Sartorius CW3P,CW3S,CISL3,CIS3,Combics 3 CW3P,Combics 3 CW3S,Combics 3 CISL3,Combics 3 CIS3 Service Manual

WCI5003-e03082
Service Manual
Sartorius Combics 3
Models CW3P | CW3S for Complete Combics Scales,
Models CISL3 | CIS3 for Combics Indicators
Contents
04 Overview
04 Service Concept 04 General Information 05 Different to Combics1/2 05 Accompanying Literature
06 Description of the Equipment 07 Operating Design
07 Data Input 08 Keypad Input 09 Function Keys (Soft Keys) 09 Numeric Input Through the Keypad 10 Input Through the Weighing Platform 10 Input Through the Digital I/O Port 10 Input Through the COM Port 11 Activating the xBPI Protocol 11 Activating the Service Mode 12 Activating the Service Mode 12 Turn on the Combics 13 Open the menu 13 Exiting the Service mode 14 Service Menu
16 Configuring the Analog/Digital Converter
16 Purpose 16 Features 16 Note on Settings
17 Overview of the Setup Menu in Service Mode
17 Input of the service password 17 Setup - Device - WP1 18 WP1 - Internal - Calibration / Adjustment 19 Setup - Device - WP1 / COM1 / COM2 20 Setup-Menu for A/D Converter Configuration
(Page1)
21 Setup-Menu for A/D Converter Configuration
(Page2)
22 Type Designation
22 Complete Combics scale 22 Complete Combics stainless steel scale
Overview
General
Service Concept
Prerequisites for performing maintenance and repair work on Sartorius Combics scales requires considerable experience with both indicators and weighing platforms. In case of defects, repairs are performed on site. Generally, the equipment is not replaced.
General Information
– Do
not connect or disconnect cables to or from the equipment; always
disconnect the power cable from the wall socket (mains supply) first!
– To ensure safety, an isolating transformer must be installed between the
indicator and the power supply before performing work that entails opening the Combics indicator housing.
Different to Combics1/2
Indicator
– Operating Concept – Activating the XBPI Protocol – Activating the Service Mode – Service Mode – A/D Converter Configuration – Additional Menus in Service Mode
Important: Mechanical and electrical service or repair work on the complete Combics scale
requires considerable experience, and for this reason should be performed only by Sartorius technicians trained at the factory. Any attempt to perform repair work can result in damage to the equipment.
Accompanying Literature
Operating instructions for “Complete Combics 3 Scales“ WCW6002-e02101 98648-011-25 Operating instructions for “Combics 3 Indicators“ WCI6002-e02101 98648-011-20
Operating instructions for “Basic Application Programs“ WCI6003-e02101 98646-002-06 Service Manual “Combics 1 | Combics 2“ WCI5001-e02104
Description of the Equipment
The complete Combics scales from Sartorius are primarily used in industry. Because there are a number of hardware configurations to choose from, Combics models are constructed according to customer requirements.
The complete Combics scale consists of:
– A choice of weighing platforms with capacities from 3 kg to 3000 kg (in stainless steel or steel) and indicators
The Combics 3-indicators consist of:
– Front panel with keypad and
digital display (Combics 2 has additional keys and LEDs)
– Combics indicators
are equipped with either cable glands or D-Sub 25 connectors.
Note: Additional electronic subassemblies are optional.
combics_15_Kl.eps
combics3_04.eps
Digital PCB with application processor, memory, RS-232 interfaces
Analog/digital converter
Power PCB
DC/DC converter (Combics3 has a clock chip)
Operating Design
With Combics 3 you can
– collect weight values from two
weighing platforms
– use application programs to
calculate and display results
– assign codes to identify the
samples weighed
Before you begin, you need to configure your Combics complete scale for your requirements. This is achieved by setting parameters in the operating menu (for example, to configure a connected printer). You can then begin operation, with functions active for storing and calculating weighing data.
The description of the operating design is divided into the following sections:
– Data Input – Display Modes – Error Codes – Data Output – Saving Data
Data Input
There are a number of options for entering data:
– Through the indicator keypad (e.g.,
with the 0, 1, 2... 9keys)
– Through the weighing platform
(e.g., tare values)
– Through the digital input |output
interface – Through the COM port – Through a bar code scanner or
external keyboard
65571-010-03.eps
Keypad Input
Labeled Keys
These keys always have the function indicated by the label, but the functions might not be available at all times. Whether a function is available at a given time depends on the operating state of the scale and the menu settings active at that time. Some of the keys have a second function, activated by pressing and holding the key for longer than 2 seconds.
e On/off Turn the Combics on and off or switch it to the standby mode. In standby mode, the display shows OFF.
n Toggle the display between connected weighing platforms. With two weighing platforms connected, this key toggles the display between the two readouts.
( – Zero the scale
– Cancel a calibration/
adjustment procedure
) – Press briefly (< 2 sec):
Tare the weighing platform
– Press and hold (> 2 sec ):
Activate calibration/adjustment
k Toggles the display between:
– first and second weight unit, or – gross and net values, or – normal and 10-fold higher
resolution, depending on your settings in the operating menu.
p – Press briefly: Print
– Press and hold: Print GMP
footer
D Press and hold: Toggle to info
mode (only when an initialized application is active)
M– Access to Setup program
– Exit the Setup program
c – Press briefly: Quit application
program, delete input character
– Press and hold: Delete entire
input string
0, 1, 2... 9, .
Enter numbers, letters and other characters
a Toggle between numeric and
alphabetic input
Function Keys (Soft Keys)
The current function of a given soft key is indicated in the last line on the display (footer). Functions are indicated by abbreviated texts or symbols .
Texts (Examples)
1st ID1st ID
1st ID1st ID
1st ID: Store the first ID line
ESCESC
ESCESC
ESC: Cancel input
Symbols in the footer:
oo Return to initial state
Softkeys.eps
o: Go one level higher
O: Show items under selectedentry
Q: Move up one position in
I/O window
q: Move down one position in
I/O window
l: Confirm selected parameter
setting
Numeric Input Through the Keypad
§ Enter numbers one digit at a time: Press 0, 1, 2... 9 as needed
§ Store input: Press the required key (e.g., press
) to store manual tare input)
$ Deleting a digit:
Press c briefly
$ Deleting entire input string:
Press and hold c (> 2 sec)
Text Input Through the Keypad
§ Press the a key
O ‘ABC’ is displayed
§ Press the key on which the desired letter is printed repeatedly, until that letter is displayed (please note that keys can activate other characters in addition to those shown on the key)
$ If the next letter or character you
wish to enter is activated by the same key as the previous character, press the l soft key or wait 2 seconds before entering the next character.
10
$ Entering a space:
Press the 0 key
$ Entering punctuation or special
characters: Press the 1 key or . key repeatedly until the desired character is displayed, and then press the l soft key to insert it in the string.
$ Deleting characters:
Press c briefly
$ Deleting entire input string:
Press and hold c (> 2 sec)
$ Exit text input mode and return
to numeric input mode: Press the a key
> 123 is displayed
§ Store input: Press the required soft key (for example,
1st ID1st ID
1st ID1st ID
1st ID)
Input Through the Weighing PlatformInput Through the Weighing Platform
Input Through the Weighing PlatformInput Through the Weighing Platform
Input Through the Weighing Platform You can store the weight on the weighing platform; for example, as a tare weight (press the ) key)
Input Through the Digital I/O PortInput Through the Digital I/O Port
Input Through the Digital I/O PortInput Through the Digital I/O Port
Input Through the Digital I/O Port
An input control line is available for use with all application programs, for connecting a remote hand switch or foot switch. Configure this input line in the Setup program, under Device parameters - Control inputDevice parameters - Control input
Device parameters - Control inputDevice parameters - Control input
Device parameters - Control input to assign one of the following functions to the remote switch:
Print key Print key - long Tare key Tare key - long Fn key WP toggle key
Input Through the COM PortInput Through the COM Port
Input Through the COM PortInput Through the COM Port
Input Through the COM Port The Combics scale is equipped with a simple ASCII interface (SBI) for data transfer. The functions are described in detail in the chapter entitled „Operating the Combics“, under „Data Output Functions“.
11
Activating the xBPI Protocol
Activate the xBPI protocol to perform adjustment with the service software Sartocas software or Psion server without activating the BPI mode through the SBI/BPI key.
Note: This menu item is accessible in the standard menu.
Setup
Device parameters
COM 1 port
Data communications
XBPI-RS232
Note: Under xBPI a submenu is opened for assigning addresses, but this function is only
available when using xBPI with RS-485.
Activating the Service Mode
PurposePurpose
PurposePurpose
Purpose
The Service mode allows access to an extended menu. This mode must be activated before you can perform calibration and adjustment work on the Combics and on any connected weighing platform.
When the Service mode is active, an „S“ is shown on the right-hand side of the header line in the Setup menu. To deactivate the Service mode, restart the indicator (turn the indicator off and back on again).
12
Activating the Service Mode
Turn on the Combics
The weighing instrument is currently in an application mode (such as Weighing or, as in this example, Counting).
Enter the service password (see Appendix) and press M to confirm.
Note: The number shown in the illustration on the left is not the service password.
The device in now is Service mode. On the right-hand side of the Setup menu header line, an
S S
S S
S is displayed.
In the Service mode, the Setup menu contains additional menu items that are not available in the user Setup mode; for example, the highest menu level now includes the option
Factory settings: all parametersFactory settings: all parameters
Factory settings: all parametersFactory settings: all parameters
Factory settings: all parameters. To view or change device parameters in Setup mode: Select
Device parametersDevice parameters
Device parametersDevice parameters
Device parameters
SuS001_d.bmp
SuS002_d.bmp
SuS003_d.bmp
13
Open the menu.
The
DeviceDevice
DeviceDevice
Device submenu is opened.
Select the desired menu item from the next level and open the next submenu. Repeat this procedure until the desired menu item in the lowest menu level can be opened. Check the setting and change if necessary (press lto confirm) and then press the o soft key (repeatedly, as needed) until the highest level of the Setup menu is reached.
Exiting the Service modeExiting the Service mode
Exiting the Service modeExiting the Service mode
Exiting the Service mode
Turn the Combics off and then on again. The scale is now in the normal application mode. If you exit the Setup menu without confirming changes by pressing the M or oosoft key, the Service mode remains active. Press the M key to open the Setup menu in Service mode again.
SuS004_d.bmp
14
Service Menu
When the Service mode is activated, the service technician can access additional menu items that are not visible when the Service mode is deactivated.
The following advanced functions are available:
In the highest menu level, the last item is now: ––
––
Factory settings: all parametersFactory settings: all parameters
Factory settings: all parametersFactory settings: all parameters
Factory settings: all parameters
In the
Device parametersDevice parameters
Device parametersDevice parameters
Device parameters menu, the following items are
added to the menu, below
Code:Code:
Code:Code:
Code:
ServiceService
ServiceService
Service (service date)
MemoryMemory
MemoryMemory
Memory number (for a connected Alibi memory)
Terminal dataTerminal data
Terminal dataTerminal data
Terminal data (serial number and model of the indicator)
The first item of the Device Parameters menu for „WP1 ­Internal“ is now:
– ADC configuration.
The
Calibration/ adjustment Calibration/ adjustment
Calibration/ adjustment Calibration/ adjustment
Calibration/ adjustment menu in the Device
Parameters menu for „WP1 - Internal“ now contains the
following additional submenus:
– Adjust without weights – Geographical data.
The CAL key function and Activate ext. adj. submenus of the „Calibration/Adjustment“ menu also contain additi­onal menu items.
If the COM1 or COM2 interface is configured for a second weighing platform, „WP2“, the additions to the „Calibration/Adjustment“ menu listed above for „WP1“ apply to the „WP2“ menu as well. Under certain conditions, the „ADC Configuration“ menu is also available for WP2 (if a weighing platform suitable for this purpose is connected and a suitable transfer protocol is used).
In general, the software detects the parameters of the connected load cell(s). If the parameters of a given load cell cannot be detected or cannot be changed, the parameters in question might not be displayed. For example, in the „Calibration/ Adjustment“ menu, the „External calibration“ item is not displayed if the connected weighing cell is not configured for use in legal metrology; in other words, if it does not have a „Legal metrology“ data record.
15
A diagram of the menu tree for the Setup menu in Service mode is shown on the following pages. As mentioned above, which menu items are shown depends on the weighing platform(s) connected.
Note: To configure the A/D converter and to enter or change parameters in the „Calibration/Adjustment“ menu, set the menu access switch to the „Accessible“ position. To do this, move the switch to the right (towards the interface connectors). For details, see „Configuring the Analog/ Digital Converter“ and „Calibration, Adjustment and Linearization“ in this chapter, as well as the section entitled „Calibration and Adjustment“ under „Operating the Combics.“
16
Configuring the Analog/Digital Converter
Purpose
To adapt the Combics for use with any commercially available strain-gauge load cell or analog Sartorius CAPP, CAPS, IU or IF weighing platform by selecting or entering parameters in the Setup program. Access is restricted by a special password (service password).
Features
With the menu access switch open, you can configure most of the parameters affecting the following specifications: – Toggle between „Standard“ and „Verifiable“ („Legal for trade“) mode (configuration for use in legal metrology)
– Verification scale interval e – Scale interval d – Minimum load – Maximum load – Maximum load for a given range – Verification scale interval e for a given range
– Available weight units – Weight unit for calibration/adjustment
These parameters are not affected when you restore the factory settings (menu item:
Factory settings:Factory settings:
Factory settings:Factory settings:
Factory settings:
all parametersall parameters
all parametersall parameters
all parameters on the highest level of the Setup menu.
Parameters not listed above are not affected by your choice of Standard or Trade configuration; the same restrictions apply as for Sartorius weighing instruments that do not offer a choice between the two configurations.
Note on Settings
The
ADC configurationADC configuration
ADC configurationADC configuration
ADC configuration menu is opened from the Setup
menu, under
Device parametersDevice parameters
Device parametersDevice parameters
Device parameters (weighing platform 1:
WP1WP1
WP1WP1
WP1; weighingplatform 2:
COM1COM1
COM1COM1
COM1 or
COM2COM2
COM2COM2
COM2, withs uitable transfer protocol). The menu is shown on page 19. The A/D converter can be configured only in the Service mode and only with the menu access switch open.
17
Overview of the Setup Menu in Service Mode
o = Factory setting x = User-defined setting
Input of the Setup Application parameters service password Fn key function
Device parameters („Device parameters“ menu structure depicted below) Info Language Factory settings: all parameters
Setup Device WP1 Off (Device parameters)
Enter the service RS-232 1) SBI Standard password for access
SBI Verifiable
o IS-232 (see „WP1 - Internal“ menu2). Rather than A/D converter configuration,
the variant is selected here („Variant“).
ADC-232 (see „WP1 - Internal“ menu2)).
Internal A/D converter (see „WP1 - Internal - A/D converter configuration“ on the page after next).
configuration Calibration/ CAL key function o Ext. cal./adjust.; factory-defined weight Adjustment Ext. cal./adjust.; user-defined weight
Ext. lineariz.; factory-def. wt.2) Ext. lineariz.; user-defined weight
Set preload Clear preload Cal key blocked
Cal./adj. sequence Cal. then auto adjust
o Cal. then manual adjust
1
) function will be made available in future
2
) availability of menu items depends on the software and on the functionality of the connected weighing platform
3
) menu item not available on scales verified for use in legal metrology
18
isoCAL function o Off
Adjustment prompt
Activate ext. o Activated adjustment3) Deactivated
Parameter for Cal./adj. weight external weight Linearization weight 1
Linearization weight 2 Linearization weight 3 Linearization weight 4
Adjust without Input parameters Nominal load weights Resolution
Sensitivity for load cell 1 or mean value for all load cells Sensitivity for load cell 2 Sensitivity for load cell 3 Sensitivity for load cell 4
Save parameters
Geographical data Input parameters Geographical latitude
Elevation Gravitational acceleration
Save parameters
For menu items „Adapt Filter“ through „Factory settings see „Operating Menu for weighing parameters“: Overview (Parameters)“
in „Configuring the Combics“
Device parameters „COM1“ through „Terminal data“: see next page
WP-1 WP-1
WP-1 WP-1
WP-1
Internal Internal
Internal Internal
Internal
Calibration/Adjustment Calibration/Adjustment
Calibration/Adjustment Calibration/Adjustment
Calibration/Adjustment
1
) function will be made available in future
2
) availability of menu items depends on the software and on the functionality of the connected weighing platform
3
) menu item not available on scales verified for use in legal metrology
19
Setup Device WP1Setup Device WP1
Setup Device WP1Setup Device WP1
Setup Device WP1
see previous page see previous page
see previous page see previous page
see previous page
(Device parameters) Enter the service COM-1 o Off password for access WP2 o RS-232 SBI standard
SBI verifiable o IS-232 3) (see menu „WP1- RS-232- IS-232“).
ADC-232 3) (see menu „WP - Internal“ 2)). Data communications Printer 1 (see „Operating Menu Overview (Parameters)“ in the chapter Printer 2 entitled „Configuring the Combics“) External Alibi memory
COM2 o Off
WP2 RS-232 SBI standard
SBI verifiable
o IS-232 3) (see menu „WP1- RS-232- IS-232“).
ADC-232 3) (see menu „WP - Internal“ 2)).
o RS-485 o IS-485 (see menu „WP1- RS-232- IS-232“).
ADC-485 (see „WP1 - Internal“ menu2)). Data communications Printer 1 Printer 2 (see „Operating Menu Overview (Parameters)“ in the chapter External Alibi memory entitled „Configuring the Combics“) External multi-I/O converter
UniCOM Control input Bar code Config. printout (see „Operating Menu Overview (Parameters)“ in the chapter Operating parameters entitled „Configuring the Combics“) Clock Password Service Service date Memory number Memory no. Terminal data Serial no.
Model
}
}
}
1
) function will be made available in future
2
) availability of menu items depends on the software and on the functionality of the connected weighing platform
3
) menu item not available on scales verified for use in legal metrology
20
Setup-Menu for A/D Converter Configuration
Page 1
Access Setup in Service mode
WP1 Internal ­ADU configuration Standard- Ranges Single range mode Scale interval d
configuration Max. cap.
Multiple -interval mode Scale interval d
Range 1 Range 2 Range 3 Max. cap.
Multiple range mode Scale interval d
Range 1 Range 2 Range 3 Max. cap.
Available units User-definable /o
o Grams /g o Kilograms /kg o Carats /ct
... o Mesghal /MS o Tons /t
calibration/ User-definable / o adjustment unit Grams / g
o Kilograms /kg
Carats /ct
...
Mesghal /MS
Tons /t
Save parameters
21
Setup-Menu for A/D Converter Configuration
Page 2
WP1 - Intern ­ADU configuration
o Verifiable Accuracy o Class Ranges Singel range mode Verfication scale interval e
class å / ï Min.cap
Max.cap
Multi-interval mode Verfication scale interval e
Min. cap Range 1 Range 2 Range 3 Max. cap
Multiple range mode Verfication scale interval e
Min. cap Range 1 Range 2 Range 3 Max. cap
Available User -definable /o
o Grams /g o Kilograms /kg
... o Tons /t
Calibration/ Grams /g adjustment unit Kilograms /kg
Tons /t
Save parameters
22
Key to Model Designations
Here is an example of how to put together order numbers. CW3P1-60 FE-LCE means the following:
Applications
CW3
Material | Design
P
Number of load cells
1
-
Capacity (kg)
60
Platform size mm | order code
FE
-
Resolution
LCE
With selectable application programs. Indicator with 20 mm LCD, backlit; integrated LEDs (red-green-yellow) for checkweighing or classification; RS-232C interface port as a standard feature; port for bar code scanner or optional battery pack.
Applications: weighing; counting; check­weighing; classification into 3 or 5 classes; totalizing; net-total formulation; filling; weighing in percent; neutral measurement; animal weighing. Indicator material: stainless steel. Type of protection: IP 44.
CW3P
Complete Combics scale
3 kg 300+240 (DC) 6 kg 300+240 (DC) 15 kg 300+ 240 (DC) 30 kg 400+ 300 (ED)
500+400 (FE)
60 kg 400+ 300 (ED)
500+400 (FE) 650+500 (GF) 800+600 (IG)
150 kg 500+400 (FE)
650+500 (GF) 800+600 (IG)
300 kg 650+500 (GF)
800+600 (IG)
600 kg 1,000+1,000 (LL)
1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
1,500 kg 1,000+1,000 (LL)
1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
3,000 kg 1,000+1,000 (LL)
1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
1 1 1 1 1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
L
15,000 d
I
30,000 d
LCE
3,000 e (verifica­tion scale intervals)
NCE
2+3,000 e (verifica­tion scale intervals in multiple­range scales)
Complete Combics scale with indicator 1 (CW3P...); With one load cell (...1...); A maximum, single-range weighing capacity of 60 kg (...60...); A platform size of 500 + 400 mm (...FE...); and A resolution of 3,000 e for accuracy class l (...LCE)
23
CW3S4-1500RR-L, our example of a complete, stainless steel scale, means the following:
Applications
CW3
Material | Design
S
Number of load cells
4
-
Capacity (kg)
1500
Platform size mm | order code
RR
-
Resolution
L
With selectable application programs. Indicator with 20 mm LCD, backlit; integrated LEDs (red-green-yellow) for checkweighing or classification; RS-232C interface port as a standard feature; port for bar code scanner or optional battery pack.
Applications: weighing; counting; checkweigh­ing; classification into 3 or 5 classes; totalizing; net-total formulation; filling; weighing in per­cent; neutral measurement; animal weighing. Indicator material: completely made of stain­less steel. Type of protection: IP67.
CW3S
Complete Combics stainless steel scale
3 kg 300+240 (DC) 6 kg 300+240 (DC) 15 kg 300+240 (DC) 30 kg 400+300 (ED)
500+400 (FE)
60 kg 400+300 (ED)
500+400 (FE) 650+500 (GF) 800+600 (IG)
150 kg 500+ 400 (FE)
650+500 (GF) 800+600 (IG)
300 kg 650+ 500 (GF)
800+600 (IG)
600 kg 800+ 600 (IG)
1,000+1,000 (LL) 1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
1,500 kg 1,000 + 1,000 (LL)
1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
3,000 kg 1,000 + 1,000 (LL)
1,250+1,000 (NL) 1,500+1,250 (RN) 1,500+1,500 (RR) 2,000+1,500 (WR)
1 1 1 1 1 1 1 1 1 1
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
L
15,000 d
I
30,000 d
LCE
3,000 e (verifica­tion scale intervals)
NCE
2+3,000 e (verifica­tion scale intervals in multiple­range scales)
Complete Combics stainless steel scale with indicator 2 (CW3S…); With four load cells (…4…), A maximum, single-range weighing capacity of 1,500kg (…1500…); A platform size of 1,50
0+1
,500 mm (…RR…); and
A resolution of 15,000 digits (…L)
Sartorius AG Weender Landstrasse 94–108 37075 Goettingen, Germany Hotline +49.551.308-4440 Fax +49.551.308-4449 Internet: http://www.sartorius.com E-mail: Int.Service@Sartorius.com
Copyright by Sartorius AG, Goettingen, Germany. All rights reserved. No part of this publication may be reprinted or translated in any form or by any means without the prior written permission of Sartorius AG. The status of the information, specifications and illustrations in this manual is indicated by the date given below. Sartorius AG reserves the right to make changes to the technology, features, specifications, and design of the equipment without notice.
Status: August 2003, Sartorius AG, Goettingen, Germany
Printed in Germany on paper that has been bleached without any use of chlorine · K.T · I.K. Publication No.: WCI5003-e03082
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