Sartorius CH1NE,CW1P,CW1NP,CH1NG,CW1FS,CW1NFS,CWINS,CW2P,CW2S,CW2FS,CW1S,CW1NS Operating Instructions Manual

98648-010-90
Operating Instructions
Sartorius Combics Complete Scales
Models CH1NE | CH1NG | CW1P | CW1NP | CW1S | CW1FS | CW1NFS | CWINS | CW2P | CW2S | CW2FS
Combics complete scales are rugged scales with indicators (Combics 1, Combics 1 plus and Combics 2) for the complex quality control tasks you perform every day. They meet the highest requirements placed on the accuracy and reliability of weighing results:
– in the food industry – in the pharmaceutical industry – in the chemical industry – in the electronics and metal-working
industries
Combics complete scales are:
– Rugged and durable
(stainless steel housing) – Easy to clean and disinfect – Easy to operate, thanks to the following
features:
– large, backlit display segments
– large keys with positive click action – Independent of the weighing
instrument location – Equipped with a range of interfaces
for flexible use – Password-protected from unauthorized
changes in parameters (optional)
Combics 1 plus speeds up your routine
procedures with:
– Input functions for tare values
through numeric keypad – Option for 2 alphanumeric lines
to identify samples – Connectivity for bar code scanner
to enter tare values or ID codes
Combics 2 indicators have the following features:
– Built-in application programs:
– Counting – Neutral measurement – Weighing in percent – Averaging – Checkweighing – Classification – Net-total formulation – Totalizing
– Automatic initialization when you
switch on the Combics
– Automatic taring when a load is placed
on the weighing instrument
– Optional remote control using an
external computer
Symbols
The following symbols are used in these instructions:
§ indicates required steps
$ describes what happens after you
have performed a certain step
!indicates a hazard
Hotline:
For advice on the use of these applications, just call or fax your local Sartorius office. For the address, please visit our Internet website at: www.sartorius.com
2
Intended Use
Page
2 Intended Use
4 Warnings and Safety Precautions
5 General View of the Equipment
6 Getting Started
12 Operating Design 12 Weighing/Measurement 14 Configuration (Operating Menu)
15 Operation 15 Weighing W 23 Individual ID Codes 25 Calibration and Adjustment 27 Counting Z 31 Neutral Measurement Z nm 35 Checkweighing O 40 Classification O cl 45 Weighing in Percent % 49 Averaging (Animal Weighing) V 52 Net-total Formulation R 55 Totalizing Σ
59 Configuration 59 Operating Menu Overview 60 Setting the Language (Example) 61 Entering/Changing the Password (Example) 63 Operating Menu Overview (Parameters)
3
Contents
Page
79 Data Interfaces 81 Pin Assignment Charts 83 Installing the Interface Cable 84 Cabling Diagram 85 Synchronization 86 Configuring the Data Interface
as a COM Port 86 Data Input Format 87 Data Output Format 89 Configuring the Data Interface
as a Printer Port 89 Configuring Printouts 91 Sample Printouts
94 Error Codes
95 Care and Maintenance 95 Repairs 95 Cleaning 95 Safety Inspection
96 Recycling
97 Overview 97 Common Specifications 97 Model-specific Specifications 98 Type Designation
101 Dimensions (Scale Drawings) 103 Accessories 107 Declaration of Conformity 109 EC Type-approval Certificate 111 Plates and Markings 119 Index
Appendix:
General Password
Safety Information:
§ Please read these operating instructions
carefully before using your scale to prevent damage to the equipment.
!Do not use this equipment in
hazardous areas.
!Use only standard cables that have
protective grounding conductors. The protective conductor must not be disconnected for any reason.
!Disconnect the scale from power before
connecting or disconnecting peripheral devices.
!The scale may be opened only by
trained service technicians.
!If you operate the equipment under
ambient conditions subject to higher safety standards, you must comply with the applicable installation regulations.
!If there is visible damage to the
equipment or power cord, unplug the equipment and make sure it cannot be used for the time being.
!If you use electrical equipment in
installations and under ambient conditions requiring higher safety standards, you must comply with the provisions as specified in the applicable regulations for installation in your country.
Installation:
– Proceed with extreme caution when
using pre-wired RS-232 connecting cables from other manufacturers, as the pin assignments may not be compatible with Sartorius equipment. Check all pin assignments against the cabling diagrams and disconnect any lines that are not assigned.
!Always wear gloves, safety boots and
protective clothing when lifting the load plate with a vacuum lifting pad. Danger of injury! This work may be carried out only by authorized and properly trained personnel.
– Weighing platforms with dimensions
larger than 1 x 1 m are provided with suspension supports. Be careful not to stand under the load when the weighing platform/load plate is being transported or lifted with a crane. Always comply with the applicable accident prevention regulations. Make sure to avoid damaging the terminal box and housing or the load cell during transport.
– Connect only Sartorius accessories and
options, as these are optimally designed for use with your Combics indicator. The operator shall be solely responsible for installation and testing of any modifications to Sartorius equipment, including connection of cables or equipment not supplied by Sartorius. Contact Sartorius for detailed operating specifications in accordance with the Standards for immunity to interference.
– Do not expose the indicator to
aggressive chemical vapors or to extreme temperatures, moisture, shocks, or vibration.
– Clean your Combics only in accordance
with the cleaning instructions (see “Care and Maintenance”).
$ If you have any problems with your
Combics indicator, contact your local Sartorius customer service center.
IP Rating:
– CW1P | CW1NP | CW2P | CH1NE
models are rated to IP44 (with option L1: IP65);
– CW1(F)S | CW1N(F)S | CH1NG |
CW2(F)S models are rated to IP67.
– The IP65/IP67 protection rating is
ensured only if the rubber gasket is installed and all connections are fastened securely (including the caps on unused sockets). Weighing instruments must be installed and tested by a certified technician.
– If you install an interface port after
setting up your indicator, keep the protective cap in a safe place for future use. The cap protects the interface connector from vapors, moisture and dust or dirt.
Using the Equipment in Legal Metrology in the EU*:
– When the indicator is connected to a
weighing instrument and the resulting weighing instrument is to be verified, make sure to observe the applicable regulations regarding verification. When connecting a Sartorius weighing instru­ment, please observe the “Guide to Verification" on the enclosed CD and the permitted weighing range as listed in the Declaration of Conformity.
– EU legislation requires that a control
seal be affixed to the verified device. The control seal consists of a sticker with the “Sartorius" logo. This seal will be irreparably damaged if you attempt to remove it. If any of the verification seals are damaged, make sure to observe the national regulations and standards applicable in your country in such cases. In some countries, the verification will become null and void and the equip­ment must be re-verified.
* Including the Signatories of the Agree-
ment on the European Economic Area
4
Warning and Safety Precautions
5
Display and Keypad: 1 Load plate 2 Leveling feet 3 Level indicator 4* Keypad for numeric input 5* “Clear” key (deletes ID codes and
tare input 6* “Info” key (shows ID codes and tare
input)
7* ID keys (for enteriing ID codes) 8 Data output 9 Gross/net; 2nd unit or 10 x higher
resolution (depending on the
settings)
10 Tare 11 Zero 12 On/off key 13 Display (for a detailed view, see
chapter entitled “Operating Design”
14 Select reference weight
(depending on the application)
15 “Clear” key 16 LEDs (for checkweighing and
classification)
17 Start application 18 Toggle to the application program |
application-specific information
19 Toggle to different weighing
platform
* Combics 1 plus only
General View of the Equipment
Combics 2
Rear view: Model: CW1P | CW1NP | CW2P
Rear view: Model: CW1S | CW1NS | CW2S | CW1FS | CW1NFS | CW2FS | CH1NE | CH1NG
13 12
11 10
9
8
13 12
19 11 10
9 8
24
23
19
25
24
23
Combics 1|Combics 1 plus
Rear View
20
Second “UNICOM” interface port
for bar code scanner or external
rechargeable battery pack (Combics 2
only) (additional functions optional)
21 RS-232C “COM1” interface port
(standard)
22 Power cord with country-
specific plug
23 Menu access switch
(standard operating mode or
legal metrology mode)
24 Connector for weighing platform 25 Vent valve
1
2
3
2 4 5
6
7
14 15
16
17 18
20
21
22
21
22
6
The complete scale is available in various versions. If you have ordered special options, the indicator will be supplied with these options premounted at the factory.
Storage and Shipping Conditions
– Allowable storage temperature:
-10 ...+40°C (+14°F ... + 104°F)
– Unpackaged equipment may lose
its accuracy when exposed to strong vibration. Excessive vibration may compromise the safety of the equipment.
– Do not expose the indicator
unnecessarily to extreme temperatures, moisture, shocks, or vibration.
Unpacking
§ After unpacking the equipment,
please check it immediately for any visible damage.
$ If you detect any damage, proceed
as directed in the chapter entitled “Care and Maintenance” under “Safety Inspection."
$ If you will need to ship the equipment
later, save all parts of the packaging because only the original packaging provides the best protection for shipment.
$ Before shipping, be sure to disconnect
all cables to prevent damage.
Equipment Supplied
– Indicator – Weighing platform – Operating instructions (this manual) – Special accessories listed on the bill of
delivery, if ordered
Getting Started
Installation Instructions
Choose a location that is not subject to the following unfavorable conditions:
– Excessive temperatures (operating
temperature range: -10°C to +40°C;
+14°F to +104°F) – Aggressive chemical vapors – Excessive moisture (depends on
IP rating)
Conditioning the Indicator
Moisture in the air can condense on
cold surfaces whenever the equipment
is moved to a substantially warmer
place. To avoid the effects of condensa-
tion, condition the indicator for about
2 hours at room temperature, leaving it
unplugged from AC power.
Checking the Geographical Data Entered for Use in Legal Metrology
Preparation (see also the “Device Information” menu items listed under “Operating Menu Overview” in the chapter entitled “Configuration”.)
§ Press e to turn on the Combics
§ While all segments are lit, press )
> Appl is displayed
§ Select “Info”: Press k repeatedly; press ) to confirm
§ Select “Device Specific Information”: for WP1 or WP2: Press k repeatedly; press ) to confirm
> Press k repeatedly to scroll through
the geographical data (data shown depends on input before verification), for example: Latitude (in degrees): 51
4
Evalation (in meters): 513
5
or Acceleration of gravity in m/s
–2
: 9.810
6
The scale can be used anywhere in Germany if the geographical data is as follows:
– Latitude: 51.00 degrees
Elevation: 513 meters This data corresponds to the following value: Acceleration of gravity: 9.810 m/s
–2
These values are calculated for Germany based on a mean value for the Earth’s acceleration. The greater the precision of the geographical data entered, the greater the precision achieved with the weighing instrument; the tolerance range, however, is also restricted accordingly.
The tolerance ranges, for example for a scale with 3000 e, are as follows:
±100 km for the latitude and – ±200 m for the elevation above sea level.
!If used outside the specified zone, the
scale must be re-verified for use in legal metrology. Please contact an authorized service technician.
Seal on Indicators Verified for Use in Legal Metrology in the EU*:
EU legislation requires that a control seal be affixed to the verified device. The control seal consists of a sticker with the “Sartorius" logo. This seal will be irreparably damaged if you attempt to remove it. If the seal is broken, the validity of the version becomes null and void, and you must have your scale re-verified.
* Including the Signatories of the Agreement on the European Economic Area
7
Unpacking the Platform
Important note: These instructions apply to platforms that are 60 x 80 cm and larger.
§ Remove the weighing platform and weighing pan from the packaging.
§ When transporting or lifting the device, hold the unit on the longer sides and observe the
safety precautions (wear safety shoes and gloves if necessary).
§ Remove any plastic wrapping, packaging strips and styrofoam.
Removing the Transport Locking Device
§ Bring the scale to the location where it will be used and remove the weighing pan.
§ Loosen the transport locking device by removing screw 1.
§ Loosen screw 2, turn the fastening bracket by 180? and then tighten screw 2.
§ Tighten screw 1 again at the lever.
Important Note Regarding Transport of the Weighing Platform
!Be sure to refasten the transport locking device before transporting the weighing
platform.
Level the weighing platform at the weighing location using the adjustable feet so that the air bubble is centered in the level indicator circle. Check that all four adjustable feet are in contact with the surface. The load must be equally distributed over all four leveling feet.
Connecting the Equipment to AC Power
§ Check the voltage rating and the plug design.
$ The scale is powered through the pre-installed power cord. The power supply is built
into the scale, which can be operated with a supply voltage of 100V to 240V. Make sure that the voltage rating printed on the manufacturer´s ID label is identical to that of your local line voltage. If the voltage specified on the label or the plug design of the AC adapter does not match the rating or standard you use, please contact your Sartorius office or dealer. The power connection must be made in accordance with the regulations applicable in your country.
§ To power a protective class 1 device, plug the power cord into an electrical outlet
(mains supply) that is properly installed with a protective grounding conductor (protective earth = PE).
Safety Precautions
If your local AC output does not have a protective grounding conductor (protective earth), have a certified electrician install equivalent protection according to your country’s valid installation requirements. Make sure the protective grounding effect is not neutralized by use of an extension cord that lacks a protective grounding conductor.
Connecting Electronic Peripheral Devices
§ Make absolutely sure to unplug the device from AC power before you connect or disconnect
a peripheral device (printer or PC) to or from the interface port.
Warmup Time
To deliver exact results, the device must warm up for at least 30 minutes after initial connection to AC power or after a relatively long power outage. Only after this time will the device have reached the required operating temperature.
Using Equipment Verified as Legal Measuring Instruments in the EU*:
$ Make sure to allow the equipment to warm up for at least 24 hours after initial connection
to AC power or after a relatively long power outage.
Connecting the External Rechargeable Battery Pack (Accessory: YRB10Z)
!Disconnect the equipment from AC power (unplug the AC adapter)
§ Installation
For model CW1P | CW1NP | CW2P: Connect a 25-pin D-SUB male connector (connecting cable YCC02-RB01) to a second “UNICOM“ interface port For model CW1(F)S | CW1N(F)S | CW2(F)S: see the section “Pin Assignment Chart” (via connecting cable YCC02-RB02 or as option L2)
Operating
– Hours of operation: up to 40, depending on the weighing platform connected; without
options. The Combics will automatically switch to battery operation whenever there is a power shortage or the power is cut off. Once the mains power supply is reinstated, the Com­bics will automatically switch back to normal operation.
Battery symbol
Battery fully charged:
Battery empty:
* including the Signatories of the Agreement on the European Economic Area
8
9
Connecting a Bar Code Scanner (Accessory: YBR02CISL)
!Disconnect the equipment from AC power (unplug the AC adapter)
$ Installation
For model CW1NP | CW2P:
– Connect a 25-pin D-SUB male connector (connecting cable YCC02-BR01) to a second
“UNICOM” interface port
– For bar code scanner and external rechargeable battery: please use T connector YTC01.
For model CW1N(F)S | CW2(F)S: see the section entitled “Pin Assignment Chart“ (via connecting cable YCC02-RB02 or as option M8)
Installing the Verification Adapter for Use in Legal Metrology
(on verifiable models only)
§ Remove the nut located on the back of the indicator
§ Use the slotted screw to install the adapter plate
§ Affix the verification seal over the adapter
Leveling the Weighing Platform
Purpose: – To compensate for uneven areas at the place of installation – Make sure that the equipment is placed in a perfectly horizontal position for
consistently reproducible weighing results
Always re-level the weighing platform after changing the place of installation.
§ Remove the weighing pan.
§ Level the weighing platform using the four adjustable feet. Keep turning the feet
until the air bubble is centered in the level indicator circle.
§ Loosen the lock nuts on the leveling feet using an SW17 wrench.
§ Use an SW5 Allen wrench to extend or retract the leveling feet.
> Setting the adjustable feet:
Raise the weighing platform by extending the leveling feet (turning clockwise). Lower the weighing platform by retracting the leveling feet (turning counterclockwise).
§ After aligning the weighing platform, tighten the lock nuts against the platform frame. > Small platforms (1 weighing cell): against the platform frame,
large platforms (4 weighing cells): against the platform foot.
§ Make sure that all the leveling feet are touching the surface.
The load must be equally distributed over all the leveling feet.
§ Once you have leveled the weighing platform, tighten the lock nuts.
§ Place the weighing pan back onto the weighing platform.
Operating Tolerances
Never exceed the maximum capacity of the weighing platforms. The maximum loading capacities of the weighing platforms are listed in the table below and depend on the position of the weight loaded on the platform (center, sides, one-sided corner load):
Platform dimensions Center Side Corner 320 x 240 50 35 20 400 x 300 130 85 45 500 x 400 300 200 100 500 x 400 (P*) 600 400 200 650 x 500 (S**) 450 300 150 800 x 600 (P*) 1,200 800 400 800 x 600 (S**) 900 600 300 800 x 800 4,500 3,000 1,500 1000 x 800 4,500 3,000 1,500 1000 x 1000 4,500 3,000 1,500 1250 x 1000 4,500 3,000 1,500 1500 x 1250 4,500 3,000 1,500 1500 x 1500 4,500 3,000 1,500 2000 x 1500 4,500 3,000 1,500
* Steel ** Stainless steel
10
11
For CH*E models:
Platform dimensions Loading capacity (center) in kg
300 x 400 130
For CH*G models:
Platform dimensions Loading capacity (center) in kg
300 x 400 130
Platform dimensions Loading capacity (center) in kg
800 x 600 600
Shock Resistance
The weighing platform features a rugged construction, but you should not allow objects
to fall onto the weighing pan. Also avoid bumps to the side of the unit and shocks.
The weighing platform withstands the loads specified in standard DIN 1EC68, Part 2-27.
Important Note About Planning Structures for Attachment to the Weighing Platform
The weighing platform is suitable for installation in systems. The scale drawings should
be used as the basis for selecting any necessary structures to be affixed to the platform.
Use the YAS041S fastening set to secure the weighing platform.
Moving or rotating parts on the weighing pan must be designed so that they do not
influence the weighing results. For example, rotating parts must be balanced. The
weighing pan must have clearance on all sides to prevent any falling objects or dirt from
creating a connection between the weighing platform and any permanent structures.
Cables and hoses between the weighing platform and other devices must not exert any
force on the weighing platform. These cables must not touch the weighing pan.
When setting up systems in hazardous areas (zone 2 or 22), be sure to observe and
comply with the relevant regulations (e.g., EN60079-14).
Pay special attention that electrostatic charges resulting from moving parts
(e.g., conveyors) are avoided or discharged.
Preload Range (Zero-Point Range)
The weight of any structures that are permanently mounted on the weighing platform
constitutes the “preload.” The preload is electronically compensated in the weighing
platform so that the entire weighing range is available and so that the scale can be
zeroed or calibrated (using external weights).
Larger preloads will lead to a reduction of the weighing range. The weight on the scale
may not fall below the following weighing range values:
– At least 30 kg of the weighing range must remain for models CH*G-150 1G-H – At least 60 kg of the weighing range must remain for models CH*G-300 1G-H
!You must always set the preload prior to verifying the scale for legal metrology.
All structures must be mounted on the weighing platform before it is connected to AC
power.
11
Keys
The operation of Combics 1, Combics 1 plus and Combics 2 involves just a few keys. These keys have one function during measurement and another during configuration. Some of the keys have one function when pressed briefly, and another when held for longer than 2 seconds.
If a key is inactive, this is indicated as follows when it is pressed:
– The error code “-------" is displayed
for 2 seconds. The display then returns to the previous screen content.
– An acoustic signal (double-beep)
is emitted.
Weighing/Measurement
Input Through the Keypad
Keys below the Display
e On/off key
(in standby mode, off is displayed).
( – Press briefly:
Zero the instrument
– Press and hold (> 2 sec ):
Show the adjustment/ configuration counter
) – Tare the instrument
– Save numeric input as tare weight
(Combics 1 plus only)
– Press and hold (> 2 sec ):
Start calibration/adjustment
k Toggle the display between
(depends on configuration): – first and second weight unit, – gross and net values, or – normal and 10-fold increased
display resolution
p – Press briefly: Print
– Press and hold (> 2 sec ):
Print GMP footer
n When two weighing instruments
are connected, this key toggles the display between instruments (Combics 2 only).
Keys to the Right of the Display on Combics 1 plus
Keys for entering ID codes and tare values
1, 2, 39, .
Numeric keypad for entering values that are identified by the key subsequently pressed (e.g., ) for tare input or “ID" key for ID codes)
E Press to delete data (either ID code
or tare input, depending on subse­quent key; e.g., ) for tare) When pressed during numeric input: deletes the last character entered
I Press to enter data (either ID code
or tare value, depending on sub­sequent key; e.g. )) for tare)
g, h
Press to store or view ID codes (user-defined data to identify weight values)
Keys to the Right of the Display on Combics 2
These keys are used for operating applications. Please refer to the individ­ual application descriptions for details.
c Deletes initialization values or
totalizing memory, depending on configuration.
r For modifying reference values.
O Store a value or start an
application program.
w Toggle between display modes
within an application program
Input Through the Digital Input Port
The indicator is equipped with a control input (universal input port). You can connect a hand switch or foot switch to this port, if desired. Assign one of the following functions to this port in the operating menu:
– p key – p (> 2 sec.) – ) key – ) key (> 2 sec.) – k key – n key – O key
12
Operating Design
13
Operating Design
Display in Weighing Mode
The illustration above shows all of the main display elements and symbols shown during weighing.
1 Busy symbol; indicates that an
internal process is in progress
2 ± sign for the value displayed 3 Identifies “zero" as a weight value
(after the weighing instrument has been zeroed)
4 Weight value or calculated value
(main display)
5 In legal metrology, on equipment
with e = d, the digit shown with a border is not valid
6 Identification of calculated value
in the main display (value not valid in legal metrology)
7 Weight unit of the value displayed 8 Net value in the main display
(when data is stored in tare memory)
9 Gross value in main display
(when data is stored in tare memory)
10 Printing in progress 11 Display of the range on multiple-
range instruments
12 GMP-compliant printing in progress
(Combics 1 plus and Combics 2 only)
13 Battery symbol showing status of
rechargeable battery (empty outline indicates battery is drained)
14 Indicates active weighing instrument;
flashes to prompt calibration/ adjustment (Combics 2 only)
15 Bar graph (Combics 2 only)
– Shows how much of the available
weighing capacity is “used up" by the current load, or
– Shows the measured value in
relation to a target value (with the Checkweighing or Classification application)
16 Symbols for Checkweighing and
classification (Combics 2 only)
17 Application symbols:
Totalizing, Checkweighing, Classification, Net-total Formulation, Weighing in Percent, Counting and Neutral Measurement. For details, please refer to the the descriptions of the applications (Combics 2 only).
18 Symbols for reference updating
(Combics 2 only) – Auto: Depending on the weight
value, a reaction is triggered in the application
– Opt: Automatic reference
updating has been performed (Counting application)
19 Numeric display; e.g., shows
reference value (Combics 2 only)
Saving Data in Weighing Mode
All of the application parameters saved (e.g., reference values) remain stored and are still available when
– you switch the Combics off and
then back on again
– you return to the originally selected
application from a second one (for example, when you switch from Averaging back to Counting, all param­eters saved for Counting are available)
123 4 6 11 1271359810
123 4 6 11 1471259810
17 19 1316 17 18
15
Display during weighing/measurement Display during weighing/measurement (Combics 1, Combics 1 plus) (example) (Combics 2) (example)
14
Configuration (Operating Menu)
Navigation and input in the operating menu are implemented using the keys below the display (on Combics 1 plus, numeric values can be entered using the numeric keypad)
Opening the Menu
Press the e key to switch the Combics off and then on again; while all segments are displayed, press the ) key briefly.
Navigating the Menu
( Close the active submenu and return
to next higher menu level (“back")
) – Press briefly (< 2 sec):
Select and store a menu item
– Press and hold (> 2 sec ):
Exit the menu
k Show the next item on the
same menu level (the display scrolls through all items in series)
p Print the menu settings starting
from the current position, or print Info data
Alphanumeric Input in the Menu
( – Press briefly:
Activate character to the left of
the current character (when first
character is active: exit input
mode without saving changes) – Press and hold (> 2 sec ):
Exit the input mode without
saving changes
) – Press briefly (< 2 sec):
Confirm currently active character
and move 1 position to the right
(after the last character: store
input) – Press and hold (> 2 sec ):
Store current input and display
the menu item
k – Cursor in first position, no char-
acters entered yet: Delete charac-
ter(s) and enter 0 – Change the displayed character;
scroll forward (sequence: 0 to 9,
decimal point, minus sign, Z to A,
space)
p – Cursor in first position, no char-
acters entered yet: Delete entire
string and enter a space – Change the displayed character;
scroll backwards (sequence:
Space, A to Z, minus sign,
decimal point, 9 to 0)
Numeric input in Combics 1 plus operating menu:
Enter values (date and time, etc.) using the 10-key numeric keypad
Display of Menu Settings
The illustration above shows all of the main display elements and symbols shown during menu configuration.
1 Selected menu item on text level
(e.g., “Printer" for configuring the connected printer)
2 Indication that there are additional
submenus
3 Indication that this is the currently
active setting
4 Menu history (indicates the highest
menu level)
5 Highest level in numeric menu 6 Second level in numeric menu 7 Third level in numeric menu
Saving Data in Configuration Mode
The parameters selected in the operating menu remain stored after you switch off the Combics. You can prevent unauthorized changes in operating menu settings by requiring password input for menu access.
1243
6
43
5 7
Display of menu settings: Text menu (example) Display of menu settings: Numeric menu (example)
15
Operation
Weighing W
The basic weighing function is available at all times.
Features:
– Zero the weighing instrument
by pressing (
– Store the weight on the instrument
as tare by pressing )
– Tare container weight automatically
– Enter tare weight through bar code
scanner (Combics 1 plus and Combics 2 only)
– Enter tare weight through numeric
keypad (Combics 1 plus only)
– Delete tare values by pressing 0
and ) or E and ) (Combics 1 plus only)
– Press k to toggle the display
between: – Gross and net values, – 1st and 2nd weight unit, or – normal and 10-fold higher resolution
– Weighing with two weighing instru-
ments (Combics 2 only)
– Individual data ID codes with numeric
values for identifying weight values (Combics 1 plus only)
– Print weight value:
– GMP-compliant printout – Automatic printing – Automatic data output
(see “Data Interfaces")
Automatic Taring (Menu Item 3.7)
When menu item 3.7.2 is active, the first load placed on the weighing instrument that exceeds the specified minimum load is stored, at stability, in the tare memory. The weighing instrument returns to the initial state when the load is less than 50% of the minimum load.
Minimum Load for Automatic Taring and Automatic Printing (Menu Item 3.5)
You can choose from the following settings for the minimum load:
1 digit (no minimum load) 2 digits 5 digits 10 digits 20 digits 50 digits 100 digits 200 digits 500 digits 1000 digits
The “digits" here refer to the intervals in the connected weighing instrument. If the interval of the connected instru­ment is 1 g, for example, and 1000 digits are required, the minimum load is 1000 g (=1000 digits). If the interval of the connected instru­ment is 5 g and the same number of intervals is required as in the example above, the minimum load is 5000 g.
Once the load on the weighing instrument exceeds the specified mini­mum, the instrument is tared and/or a printout is generated, if the operating menu is configured for automatic taring (menu item 3.7.2) and/or automatic printing (menu item 7.13.2).
Automatic Printing (Menu Item 7.13)
When menu item 7.13.2 is active, the first weight value that exceeds the specified minimum load is printed. If the menu code for automatic taring is also active, the weighing instrument is only tared when the minimum load is exceeded; the value is not printed.
First Weighing Instrument Displayed (Combics 2 only)
You can define which weighing instru­ment shows the first weight value when you switch on the Combics, under utilit (menu item 8.9).
Entering Tare Weight using a Bar Code Scanner (Combics 1 plus and Combics 2 only)
You can enter the tare value of a container using a bar code scanner. To do this, the “Store value as tare" (tare) menu item must be selected under “Setup > Bar code" in the operating menu. In this case, the value is stored as the tare automatically, with­out pressing the t key. The contents of the tare memory are display in Info mode (press and hold w).
Entering ID Codes using a Bar Code Scanner (Combics 1 plus only)
You can use a bar code scanner to enter ID codes. To do this, the “Store value as ID1" (id1) menu item must be selected under “Setup > Bar code" in the operating menu. In this case, the value is stored as ID1 automatically, without pressing the g key. To store the second ID code, the h key must be pressed. To view the stored ID codes:
– Press I and g – Press I and h
16
Calibration/Configuration Counter on Standard Weighing Instruments
Purpose
These two mutually independent counters automatically keep track of changes made in calibration/adjustment parameters and in the operating menu. Counter values are stored in an EEP­ROM, and remain stored during the entire service life of this memory chip. To view the current values in the counter, press and hold the ( key (longer than 2 sec). The readout shows the “configuration counter" value for 3 seconds first (identified by “P"). Then the "calibration counter" value is shown for 3 seconds (identified by “C"). The information display closes auto­matically after 6 seconds.
Features of the Calibration Counter:
– Limited to a count of 9999 – Counter set to “C 0000" when the
hardware is first put into operation – Counter cannot be reset – The counter value is updated (“1” is
added) automatically following:
– Successful calibration/adjustment
or linearization
– Changes in the user-defined cali-
bration/adjustment or linearization weight (menu item 1.18)
– Changes in any of the following
parameters: Function of the q key (menu item
1.9) Zero-setting range (menu item 1.11) Initial zero-setting range (menu item
1.12) Resetting of the above parameters to factory settings (menu item 9.1.1)
Features of the Configuration Counter:
– Limited to a count of 9999 – Counter set to “P 0000" when the
hardware is first put into operation – Counter cannot be reset – The counter value is updated
(“1" is added) automatically following:
– Changes in the following
parameters: Place of installation (menu item 1.1) Application filter (menu item 1.2) Stability range (menu item 1.3) Taring (menu item 1.5) Auto zero (menu item 1.6) Weight unit 1 (menu item 1.7) Weight unit 2 (menu item 3.1) Weight unit 3 (menu item 3.3) Resetting of the above parameters to factory settings (menu item 9.1.1)
– Function of the k key changed
to or from 10-fold higher resolution display
– Activation or deactivation of applica-
tion-dependent automatic taring (menu item 3.7)
– Resetting of the application parame-
ters to factory settings (menu code
9.1.1)
Device parameters
Password
You can prevent unauthorized changes in the device settings (“Setup") and application settings (“Appl," Combics 2 only) by assigning a password under “Setup > Code" (Code; see also the chapter entitled “Configuration").
Acoustic Signal
An acoustic signal is emitted when you press a key (active key: single beep; inactive key: double-beep). You can switch the acoustic signal off or on under “Setup > Utilities" (Setup, Utilit) (menu item 8.2).
Keys
In the Setup menu under “Utilit," you can block or release the keypad for input (menu item 8.3).
Automatic Power-off
In the Setup menu under “Utilit" you can configure the Combics to shut down automatically following a specified interval of no user activity (menu item 8.7).
Display Backlighting
In the Setup menu under “Utilit" you can choose from the following
settings for the display backlighting: – On (8.8.1) – Off (8.8.2) – Shut off after the specified time
period has elapsed (8.8.3)
Timer Mode
In the Setup menu under “Utilit"
you can set the timer interval to
2, 4 or 10 minutes (menu item 8.9).
Example
Switch on the Combics, zero the weighing instrument, tare the container weight, place sample in container, toggle display to gross weight, 2nd weight unit or 10-fold increased resolution
e Switch on the Combics
All display segments are shown for approx. 1 second (self-test)
Display with no load on weighing instrument
( Zero the weighing instrument
Display with no load on weighing instrument
Place container on weighing instrument
Container weight is displayed
) Tare the weighing instrument
Display with tared container on weighing instrument
Place sample in container (in this example, 120.2 g)
17
Operating
8
881
8888888
8
881
01
8
881
00
8
881
500
8
881
00
Combics 2
OK
REF
CF
Fn
0
T
n
-
Combics 2
OK
REF
CF
Fn
0
T
n
-
18
Display with tared weighing instrument and sample in container
k Toggle display; readout depends on your settings:
gross weight (in this example, 50 g for container + 120.2 g substrate) or
display in 2nd weight unit (in this example, kg) or
display with 10-fold increased resolution
k Return to previous readout
(if 10-fold increased resolution is shown, display returns to previous readout automatically after 10 seconds)
p Print results
ACE HARDWARE
GOETTINGEN
24.02.2002 15:10
--------------------
G# + 170.2 g T + 50.0 g N + 120.2 g
--------------------
8
881
1202
8
881
1702
8
881
12023
8
881
1202
19
Example:
Combics 1 plus: Weighing with tare value entered using the numeric keypad; generate printout of results
e Switch on the Combics 1 plus
The automatic self-test runs. Once a readout is shown, Combics 1 plus is automatically zeroed and ready to operate. With no load on the weighing instrument, you can zero the instrument at any time by pressing (.
.25 Enter the tare weight in the current weight unit using the keypad
(in this example, 0.25 kg).
) Tare the weighing instrument
Place container with sample on the weighing instrument
Read the result
k Toggle the display from net to gross weight values. The display shows
the gross weight (in this example, 0.250 kg for the container plus 2.000 kg for the sample)
Operating
20
Operating: CW1NP | CW1NS | CW1NFS | CH1NE
k Toggle to display of net value
p Print the results
---------------------- Start of GMP header (only if GMP-compliant printout is configured)
05.04.2004 10:09 Model CW1NP1-30ED-LOCE Ser.no. 12345678 Vers. 1.0001.04.4 BVers. 01-33-01
---------------------- End of GMP header ACE HARDWARE Header lines GOETTINGEN Batch no. 123456 ID code 1 Customer 6.789 ID code 2
05.04.2004 10:09
----------------------
G# + 2.250 kg T + 0.000 kg PT2 + 0.250 kg N + 2.000 kg
----------------------
---------------------- GMP footer (only if GMP-compliant printout is configured)
05.04.2004 10:10 Name:
---------------------- End of GMP footer
E + ) Delete tare weight entered through the keypad
or
0 + )
21
Example:
Combics 1 plus: Weighing with varying tare values; generate printout of results, delete tare values
e Switch on the Combics 1 plus
The automatic self-test runs. Once a readout is shown, the Combics is automatically zeroed and ready to operate. With no load on the weighing instrument, you can zero the instrument at any time by pressing (.
Place empty container on the weighing instrument
Tare the weighing instrument
)
Note: With the automatic tare function enabled, you do not need to press ) to tare the weighing instrument; the tare weight is stored automatically when you place the container on the weighing instrument.
Wait until a zero value is displayed together with the NET symbol.
Place packaged sample in the container
.25 Enter the tare weight of the packaging in the current weight unit using the keypad
(in this example, 0.25 kg).
) Save the package weight. The package tare is added to the container tare.
Read off net weight
22
Operating: CW1NP | CW1NS | CW1NFS | CH1NE
p Print the results
G# + 6.433 kg T + 4.183 kg PT2 + 0.250 kg N + 2.000 kg
--------------------
0 Enter a zero (“0") using the keypad
) Save the value entered. This deletes tare values; the display shows the gross value
p Print the results
G# + 6.433 kg T + 0.000 kg N + 6.433 kg
--------------------
23
Individual ID Codes (Identifiers)
You can assign ID codes (such as prod­uct name, batch number, etc.) while weighing, for identification of measured values.
Features
– Assign up to two ID codes.
– Assign both a name and a value
for each ID code.
– The name is left-justified and the
value is right-justified on the printout. If the entire code is too long for one line, additional lines are printed.
– Enter ID code names in Setup under:
Setup: prtprot (printouts):
7.4.3 (ID1)
and
7.4.4 (ID2)
Enter up to 20 characters for the ID code name. No more than 11 characters are displayed during input; all 20 characters are printed.
– Maximum length for values:
21 characters.
– Enter numeric values for ID codes
using the numeric keypad and press g or h to save.
– To delete the last character entered
in the ID code value: Press E To delete the entire ID code: Press E and then g or h
– If both the name and value fields are
empty, no ID code is printed.
– Print ID codes: Refer to the Setup menu
for menu item numbers. Data is output to COM1 menu item
7.7.x) or UniCOM (menu item 7.8.x).
– Show ID codes:
Press I and then g or h
– To store values entered using a bar code
scanner: Scan the value for ID1
Function Keys
g Store the input as or value for first or
h second ID code.
E Delete the selected ID code value
I Display ID codes
Application Parameters: ID Codes
Setup
PrtProt Printouts
7.4. Input ID code name
7.4.3 ID1
7.4.4 ID2
7.7 COM1: Configure printout
7.7.6 ID1 and ID2
7.8 UniCOM: Configure printout
7.8.6 ID1 and ID2
24
Operating: CW1NP | CW1NS | CW1NFS | CH1NE
Example:
Entering ID code values. Enter “123.456" and “678.9" as values for ID codes 1 and 2. See “Entering the Password” in the chapter entitled “Configuration" for details on how to enter ID code names.
123. Enter value for ID code 1 (in this example, 123.456) 456
g
Confirm value for the first ID code
678 Enter value for ID code 2 (in this example, 678.9) .9
h
Confirm the value for the second ID code
Place container with sample on the weighing instrument
p Print weight value (perform further weighing operations as desired, and print)
ID1 123.456 ID code 1 ID2 6.789 ID code 2
24.02.2003 10:09
-------------------­Ser.no. 12345678 G# + 6.433 kg T + 0.000 kg N + 6.433 kg
Eg Delete ID code:
You can delete each ID code individually when the weighing series has been completed.
Eh
25
Operation
Example
External calibration and manual adjustment with default weights
Setup menu settings:
1.9.1; 1.10.2
( Unload and zero the weighing instrument )> 2 sec Start calibration (e.g., when calibration prompt is flashing: W)
The following is displayed for 2 seconds
You are prompted to place the required weight on the weighing instrument (e.g., 10 kg)
Calibration and Adjustment
Purpose
The accuracy of weighing results must be carefully controlled. This is achieved through calibration and adjustment.
Perform calibration to determine the difference between the value displayed and the actual weight on the weighing instrument. Calibration does not entail making any changes within the weighing instrument.
The adjustment procedure actually elimi­nates the difference between the readout and the actual weight, or reduces it to a level within the permissible tolerance limits.
Features
Which of the following features are available depends on the weighing instrument:
– External calibration/adjustment with
the default weight value or standard weight (1.9.1) (not available on verified instruments)
– External calibration/adjustment with
a user-defined weight (1.9.3) (not available on verified instruments)
– Internal calibration/adjustment for
IS platform (1.9.4), WP2 only
– Block the ) key to prevent use of the
two functions described above (1.9.10)
– Calibrate first; then adjust automatically
(1.10.1) (not available on verified instruments)
– Calibrate, then prompt for manual input
of adjustment command (1.10.2)
– Calibration prompt: flashing W symbol
(1.15.2). If more than one weighing instrument is connected, the instrument number is also displayed.
– Block external calibration/adjustment
(1.16.2)
CW Scales
– Display altitude and geographical
latitude or acceleration of gravity after CAL is shown at the beginning of the calibration procedure (menu item
8.12.2). These values are shown only if they have been entered in the service menu and activated. For each of these parameters, the term is displayed first (Altitud, Latitud or Gravity) for 1 second, and then the corresponding value is displayed continuously until you press ).
Note
On verified weighing instruments, the external calibration/adjustment func­tion is available only when the menu access switch is in the “open” position, which entails breaking the verification seal (refer to the chapter entitled “Care and Maintenance"). The equip­ment must be re-verified after the seal has been broken.
CH Scales
– Using a verified scale as a legal measur-
ing instrument: Before using the scale as a legal meas­uring instrument, you must carry out an internal calibration operation by select­ing the “Internal Calibration” function at the place of installation.
– To do so, press and hold the --- key.
During internal calibration, “CI” (for inter­nal calibration) appears in the display. Once the calibration procedure is complete, a weight will be displayed automatically.
26
Position the calibration weight on the weighing instrument
The difference between the weight value and the true mass is displayed, with ± sign.
External calibration Calibration record is printed, if adjustment was not performed and the process Nom. + 10000.0 g was stopped by pressing ( Diff. - 0.3 g
--------------------
) Activate calibration/adjustment manually (press the ( key to cancel)
The calibration weight is displayed at the conclusion of calibration
-------------------- A GMP-compliant printout is generated
14.01.2002 13:00 Model CW2P1-30ED-LCE Ser.no. 12345678 Vers. 1.1007.12.1 BVers. 01-25-01
-------------------­External calibration Nom. + 10000.0 g Diff. - 0.3 g External adjustment Diff. + 0.0 g
--------------------
14.01.2002 13:02 Name:
--------------------
Unload the weighing instrument
Combics 2
OK
REF
CF
Fn
0
T
n
-
Combics 2
OK
REF
CF
Fn
0
T
n
-
27
Operating: CW2P | CW2P | CW1NFS | CW2FS
Counting Z
With the Counting application, you can determine the number of parts that each have approximately equal weight.
Features:
– Store the weight on the weighing
instrument as reference weight
– Enter reference weight using
a bar code scanner
– Enter tare weight using a bar code
scanner
– Automatic reference sample updating
(user-definable)
– Counting with two weighing
instruments
– Toggle the display between piece count
and weight by pressing w
– Info mode for display of average piece
weight and reference sample quantity by pressing w (> 2 sec)
Before the quantity on the weighing instrument can be calculated, the average piece weight must be entered in the application. There are 2 ways to do this with the Combics:
– By placing the number of parts defined
as the reference sample quantity on the weighing instrument and pressing O to store the average piece weight.
The reference sample quantity is shown in the numeric display, and can be changed by pressing r.
How the reference weight is calculated depends on the menu setting for reso­lution (3.9). Either the value is rounded off in accordance with the display resolution, or the display resolution is increased 10-fold (+1 decimal place) or 100-fold (+ 2 decimal places), or maximum internal resolution is applied.
– By entering the reference piece
weight (i.e., the weight of one piece) using a bar code scanner (menu setting: “Setup> Bar code > Store value as reference (ref)"). In this case, the value is stored as a reference automatically, without pressing the O key.
This value remains active in the reference memory until you delete it by pressing c, overwrite it or until you select a different application. It also remains in memory when you switch to a different application program, or switch off the Combics.
– Tare function:
1) If you store a tare (weight value) by
pressing the ) key, you can later enter a tare value manually. The tare value you enter is added to the stored tare value. Setting: menu code 3.25.1 (factory default)
2) A tare value entered manually over­writes a stored tare value (weight value). If you enter a tare value manually, a tare value (weight value) stored later overwrites the manually entered value. Setting: menu code 3.25.2 Operating menu setting: APPL : Z : 3.25.
Application Parameters: Counting
3. 5. Minimum Load for Automatic Taring and Automatic Printing
3. 5. 1 * 1 digit
3. 5. 2 2 digits
3. 5. 3 5 digits
3. 5. 4 10 digits
3. 5. 5 20 digits
3. 5. 6 50 digits
3. 5. 7 100 digits
3. 5. 8 200 digits
3. 5. 9 500 digits
3. 5.10 1000 digits
3. 6. Minimum Load for Initialization
3. 6. 1 * 1 digit
3. 6. 2 2 digits
3. 6. 3 5 digits
3. 6. 4 10 digits
3. 6. 5 20 digits
3. 6. 6 50 digits
3. 6. 7 100 digits
3. 6. 8 200 digits
3. 6. 9 500 digits
3. 6.10 1000 digits
3. 7. Automatic Taring: 1st Weight Tared
3. 7. 1 * Off
3. 7. 2 On
3. 8. Start Application with Most Recent Application Data when Combics is Switched On
3. 8. 1 Automatic (on)
3. 8. 2 * Manual (off)
3. 9. Resolution for Calculation of Reference Value
3. 9. 1 * Display resolution
3. 9. 2 Display resolution + 1
decimal place
3. 9. 3 Display resolution + 2
decimal places
3. 9. 4 Internal resolution
3.11 Storage Parameter
3.11. 1* At stability
3.11. 2 At increased stability
3.12. Reference Sample Updating
3.12. 1 Off
3.12. 3* Automatic
3.13. Reference Weighing Instrument
3.13. 1* No reference instrument selected
3.13. 2 WP1
3.13. 3 WP2
3.25. Tare function
3.25. 1* The tare value entered is added to
the stored tare value
3.25. 2 Overwritable tare value
28
Operating: CW2P | CW2P | CW1NFS | CW2FS
Storage Parameter
The reference weight is saved when the weighing instrument has stabilized. “Stability" is defined as the point at which fluctuation of a measured value lies within a defined tolerance range. The narrower the tolerance range, the more stable the weighing instrument is at “stability." This setting is also applied when you zero the weighing instrument. Under menu item 3.11 you can determine whether the value is saved “At stability" (normal tolerance range) or “At increased stability" (narrower tolerance range). If you select “At increased stability," the average piece weight stored will be more accurate and the results more reproducible, but the response time of the weighing instrument might be longer.
Minimum Load for Initialization
The minimum load for initialization is configured under menu item 3.6. If the load exceeds this limit, the weighing instrument can be initialized. If the load is too light, the following
will occur when you try to save a value: – The error code inf 29 is displayed – A warning signal is emitted
(double-beep) – The weighing instrument is not
initialized – The preset reference sample quantity
is stored
Reference Sample Updating
In the Application settings under 3.12, you can define whether the reference sample is updated automatically. Reference sample updating is performed automatically only when the following 6 criteria are met:
1. Menu item 3.12.3 is active
2. The current piece exceeds the original piece count by at least two
3. The current piece count is less than twice the original piece count (does not apply for the first update if the piece count is entered using a bar code scanner).
4. The current piece count is less than 100.
5. The internally calculated piece count (such as 17.24 pcs) differs by less than ± 0.3 pcs from the whole number (17 pcs in this example).
6. The weighing instrument is stable in accordance with the defined stability parameter.
When automatic reference sample updating is active, the AUTO symbol is displayed in addition to the Counting symbol (Z). When the reference sample has been updated,
OPT
is dis-
played below
AUTO
. During an up­dating operation, 0pt and the updated piece count are displayed briefly in the main display.
At the conclusion of reference sample updating, a beep is sounded and the new reference weight and reference sample quantity are stored. Activate the “Info" mode to view the reference values (press and hold w > 2 sec).
Counting with Two Weighing Instruments
You can use two weighing instruments simultaneously with the Counting appli­cation. When using two instruments, you can choose from the following operating modes:
– Counting with two equivalent weighing
instruments
– Counting with one reference weighing
instrument and one counting platform
Counting with Two Equivalent Weighing Instruments Use this mode when samples of widely varying weight are counted at one workstation. Count the lighter-weight pieces on one weighing instrument and the heavier pieces on another. When you press n to toggle from one weighing instrument to the other, the application is re-initialized. You can define which of the two weighing instruments is active in the display when the Combics is switched on (menu item 8.11). This is the first weighing instrument active when you switch on the Combics, regardless of the setting for automatic initialization of the Counting application.
Counting with One Reference Weighing Instrument and One Counting Platform In this mode, a high-resolution weighing instrument with a relatively low maxi­mum capacity is used as a reference weighing instrument. The weighing platform is used for weighing heavier samples, and has a high capacity with a relatively low resolution. This way, you can both determine the reference sample quantity very precisely and count large amounts of parts, without requiring an expensive high­resolution, high-capacity weighing platform. Specify which weighing instrument is the reference instrument under menu item 3.13. The system toggles automatically to the reference weighing instrument for initialization (Ref is displayed). Following initialization, the system toggles to the counting platform.
The system does not toggle auto­matically for automatic reference sample updating; the update is based on whichever instrument is active.
“Old” ref. sample qty.
Pieces on
platform
Range for reference
sample updating
n n + 2 2 · n
29
Example:
Place empty container on the weighing instrument
) Tare the weighing instrument
r(repeatedly, if necessary) Set the desired reference sample quantity (in this example, 20)
Place the corresponding number of pieces (20) in the container
OP Confirm reference sample weight
8
01
00
Combics 2
OK
REF
CF
Fn
0
T
n
-
8
01
00
8
02
00
Combics 2
OK
REF
CF
Fn
0
T
n
-
8
02
20
30
Operating: CW2P | CW2P | CW1NFS | CW2FS
Add more parts to the container (in this example, 18 pcs)
0pt is displayed if automatic reference sample updating is enabled
w Toggle the display from piece count to weight
w< 2 sec. Toggle to Info mode
Piece count is displayed
w Toggle to the next display mode
Reference sample quantity is displayed
w(> 2 sec) Return to weighing mode p Print results
G# + 610.0 g T + 200.0 g N + 410.0 g
Qnt 38 pcs
--------------------
Combics 2
OK
REF
CF
Fn
0
T
n
-
8
02
38
8
02
0pt 38
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