “Operating the Moisture Analyzer.”
Error Codes
If you press a key that has no function, or which is blocked at a certain point in an application program, this error is indicated as follows:
– a double-beep is sounded as
an acoustic signal if the key has no function
– invalid input is indicated by an
error message
– incorrect operation is indicated by an
error code or error message
The response to an operator error is identical for all operating modes. See the chapter entitled “Error Codes” for a detailed description.
Saving Data Storing Parameter Settings
The parameter settings in the Setup menu and for drying programs are active when you switch on the moisture analyzer. The parameter settings, selected with the
Mode soft key dur-
ing an analysis, are not saved (excep­tion: limits for the control function). In addition, the factory settings can be restored.
Saving Parameter Settings
You can assign passwords in order to block access to:
– user-configured drying programs
– setting mode for device parameters
– printout configuration
If no password has been assigned, anyone can access drying programs, “SETUP: Device parameters” and “Printout configuration” without entering a password.
If you assign a password and then forget what the word is, you can use the General Password (see Appendix) to access these menus.
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Purpose
You can configure your moisture analyzer to meet individual require­ments by entering user data and setting selected menu parameters in the Setup menu.
The Setup menu is divided into the sections:
– Language
– Device parameters
– Printout configuration
– Device information
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Configuring the Moisture Analyzer
Setting the Language
You can choose from 5 languages for the information display:
– German
– English (factory setting)
– English with U.S. date/time format
– French
– Italian
– Spanish
Example: Selecting the language: “U.S. Mode”
Step Key (or Instruction) Display/Printout
1. Select Setup menu s
2. Confirm the language O soft key
3. Set the language “U.S. Mode” Q soft key
4. Store the language l soft key
5. Exit Setup oo soft key
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Setting the Device Parameters (DEVICE)
Purpose
Device configuration, i.e., to meet individual requirements by selecting predefined menu parameters in the Setup menu. You can block access to the menu by assigning a password.
Features
The device parameters are combined
in the following groups: – Password to the Setup menu – User ID – Weighing parameters – Interface – Internal printer (option) – Keypad – Display – Clock – Extra functions – Factory settings
You can view, enter or change the
following parameters:
Password – Password for access to the SETUP
menu: “Device parameters,” “Printout
configuration” and “Drying programs”
(8 characters max.)
User ID – ID codes:
User ID (20 characters max.)
Weighing parameters
– Adjustment to the ambient conditions
– Weight set number for
calibration/adjustment: W ID (weight ID; 14 characters max.)
– Exact calibration weight value for
calibration/adjustment of the analyzer, such as for adjustment according to a DKD certificate (see the section on “Calibration/Adjustment” in the chapter entitled “Operating the Moisture Analyzer”)
Interface
– SBI operating mode
Simple record of analysis results for PC or external printer, factory setting for YDP03-OCE printers Format: baud rate, number of data bits, parity, stop bits, handshake
– xBPI operating mode
Function-oriented interface with clear data transmission Network address: enter a number from 0 to 31; factory setting: 0
– Sartonet via RS-485 interface
Network address: enter a number from 0 to 31; factory setting: 1
Keys
– CF function: delete entire input
or last character
– Block key functions
Display
– Background
– Contrast/angle of the display (enter a
number from 0 to 4; factory setting: 2)
Clock
– Time (hh.mm.ss; hh can be entered
without a preceding zero)
– Date (dd.mm.yy or mm.dd.yy when
you select “English with U.S. date/time” as the language”)
Extra Functions
– Acoustic signal on or off
– Functions for external universal remote
control switch, extra keyboard or bar code scanner
Factory Settings
Parameters: The factory-set configu­rations are identified by an “o” in the list starting on page 18.
Preparation
Display existing “Device parameters”
§ Select the Setup menu: Press the s key
> SETUP is displayed:
§ Select “Device parameters”: Press the q and O soft keys
If no password has been assigned, anyone can access “SETUP: Device parameters” and “Printout configura­tion” without entering a password
If you have already assigned a password:
> The password prompt is displayed
$ If access is blocked by a password:
enter the password using the alpha­numeric keys
$ If the last character of the password is a
letter: conclude input by pressing a
§ Confirm the password and display “Device parameter”: Press the l soft key
> Device parameters are displayed:
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Entering or Changing the Password
– Password for access to the following
functions, entered with 8 characters max.:
– SETUP parameters
– Data record configuration
– Edit or copy drying program
§ Select the Setup menu: Press the s
> SETUP is displayed
§ Select parameters: Press the q und O soft keys
If you have already assigned a password:
> The password prompt is displayed:
$ Enter the password
$ Confirm the password and
display the parameters: Press the l soft key
§ Write down the password here for easy reference:
Password = .............................
If you assign a password and then forget what the word is:
$ Enter the General Password
(see Appendix)
$ Confirm the password and display
the parameters: Press the l soft key
> Parameters are displayed
§ Select the password-setting function: Press the q or Q soft key repeatedly and O soft key until
> Password: and any existing
password are displayed:
15
§ New password: Enter the numbers and/or letter of the new password (8 characters max.)
If “none” is displayed as a password: this means no password has been assigned To delete the user password: Enter . and confirm
§ To confirm your entry: Press the l soft key
§ Exit the Setup menu: Press the oo soft key
> Restart the application
Extra Functions
§ Exit the Setup menu: Press the oo soft key
> Restart the application
§ Printout the parameter setting:
– If “Device parameters” are displayed:
Press the p soft key
> Printout (example)
Printouts with more than 20 characters are cut off
-------------------­SETUP
DEVICE
--------------------
User ID
User ID:
ABC123456
Weighing parameters
Adapt filter
Normal vibration
Calibration/Adjust
Wt.ID (W ID):
123
Cal./Adj. wt.:
50.000 g
Interface
SBI
Baudrate
1200 baud
Number of data bit
7 bit
Parity
Odd
Number of stop bit
1 stop bit
Handshake mode
Hardware 1 char
etc.
Reset the device parameters to the factory settings: See the section on selecting the factory settings in the chapter entitled “Device Parameters (Overview)”
Page 16
Example 1:
Adapt filter to the ambient condition: “Strong vibration”
Step Key (or Instruction) Display/Printout
1. Select Setup menu s
2. Select and confirm q soft key, then the “Device parameters” O soft key
3. Select and confirm q soft key twice, “Weigh. parameters” then the O soft key
4. Confirm menu item O soft key “Adapt filter” and select next menu level
5. Select menu item q soft key “Strong vibration”
6. Confirm menu item l soft key “Strong vibration”
7. Select other menu items, if desired q Q soft key(s)
8. Store the setting and oo soft key exit Setup menu
16
Page 17
Example 2:
Set time and date
Step Key (or Instruction) Display/Printout
1. Select Setup menu; s, then select “Device parameters” q and O soft keys
2. Set clock q and
O soft keys repeatedly
3. Enter the time 1 1 . 1 2
. 3 0
4. Set the time according to your local clock l soft key
5. Enter the date 1 3 . 0 3
. 9 9
6. Store the date l soft key
7. Enter other date, if desired q Q soft key(s)
8. Exit Setup menu oo soft key
17
Page 18
Device Parameters (Overview)
ο factory settinguser-defined setting
Setup – Password empty Enter 8 Device characters max. parameters User ID empty Enter 20
characters max.
Weighing Adapt filter ο Normal vibration parameters Strong vibration
Calibration/ Weight set number None Enter 14 adjustment (weight ID) characters max.
Calibration/adjustment 50.000g Enter exact weight value weight value
Interface SBI Baud rate 150 baud
300 baud
ο 1200 baud
2400 baud 4800 baud 9600 baud 19200 baud
Number of data bits ο 7 bit
1
)
8 bit
Parity None
2
)
ο Odd
Even
Number of stop bits ο 1 stop bit
2 stop bits
Handshake Software handshake mode ο Hardware handshake
1 character after CTS
xBPI Network address 0 Enter any number
from 0 through 31
YDP01IS
YDP01IS label (Label printout)
Sartonet Network address 1 Enter any number
from 1 through 31
YDP02IS
For keys, display and clock see next page
1
) not if “None” parity is selected
2
) only if 8 data bits selected
18
Factory setting
Factory setting
Factory setting
Page 19
Setup – Internal printer ο Off Device (option) On parameters
Keys CF function Delete entire
for input input
ο Delete last
character
Block ο All keys unblocked key functions All keys blocked except
for s, e Alphanumeric keys blocked
Display Background ο White
Black
Contrast Contrast (0 to 4) Selection: 0
1
ο 2
3 4
Clock Time: Enter
hh.mm.ss
Date: Enter dd.mm.yy or
mm.dd.yy (01.01.97)
Extra Acoustic signal ο On functions Off
Function: ο p key external switch F1 function key
(right-hand soft key) c key Open or close sample chamber Bar code scanner / Extra keyboard
Factory No settings Yes
19
Werkseinstellung
Factory setting
Factory setting
Page 20
Configuring the Printout (CONFIG)
Purpose
You can configure individual printout formats for each application. All analysis printouts have basic factory settings.
You can block access to the “Printout configuration” data by assigning a password.
Features
– Maximum items in a data record: 30
– Header, footer,
intermediate results, statistics and information records can be configured separately
– Printout header is output when starting
moisture analysis
– Intermediate records are output
during the moisture analysis runs by pressing p or at each printout interval
– Footer printed out at the end of
a moisture analysis
– Statistics are printed out while the
statistics are displayed by pressing p (MA100 only):
– Information on phase drying is printed
by pressing p while the information is displayed
– Printout items can be deleted
individually
– “Form feed” in a printout footer:
Select the “YDP01IS label” print mode to configure automatic form feed up to the beginning of the next label
Extra Functions
§ Exit “Printout configuration”: Press the oo soft key
> Restart the application
Printout LIST or SELECT
LIST: Output of the current printout
list SELECT: Print currently selectable items
§ When the select bar is on LIST or SELECT: Press p
> Printout (example)
PRINT HEADER
LIST ==================== Blank line GLP header Program name Heating param. Standby temp. Start parameter End parameter Initial weight
-------­====================
etc.
Output of All Printout Settings:
– When the select bar is on printout
overview (SETUP CONFIG.): Press p
> Printout (example)
--------------------
13.07.1999 13:08 Mod. MA100C Ser. no. 90706913 Ver. no. 01-38-07 ID
-------------------­SETUP
CONFIG.
-------------------­Printout header
Blank line GLP header Program name Heating param. Standby temp. Start parameter End parameter Initial weight
--------
Intermediate result
Analysis time Analysis result
Printout footer
-------­Ending time Final weight Final result
--------
etc.
§ Reset “Printout Configuration” to the factory settings: See “Printout configuration”
Set Printouts to Factory Settings and confirm with YES.
20
Page 21
Data Items for the Printout:
Parameter Display text Print- Inter- Print- Statistics Info Printout (Example)
out mediate out header result footer
Blank line 1) Blank line +* ++* +* +* Dotted line 1) -------- +* ++* +* +* -------------------- GLP header
GLP header +* +* +* --------------------
13.07.1999 13:06 Mod. MA100C Ser. no. 90706913 Ver. no. 01-38-07 ID WORKSTAT 234
--------------------
GLP footer
GLP footer +* +* 13.07.1999 14:06
Name:
--------------------
Date/time Date/time +++++13.07.1999 13:06 Time with seconds Time +++++ 13:06:45 User ID
(from Setup: Device) User ID +++ID WORKSTAT 234 Identification code 1 ID1 +++++ID1 SARTORIUS Identification code 2 ID2 +++++ID2 GOETTINGEN Identification code 3
ID3 +++++ID3
WEENDER LANDSTRASSE
Identification code 4 ID4 +++++ID4 LOT 15 Name in program memory Program name +* +* +* Prg 1 BUTTER Heating program with parameters
Heating param. +* Heating STANDARD
Fin.temp 105 'C
Standby temperature Standby temp. +* Stdby temp. OFF Start parameter Start parameter +* Start W/STABIL. End parameter End parameter +* End AUTOMATIC Preset tare weight Preset tare + PTare 0.000 g Initial weight Initial weight +* IniWt + 5.712 g Number of current analysis Analys no. + #1 Current weight CurrWt + CurrWt+ 5.1357 g Analysis time according
to current display Analysis time ++* Time 1.0 min Analysis result according
to current display Analys. res. ++* Res + 0.91 %L Analysis time and result
according to current display Analys time/res. +* 1.0 + 0.91 %L Form feed Form feed + Space for signature, ID
Name +++Name:
Final weight Final weight +* FinWt + 5.1357 g Time at end of analysis Ending time + Time 15.0 min Final result according
to current display2) Final result + Res + 9.85 %L Analysis time and result
according to current display2) Final time/res. +* 15.0 + 9.85 %L Phase drying Res1 + 4.45 %L
intermediate results
Phase results ++* Res2 + 3.15 %L
Res3 + 2.25 %L
* Factory setting
1
) Print items can be selected more than once
2
) “asap” result additionally printed at the end
of analysis in the “asap” mode
21
asap Difference 1.2 % Interval 24 s ec
or
asap
Canceled
Page 22
Parameter Display text Print- Inter- Print- Statistics Info Printout (Example)
out mediate out header result footer
Text line “Statistics” Statistics ID + STATISTICS Number of analyses Number of analys. +* n5 Mean value Mean value +* Avg. + 4.84 %L Standard deviation Std. deviation +* s 0.05 %L Minimum Minimum +* Min + 4.80 %L Maximum Maximum +* Max + 4.90 %L Text line “ANALYSIS INFO” Info ID +* ANALYS.INFO
* Factory setting
22
Page 23
23
Example:
Adding the Item “Phase Results” to Configure the Printout Footer
Step Key (or Instruction) Display/Printout
1. Select Setup menu; s, then Select “Printout q soft key twice, configuration” then O soft key
2. Select printout footer q soft key twice,
then O soft key
3. Use the select bar to define q soft key repeatedly the position for printout items “Phase results” on the LIST
4. Change to Select O soft key
5. Select “Phase results” q soft key repeatedly
6. Include phase results l soft key in the list
7. Select or delete other q Q l soft key printout items, if desired or
oq Q Delete soft key(s)
8. Configure other analysis o q Q O soft key(s) printouts, if desired
9. Exit Setup menu oo soft key
10. Perform moisture analysis p and press --------------------
Time 15.0 min FinWt + 9.5819 g Res1 + 12.05 %L Res2 + 7.12 %L Res3 + 4.96 %L C-Res + 24.13 %L
--------------------
Page 24
Device Information
Purpose
Display of device information
Display Device Information
§ Select Setup menu: Press the s soft key
> “SETUP” is displayed:
§ Select “INFO: Device information”: Press q soft key three times, then O soft key
> Device information is displayed:
§ Printout information: Press p
> Printout (example)
--------------------
13.07.1999 13:02 Mod. MA100C Ser. no. 90805355 Ver. no. 01-38-07
(Operating program version)
ID BECKER123
(User ID)
-------------------­SETUP
INFO
-------------------­Versions No:
01-38-07
(Operating program version)
Wgh.sys ver.
00-25-03
(Wgh.sys.program version)
Model:
MA100C
Serial no.:
90805355
--------------------
§ Reset to SETUP Overview: Press the o soft key
§ Exit SETUP: Press the oo soft key
> Original settings are restored
24
Page 25
Weighing Function
Purpose
The MA100/MA50 moisture analyzer can be used for quick and reliable determination of the moisture content of materials of liquid, pasty and solid substances according to the method of thermogravimetry.
Notes on Models MA100C-0CE230V1, MA100H-0CE230V1:
The models MA100C-0CE230V1, MA100H-0CE230V1 are delivered with initial calibration ex factory. Do not exceed the given ambient temperature range (+15° to +25°C) stated on the manufacturer’s ID label. The verifiable weighing program is designated by the Q symbol in the display.
To ensure reliable measurements, allow the analyzer to warm up before switching to the verifiable weighing program. An internal calibration/adjustment must be conducted before each measurement series (see page 54). This applies until the analyzer has cooled down to ambient temperature.
25
Operating the Moisture Analyzer
Basics
The moisture of a material is often mistakenly equated with its water content. In fact, the moisture of a material includes of all the volatile components which are given off when the sample is heated, resulting in a decrease in sample weight. Among
such volatile substances are: – water – fats – oils – alcohols – organic solvents – flavorings – products of decomposition (when a
sample is overheated)
There are many methods to determine
the moisture content of a substance.
Basically, these methods can be divided
into two categories:
When absolute methods are used, the
moisture content is directly determined
(for example, as a weight loss registered
during the drying routine). These
methods include oven drying, infrared
drying, and microwave drying. All
three of these methods are thermogravi-
metric.
When deductive methods are used, the moisture content is indirectly determined. A physical property, which is related to the moisture in the substance, is measured (e.g., absorption of electromagnetic rays). These methods include Karl-Fischer titration, infrared spectroscopy, microwave spectroscopy, etc.
Thermogravimetry is the process of deter­mining the loss of mass that occurs when a substance is heated. In this process, the sample is weighed before and after being heated, and the difference between the two weights is calculated.
In a conventional drying oven, circulating hot air warms the sample from the outside to the inside. Efficiency is lost during drying because as the moisture evaporates, it cools the sample surface.
By contrast, infrared rays (IR rays) pene­trate a sample without being impeded. Having reached the interior of a sample, they are converted into heat energy, which stimulates evaporation, thus drying the sample. A small part of the IR rays is reflected from the surface of the substance.
IR-Strahlung
Substanz
Wärmeenergie
IR rays
thermal energy
substance
Page 26
The quantity of reflected IR rays depends to a great extent on whether the substance is light or dark-colored.
Dark Substance Light Substance Low Reflection High Reflection
How the rays penetrate the sample depends on the sample’s degree of light­transmitting capacity. If the degree of light-transmitting capacity is low, the rays can penetrate only the uppermost layers of the sample. The heat conductivity of the sample dictates the degree to which the heat can be transmitted to the underlying layers. The higher the conductivity, the faster and more uniformly the substance is heated.
The substance should be applied to the sample pan in a thin, even layer. A height of approximately 2–5 mm for 5–15 g substance weight has proved to be ideal. Otherwise, the sample will not be dried completely or the analysis time will be unnecessarily extended, a crust/skin will form on the surface of the sample or the sample will scorch, and the analysis results obtained will not be reproducable, and therefore, cannot be used.
Incorrect Application of a Sample
When preparing a substance for analysis, you should use methods that do not generate heat so that the sample does not lose moisture before it is analyzed.
Perform initial analysis of a new substance to test how the IR rays are absorbed by the sample and converted into heat. The printout of the intermediate values of the drying process provides you with this information at an early stage.
Experience has shown that the temperature setting selected during the infrared drying is usually lower than the tempera­ture setting used when working with a drying oven.
In many cases, the fully automatic shutoff mode will meet your requirements. If the final result is higher or lower than expected, try varying the temperature setting before resorting to a different shutoff parameter.
When analyzing samples that lose their moisture only very slowly or when operat­ing a cold moisture analyzer, the fully automatic mode may end the drying rou­tine too early, if it does not detect any analyzable progress in the drying routine under these conditions. In this case, pre­heat the moisture analyzer for 2–3 minutes before starting the drying routine or select a different shutoff parameter.
The Sartorius Moisture Analyzer Applications Guide will provide you with important information on the use of your moisture analyzer.
26
Page 27
Preparation
Before drying a sample, you must carry out the following preparations:
– Adjustment to the available measuring
system (if required)
– Sample preparation
– Setting the parameters for drying
program
27
Adjustment to an Existing Measuring System
A moisture analysis method often replaces another drying method (e.g., the oven drying
method), because it is simple to use and requires shorter analysis time. In this case,
you should adapt this method to that of the moisture analyzer in order to obtain values
comparable to those yielded by your standard reference method.
Perform parallel measurements: take a fresh sample and divide it in half
Determine the moisture content of the first half using your standard method of analysis
Analyze the second half of the sample in the moisture analyzer.
Use the following settings:
– fully automatic mode for the shutoff parameter
– lower temperature settings than for the oven drying method
– temperature setting for organic substances: 80 – 100°C
– temperature setting for inorganic substances: 140 – 160°C
$ If the result for the second part does not correspond to that of the first:
– first, repeat the analysis using a different temperature setting
– then use the semi-automatic mode for the shutoff parameter (such as 5 mg/30 s
or the asap mode)
asap stands for “automatic searching/automatic programming”. The asap mode monitors
the drying process and, at the press of a key, calculates a semi-automatic shutoff
parameter for the expected results of the analysis. It then saves the parameter in a
program routine.
$ Vary the shutoff parameter, if required:
– Increase end-point recognition: set the parameter to 2 mg/30 s or 5 mg/60 s
– Decrease end-point recognition: set the parameter to 10 mg/30 s or 5 mg/10 s
Page 28
Preparing a Sample
Selecting a Sample
Select a representative part of the whole substance as a sample – a representative number of individual samples for quality control – samples which indicate a trend are sufficient for in-process control
$ Homogenize the product before a sample is taken, if required, by:
– mixing or stirring – taking several samples from different areas of the product – taking several samples at defined intervals
Take only one sample at a time for a given analysis and prepare it as quickly as possible. In this way, it will not lose or gain moisture as a result of the ambient conditions.
$ If you need to analyze several samples at a time, the samples must be sealed in air-tight
containers, in order to be sure that the storage conditions do not alter the state or condition of the samples: – Warm or highly volatile substances lose their moisture very quickly. – If you store the samples in a container, the moisture can condense on the walls
of the container.
– If the container is too big and not filled completely, the sample can exchange its
moisture with the air remaining in the container.
$ Mix condensed moisture back in with a sample, if necessary.
Preparing a sample
When crushing a sample, avoid any contact with heat: heat results in moisture loss.
Crush a sample with – a pestle – a shredder (see below)
For liquids containing solids, use – a glass stirrer – a spoon or – a magnetic stirrer.
$ Use an appropriately designed tool for shredding a sample.
Using disposable sample pans
Use only Sartorius disposable sample pans (inner diameter = 92 mm). Reusing sample pans leads to poor reproducibility of results:
– after cleaning, sample residues can still remain on the pan
– residues from cleaning agents can evaporate during the next moisture analysis
– scratches and grooves inflicted during cleaning provide surfaces on which
the rising hot air produced during the drying process can act, resulting in a more pronounced buoyancy
28
Page 29
29
Applying a Sample to the Sample Pan
Apply the sample to the sample pan in a thin, even layer (height: 2 to 5 mm, weight: 5 to 15 g); otherwise: – a sample applied unevenly will result in a nonuniform distribution of heat – a sample will not be dried completely – the analysis time will be unnecessarily extended – the sample burns or a crust/ skin forms on its surface as a result of a very thick layer – the crust makes it difficult or impossible for moisture to escape from the sample
during the drying process
– uncertain and unknown quantity of moisture remains in the sample
Apply liquid samples, pasty samples or samples that can melt to a glass fiber filter (order no. 6906940); you will obtain the following advantages: – uniform distribution due to the capillary effect – prevents liquids from beading together and forming drops – with larger surfaces, the moisture can evaporate faster – considerably more convenient than the “sea-sand method”
When drying samples containing sugar, a crust or skin can form and seal the surface. A glass fiber filter is especially helpful in such cases. The moisture can evaporate downwards through the surface of the filter. You can avoid or limit the crust/skin formation if you place the glass fiber filter on top of the sample.
Cover solid, heat-sensitive samples with a glass fiber filter (order no. 6906940); you will obtain the following advantages: – gentle heating, because the sample surface is shielded from excessive heat – higher temperature setting can be selected – uniformity of the sample surface – fast evaporation of the moisture – excellent reproducibility for samples containing fat
Avoiding the Formation of Crust/Skin
You can add “solvents” to the sample to prevent the formation of crust/skin during the analysis runs. The weight of a solvent you apply to the sample will not influence the final result of an analysis.
Once you have closed the sample chamber, open it again within 2 seconds after you hear a beep tone.
Apply a solvent to the sample
Close the sample chamber and start the analysis run as usual
Page 30
Setting the Drying Parameters
Purpose Adapt the moisture analyzer to the special requirements of products. Parameters can be configured individually for every program.
Drying Parameters (Overview)
ο Factory settingUser-defined setting
Program Program name None memory (Prog.) Heating program ο Standard drying 105°C 30 to 200°C
Quick drying 105°C 30 to 200°C Gentle drying* Temperature: 105°C 30 to 200°C,
Time: 3.0 min. 1st phase 1.0 to 20 minutes
Phase drying* Temperature 1: 80°C 30 to 200°C,
Time 1: 5.0 min. 0.0 to 99.9 minutes Temperature 2: 105°C 2nd phase: 30 to 200°C, Time 2: 5.0 min. 0.0 to 99.9 minutes Temperature 3: 120°C 3rd phase: 30 to 200
High-temperature drying 105°C 30 to 230°C
Standby temperature ο Off
On Temperature: 40°C 30 to 100°C
Initial weight ο Off
Minimum and Max. init.wt.: 5 g MA100: 1 mg to 90% of max. capacity maximum initial weight MA50: 10 mg to 90% of max. capacity
Min. init.wt.: 1 g MA100: 1 mg to 90% of max. capacity
MA50: 10 mg to 90% of max. capacity Target weight Target weight: 5 g MA100: 2 mg to 90% of max. capacity Tolerance in % MA50: 20 mg to 90% of max. capacity
Tolerance: 10% 1 to 50%
Start analysis ο With stability + Time delay: 2 sec. MA100: 0 to 99 seconds
auto close MA50: 2 seconds only With stability, Time delay: 2 sec. MA100: 0 to 99 seconds manual close MA50: 2 seconds only Without stability, Time delay: 2 sec. MA100: 0 to 99 seconds auto close MA50: 2 seconds only Without stability, Time delay: 2 sec. MA100: 0 to 99 seconds manual close MA50: 2 seconds only Fully automatic, No With stability time delay Fully automatic, No Without stability time delay
End of analysis ο Fully automatic
asap: determ.­semi-auto parameters Semi-auto: absolute Loss: 10 mg 1 to 50 mg weight loss Time interval: 60 sec. 5 to 300 seconds Semi-auto: weight Loss: 1.0 % 0.1 to 50 % loss in percent Time interval: 60 sec. 5 to 300 seconds Time Time: 15.0 min. 0.1 to 999.9 minutes Manual
* = for MA100 only
30
Factory setting
Factory setting
Page 31
Program Weight ο 1 mg memory resolution 0.1 mg* (Prog.) for analysis*
Display mode ο Moisture (%L) Number of decimal 1 decimal place
places ο 2 decimal places
3 decimal places *
Conversion factor* 1.0000 factor 0.5000 to 2.0000
Dry weight (%R) Number of decimal 1 decimal place
places ο 2 decimal places
3 decimal places*
Ratio (%LR) Number of decimal 1 decimal place
places ο 2 decimal places
3 decimal places* Weight loss (mg) Residue (g) Residue (g/kg)
Print intermediate ο Off results On Print interval: 0.1 min. 0.1 to 60.0 minutes
Analysis ID. # with ο Off auto numbering On
Analysis w/former ο Off sample (100%-fct.) On
Identification ID1: ID1 20 characters (ID) ID2: ID2 20 characters
ID3: ID3 20 characters ID4: ID4 20 characters
Factory setting No
Yes
* = for MA100 only
31
Factory setting
Factory setting
Page 32
Features Number of Drying Programs
– MA100: 30 programs – MA50: 5 programs
Individual names with a maximum of 15 characters as user identification in program selection and for the moisture analysis printouts
All programs are listed according to the program number.
Heating Programs
To perform a moisture analysis of a substance, you can choose among four heating programs:
– Standard drying
– Quick drying
– Gentle drying (MA100 only)
– Phase drying (MA100 only)
– High-temperature drying
Standard drying: For the standard program, you need to enter the final temperature.
Quick drying: For quick drying, you need to enter the final temperature. The heat output is higher.
t [s]
T [°C]
Standardtrocknung
t [s]
T [°C]
Standardtrocknung
Gentle drying (MA100 only): For gentle drying, you need to enter the final temperature and time required to achieve the final temperature.
Phase drying (MA100 only): Phase drying comprises three drying phases. You need to enter the temper­ature for each phase, including the time for the first and second drying phases. The shutoff parameters will be activated only in the 3rd phase.
High-temperature drying:
– For temperatures < 200°C as for
standard drying
– For temperatures > 200°C: heating up
to selected temperature as for gentle drying
From the 10
th
to the 30thminute: Nominal temperature in 5 levels up to 200°C
Standby Temperature
– Temperature set to defined value when
the sample chamber is closed
Weighing-in
You can enter the weight limits for the initial weight of your sample (minimum and maximum or target weight with tolerance in percent)
12 3
t [s]
T [°C]
t [s]
T [°C]
Schontrocknung
Start of Analysis
– Confirm initial weight with or without
stability after pressing the Start soft key (time delay: MA100: selectable, MA50: 2 seconds only)
– With “Manual or automatic close”
for the sample chamber (By pressing the Start soft key; time delay: MA100: selectable, MA50: 2 seconds only)
– Fully automatic control:
For remote control of an analysis using the universal remote control switch (F1 key functions: Tare, Start, Next) – close the sample chamber – with or without stability – time delay: 0 seconds – open after the analyzer is activated
or after pressing the Next soft key
– close after pressing the
Tare soft key
– open after taring
For using time delay: open the sample chamber during the selected time delay to apply the solvents
End of Analysis with Shutoff Parameters
– fully automatic mode – asap mode: parameter determination
for semi-automatic mode – semi-automatic, absolute – semi-automatic, in percent – time – manual
Fully Automatic Mode:
The analysis will end according to
the calculated point of inflection on
the analysis curve.
Time
Weight
Moisture
Automatic Shutoff
32
Page 33
asap (automatic searching/ automatic programming): parameter determination
for semi-automatic mode
Automatic parameter determination for shutoff criterion; semi-automatic; percentual. In this case, you need to press the Stop key to end an analysis; the weight loss rate will then be calculated and saved as a drying parameter.
Semi-automatic, absolute: The analysis ends as soon as the weight loss of a selectable time unit is less than the defined limit, which can be selected in milligrams. You will need to enter the time unit and the weight loss.
Semi-automatic, in percent: The analysis ends as soon as the weight loss during a specified time period is less than the defined limit, which can be select­ed in percent of the initial weight. You will need to enter the time unit and the weight loss with reference to the initial weight.
Time: The analysis ends as soon as the entered time has elapsed.
Manual: You must press the Stop key to end an analysis.
33
Weight Resolution for Analysis
You can select the number of decimal places to be displayed for the weight resolution (MA100 only):
– increased weight resolution during the
drying process only
– output on the display and in the
printout
Display Mode
The following units can be selected for displaying analysis results:
– Moisture %L
decimal places, selectable (with conversion factor for MA100 only)
– Dry weight %R
decimal places, selectable
– Ratio %LR
decimal places, selectable – Weight loss mg – Residue g – Residue g/kg
Intermediate Results Printout
Intermediate results can be printed
either at user-definable time intervals or
by pressing the p key.
Analysis Number for Automatic
Consecutive Counting
– The analysis number can be counted
automatically for all analyses performed
in sequence: – Press the Next soft key to save
this number – The number is set to 1 automatically
each time the analyzer is activated – Numbers are printed out in the header
for each analysis
Analysis with Former Sample
(100% function)
The sample weight of the last analysis is
calculated as 100% for the next analysis
4 Identification Codes (IDs)
Identification codes can be entered for each drying program (such as Dairy
Farm, Berlin, powdered milk, Lot 1): – For user-defined printouts – Maximum of 20 characters for the
“Name” of 4 identification codes
(first part) – The related values (last part) can be
entered after pressing the ID soft key
during the analysis runs
Factory Setting
The drying programs can be reset to the
factory settings.
Searching for Programs
In the program memory
(after pressing the Prog. soft key): – Soft key q and Q – Enter the desired program number and
press the Number soft key – Enter the first or all characters of the
desired program number and press the
Name soft key – Statistics included (MA100 only)
Before activating the function “TARE:
Tare the sample pan”: – Enter the desired program number and
press the Prog. soft key
Weight
Moisture
%/mg
Time
Automatic Shutoff
/..s
Page 34
Printout of the Analysis Parameters
– When the desired program is displayed:
Press the p key
> Printout (see example on the right)
Texts with more than 20 characters are truncated.
Extra Functions
The following functions are available in the program memory:
– Display programs
– Change the settings
– Copy or rewrite the programs by press-
ing the Copy soft key
– Load the programs by pressing the
Load soft key
– Print out the list with program numbers
and names
--------------------
13.07.1999 13:06 Mod MA100C Ser. no. 90706913 Ver. no. 01-38-07 ID
-------------------­SETUP
ANALYSIS
-------------------­Prg. 1
-------------------­Program name
Program name:
RYE
Heating program
Standard drying
Temperature:
105 ’C
Standby temperature
Off
Bar graph for weigh
Inactivated
Start of analysis
With stability + a
Time delay:
2 sec
End of analysis
Fully automatic
Weight resolution f
1mg
Display mode
Moisture (%
Number of decimal
2 decimal places
Conversion factor
Factor:
1.0000
Print intermediate
Off
Analysis ID # with
No
Analysis w/formers
No
Identification #
ID1:
COMPANY:
ID2:
CITY:
ID3:
LOT:
ID4:
NAME:
--------------------
Function Keys (Soft Keys)
Info Intermediate results for
phase drying
Prog. Parameter setting for drying
programs
Stat. Statistics on the analyses of
the selected drying program
ID Data input for 4 identification
codes (IDs)
Mode Parameter settings: “Decimal
places,” “Weighing result,” “Display mode,” “Intermediate results printout”
Tare Tare sample pan
Load Load the selected drying pro-
gram as the current program
Copy Store the current parameter
settings in the selected program location
34
Page 35
Displaying Analysis Data
Overview
Moisture Info Display intermediate and final results analyzer is (Analysis information) for phase drying on (e key) Prog. see page 30,
(Drying programs) “Setting the Drying
Parameters”
Stat. Display statistics (MA100 only: statistics)
ID ID1 20 characters (Identification codes; ID2 20 characters IDs) ID3 20 characters
ID4 20 characters
Mode Weight resolution ο 1 mg
for analysis 0.1 mg Display mode ο moisture (%L) 1 decimal place
ο 2 decimal places
3 decimal places
Dry weight (%R) 1 decimal place
ο 2 decimal places
3 decimal places
Ratio (%LR) 1 decimal place
ο 2 decimal places
3 decimal places Weight loss (mg) Residue (g) Residue (g/kg)
Intermediate ο Off results printout On Internal printer ο Off
On
Limits for Lower limit 0.00 0.00 to 99.99
ο = Factory setting control function Upper limit 100.00 0.01 to 100.00
35
Features:
Enter, change and delete function for all 4 IDs (
ID soft key)
Enter the first identification code (ID1) directly using the numeric keys
Maximum of 20 characters for every generic ID name
Maximum of 20 characters for every specific ID name
Each ID is printed once in any place on the printout.
The generic name printout is left-justified; the specific name printout, right-justified. A specific name is printed in the next line if the generic and specific names exceed the character line limit. The identification line is skipped if generic and specific names contain no characters at all.
Entering Specific ID Names
-------------------­COMPANY: DAIRY FARM CITY: BERLIN LOT: POWDERED MILK NO 1C5 NAME: JOHN MEYER
--------------------
ID line printout
Werkseinstellung
Werkseinstellung
Identification Codes (IDs)
You can use codes to identify current analyses, and can enter 4 IDs for each analysis.
Every ID consists of a generic name and a specific name, both of which are user­definable. The generic ID name (left part) is normally a proper name and can be entered during the respective drying pro­gram (such as the company, city, etc.). The specific ID names are entered for the current analysis and exist only once.
Page 36
Mode
Parameters listed in the overview (see previous page) under the
Mode item can
be temporarily changed. Each time the moisture analyzer is turned on and off or after parameters are changed in the Pro­gram or Setup menu, the temporarily changed parameters are deleted and over­written by the parameters of the currently loaded drying program.
Features:
Display parameters
Change parameters
Info (MA100 only)
During the drying program with phase dry­ing as the heating program, intermediate results of the drying phases can be dis­played after the respective analysis time has elapsed. The final result is displayed at the end of the analysis.
Features: Displays drying phases including time and moisture loss
Displays final results at the end of analysis
If the display mode is set to weight loss (mg), values are displayed in mg; other­wise, as moisture (%L)
Displays information on an analysis run after drying phase 2
oo
INFO 1: 2.0min Res1 + 2.00 %L 2: 3.0min Res2 + 5.54 %L 3: 4.0min
----------- --------------------
Statistics (MA100 only)
Statistics are listed for each drying program. The following values can
be displayed: – Last analysis result – Last analysis time – Number of analyses – Average (mean value) – Standard deviation – Lowest value (minimum) – Highest value (maximum)
Features:
Statistics on the moisture analysis
results for up to 9999 analyses
Statistics stored as a part of the data
record for moisture analysis parameters
Update at the end of analysis routine
No update after 10,000 analyses,
analysis cancel, analysis with former
sample (100% function), at the end
of a asap analysis
Delete the last analysis result by
pressing the
M- soft key
Delete the statistics data with the
Delete soft key after you are prompted
for confirmation
Use-defined printout of statisics data by using the p key
Display of statistics data
-------------------­STATISTICS
--------------------
Prg 1 1
--------------------
Res + 7.411 %L Time 4.3 min n2 Avg. + 8.705 %L s 1.830 %L Min + 7.411 %L Max + 9.999 %L
--------------------
Display of statistics (also available with GLP header and footer)
36
Example for Mode: Temporarily Changing the Unit for the Display Mode
You can temporarily change the unit for the display mode.
Select
MODE: Press the Mode soft key
Select
Display mode: Press the q soft key
Confirm
Display mode: Press the O soft key
> Display mode appears
Select the desired unit: Press the q soft key repeatedly
Confirm the desired unit: Press the O soft key
> Decimal places are displayed
Select the number of decimal places: Press the q soft key repeatedly
Confirm the number of decimal places: Press the l soft key
Exit
MODE: Press the oo soft key
Page 37
Example 1: Standard Drying with Fully Automatic Shutoff Mode
The moisture content of 2 g of corn starch is to be analyzed. The sample can scorch if overheated, but it is not overly heat sensitive. The analysis is to be ended automatically as soon as a constant weight is reached.
Settings (factory setting):
Program number: 1
Program name: corn starch
Final temperature: 130°C
End of analysis: automatic (different from the factory settings)
Step Key (or instruction) Display/Printout
1. Turn on the moisture analyzer e key Sartorius logo is displayed
Self-test runs
2. Enter the parameters for
Prog. soft key
drying program
3. Select program “1” O soft key
4. Select “Program name” O soft key
5. Enter the program name a 0 ... 9 keys (e.g,. corn starch)
ABCDEF ... soft keys A B C D ... soft keys
6. Confirm your input and exit a key the program l soft key
o soft key
7. Select the heating program q soft key
O soft key
37
Page 38
Step Keys (or instruction) Display/Printout
8. Select “Standard O soft key drying” program
9. Enter new final temperature 130 soft keys (in this case: 130°C)
10. Confirm the temperature l soft key and exit the input mode o soft key
11. Exit input mode for drying oo soft key twice parameters
12. Prepare the sample: not necessary for corn starch
13. Open the sample chamber k key Position the new sample pan
14. Tare the sample pan
Tare soft key
15. Spread approx. 2 g of corn starch uniformly on the sample pan Close the sample chamber k key
16. Start the drying program
Start soft key
After 2 seconds’ delay see next page the header for the moisture analysis is printed
38
Start TareID Stat. Mode Prog.
P1 130 C Auto.
TARE: Tare sample pan
+ 0035 g
Start TaraID Stat. Mode Prog.
P1 130 C Auto.
WEIGH-IN: Load sample
+ 0000 g
Start ID Stat. Mode Prog.
P1 130 C Auto.
WEIGH-IN: Start analysis
+ 2036 g
Start
Start ID Stat. Para. Prog.
P1 130 C Auto.
ANALYS.BEGIN: Delay start 2 sec
+ 2036 g
Abbr.
S
Page 39
Step Key (or instruction) Display/Printout
The header for the moisture analysis is printed
--------------------
14.07.1999 13:10 Mod. MA100C Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­Prg 1 CORN STARCH Heating STANDARD Fin. temp. 130 ’C Stdby temp. OFF Start W/STABIL. End AUTOMATIC IniWt + 2.036 g
--------------------
The current moisture loss is displayed afterwards
17. Set the display mode to
Mode soft key
dry weight display
18. Select display mode q soft key and confirm O soft key
19. Select dry weight q soft key and confirm O soft key
20. Leave decimal places o soft key unchanged
39
Start ID Stat. Mode Prog.
P1 130 C Auto.
ANALYS.BEGIN:
+ 2036 g
Cancel
S
Start ID Stat. Mode Prog.
P1 130 C Auto.
ANALYSIS: 37 C 0.8min ----mg/24s
+ 005 %L
Cancel
S
Page 40
Step Key (or instruction) Display/Printout
21. Exit the parameter display oo soft key The residual dry weight is displayed as a percentage of the initial weight
Fully automatic shutoff of the drying process, if no further weight loss is registered (in this case: after 5.2 minutes)
The footer for the moisture -------------------­analysis is printed Analys.Time 5.2 min
FinWt + 1.814 g Res + 89.10 %R
--------------------
40
Start ID Stat. Mode Prog.
P1 130 C Auto.
ANALYSIS: 54 C 1.7min 756mg/24s
+ 9734 %R
Cancel
S
Start ID Stat. Mode Prog.
P1 130 C Auto.
ANALYSIS END: 128 C 5.2min
+ 8910 %R
Next
S
Page 41
Example 2: Quick Drying with Fully Automatic Shutoff Mode
The moisture content of 2.5 g of fine ceramic material is to be determined. This non-heat-sensitive sample is to be analyzed as soon quickly possible. The analysis is to be ended automatically as soon as a constant weight is reached.
Settings (factory setting):
Program number: 2
Program name: fine ceramic material
Heating program: quick drying
Final temperature: 200°C
End of analysis: automatic (different from the factory settings)
Result displayed: dry weight (%R)
Step Key (or instruction) Display/Printout
1. Turn on the moisture analyzer e key Sartorius logo is displayed Self-test runs
The above mentioned parameters Enter the parameters: for drying program 2 see Example 1 “fine ceramic material” have already been set
2. Select program display
Prog. soft key
3. Select program “2”
q soft key
4. Load program “fine ceramic
Load soft key
material” as the current drying program
5. Confirm load prompt
Yes soft key
6. Prepare the sample:
Cut the fine ceramic material into thin slices
41
Start TareID Stat. Mode Prog.
P1 130 C Auto.
TARE: Tare sample pan
- 0007 g
Start TareID Stat. Mode Prog.
P2 200 C Auto.
TARE: Tare sample pan
- 0007 g
Page 42
Step Key (or instruction) Display/Printout
7. Open the sample chamber k key Position a new sample pan
8. Tare the sample pan
Tare soft key
9. Distribute approx. 2.5 g of fine ceramic material uniformly on the sample pan Close the sample chamber k key
10. Start the drying program
Start soft key
After 2 seconds’ delay, -------------------­the header for the moisture 14.07.1999 14:10 analysis will be printed Mod. MA100C
Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­Prg 2 FINE CERAM MAT Heating QUICK
Fin. temp. 200 ’C Stdby temp. OFF Start W/STABIL. End AUTOMATIC IniWt + 2.584 g
--------------------
The current moisture loss will be displayed afterwards
Fully automatic shutoff of the drying process, if no further weight loss is registered (in this case: after 9 minutes)
The footer for the moisture -------------------­analysis is printed Analys.Time 9.0 min
FinWt + 2.246 g Res + 86.89 %R asap Difference 1.2 % Interval 24 sec
--------------------
42
Start TaraID Stat. Mode Prog.
P2 200 C Auto.
WEIGH-IN: Load sample pan
+ 0000 g
Start ID Stat. Mode Prog.
P2 200 C Auto.
WEIGH-IN: Start analysis
+ 2584 g
Start
Start ID Stat. Para. Prog.
P2 200 C Auto.
ANALYS.BEGIN: Delay start 2 sec
+ 2584 g
Abbr.
S
Start ID Stat. Mode Prog.
P2 200 C Auto.
ANALYSIS: 37 C 0.8min ----mg/24s
+ 9815 %R
Cancel
S
Start ID Stat. Mode Prog.
P2 200 C Auto.
ANALYSIS END: 198 C 9.0min
+ 8689 %R
Next
S
Page 43
43
Example 3: Gentle Drying Using “asap” to Determine the Shutoff Criteria (MA100 only)
The moisture content of 45 g of powdered skim milk is to be determined. This especially heat sensitive sample is to be heated slowly in order to avoid scorch on the sample surface. The analysis is to be finished via asap (automatic searching/automatic programming) as soon as the final temperature is reached.
Settings (deviations from the factory setting):
Program number: 3
Program name: powdered skim milk asap (powd milk asap)
Heating program: gentle drying
Final temperature: 100 °C
Heating time: 5 minutes
End of analysis: asap: parameter determination for semi-automatic mode
Step Key (or instruction) Display/Printout
1. Turn on the moisture analyzer e key Sartorius logo is displayed
Self-test runs
The above mentioned parameters Enter the parameters: for drying program 3 see Example 1 “powdered skim milk asap” have already been set
2. Select program display
Prog. soft key
3. Select program “3”
q soft key
4. Load program “powd milk asap”
Load soft key
as the current drying program
5. Confirm load prompt
Yes soft key
6. Prepare the sample: not necessary for powdered skim milk
7. Open the sample chamber k key Position a new sample pan
Start TareID Stat. Mode Prog.
P3 100 C asap
TARE: Tare sample pan
+ 0008 g
Start TareID Stat. Mode Prog.
P2 200 C Auto.
TARE: Tare sample pan
+ 0008 g
Page 44
Step Key (or instruction) Display/Printout
8. Tare the sample pan
Tare soft key
9. Spread an even layer approx. 4.5 g of powdered skim milk on the sample pan Close the sample chamber k key
10. Start the drying program
Start soft key
After 2 seconds’ delay -------------------­the header for the moisture 14.07.1999 15:10 analysis is printed Mod. MA100C
Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­Prg 3 POWD.MILK ASAP Heating GENTLE
Fin.temp. 100 C
Time 5.0 min Stdby temp. OFF Start W/STABIL. End asap IniWt + 4.492 g
--------------------
The current moisture loss is displayed afterwards
The moisture analyzer heats the sample uniformly to 100°C within 5 minutes
Press STOP to end the analysis; soft key Stop the rate of weight loss is calculated and stored with the drying parameters.
The footer for the moisture -------------------­analysis is printed Analys.Time 6.2 min
FinWt + 4.328 g Res + 3.65 %l asap Difference 1.2 % Interval 24 sec
--------------------
44
P3 100 C
ANALYSIS END: 102 C 6.2min
Start ID Stat. Mode Prog.
+ 365 %L
Next
S
Start ID Stat. Para. Prog.
P3 100 C asap
ANALY.BEGIN: Start delay 2 sec
+ 4492 g
Abbr.
S
Start ID Stat. Mode Prog.
+ 015 %L
Stop
S
P3 100 C asap
ANALYSIS: 25 C 0.4min ----mg/24s
Start TaraID Stat. Mode Prog.
P3 100 C asap
WEIGH-IN: Load sample pan
+ 0000 g
Start ID Stat. Mode Prog.
P3 100 C asap
WEIGH-IN: Start analysis
+ 4492 g
Start
Page 45
Example 4: Gentle Drying with Semi-automatic Shutoff Mode (MA100 only)
The moisture content of 3.5 g of an unknown substance is to be determined. The sample to be analyzed is known to contain surface moisture and the moisture of two bound fractions. The three moisture contents are to be individually quantified by drying.
Settings (different from the factory settings):
Program number: 4
Program name: substance N
Heating program: phase drying
Termperature 1: 50°C
Time 1: 4 minutes
Temperature 2: 105°C
Time 2: 6 minutes
Final temperature: 200 °C
End of analysis: Time: 4 minutes
Printout footer: Phase results (for input sequence see the chapter entitled “Configuring the Moisture Analyzer”)
Step Key (or instruction) Display/Printout
1. Turn on the moisture analyzer e key Sartorius logo is displayed
Self-test runs
The above mentioned parameters Enter the parameters: for drying program 4 see Example 1 “Substance N” have already been set
2. Select program display
Prog. soft key
3. Select program “4” q soft key
4. Load the program “Substance N”
Load soft key
5. Confirm load prompt
Yes soft key
45
Info TareID Stat. Mode Prog.
P3 100 C 4mg/30s
TARE: Tare sample pan
+ 0035 g
Info TareID Stat. Mode Prog.
P4 50/105/200 C Time
TARE: Tare sample pan
+ 0004 g
Page 46
Step Key (or instruction) Display/Printout
6. Prepare the sample see the section on “Preparing a Sample”
7. Open the sample chamber k key
Position a new sample pan
8. Tare the sample pan
Tare soft key
9. Apply approx. 3.5 g of
the substance uniformly to the sample pan Close the sample chamber k key
10. Start the drying program
Start soft key
After 2 seconds’ delay -------------------­the header for moisture 14.07.1999 16:10 analysis is printed Mod. MA100C
Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­Prg 4 SUBSTANCE N Heating PHASES
Temp.1 50 ’C Time1 4.0 min Temp.2 105 ’C Time 2 6.0 min
Fin.temp. 200 ’C Stdby temp. OFF Start W/STABIL. End TIME
Time 4.0 min IniWt + 3.612 g
--------------------
The current moisture loss is displayed afterwards
46
Info ID Stat. Mode Prog.
P4 50/105/200 C Time
WEIGH-IN: Load sample pan
+ 0000 g
Info ID Stat. Mode Prog.
P4 50/105/200 C Time
WEIGH IN: Start analysis
+ 3612 g
Start
ID Stat. Para. Prog.
P4 50/105/200 C Time
ANALY.BEGIN: Start delay 2sec
+ 3612 g
Abbr.
S
Info ID Stat. Mode Prog.
P4 50/105/200 C Time
ANALYSIS: 27 C 13.8min ----mg/24s
+ 004 %L
Cancel
Page 47
Step Key (or instruction) Display/Printout
The sample is preheated to 50°C. After 4 minutes, the sample is heated to 105°C.
11. Display the analysis information
Info soft key
(The moisture loss during phase 1 is displayed; in this case, 2.00%L)
12. Exit ANALYS. INFO display oo soft key
After an additional 6 minutes, the sample is heated to 200°C.
13. Display the analysis information
Info soft key
(The moisture loss during phase 2 is displayed; in this case: 5.54%L)
14. Exit ANALYS. INFO display oo soft key
After the analysis time has Analys.Time 14.0 min elapsed, the footer for FinWt + 3.040 g moisture analysis is printed. --------------------
Res1 + 2.00 %l Res2 + 5.54 %l Res3 + 6.30 %l
-------------------­Res + 13.84 %l
--------------------
13. Display the analysis information
Info soft key
after the analysis time has elapsed (The moisture loss of phases 1, 2 and 3 and the final result are displayed)
47
oo Oo Qq
INFO 1: 4.0min Res1 + 2.00 %L 2: 6.0min 3: 4.0min
----------- --------------------
Info ID Stat. Mode Prog.
P4 50/105/200 C Time
ANALYSIS: 105 C 8.2min 20mg/24s
+ 281 %L
Cancel
oo Oo Qq
INFO 1: 4.0min Res1 + 2.00 %L 2: 6.0min Res2 + 5.54 %L 3: 4.0min
----------- --------------------
Info ID Stat. Mode Prog.
P4 50/105/200 C Time
ANALYSIS: 200 C 2.2min 46mg/24s
+ 978 %L
Cancel
oo Oo Qq
INFO 1: 4.0min Res1 + 2.00 %L 2: 6.0min Res2 + 5.54 %L 3: 4.0min Res3 + 6.30 %L
----------- --------------------
14.0min Res + 13.84 %L
Page 48
Example 5: Timer Shutoff Combined with Fully Automatic Shutoff Mode (MA100 only)
The moisture content of 1.5 g of dispersion adhesive is to be analyzed. While heating, the product forms a skin that makes it difficult for moisture to evaporate from the sample. Increased moisture loss causes this skin to crack, enabling the moisture to evaporate easily again from the sample. To prevent the moisture analyzer from shutting off too early during the initial phase, a minimum time for the drying procedure is entered. The analysis is to be ended automatically as soon as a constant weight is reached.
Settings (different from the factory settings):
Program number: 5
Program name: dispersion adhesive (disp. adhesive)
Heating program: phase drying
Termperature 1: 140°C
Time 1: 5 minutes
Temperature 2: 140°C
Time 2: 0 minutes
Final temperature: 140°C
End of analysis: automatic (factory setting)
Printout footer: Phase results (see also the chapter entitled “Configuring the Moisture Analyzer”)
Step Key (or instruction) Display/Printout
1. Turn on the moisture analyzer e key Sartorius logo is displayed
Self-test runs
The above-mentioned parameters Enter the parameters: for drying program 4 see Example 1 “Substance N” have already been set
2. Select program display
Prog. soft key
3. Select program “5” q soft key
4. Load the program “Disp adhesive”
Load soft key
5. Confirm load prompt
Yes soft key
48
Info TareID Stat. Mode Prog.
P4 50/105/200 C Time
TARE: Tare sample pan
- 0098 g
Info TareID Stat. Mode Prog.
P5 140/140/140 C Auto.
TARE: Tare sample pan
- 0098 g
Page 49
Step Key (or instruction) Display/Printout
6. Prepare the sample: not necessary for dispersion adhesive
7. Open the sample chamber k key Position a new sample pan
8. Tare the sample pan
Tare soft key
9. Apply approx. 1.5 g of dispersion adhesive uniformly to the sample pan Close the sample chamber k key
10. Start the drying program
Start soft key
After 2 seconds’ delay -------------------­the header for moisture 14.07.1999 17:10 analysis is printed
Mod. MA100C Ser. no. 90805355 Ver. no. 01-38-07
ID
-------------------­Prg 5 DISP ADHESIVE
Heating PHASES
Temp.1 140’C Time1 5.0 min Temp.2 140’C Time2 0.0 min
Fin. temp. 140’C Stdby temp. OFF Start W/STABIL. End AUTOMATIC IniWt + 1.502 g
--------------------
The current moisture loss displayed afterwards
49
Info ID Stat. Mode Prog.
P5 140/140/140 C Auto.
WEIGH-IN: Load sample pan
+ 0000 g
Info ID Stat. Mode Prog.
P5 140/140/140 C Auto.
WEIGH-IN: Start analysis
+ 1502 g
Start
ID Stat. Para. Prog.
P5 140/140/140 C Auto.
ANALY.BEGIN: Start delay 2sec
+ 1502 g
Abbr.
S
Info ID Stat. Mode Prog.
P5 140/140/140 C Auto.
ANALYSIS: 27 C 0.3min ----mg/24s
+ 006 %L
Cancel
Page 50
Step Key (or instruction) Display/Printout
The sample is heated to 140°C and dried for at least 5 minutes (phase 1).
If a constant weight has not been reached after 5 minutes, the drying process is continued until a constant weight is reached (in this case: after 9.5 minutes).
After the constant weight has been Analys.time 9.5 min reached, the footer for the FinWt + 0.836 g moisture analyzer is printed. --------------------
Res1 + 25.74 %l Res2 + 0.00 %l Res3 + 18.57 %l
-------------------­C-Res + 44.31 %l
--------------------
50
Info ID Stat. Mode Prog.
P5 140/140/140 C Auto.
ANALYSIS: 140 C 5.0min 436mg/24s
+ 2574 %L
Cancel
Info ID Stat. Mode Prog.
P5 140/140/140 C Auto.
ANALYS END: 136 C 9.5min
+ 4431 %L
Next
Page 51
“isoTEST” Calibration/ Adjustment Functions
The following functions are available:
T key – Weighing system settings
– Ext. cal./adj.: factory-defined weight – Ext. cal./adj.: user-defined weight – Internal cal./adjustment – “reproTEST” – Weighing (only)
– Hardware tests
– Test interfaces – Heater test – Heater adjustment
If the sample pan and the pan support are removed from the sample chamber, you can access the following functions:
T key
– Heater adjustment
– 2-point temperature adjustment – 1-point temperature adjustment
Heater Adjustment
Using 1-point and 2-point temperature adjustment and the YTM03MA tempera­ture adjustment set (Accessories) you can calibrate and adjust temperature settings of the drying unit.
Weighing only
Notes on the MA100-0CE230: The verifiable weighing program is designated by the Q symbol in the right­hand side of the display.
51
Weighing System Settings
Calibration, Adjustment
Purpose Calibration is the determination of the difference between the weight readout and the true weight (mass) of a sample. Calibration does not entail making any changes within the weighing system.
Adjustment is the correction of the difference between the measured value displayed and the true weight (mass) of a sample, or the reduction of the difference to an allowable level within maximum permissible error limits.
Features Calibration can be performed externally or, with the MA100, internally.
External calibration can be performed: – with a factory-defined weight – with a user-defined weight
You can have calibration and adjust-
ment results documented as a ISO/GLP-
compliant printout; see the next page.
Selecting the Calibration/ Adjustment Mode
After pressing the T key and selecting the menu item
Weighing System Settings
you can select one of the following modes:
– External calibration/adjustment
with a factory-defined weight
Ext.cal./adj.; factory-def.wt
– External calibration/adjustment
with a user-defined weight
Ext.cal./adj.; user-def.wt
– Internal calibration/adjustment
(MA100 only)
Int.cal./adj.
– Repeatability test (MA100 only)
reproTEST
– Weighing only
Weighing
Start the desired mode:
Press the
O soft key
Press the
Start soft key
For Servicing:
Unlocking the external adjustment on verified scales
Remove the cover to the left of the data interface
> Switch set to the right:
External adjustment accessible Switch set to the left: External adjustment locked
Page 52
External Calibration/Adjustment with a Factory-Defined Weight
Externally calibrate weighing system and adjust using factory-defined (standard) weight
Step Key (or instruction) Display/Printout
1. Select
isoTEST function T key
2. Select “Weighing system settings”
O soft key
3. Select external calibration/adjustment
O soft key
with factory-defined weight (tare the weighing system, if necessary)
4. Start external calibration
Start soft key
5. Place standard weight (e.g., 50 g) Load standard weight on the weighing system Minus sign –: weight too low Plus sign +: weight too high No plus/minus sign: weight o.k. This is displayed after calibration:
(On verified analyzers, the deviation between the readout and the conventional measurement is displayed)
6. If you do not need to adjust
End soft key --------------------
the weighing system 07.09.1999 13:03
Mod. MA100C Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­External calibration Nom. + 50.000 g Diff. + 0.001 g
--------------------
07.09.1999 13:03 Name:
--------------------
52
Tareo Start
WGH.SYS: Ext. cal. factory-def. wt
+ 0000 g
oo
Start Taraoq
WGH.SYS: Ext. cal. factory-def. wt
- 50000 g
F
End Tarao Start
WGH.SYS: Ext. adj. factory-def. wt
+ 0001 g
F
Start Taraoq
WGH.SYS: Ext. cal. factory-def. wt
50000 g
F
Page 53
Step Key (or instruction) Display/Printout
Otherwise, adjust the weighing system
Start soft key
This is displayed after adjustment:
--------------------
07.09.1999 13:04 Mod. MA100C Ser. no. 90805355 Ver. no. 01-38-07 ID
-------------------­External calibration W-ID Nom. + 50.000 g Diff. + 0.001 g External adjustment
completed
Diff. 0.000 g
--------------------
07.09.1999 13:04 Name:
--------------------
7. Unload the weighing system
53
External Calibration/Adjustment with a User-defined Weight
You can define a weight for calibration/ adjustment. External calibration/ adjustment must be performed with weights that are traceable to a national standard and that have error limits which are at least 1/3 of the required tolerance of the display accuracy. The defined weight must equal at least 10% of the maximum weighing capacity.
See page 52 for the external calibration/adjustment sequence. For this example, select “Ext. cal./adj.; user-defined weight.”
The moisture analyzer has a factory-set calibration weight value (see “Specifications”). Enter the factory-defined value manually:
Select Setup menu: Press the s key
Select menu item
Device parameters
Select menu item Calibration/
adjustment
Change Cal./Adj. wt.
Tareo Start
WGH.SYS: Ext. cal. factory-def. wt
+ 50000 g
a
oo
Page 54
Internal Calibration/Adjustment (MA100 only)
Inside the moisture analyzer is a built-in motorized calibration weight.
Step Key (or instruction) Display/Printout
1. Select
isoTEST function T key
2. Select “Weighing system settings”
O soft key
function
3. Select “Internal calibration/ q soft key twice adjustment”
O soft key
4. Start internal calibration sequence
Start soft key
Internal calibration weight is applied automatically The weighing system is calibrated The internal calibration weight is removed from the weighing system This is displayed after calibration:
6. If you do not need to adjust
End soft key Calibration printout is generated
the weighing system Otherwise, adjust the weighing system
Start soft key
The weighing system is adjusted This is displayed after adjustment:
Adjustment printout is generated
54
Tareo Start
WGH.SYS: Internal calibration
+ 0001 g
oo
End Tarao Start
WGH.SYS: Internal adjustment
+ 0001 g
F
Tareo Start
WGH.SYS: Internal calibration
+ 0000 g
a
oo
Page 55
Repeatability Test “reproTEST” (MA100 only)
Purpose The “reproTEST” function automatically determines the repeatability of results (based on six individual measurements). In this way, the weighing system determines one of the most important quantities.
55
Definition Repeatability is the ability of the weighing system in the moisture analyzer to display identical readouts when it is loaded several times with the same weight under constant ambient conditions.
The standard deviation for a given number of measurements is used to quantify the repeatability.
Testing the Weighing System Repeatability
Step Key (or instruction) Display/Printout
1. Select
isoTEST function T key
2. Select “Weighing system settings”
O soft key
function
3. Select “reproTEST” q soft key three times and confirm
O soft key
4. Start the repeatability test
Start soft key
5. Number of measurements is displayed; 6 measurements will now be performed
The standard deviation is displayed
6. End reproTEST
End soft key
or restart reproTEST
Start soft key Report is printed.
Start Taraoq
WGH.SYS: reproTEST
+ 00006 g
F
End o Start
WGH.SYS: reproTEST
+ 0001 g
F
Tareo Start
WGH.SYS: reproTEST
+ 0001 g
Page 56
Hardware Tests
Purpose
Hardware tests are performed to check whether the system communication with internal and external devices functions properly. These tests are not elementary hardware tests.
The following device elements
can be tested: – SBI communication – Internal printer (optional) – Digital I/O communications port – Heater test – Heater adjustment
Activating Hardware Tests
Step Key (or instruction) Display/Printout
1. Select
isoTEST function T key
2. Select function hardware tests q soft key and confirm
O soft key
Testing SBI Communication
Step Key (or instruction) Display/Printout
1. Prepare the test connector Connect T+D (pin 2) with for the RS-232 port R+D (pin 3) (see “Pin Assignment Chart”)
2. Select “Hardware tests” see above
3. Select “Test interfaces” function
O soft key
and confirm
4. Confirm “SBI communication test”
O soft key
function
At the end of the test, the result is displayed: Test error or: Test OK (in this case, Test error) (the test is repeated continuously)
5. Exit “SBI communication test”
oo soft key
56
oo Ooq
HARDWARE Interface SBI
Result:
oo Ooq
HARDWARE Interface SBI
Result: Test error
Page 57
Testing the Internal Printer (Option)
Step Key (or instruction) Display/Printout
1. Select “Hardware tests” see above
2. Select “Test interfaces”
O soft key
function and confirm
3. Select “Internal printer test” q soft key function and confirm
O soft key
If the test is passed: All printable characters will be output
on the internal printer
At the end of the test, the following result is displayed: Test error or: End of test (in this case: End of test)
4. Exit internal printer test
oo soft key
Testing Digital I/O Ports
Step Key (or instruction) Display/Printout
1. Prepare the test connector Connect universal key (pin 15) for the RS-232 port with digital I/O port (see “Pin Assignment Chart”) (pin 16 ... pin19) to be tested
2. Select “Hardware tests” see the previous page
3. Select “Test interfaces”
O soft key
function and confirm
4. Select “Digital I/O port test” q soft key twice function and confirm
O soft key
“Test error” or “Test OK” is displayed for each I/O port. The test starts over again with the first port once the last port has been tested.
5. Exit digital I/O port test
oo soft key
57
oo Ooq
HARDWARE Interface DIGITAL-I/O
Result:
oo Ooq
HARDWARE Interface DIGITAL-I/O 1: Test error
2: Test ok
Result: 3: Test error
4: Test error
oo Ooq
HARDWARE Interface INT.PRINTER
Result:
Page 58
Testing the Heater
Step Key (or instruction) Display/Printout
1. Select “Hardware tests” see the previous page
2. Select “Heater test” q soft key and confirm
O soft key
3. Start the heater test
Start soft key
After initialization, the current temperature (in this case: 138°C) and test time (in this case: 1.5 min) are displayed If the sample chamber is opened, the test stops until the sample chamber is closed again. After a brief time interval, the device reaches the nominal temperature.
4. Exit the heater test c soft key
Heating Unit Adjustment
Purpose After transporting or replacing the heating unit: Determine the parameters that allow gentle opening and closing of the heating unit.
Step Key (or instruction) Display/Printout
1. Select “Hardware tests” see the previous page
2. Select “Heater adjustment”
q soft key twice
and confirm
O soft key
Open and close the sample chamber 20 times.
When the test is concluded, the result is displayed: Either: Test Error or Test over
3. Exit “Heater adjustment”
oo soft key
58
Page 59
59
Data Output
There are three options for data output:
– Output to the moisture analyzer
– Output to an internal printer (option)
– Output to a peripheral device (e.g., computer, external printer, PLC) via the interface port
Output to the Moisture Analyzer (Weights and Calculated Values)
The display is divided into 9 sections. Information about the weighing system, the application being used and the sample weighed is output in the following sections:
– Drying program info
– Bar graph
– Plus/ minus sign, stability symbol display
– Line for moisture analysis values
– Weight unit display
– Drying symbol
– Application symbol display
– Text line
Drying Program Info
In this line, drying program data is displayed:
– Program number
– Temperature data (for example: phase drying)
– Shutoff parameters
Bar Graph (Overview Display)
In the bar graph, weighing results are displayed either
– as a percentage of the maximum weighing system capacity, or
– in relation to a target value, with the tolerance limits indicated.
The bar graph is displayed if either “Minimum and maximum initial weight” or “Target weight, tolerance in %” for initial weight is selected in the drying program.
Plus/ Minus Sign, Stability Symbol
This section shows:
– “Busy” symbol
– Plus or minus sign
J
F H
Info drying program/Test function Bar graph
Measured value line
Text line Soft key labels
Plus/minus sign Stability indicator
Unit
Symbol for drying
Symbol for printout
P3
80/105/120oC
1.0%/60s
Page 60
Line for Moisture Analysis Values
This line shows:
– the current weight unit
– calculated values (e.g., moisture)
– user-defined entries (e.g., preset tare)
Weight Unit Display
This section shows:
– the current weight unit (e.g., g)
– the drying temperature unit
– the unit for calculated values (e.g., moisture)
Drying Symbol
This section shows:
– the symbol for active heating
Application Symbol
This column shows:
– the symbol for current print job
Text Line
This line contains:
– Explanatory text about the moisture analysis (e.g., temperature, time)
– Explanation of error codes
Soft Key Labels
This line shows:
– Texts (abbreviations) to indicate the function assigned to each arrow key
– Symbol for selecting and confirming parameter settings (see also the chapter entitled
“Operating Design”)
60
g
o
C
%L
S
ANALYSIS: 78oC 1.3min
TDK-
Prog. Stat. ID Mode
oo o Q q O l
37482
7
35
Page 61
Interface Description
Purpose The moisture analyzer has an interface port for connection to an external printer or computer (or other peripheral device).
External Printer You can use an external printer to gen­erate printouts and document settings.
Computer Analyses and calculated values can be transmitted to a computer for further evaluation and recording. You can use a computer to monitor and remote-control the weighing system functions.
! Warning When Using Pre-wired
RS-232 Connecting Cables!
RS-232 cables purchased from other manufacturers often have incorrect pin assignments for use with Sartorius weighing systems! Be sure to check the pin assignments against the chart below before connecting the cable and disconnect any lines marked “Internally Connected” (e.g., pin 6). Failure to do so may damage or even completely ruin your weighing system and/or peripheral device.
61
Available Features
Type of interface: Serial interface Operating mode: Full duplex Standard: RS-232 Transmission rates: 150; 300; 600; 1,200; 2,400; 4,800; 9,600; 19,200 baud Number of data bits 7, 8 bit Parity: Space, odd, even Number of stop bits: 1 or 2 stop bits Handshake mode: Software, hardware 1 character Operating mode: SBI, XBPI1), YDP01IS2), YDP01IS-Label2), Sartonet Network address4): 0, 1, 2, ..., 30, 31 Data output format of the 22 characters + CR LF
weighing system:
1
) XBPI operating mode: 9,600 baud, 8 bits, odd parity, 1 stop bit
2
) YDP01IS and YDP01IS-Label operating mode: 9,600 baud, 8 bits,
odd parity, 1 start bit, 1 stop bit, software handshake
3
) Network address is only valid in the XBPI and Sartonet modes
Parameter Factory Settings for the Interface Port:
Transmission rate: 1,200 baud Number of data bits 7 bits Parity: Odd Stopbits: 1 stop bit Handshake: Hardware; 1 character Operating mode: SBI
Preparation
See pages 66 and 67 for the pin assignment chart and cabling diagram.
Page 62
Read Status: Application condition2)
Operating mode Action Display
1 TARE Tare the sample pan Display analysis value 2 WEIGH-IN Load the sample Display analysis value 3 WEIGH-IN Start analysis Display analysis value 4 TARE/ANALYS. BEGIN Waiting for stability Blank 5 TARE Waiting for taring Blank
to be completed
6 ANALYS. BEGIN Close the sample Display analysis value
chamber Time delay begins
7 ANALYSIS Analysis in progress Display mode
9 ANALYS. END/CANC’LD End of analysis Display mode 10 INFO Info mode activated Menu 11 MODE Parameter mode Menu
activated
12 ID ID input activated Menu 13 STATISTICS Statistics display Menu
activated
14 PROGRAM Program memory Menu
activated
15 PAUSE Wgh.sys error ERR xxx
50, 54, 53
Data Output Format
You can output the values, displayed in the corresponding line for moisture analysis values, and the weight unit with or without a data ID code. Example: With data ID code
N + 3.4253 g
The number of characters output per line depends on the moisture analyzer model:
– for an (optional) internal printer:
24 characters per line
– YDP01ISI Label: 22 characters per line
– SBI operating mode:
20 characters per line
The output format described below is only valid for outputs of standard measured values (SBI: 20 characters + CR LF). If more characters are output, 2 spaces will be entered between the ID code I and plus/minus sign.
Output Format with 20 Characters + CR LF
1 2 3 4 5 6 7 8 910 11121314151617181920 21 22
I I I I I I + * DD DDDDDD * UUUCR LF
*****– .. . . .. . . ***
XX X y y z z
* ** ******
000000
I: ID code character
1
) U: Unit symbol1) *: Space CR: Carriage return D: Digit or letter LF: Line feed
1
) depends on the MA model XXX xx zz: Response to the query
Esc ars_ (“Read Status”)
2
)
Error Codes
1234567891011121314151617181920 21 22 S t a t * * * * * E R R * # # # * * * * CR LF
*: Space # # #: Error code number
ID code character I1) see page 21
Read Status: Active Application XXX2)
MAN Moisture analysis SET Setup menu TST isoTEST menu CBA Cal./adj. wgh.sys. CHT Heater adjustment CMS Analysis adjustment THW Hardware test
Read Status: Sample Chamber Status zz2)
O Sample chamber is
completely opened
C Sample chamber is
completely closed
OC Sample chamber is being
closed now
CO Sample chamber is being
opened now
E Undefined condition
62
Page 63
Data Input Format You can connect a computer to your weighing system to send commands via the weighing system interface port to control functions and applications of the weighing system and the drying unit. SBI functions for remote control are only useful, if the current device/appli­cation mode can be read out any time.
The commands sent are control commands and may have different formats; e.g., control commands can have up to 26 characters. Each character must be transmitted according to the settings configured in the Setup menu for data transmission.
Format for Control Commands Format 1: Esc ! CR LF Format 2: Esc ! _ CR LF Format 3: Esc ! # _ CR LF Format 4: Esc ! # max. 20 &_ CR LF
Esc: Escape _: Underline (ASCII 95) !: Command character CR: Carriage RETURN (optional) #: 1 or 2 digits LF: Line FEED (optional) &: Digit or letter max. Depends on command character, i.e.
parameter: once the max. length is attained, the input received cut off, rather than being rejected as with a keyboard input.
63
Format 1 ! Meaning
K Weighing mode 1 L Weighing mode 2 M Weighing mode 3 N Weighing mode 4 O Block keys P Print Q Beep R Unblock keys S Restart
Format 2 ! Meaning
ars Read status acc SBI commands only, no output
to printer
acp SBI commands with output
to printer
Format 3 !# Meaning
kF1 Soft key 1* Function depends kF6 Soft key 6* on system state
kF7 Function key s kF8 Function key T kF9 Function key l kF10 Function key k kF11 Function key c x1 Print weighing system model x2 Print serial number x3 Print weighing system
software version x4 Print operating software version x5 Print (GLP) weighing system
ID number x6 Print weight set (“inventory”)
number
Format 4 !# Meaning t Alphanumeric input
(max. character number depends
on display) z5 Input (GLP) ID number
(20 characters max.) z6 Input weight set number
(14 characters max.)
* numbered from right to left
Page 64
Synchronization
During data communication between the moisture analyzer and an on-line device (computer), messages consisting of ASCII characters are transmitted via the interface. For error-free data communication, the parameters for baud rate, parity, handshake mode and character format must be the same for both units.
You can adapt your moisture analyzer by setting corresponding parameters in the Setup menu.
If you do not plug a peripheral device into the analyzer’s interface port, this will not generate an error message.
Handshake
The moisture analyzer SBI interface (Sartorius Balance Interface) has transmit and receive buffers. You can define the handshake parameter in the Setup menu:
– Hardware handshake (CTS/DTR)
– Software handshake (XON, XOFF)
Hardware Handshake
With a hardware handshake, 1 more character can be transmitted after CTS (Clear to Send).
Software Handshake
The software handshake is controlled via XON and XOFF. When a device is switched on, XON must be transmitted to enable any connected device to communicate.
When the software handshake is configured in the Setup menu, the hardware handshake becomes active after the software handshake.
The data transmission sequence is as follows:
Moisture ––– byte –––> Computer analyzer ––– byte –––> (receiving (transmitting ––– byte –––> device) device) ––– byte –––>
<––– XOFF –––
––– byte –––> ––– byte –––>
(Pause)
… <––– XON ––– ––– byte –––> ––– byte –––> ––– byte –––> ––– byte –––>
Transmitting Device:
Once XOFF has been received, it prevents further transmission of characters. When XON in received, it re-enables the transmitting device to send data.
Receiving Device:
To prevent too many control commands from being received at one time, XON is not transmitted until the buffer is almost empty.
Activating Data Output
You can define the data output parameter so that output is activated either when a print command is received or automatically and synchronously with the analyzer display or at defined intervals (Program: Printout intermediate results: On: Print interval).
Data Output by Print Command
The print command can be transmitted by pressing p or by a software command (Esc P).
64
Page 65
Digital Input/Output Ports
Monitoring, Remote Control
You can monitor and remote-control the moisture analyzer. For this purpose, you should know the operating state of the unit.
The following external devices can be used here:
– Status display with digital input ports
– Process logic controllers
– Computer with communications port
Via the communications port, the status of the moisture analyzer and therefore the operating state of analysis can be read out. The moisture analyzer is remote-controlled by the functions used to activate the key functions.
65
Functions for Remote Control (see also “Data Input Format” and “Data Output Format”):
Read out the moisture analyzer status: ESCars_
Block/unblock the keys on the moisture analyzer: ESCO / ESCR or on the moisture analyzer via Setup: Device
Activate key functions: ESCP, ESCkF1_ to ESCkF11_
The respective operating state of the mois­ture analyzer will be transmitted to the digital output ports according to the chart “Operating State of Analysis” (see below).
The moisture limits for the control function at the ANALYSIS END (in toler­ance, < min., > max.) are to be entered under soft key
Mode: Limits for
control function.
Remote control via the universal remote control switch input (pin 15):
Set the universal remote control switch function to “Function key F1” (“Setup: Device: Extra functions: Ext. switch”)
$ Block/unblock the keys on the moisture
analyzer, if necessary (“Setup: Device: Keys: Block”)
$ For complete control and analysis using
the F1function key, set the analysis start mode to “Fully automatic, with (with­out) stability” (Prog.xx: Start analysis)
If a bar code scanner/additional keypad is set, remote control is no longer possible via the universal remote control switch input.
Operating State of Analysis
State Pin 16 Pin 17 Pin 18 Pin 19 Description No analysis in progress 0 0 0 0 No drying program (Mode e.g., Off,
Standby, Setup, isoTEST, Prog., Err xxx)
TARE/ WEIGH-IN 0 0 0 1 Drying program before analysis runs, but no Menu display values displayed: Mode, Info, ID, Statistics
TARE pause 0 0 1 0 Waiting for Tare soft key TARE Waiting for taring to be
completed 0 0 1 1 Tare soft key pressed; waiting for stability WEIGH-IN Place the sample 0 1 0 0 WEIGH-IN start analysis 0 1 0 1 ANALYSIS started 0 1 1 1 e.g., Start analysis, Mode, Info ANALYSIS display 0 1 1 0 ANALYSIS END (within tolerance) 1 0 0 0/1 Analysis value display/Mode, Info, Statistics ANALYSIS END (< min.) 1 0 1 0/1 Analysis value display/Mode, Info, Statistics ANALYSIS END (> max.) 1 1 0 0/1 Analysis value display/Mode, Info, Statistics ANALYSIS CANCEL 1 1 1 0/1 Analysis value display/Mode, Info, Statistics
Page 66
Pin Assignment Chart
Female Interface Connector:
25-position D-Submini, DB25S, with screw lock hardware for cable gland
Male Connector Used: (please use connectors with the same specifications):
25-pin D-Submini, DB25S, with integrated shielded cable clamp assembly (Amp type 826 985-1C) and fastening screws (Amp type 164 868-1)
Pin Assignment Chart:
Pin 1: Signal Ground
Pin 2: Data Output(T+D)
Pin 3: Data Input(R+D)
Pin 4: Signal Return(T+D/R+D)
Pin 5: Clear to Send (CTS)
Pin 6: Internally Connected
Pin 7: Internal Ground
Pin 8: Internal Ground
Pin 9: Reset _ In**)
Pin 10: – 12 V
Pin 11: + 12 V
Pin 12: Reset _ Out**)
Pin 13: + 5 V
Pin 14: Internal Ground
Pin 15: Universal Key/Keypad Data*
Pin 16: Digital I/O 1*
Pin 17: Digital I/O 2*
Pin 18: Digital I/O 3*
Pin 19: Digital I/O 4*/Clock Rate for Keypad
Pin 20: Data Terminal Ready (DTR)
Pin 21: Supply Voltage Ground “COM”
Pin 22: Not Connected
Pin 23: Not Connected
Pin 24: Supply Voltage Input + 15 ... 25 V
Pin 25: +5 V
*) = See Universal Key in the chapter entitled “Configuring the Moisture Analyzer”
for information on changing pin assignments, as well as “Data Output: Digital Input/Output Ports”.
**) = Hardware restart
66
Page 67
Cabling Diagram
– Diagram for interfacing a computer or different peripheral device to the moisture analyzer using the RS-232/V24 standard
and cables up to 15 m (50 ft.) long
Weighing System Peripheral Device
V24
PC
25-pin or 9-pin
23
20 4
32
58
66
75
Type of cable: AWG 24 specification
67
+
–
–
+
3
4
5
2
20
14
7
Page 68
Error Codes
Error codes are displayed in the main display or text line for 2 seconds. The program then returns automatically to the previous status.
Display Cause Solution
No segments appear on the display No AC power is available Check the AC power supply
The power cord is not plugged in Plug in the power cord
Fuses are defective Replace the fuses
H The load exceeds the weighing Unload the pan support
capacity
L or Err 54 The pan support is not in place Place the pan support Err 01 Data output not compatible with Change the configuration in
O Display range output format the Setup menu
Err 02 Calibration/adjustment condition Calibrate only when zero
Cal. n. possible not met, e.g., is displayed
– not tared Press the
Tare soft key to tare
– the pan support is loaded Unload the moisture analyzer
Err 03 Calibration/adjustment could not Allow the moisture analyzer to
Cal./adj. interrupt be completed within a certain time warm up again and repeat the
adjustment process
Err 06 Built-in calibration weight in Contact your local Sartorius Int. wt.
defective MA100 is defective Service Center
Err 11 Tare memory not allowed Check the tare value entered
Tare2 blocked (Tare value exceeds the Unload the moisture analyzer
weighing range) and tare
Err 30 Interface port for printer output Contact your local Sartorius Service
Print fct. blocked is blocked Center to have the port configured
for printer output
Err 31 External device not ready to Transmit XON, then CTS
Print fct. blocked send (interface handshake
interrupted )XOFF, CTS)
Err 101,102,103 Key is stuck Release key
or
104 Key pressed when switching on or contact your local
the moisture analyzer Sartorius Service Center “Checkerboard” pattern displayed s key was pressed when turning on continuously the moisture analyzer, or is stuck
Err 320 Operating program memory is wrong Contact your local
Sartorius Service Center
Err 340 Operating parameter (EEPROM) Contact your local
is wrong Sartorius Service Center
Err 341 The built-in battery for drying programs Leave the analyzer connected
is drained to AC power for at least
10 hours
Err 342 Operating parameter (EEPROM) is Contact your local Sartorius
wrong except for adjustment parameters Service Center
No WP Weighing system is defective Contact your local Sartorius
Service Center
68
Error Codes
Page 69
Display Cause Solution
Too many characters Input text too long Allowable text lengths, incl.
decimal point: – Password: 8 characters max. – User ID: 20 characters max. – Wt ID: 14 characters max.
No num. value Input wrong (with any Follow the instructions for the
xxxxx
too low application program), e.g., application programs
xxxxx too high alphabetic input not allowed
Not found ! Input wrong (e.g., no program Enter correct name or
with entered name available) program number
blocked Function blocked None
Built-in printer (option): No printout Activate printer in Setup menu;
install ink ribbon and paper correctly
Problem ... : Too high of a temperature is selected – Reduce the temperature
and the sample is oxidized; – Put a glass fiber filter on top
of the sample Sample boils or scorches – Reduce the sample quantity and splashes continuously change or apply the sample more weight evenly
– Select a semi-autom. shutoff
parameter or select timer mode
– Phase drying with
decreasing temperature
Analysis time is too long – Increase the temperature
– Reduce the sample quantity – Preheat the unit by running it
for 2 or 3 minutes with
an empty sample pan
Sample loses weight – Remove the sample pan and before it is analyzed apply the sample outside the
sample chamber
Sample is liquid or pasty – Use a glass fiber filter
Sample contains too little moisture – Increase the sample quantity
Insufficient heat output – Clean the protective glass or
temperature sensor
Place of installation exposed to – Change the place interfering factors (vibration, etc.) of installation
If any other errors occur, please contact your local Sartorius Service Center.
69
Page 70
Service
Regular servicing by a Sartorius technician will extend the service life of your moisture analyzer and ensure its continued weighing accuracy. Sartorius can offer you service contracts, with your choice of regular maintenance intervals ranging from 1 month to 2 years. The frequency of the maintenance intervals depends on operating conditions and user tolerance requirements.
Repairs
Repair work must be performed by trained service technicians. Any attempt by untrained persons to perform repairs may lead to hazards for the user.
Cleaning
! Make sure that no dust or liquid enters
the moisture analyzer housing
! Do not use any aggressive cleaning
agents (solvents, abrasive cleaning agents, etc.); clean the moisture ana­lyzer using a piece of cloth which has been wet with a mild detergent (soap) only
§ Unplug the power cord from the wall outlet (mains supply) If you have a cable connected to the interface port, unplug it from the moisture analyzer
$ The base plate of the sample chamber,
the shield disk and the pan support can be removed for cleaning
§ Carefully remove any sample residue /spilled powder by using a brush or a hand-held vacuum cleaner
§ After cleaning, wipe down the analyzer with a soft, dry cloth
Cleaning the Heating Unit and Temperature Sensor
!Danger: The terminals of the
heating unit are under live current
§ To disconnect from AC power, unplug
the power cord from the wall outlet (mains)
If you have a cable connected to the interface port, disconnect it from the moisture analyzer
§ Slide out the heating unit to remove
§ Carefully remove any residue from the
temperature sensor
§ Place the disassembled heating unit on an even surface and use a commercially available cleaning agent for glassware to clean the ceramic heating element or the protective glass of the halogen lamp
Replacing the Fan Air Filter
$ Remove any dust from the fan air inlet-
located on the bottom of the moisture analyzer
$ Check the air filter periodically and
replace it if necessary (see Accessories)
§ Place the moisture analyzer on its left side
§ Unscrew the cover plate
§ Pull out the air filter holder
§ Open the air filter holder and remove
the air filter
70
Care and Maintenance
Page 71
71
Replacing the Fuses
If no segments appear on the display after turning on the moisture analyzer, the fuses may be defective.
§ Be sure to unplug the moisture analyzer from AC power before replacing the fuses
§ Unscrew both fuse holders on the rear side of the moisture analyzer using the Allen wrench
§ Check both fuses
$ Replace the defective fuses:
T 6,3 A, 250 V, 5 x 20 mm
$ If the moisture analyzer still does not
function, please contact your local Sar­torius Service Center.
!Do not use other fuses or shortcircuit
the fuses!
Disassembling or Replacing the Heat­ing Unit
A defective heating unit can be com­pletely replaced. Also disassemble the heating unit before cleaning.
The following replacement work may only be performed by Sartorius service technicians (temperature adjust­ment required):
– To interchange the ceramic or halogen
heating unit
– To interchange heating units with a
voltage rating of 230 volts or 115 volts
!Danger: The terminals of the heating
unit are under live current
§ Before disassembling the heating unit, make absolutely sure to disconnect the moisture analyzer from AC power (mains) and allow the heating unit cool
down for 10 minutes before removing it
§ Slide out the heating unit to remove
§ Install the new or cleaned heating unit
in the moisture analyzer
Safety Inspection
If there is any indication that safe operation of the moisture analyzer is no longer warranted:
§ Turn off the power and disconnect the equipment from the wall outlet immedi­ately
> Lock the equipment in a secure place to
ensure that it cannot be used for the time being
Safe operation of the moisture analyzer is no longer ensured when:
– there is visible damage to the moisture
analyzer or power cable
– the moisture analyzer no longer func-
tions properly
– the moisture analyzer has been stored
for a relatively long period under unfa­vorable conditions
– the moisture analyzer has been exposed
to rough handling during shipment
In this case, notify your nearest Sarto­rius Service Center. Maintenance and repair work may only be performed by service technicians who are authorized by Sartorius and who:
– have access to the required
maintenance manuals
– have attended the relevant service
traning courses
We recommend that the moisture ana­lyzer be inspected according to the fol­lowing checklist by a qualified Sartorius service technician:
– Resistance of the protective grounding
conductor < 0.2 ohm measured with a commercially available multimeter
– Insulation resistance > 2 megohms
measured with a constant voltage of at least 500 volts at a 500 kohm load
The duration and number of measure­ments should be determined by a quali­fied Sartorius service technician accord­ing to the particular ambient and operating conditions. However, such inspection must be performed at least once a year.
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Specifications for Models without EC type-approval certificate
Model MA100 MA50
Dryer functions:
Heating element Ceramic IR heater or round halogen lamp
Temperature range 30 – 230°C 30 – 230°C
86 – 392°F 86 – 392°F
Temperature increments adjustable in 1°C increments
Temperature adjustment with YTM03MA temperature adjustment set
Weighing Functions:
Weighing capacity 100 g 50 g
Readability 1mg/0.1 mg, 1 mg, 0.01% moisture content
0.01%/0.001 % moisture content
Repeatability, average (%) sample weight =1g: 0.1%, sample weight =1g: 0.2%
sample weight =5g: 0.02% sample weight =5g: 0.05%
External calibration weight 50 g (E2) 50 g (F1) (of at least accuracy class...)
Sample pan dimensions Ø 90 mm Ø 90 mm
Drying parameters:
Drying programs standard, quick, standard, quick
gentle, 3 temperature phases
Drying time 6 sec. to 999 min
Number of programs 30 5
Shutoff criteria Fully automatic, semi-autom., Fully automatic, semi autom.,
asap, time (3x 999 min.), asap, time (1x 999 min.), manual manual
Display for analysis results Moisture (calculated value), Moisture, dry weight, RATIO,
dry weight, RATIO, weight loss, weight loss, residual weight (g or g/kg) residual weight (g or g/kg)
Analyzer (hardware):
Dimensions (L x W x H) 350 x 453 x 156 mm
Net weight, approx. 8 kg 6.5 kg
Voltage 230 V or 115 V selectable by replacing
the heating unit, –15% ... + 10%
Frequency 48 – 60 Hz
Fuses 2 (neutral conductor/phase), 6.3 AT, 5 x 20 mm
Operating temperature range +10 ... +30°C (50°F – 86°F)
Power consumption 700 VA max.
Built-in interface RS-232C Format: 7 or 8 bit ASCII, 1 start bit, 1 or 2 stop bits Parity: Space, odd or even Transmission rates: 150 to 19,200 baud Handshake: Software or hardware
Digital input: 1, adjustable function Digital outputs: 4, operating state of analysis
72
Overview
Page 73
Specifications for Models with EC type-approval certificate
Model MA100C-0CE230V1, MA100H-0CE230V1
Dryer functions:
Heating element Ceramic IR heater (MA100C) or round halogen lamp (MA100H)
Temperature range 30 – 230°C
86 – 392°F
Temperature increments adjustable in 1°C increments
Temperature adjustment with YTM03MA temperature adjustment set
Weighing Functions:
Accuray class
1)
k
Max. weighing capacity
1)
100 g
Scale interval d
1)
1mg, 0.01%/0.001 % moisture content Tare range (subtractive) g<100 % from max. weighing capacity Verification scale interval e
1)
0.001 g
Min. capacity
1)
0.1g Ambient temperature range +15 °C ... +25 °C Sample pan dimensions Ø 90 mm
1)
according to Council Directive 90/384/EEC on non-automatic weighing instruments used within the European Economic Area
Drying parameters:
Drying programs standard, quick,
gentle, 3 temperature phases
Drying time 6 sec. to 999 min
Number of programs 30
Shutoff criteria Fully automatic, semi-autom.,
asap, time (3x 999 min.), manual
Display for analysis results Moisture (calculated value),
dry weight, RATIO, weight loss, residual weight (g or g/kg)
Analyzer (hardware):
Dimensions (L x W x H) 350 x 453 x 156 mm
Net weight, approx. 8 kg
Voltage 230 V or 115 V selectable by replacing
the heating unit, –15% ... + 10%
Frequency 48 – 60 Hz
Fuses 2 (neutral conductor/phase), 6.3 AT, 5 x 20 mm
Operating temperature range +10 ... +30°C (50°F – 86°F)
Power consumption 700 VA max.
Built-in interface RS-232C Format: 7 or 8 bit ASCII, 1 start bit, 1 or 2 stop bits Parity: Space, odd or even Transmission rates: 150 to 19,200 baud Handshake: Software or hardware
Digital input: 1, adjustable function Digital outputs: 4, operating state of analysis
73
Page 74
Product Order No.
Integratable printer YDP01MA Printer expendables: – 5 paper rolls 69 06937 – ink ribbon 69 06918
Temperature adjustment set YTM03MA
Exchangeable panels for drying unit (aluminum) YDS03MA
Carrying case YDB03MA
Software for recording moisture analysis values YMW02MA
Expendables: – 80 disposable sample pans, Ø 90 mm (aluminum) 69 65542 – 80 glass fiber filters (for liquid samples) 69 06940
Interface cable (RS-232/25-pin) 69 57312
RS-485 data interface Information
on request
Calibration weight, 50 g (E2) YCW4528-00 for all moisture analyzers; comprehensive assortment, available with certification
Standard Operating Procedure (SOP) YSL02A For Working with a Moisture Analyzer (For Documentation for Quality Assurance)
Spare Parts
Dust cover for keypad 6960MA01 Replacement filter for fan, complete 69MA0094 Forceps 69MA0072
Heating unit (can be exchanged by Sartorius service technicians only): Ceramic IR heating element, 230 volts 69MA0095 Ceramic IR heating element, 115 volts 69MA0096 Round halogen lamp, 230 volts 69MA0097 Round halogen lamp, 115 volts 69MA0098
Other spare parts can be ordered directly through your local Sartorius Service.
74
Accessories (Options)
Page 75
Weighing Instruments for Use in Legal Metrology: Council Directive 90/384/EEC “Non-automatic Weighing Instruments”
This Directive regulates the determination of mass in legal metrology.
For the respective Declaration of Conformi­ty for weighing instruments that have been verified by SARTORIUS for use as legal measuring instruments and that have an EC Type-Approval Certificate, see the page after next.
This Directive also regulates the perform­ance of the EC verification by the manufacturer, provided that an EC Type­Approval Certificate has been issued and the manu— facturer has been accredited by a Notified Body registered at the Commis­sion of the European Communities for per­forming such verification.
The legal basis allowing Sartorius to per­form EC verification is constituted by the EC Council Directive No. 90/384/ EEC on non-automatic weighing instruments that has been in effect since January 1, 1993, in the Internal Market as well as by the Certificate of Accreditation of the Sartorius AG Quality Management System issued by the Metrology Department of the Regional -Administration Office of Lower Saxony, Germany (“Niedersächsisches Landesverwaltungsamt - Eichwesen”) on February 15, 1993.
For information on the C mark on Sartorius equipment and legal regulations currently applicable in your country, and to obtain the names of the persons to contact, please ask your local Sartorius office, dealer or service center.
75
Declarations of Conformity
“EC Verfication” - A Service Offered by Sartorius”
Our service technicians who are authorized to perform the verification* of your weigh­ing instruments that are acceptable for legal metrological verification can inspect and verify the metrological specifications at the place of installation within the Member States of the European Union and the Signatories of the European Eco­nomic Area.
Subsequent Verifications within the European Countries
The expiration date of the verification depends on the national regulations of the country in which the weighing instrument is used. For information on verification and legal regulations currently applicable in your country, and to obtain the names of the persons to contact, please contact your local Sartorius office, dealer or service center.
* in accordance with the accreditation cer-
tificate issued to Sartorius AG
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76
C
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77
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78
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79
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Page
Accessories 74 Acoustic signal 19 Adjustment to the available measuring system 27 Adjustment 51 Analysis number 31, 33 Analysis with former sample 31, 33 Analysis, starting an 30, 32 Asap mode 28, 30, 33
Bar code scanner 19 Basic function“Weighing” 51 Basics 25 Block keys 19 Brief instructions 8
Cabling diagram 67 Calibration 51 Care 70 Cleaning 70 Configuring the moisture analyzer 13 Configuring the printout 20 Connecting to AC power 7 Contents 3
Data input format 63 Data interface 61 Data output format 62 Data output 59 Decimal points 31 Declarations of conformity 75 Device information 24 Digital input/output ports 65 Disassembling or replacing the heating unit 71 Display background 19 Display contrast 14, 19 Display mode 31, 33 Display 10 Drying parameters 30 Drying programs 32 Drying temperature 30
EC type approval 78
End of analysis 30, 32 Entering the general password Appendix Equipment supplied 5 Error codes 68 Examples 37 External adjustment 52 External calibration 52 Factory settimg 18, 31 Function keys (soft keys) 10, 34
General view (overview) 6 Gentle drying 32 Getting started 5
Handshake 18, 64 Hardware test 56 Heater adjustment 51 Heating program 30, 32 Heating unit adjustment 58
Page
Identification codes (ID) 31, 33, 35 Information on using the moisture analyzer 2 Installation instructions 5 Intended use 2 Interface 18, 61 Intermediate results printout 31 Internal adjustment 54 Internal calibration 54 isoTEST 51
Key labels 9 Keys 9
Letters, entering 9 Level indicator 8 Leveling the moisture analyzer 8 Line format 62
Maintenance 70 Mode 35, 36
Numeric input 9
Operating design 9
Operating the moisture analyzer 25 Options 73
Password 15 Password, entering/changing 15 Phase drying information 35, 36 Phase drying 32 Pin assignment chart 66 Pin assignment 66 Practical examples 37 Preparing a sample 28 Printer, integratable (option) 19, 74 Printout design 20 Printout 20 Program name 30 Programs 32
Quick drying 32
Recycling 5
Repairs 70 Repeatability test 55 reproTEST 55 Replacing the air filter 70 Replacing the fuses 71
Safety information 4 Safety inspection 71 Safety precautions 7 Sample chamber, opening and closing 8 Sample crust 29 Searching for programs 33 Selecting the calibration/adjustment mode 51 Service 70 Setting device parameters 14 Setting the language 13 Setting the time and date 17
80
Index
Page 81
81
Page
Shutoff mode 30, 32 Shutoff parameters 30, 32 Soft keys 10, 34 Software handshake 18, 64 Specifications 72 Standard drying 32 Standby temperature 30, 32 Statistics 35, 36 Storage and shipping conditions 5 Synchronization 64
Test, heater 58 Test, interfaces 56, 57 Testing the heater 58 Text input 9 Turning on the moisture analyzer 8
Universal remote control switch (function) 19 Unpacking the moisture analyzer 5 User ID 14, 18
Voltage 7
Warming up 7
Warning and safety information 4 Warranty 5 Weighing set number 18 Weighing system adjustment 51 Weighing-in, 30, 32 Weight resolution for analysis 31, 33
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Entering the General Password
Enter/Change Password
§ Select the Setup menu:
Press the s soft key
> SETUP is displayed
§ Select the parameter:
Press the q and O soft keys
> The password prompt
is displayed:
$ Enter the General Password
(see below)
$ Confirm the password:
Press the l soft key
> Parameters are displayed
§ Select password setting: Press the q or Q soft keys repeatedly and O, until
> Password is displayed, together with the
current password setting
§ Define a new password: Enter letters/numbers for the new password To delete the current password: Press the . key and store
§ To confirm your entry: Press the l soft key
§ Exit the Setup menu: Press the oo soft key
> Restart your application
General Password: 40414243
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Sartorius AG Weender Landstrasse 94–108 37075 Goettingen, Germany
Phone +49.551.308.0 Fax +49.551.308.3289 www.sartorius.com
Copyright by Sartorius AG, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG. The status of the information, specifica­tions and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications and design of the equipment without notice.
Status: May 2002, Sartorius AG, Goettingen, Germany
Printed in Germany on paper that has been bleached without any use of chlorine W3A000.MA100/50 · KT Publication No.: WMA6023-e02054
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