Power Distribution Box
Instruction Manual
M0012255
Introduction
Thank you very much for purchasing our Uninterruptible Power Supply System
A11J
(hereinafter
UPS
) and
Power Distribution Box.
This manual contains important instructions for Power Distribution Box that should be followed during
installation, operation and maintenance of the Power Distribution Box to protect the safety of the customer and
the service technician*. To use the Power Distribution Box correctly and safely, read this manual before using
the product. For details on UPS instal lati on a nd operation, see the A11J instructio n m anu al. Once you have read
this manual, keep the manual with the UPS instruction manual in an easy-to-access location for future
reference.
Tabl e of Contents
§1. Before Using the Product ......................................................................................... 1
§1.1 Checking combination of UPS and the Power Distribution Box. ...................... 1
§2. Safety Precautions ................................................................................................... 2
§3. Operating Precautions .............................................................................................. 2
§4. Warranty ................................................................................................................... 2
§5. Checking the Contents of the Package .................................................................... 3
§6. External Dimensions and Part Names ...................................................................... 4
§7. Installation and Wiring .............................................................................................. 5
§7.1 Checking before Inst allation ............................................................................... ...5
§7.2 Installing the Power Distribution Box on the UPS ............................................ 5
§7.3 Wiring Input / Output ....................................................................................... 7
§7.3.1 Wiring Input Cable ................................................................................. 7
§7.3.2 Connecting to Output Outlet .................................................................. 8
§8. Characteristics .......................................................................................................... 9
§8.1 Specifications ................................................................................................ 9
§8.2 Circuit system drawing .................................................................................... 9
*Service technicians
This term is used to indicate service technicians from SANYO DENKI or entrusted from SANYO DENKI
with knowledge of this UPS.
Maintenance work must not be performed by other than a qualified service technician.
Before Using the Prod uct
§§11.. BBeeffoorree UUssiinngg tthhee PPrroodduucctt
This is Power Distribution Box for 10 kVA type of A11J Series UPS.
See “§1.1 Checking combination of UPS and the Power Distribution Box”, check the available UPS model name.
Be sure to follow the procedures described in this instruction manual to ensure safe and proper Power Distribution Box use.
Checking combination of UPS and the Power Distribution Box ⇒ Page 1
Checking the safety precautions
Checking the handling precautions
Check the contents of the package
Installing the Power Distribution Box on the UPS
Wiring the Power Distribution Box
⇒ Pages 2 to 5
⇒
⇒
⇒ Page 5 to 6
⇒
Page 2
Page 3
Pages 7 to 8
§1.1 Checking combination of UPS and Power Distribution Box
UPS model names that this Power Distribution Box can be installed are shown in the table below.
Check that this Power Distribution Box is available for your UPS model.
○：
A
vailable
×：
Unavailable
UPS
Model TYPE
A11J103U002T A11J103A002TU
A11J502U002T A11J502A002TU X
Power Distribution Box
(MODEL No. PDBA11J103B02C)
◯
1
Operating Precautions
§§22.. SSaaffeettyy PPrreeccaauuttiioonns
“Safety Precautions” for the Power Distribution Box is according to the UPS.
See “Safety Precautions” described in t h e UPS instruction manual.
s
§§33.. OOppeerraattiinngg PPrreeccaauuttiioonnss
(1) Connect the output power of the UPS to the input of Power Distribution Box as AC input power source.
(2) Never short-circuit the output circuits.
Doing so will cause the protective functions of the Power Distributi on Box to activate or the UPS stops, preventing
§§44.. W
output.
Operating Precautions of the UPS is described in the instruction manual of the UPS.
Also read the UPS manual when using the Power Distribution Box.
Waarrrraannttyy
Warranty for use overseas: 1 year
This warranty is applied only when this product is purchased through official sal es representative entrusted from SANYO
DENKI.
1. In the above area, this produc t is warranted f or t he spec if i ed period f rom t he dat e of produc t purchase against el ect ric al
failures due to materials or workmanship.
2. Free repair or replacement by a product with equival ent functions will be made when it is determined that failure has
occurred because of defects in materials or workmanship.
3. This warranty is void in the event of any modifications or changes to the product supplied by SANYO DENKI.
4. This warranty is void in the event of any improper use of the product supplied by SANYO DENKI, or fail ure to use the
product as specified in this instruction manual.
5. This warranty does not apply when the product is used aboard a ship or in another area subject to vibrations.
6. This warranty is void in the event that the product supplied by SANYO DENKI is inappropriately installed or introduced.
7. This warranty does not apply to failures due to accidents, improper use, or use for other than the product's int ended use.
8. This warranty does not apply to defects or damages arising from fire, earthquake, storm or flood disaster, lightning or
other natural disasters includi ng pollution, salt disast er, gas dis aster (sulfide gas), non-standard voltage or incorrect
power sources other than those specified.
9. This warranty does not apply to defects or damages arising from mishandling, such as dropping, impact, or the like
during transportation or relocation by the cust om er.
10. This warranty applies to the product specified by SANYO DENKI. It does not apply to any other device.
11. SANYO DENKI disclaims all responsibility for damage to load device software, loss of data, lost profits, and lost
opportunities.
12. This warranty does not apply to defects or damages arising from devices made by other manufacturers connected to this
product.
2
Checking the Contents of the Package
§§55.. CChheecckkiinngg tthhee CCoonntteennttss ooff tthhee PPaacckkaaggee
After you open the package, check the package contents.
Do you have all components and accessories for the Power Distribution Box?
Is there any external damage or anomaly?
□
Place a check mark in the boxes to confirm.
Contact your sales representative or SANYO DENKI if anything is missi ng.
□
Power Distribution Box 1
Note on transferring or selling the Power Distribution Box
If you sell the
Power Distribution Box.
Power Distribution Box
or transfer ownership to a third party, transfer or sell all items supplied with the
Each figure is a rough indication.
The actual shapes of the UPS and accessories may differ.
□
Instruction Manual 1
(this document)
□
Screw
(M3×8) 4
□
Screw
(M5×8) 1
3
Dimensions and Part names
§§66.. EExxtteerrnnaall DDiim
①
9
.
7
2
1
③
No.
①
Output outlet OUTPUT 1,2,3 For connecting load devices (NEMA L6-20R × 3 line)
②
Breaker for output outlet MCCB 1,2,3 (20A) For protecting the output outlet
③
Input cable
The weight and depth of the Power Distribution Box are as follows.
Power Distribution Box
PDBA11J103B02C Approx. 2.5 90.6
The depth does not include thickness of the input cable
Note
*1. Breakers are displayed enclosed in like MCCB
OUTPUT
INPUT
Name Display on the unit Function
1
Weight [kg]
meennssiioonnss aanndd PPaarrtt NNaa
236.7
OUTPUT
MCCB 1MCCB 2MCCB
（
INPUT
L,N,G
20A
20A
）
（
Depth (mm)*
2
3
20A
）
（
）
This is an image created for this instruction manual The actual device may differ.
***
in this manual.
OUTPUT
3
②
For connecting the input power supply and ground
meess
m
4
Installation and Wiring
§§77.. IInnssttaallllaattiioonn aanndd W
§§77..11 CChheecckkiinngg bbeeffoorree IInnssttaallllaattiioonn
！
CAUTION
Installation should be performed only by service technicians.
Installation of the Power Distribution Box must be carried out following the
instructions in this instruction manual.
Improper installation may result i n an electric shock, bodily injury, and/or a fire.
Wiirriinngg
§§77..22 IInnssttaalllliinngg tthhee PPoowweerr DDiissttrriibbuuttiioonn BBooxx oonn tthhee U
Install the Power Distribution Box on the rear of the UPS. This work must be step out following the instructions in this instruction
manual.
①
Check that the UPS is stopped.
See “Shutting Down the UPS” in the UPS instruction manual to shut down the UPS.
For safety, shut off the input power source of the equipment of user.
②
Prepare four screws supplied with this product.
③
Remove the screws (4 places) on the rear of UPS Unit 1 specified in the figure below.
The Power Distribution Box is installed using these fixing holes. The removed screws are not used.
Screw M3 × 8 4
③
Remove 4 screws.
123456
1
2
3
4
UPPSS
Do not remove the screws
other than that specified.
UPS Unit 1 (Rear)
UPS Unit 2 (Rear)
Note
5
Installation and Wiring
④
Install the Power Distribution Box on the rear of the UPS Unit 1 using the four screws prepared in step ②.
Refer to the figure for installation.
⑤
Check the Power Distribution Box is fastened securely to the UPS.
When installing the Power Distribution Box,
take care not to get your fingers caught, and
！
not to drop the Power Distribution Box. It may
CAUTION
1
2
cause injury.
UPS Unit 1 (Rear)
3
4
UPS Unit 2 (Rear)
Power Distribution Box
④
Install the Power Distribution
Box with four screws.
Note
Do not remove the protective cover for
the end of input cable at this stage.
6
Installation and Wiring
§§77..33 WWiirriinngg IInnppuutt//OOuuttppuutt
Wiring should be performed only by service technicians.
The Power Distribution Box wiring must be carried out foll owing the instructions
in this instruction manual. Incorrect wiring may result in electric shock and/or fire.
Make sure that connection of input cable is not loose.
Failure to do so may result in electric shock, injury, and/or a fire.
Be sure to ground the Power Distribution Box. Failure to do so may result in an electric shock.
Do not install in a location where it cannot be grounded.
！
CAUTION
§§77..33..11 WWiirriinngg IInnppuutt ccaabbllee
①
Check that the UPS is stopped.
See “Shutting Down the UPS” in the UPS instruction manual to shut down the UPS.
For safety, shut off the input power source of the equipment of user.
②
Check that all MCCB * of the Power Distribution Box are “OFF.”
③
Prepare one screw supplied with this product, and then remove the protective cover for the end of input cable.
④
Connect the ground wire (G) of the input cable to the earth bar (center) on the rear of UPS units.
Use the screw prepared in step
⑤
Connect the input cable (L) to the “OUTPUT L” terminal of Input/Output terminal block on the rear of UPS unit 2.
⑥
Connect the input cable (N) to the “OUTPUT N” terminal of Input/Output terminal block on the rear of UPS unit 2.
⑦
Check that the screws for all terminal are tightly fastened.
Note on Input cable wiring
When disconnecting wires, disconnect the ground last.
Screw (M5×8) 1
③.
Input cable connection
Power Distribution Box
Input cable
L
N
G
Input cable
Indication
UPS Unit
Input/output terminal block
OUTPUT L
Input/output terminal block
OUTPUT N
Earth bar
Center fixing hole
Rear of UPS Unit Input cable of Power Distribution Box
Earth bar
G
L
N
Input/Output terminal block
* Tightening torque: 30.97 in･lbs (3 N･m)
UPS Unit 1
UPS Unit 2
7
Installation and Wiring
§§77..33..22 CCoonnnneeccttiinngg ttoo OOuuttppuutt OOuuttlleett
①
Connect the load devices to the output outlets on the Power Distribution Box.
②
Set the output outlet breakers MCCB 1 , MCCB 2 , and MCCB 3 corresponding to the output outlets that connect
the load devices to “ON.”
Be sure that the total capacity of the load devices connected to the output outlets do not exceed the
output capacity of the UPS.
See "Specifications" described in the UPS instruction manual to check the output capacity of the UPS.
Notes on using output outlets
Set MCCB * (1 to 3) corresponding to the output outlets to which you connected the load devices to “ON.”
If this operation is not performed, output will not be supplied from the output outlets.
OUTPUT 1, OUTPUT 2, OUTPUT 3
Make sure the capacity of the connected load devices to one output outlet does not exceed
20A
.
Output voltage: AC200V (same as output voltage of UPS)
Outlet Type: NEMA L6-20R
Y
Number of output outlet: 3
(U)
Output Outlet Specifications
(V)
X
If the load device to be connected is single-wire grounded, be sure to connect the ground phase
to the X terminal (V) side.
Note
OUTPUT
1
OUTPUT
INPUT
MCCB 1MCCB 2MCCB
20A
（
）
Unsuitable load devices
Do not connect the following types of load devices to the UPS.
Laser printers, plain paper faxes, copiers,
OHPs, vacuum cleaners, hair dryers, etc.
Load device Reason
Medical devices, control devices for elevat ors,
etc., critical p u b li c computer sy stems
2
OUTPUT
3
①
Connect the load devices
to OUTPUT 1, 2, 3.
3
20A
20A
（
）
（
）
②
Set MCCB * (1 to 3) corresponding
(NEMA L6-20R)
to the output outlets to which you
connected the load devices to “ON.”
Since such devices are subject to high transient current surges,
the UPS will detect current surges and the battery backup
operation will no longer be possible when a power outage
occurs. There is also the danger of the UPS malfunctioning.
Special considerations need to be given to operation,
maintenance, and management, such as system redundancy
and the installation of emergency power generation facilities.
8
Characteristics
§§88.. CChhaarraacctteerriissttiiccss
§§88..11 SSppeecciiffiiccaattiioonnss
Item Standard or performance
Model PDBA11J103B02C
Rated capacity 10 kVA *
Number of phases Single-phase 2-wire
Rated voltage 200/208/220/230/240V
AC Input
AC Output
Total capacity of load devices that can be connected is same as output capacity of the UPS.
Rated frequency 50/60Hz
Number of phases Single-phase 2-wire
Rated voltage
Rated frequency 50/60Hz
Outlet,
Number of branch
External dimensions
（
Wmm×Dmm×Hmm）
Weight Approx. 2.5kg
*Note
200/208/220/230/240V
(Same as AC input)
NEMA L6-20R × 3
236.7 × 90.6 × 127.9
§§88..22 CCiirrccuuiitt ssyysstteemm ddrraawwiinngg
INPUT
1ph2w 200
50/60Hz
L
NG
INPUT CABLE
V
Circuit system drawing
(OUTPUT 1 MCCB)
MCCB 1 (20A
(OUTPUT 2 MCCB)
MCCB 2 (20A
(OUTPUT 3 MCCB)
MCCB 3 (20A
OUTPU
T
1ph2w 200
50/60Hz
)
)
)
OUTPUT
OUTPUT
OUTPUT
1
2
3
NEM
L6-20
NEM
L6-20
NEM
L6-20
V
A
R
A
R
A
R
9
Loading...