Thank you for your purchasing of this equipment (UPS).
SAVE THESE INSTRUCTIONS
This Manual contains important information for Model ASD“ ”U that should be followed
during installation and maintenance of the UPS and batteries.
Read this manual to work safely, and to use the UPS correctly before the work of installation
and maintenance.
This unit is intended for installation in a temperature-controlled, indoor area free of conductive
contaminants.
・
Operating temperature: 0 to 40℃
UPS is an abbreviation of Uninterruptible Power Supply.
15 Guarantee of equipment ..................................................... 30
■
SANYO DENKI Co., Ltd. Head office, branch offices
1. Safety precautions
[CAUTION]
(IMPORTANT SAFETY INSTRUCTIONS)
Before installing, operating, performing maintenance, or inspecting this equipment, always
thoroughly read this instruction manual and related documents to fully understand equipment
operation, information on safety, and cautions.
In this instruction manual, warning ranks are classified into two groups, DANGER and
CAUTION, as described below.
:
DANGER
!
CAUTION
!
Additionally, even the contents stated in
Therefore, strictly follow the instructions contained herein.
Both labels indicate important instructions, and therefore must be followed strictly.
The following graphic symbols show the prohibited and mandatory actions.
: This shows actions that you are not allowed to take (prohibited actions).
This denotes immediate hazards which WILL result in severe personal
injury or death, if not avoided.
:
This denotes hazards which COULD result in minor or slight personal
injury and/or product or property damage, if not avoided.
!
CAUTION may lead to a serious accident.
△
: This shows actions that you have to take (mandatory actions).
This example shows that the equipment must be grounded securely.
- 1 -
1. Notes for installation
!
•
Always ask the authorized personnel to install the UPS. If the UPS is installed
incorrectly, this may cause an electric shock, personal injury, and/or fire.
•
Never operate or store the UPS in the following places. Doing so may cause the UPS to
malfunction, be damaged, or deteriorate, resulting in a fire.
a.
Place
where the ambient environmental conditions are beyond those specified in the
product brochure and/or instruction manual (temperature is 0 - 40
is 30 - 90%), such as those where extremely high temperature, low temperature, high
humidity, and/or low humidity exist.
b. Place where the UPS is exposed to the direct sunlight.
c. Place where the UPS is exposed directly to the heat produced by heat source, such as a
stove.
d. Place where vibration and/or impact apply to the UPS.
e. Place near a unit that produces sparks.
f. Place where dust particles, corrosive gas, salt content, and/or flammable gas exist.
g.
Outdoor
•
Do not block the air intake and/or exhaust ports. Always keep the UPS 20 cm or more
away from the wall. If the air intake or exhaust port is blocked, the inner temperature of
the UPS may increase, causing the battery to deteriorate, resulting in a fire. Keep
maintenance space 1m or more from UPS front and 50cm or more from UPS back.
•
Always ventilate the place around the UPS. If the specified ventilation volume is not
kept, gas may be produced by the battery during charging of the battery, resulting in
breakage or explosion of the case.
•
•
Ventilation volume (m3/h) 10 15 20
Install the UPS in a solid place bearing the weight of the UPS in the correct manner
specified in the instruction manual. Lock caster and fix the UPS to the floor with level
adjuster.
If the UPS is installed incorrectly, this may cause the UPS to fall down or move by impact
or vibration. Resulting in personal injury. Be careful not to have backache.
UL-Listed Branch circuit type overcurrent protection device rated min.250Vac,
“ASD70S2U/35S2NU:75A, 100S2U/70S2NU:100A, 140S2U/100S2NU:125A” must be
provided for the input ac circuit by qualified personnel .
place
Equipment type name
CAUTION
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
°
C and relative humidity
- 2 -
2. Notes for wiring
!
•
Always ask the authorized personnel to carry out the wiring. If the wiring is made
incorrectly, this may cause an electric shock and/or a fire.
•
Wire with the specified wire and the specified torque surely.
•
•
※
Terminals Minimum Wire Size
Type
Input/Output/Ground 6 AWG 4 AWG 2 AWG Min. 60℃ copper 3wire 26lbs or 3.0 N-m
Connect the ground cable securely (input/output terminal block) in the specified manner.
If the ground cable is not connected, this may cause an electric shock.
The ground cables of load※ units, which are to be connected to the output of the UPS,
must be connected to the ground terminal securely. If the ground cables of load units are
not connected correctly, this may cause an electric shock.
Load
・・・
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
Equipment which connects to UPS, such as computer.
CAUTION
Temperature
and
Material
3. Notes for operation
!
DANGER
Torque
•
If the UPS malfunctions, unusual odor or noise is observed, immediately stop the UPS.
Failure to do so may cause a fire.
•
Do not open the cover of the UPS. Doing so may cause an electric shock.
!
•
Always ventilate the place around the UPS. Gas may be produced by the battery during
charging of the battery, resulting in breakage or explosion of the case.
•
Before starting operation of the UPS, make sure that the load side is safe. Always operate the
UPS correctly while referring to the instruction manual. The status of the UPS by the
ON/STAND BY switch operation is the table below. Confirm the display when operating.
Do not touch the ON/STAND BY switch thoughtlessly. If the power is supplied incorrectly, this
may cause an electric shock or personal injury.
•
UPS status LCD display LED
STAND BY
ON
Do not put a sharp object or your finger into the fan. Doing so may cause personal injury by
rotating of the fan.
STAND BY
NORMAL OPERATION
CAUTION
INPUT (green) lights on
INPUT, OUTPUT (green) lights on
- 3 -
A
PROHIBITION
•
Never use the UPS for purposes listed below.
a. Do not use the UPS for medical instruments, which may affect human life.
b. Do not use the UPS for control units for trains or elevators, which may cause personal
injury.
c. Do not use the UPS for computer systems, which are important for society and public.
d. Do not use the UPS for units, which are equivalent to the above.
If the UPS is to be used for a unit like those listed above, always consult with SANYO
DENKI. Special cares, such as duplicate systems or emergency generator must be taken
into consideration to carry out operation, maintenance, and control of the system when the
UPS is installed in a unit which is closely related to human life or may significantly affect
keeping of the public functionality.
•
Do not smoke a cigarette or use an open flame around the UPS. Doing so may cause the UPS
to be exploded or broken, resulting in a fire.
•
Do not put a container containing water, such as a flower vase on the UPS. Doing so may
cause the container to fall down. Spilt water may cause an electric shock, resulting in sparks
or a fire inside the UPS.
•
Do not sit on, step on, or lean on the UPS. Doing so may cause the UPS to fall down, resulting
in personal injury
4. Notes for maintenance and inspection
!
CAUTION
•
Always ask the authorized personnel to carry out the maintenance and repair of the inside of the
UPS. Failure to do so may cause an electric shock, personal injury, burn, fuming, or fire.
•
lways ask your nearest sales representative or authorized service center to check around the
UPS or replace defective parts. If the cover is opened carelessly, this may cause an electric
shock or burn.
•
Replace the battery periodically (once every 4.5 years when operated at 25°C). If the battery is
used even after its service life has expired, this may cause a fire
•
Do not put a metallic sharp object or your finger into the input/output terminal or expansion
battery connector of the UPS. Doing so may cause an electric shock.
•
Do not touch any parts inside the UPS even after the AC input power is shut-down. Since the
battery voltage is still applied to some parts, doing so may cause an electric shock.
5. Notes for relocation and transportation
!
•
Do not fall down or drop the UPS during relocation or transportation. Doing so may cause
personal injury.
•
Please be careful not to have backache when handling the UPS.
•
Do not incline more than the angle shown in the following table in the direction of the side,
when moving UPS.
Doing so may cause personal injury. Do the prevention measures to not fall down, if the UPS is
moved unavoidably inclining more than indicated angle.
Equipment type name
Angle of inclination (degree) 23 19 16
If the UPS is inclined more than indicated angle, the UPS fall down.
CAUTION
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
- 4 -
A
6. Notes for handling of battery
!
•
Servicing of batteries should be performed or supervised by personnel knowledgeable of
batteries and the required precautions. Keep unauthorized personnel away from batteries.
•
When replacing batteries, replace with the same number of the type “HF7-12”.
•
Do not dispose of used battery by the customer. When disposing of used battery, always contact
your nearest sales representative, authorized service center, or sales office
•
Do not use a battery, the service life of which has expired. Doing so may cause fuming or fire to
be produced. Additionally, if such battery is used continuously, the battery backup function is
not activated even if a power outage occurs, causing load units to stop
•
battery can present a risk of electrical shock and high short circuit current. The following
precaution should be observed when working on batteries:
a. Remove watches, rings or other metal objects.
b. Use tools with insulated handles.
c. Wear rubber gloves and boots.
d. Do not lay tools or metal parts on top of batteries.
e. Disconnect charging source prior to connecting or disconnecting battery terminals.
f. Determine if the battery is inadvertently grounded. If inadvertently grounded, remove
source of ground. Contact with any part of a grounded battery can result in electrical shock.
The likelihood of such shock will be reduced if such grounds are removed during installation
and maintenance
•
Do not open or mutilate the battery or batteries. The battery contains dilute sulfuric acid, which
is extremely toxic. If the battery fluid leaks, take approximate measures so that the leak battery
fluid is not sticking to your skin or clothing. If dilute sulfuric acid enters your eye, this may
cause eyesight to be lost. Additionally, if dilute sulfuric acid is in contact with your skin, this
may cause a burn.
It is electrically conductive and corrosive. The following procedures
CAUTION
should be observed:
a. War full eye protection and protective clothing.
b. If electrolyte contacts the skin, wash it off immediately with water.
c. If electrolyte contacts the eyes flush thoroughly and immediately with water. Seek
medical attention.
d. Spilled electrolyte should be washed down with a suitable acid neutralizing agent. A
common practice is to use a solution of approximately one pound (500 grams)
bicarbonate of soda to approximately one gallon (4 liters) of water. The bicarbonate of
soda solution should be added unit the evidence of reaction (foaming) has ceased. The
resulting liquid should be flushed with water and the area dried.
•
Lead acid batteries can present a risk of fire because the generate hydrogen gas. The
following procedures should be followed:
a. DO NOT SMOKE when near batteries.
b. DO NOT cause flame or spark in battery area.
c. Discharge static electricity from body before touching batteries by first touching a
grounded metal surface.
•
Do not dispose of battery or batteries in a fire. The battery may explode.
•
If a fire occurs in the battery, do not use water to put off the fire. Always use powder-
distinguishing agent (ABC). If water is used, the fire may be expanded.
•
Always strictly observe the following cautions when handling the battery. Failure to do so may
cause leak battery fluid, heat, or explosion.
a. Do not solder any part to the battery directly
b. Do not charge the battery with the positive (+) and negative (
c. Do not mix batteries with different types, manufacturers, and/or versions.
d. Do not peel off or break the outer packing tube of the battery.
e. Do not apply a strong impact to the battery or throw away the battery.
f. Clean the battery with wet cloth rag. Do not use organic compound such as gasoline,
thinner and benzene or detergent.
g. The electric energy may remain in the battery even after its service life has expired.
Do not apply sparks to the used battery or make it short-circuited.
-
) terminals used reversely.
- 5 -
2. Notes for correct operation
2.1 Notes for input power supply
(1) Always use the correct AC input power supply corresponding to the equipment rating.
±
(208V within
(2) The capacity of the input power supply must be larger than the required capacity of
the UPS.
(3) Install the breaker (ASD70S2U/35S2NU:75A, 100S2U/70S2NU:100A,
140S2U/100S2NU:125A) for the distribution board of the UL authorization.
(4) To have the potential of the ground of the computer system and the UPS correctly used,
connect with UPS according to the exchange input power supply kind of table.
①
Investigation of AC input power supply
Investigate to which in the table the exchange input power supply used corresponds
beforehand. Measure the voltage of ground with the tester etc. if it is uncertain.
②
Input wiring construction
Wire after selecting connected line(phase) to input terminal L and N of UPS so that
“Fit” in the table may become
○
: Standard of non-grounded power supply and single-wire ground power supply.
△
: Voltage of ground is caused (not excessive) in the UPS output terminal.
If the
circuited.
×
: The voltage of ground of the UPS output terminal becomes excessive,
and causes the breakdown of the load.
Change wiring to ○ or △ , because
the power supply short-circuited.
Or, add the insulation transformer to the output side.
1 3-phase
ungrounded
power source
Single-phase
2
ungrounded
power source
3 3-phase
grounded
power source
4 Single-phase
grounded
power source
Neutral grounded
power source
single-phase,
3-wire
Neutral grounded
6
power source
3-phase 4-wire
7
Neutral grounded
power source
3-phase 3-wire
※
1 The voltage in parentheses is a maximum voltage at not synchronized with the AC input.
Input power
source
15%, 50 or 60Hz within ±5%).
○
or △.
single-
A
B
C
A
B
C
A
B
A
B
C
A
B
C
A
B
A
B
A
B
C
A
B
C
wire ground is done on the load side, the power supply is short-
Connections
to UPS
R S
A B
B A
B C
C B
C A
A C
A B
B A
A
C
A C
C A
B
A B
B A
A B 5
B A
A B
B A
B C
C B
C A
A C
A
C
B
A C
C A
Fit
○
○
○
×
×
○
×
△
△
×
B
A
C
B
A
C
△
UPS output
voltage to ground※1
U-G V- G
See Note See Note
See Note See Note
a. 208V a. 0V
a. 208V
(a. 416V)
a. 0V
(a. 416V)
a. 208V a. 0V
a. 0V
(a. 416V)
a. 104V
(a. 312V)
a. 120V
(a. 320V)
a. 104V
(a. 390V)
a. 104V
(a. 312V)
single-
a. 208V
a. 208V
a. 208V
a. 104V
a. 120V
a. 180V
a. 104V
wire ground on the load side becomes
Notes
Ground voltage is unstable (floating
voltage).
Output voltage to ground:
1. Connect the ground phase to the S input
terminal on the UPS.
2. If the S terminal is not connected to the
ground phase:
(1) The ground voltage is high when the
inverter is not synchronized whit the AC
input.
(2) A single-wire grounded load connected to
the UPS output side short-circuits the
power source.
1. The ground voltage is high when the
inverter is not synchronized whit the AC
input.
2. A single-wire grounded load connected to
the UPS output side short-circuits the
power source.
1. The ground voltage is high when the
inverter is not synchronized whit the AC
input.
2. A single-wire grounded load connected to
the UPS output side short-circuits the
power source.
V
+
V
=
V-G
a. 208V
U-G
- 6 -
2.2 Notes for installation
(1) When installing the ground leakage breaker on the input side, pay special attention to
the working current. Leak current of the UPS is as following.
)
of load side.
(
Add leakage current
Equipment type name
Input leakage current (mA) Less than 8 Less than 12 Less than 16
(2) Keep the UPS 1 m or more away from the CRT display. Additionally, keep a unit,
which is sensitive to the magnetic flux, away from the UPS appropriately since a
slight amount of magnetic flux may leak from the UPS. The UPS adopts a forced aircooling system using the fan. Keep the UPS approximately 20 cm or more away at
the front, and back so that the air intake and exhaust ports are not blocked. And keep
the UPS approximately 10 cm or more away at the side for ventilation. Additionally,
the battery replacement work is made in front of the UPS. Keep a maintenance
space of 1 m or more at the front of the UPS and 50cm or more at the back of the UPS.
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
2.3 Notes for handling
(1) Never make the output circuit short-circuited and never connect the load, which is
short-circuited. Doing so, output circuit cannot be supplied due to protection function
working and fuse breaking.
(2) Load units prohibited to connect
Laser printer, plain paper facsimile machine, copy machine, OHP, drier
In the load units listed above, when the heater is heated, a large current is flown and
over-load may occur. If this occurs, the battery backup may not function or the UPS
may be broken.
(3) Power supply environment
If the UPS is used under the condition that power failure is occurred frequently for a
long time (once a week or more), battery may not be charged sufficiently, or battery
service life may become short due to battery deterioration.
(4) If the UPS is not operated for 6 months or more, it may need to charge the battery.
Carry out no-load operation for 20 hrs. or more once every 6 months.
(5) Insulation test
Before performing the insulation test of the indoor wiring, stop operation of the UPS
and disconnect the input/output cables. If the insulation test is carried out with the
UPS connected, this may cause the built-in arrestor to break
2.4 Setting of frequency
This UPS automatically detects a local power frequency, 50 Hz or 60 Hz, therefore,
setting up is not required.
At this time, however, the UPS cannot detect a frequency correctly unless the input
voltage is in the specified range
3. Confirmation of packing content
When opening the package, confirm the packing content. If there is something trouble,
please contact to the service representitive or SANYO DENKI’s office.
(1) Equipment 1 unit
(2) Accessories Instruction manual 1 copy
LCD panel operation manual 1 copy
Installation / Maintenance manual 1 copy
- 7 -
A
A
A
A
4. Outline
This equipment is a stationary type uninterruptible power system that supplies good and
stable AC power to an important unit, which does not allow even instantaneous power shut-off.
The system makes basic unit of 3.5kVA, which is composed of a rectifier, charger, an inverter,
a battery, and commercial power transmission circuit (bypass circuit) work two or three units
together without common parts. This is possible to increase and decrease output capacity.
Even if an error occurs in the AC input power supply, the inverter operation is continued by
the DC power supplied from the battery. If the AC input power supply is recovered, the inverter
operation is continued while charging the battery. Therefore, the UPS supplies completely
uninterruptible AC power to the loads connected without even instantaneous power shut-off.
In case set to parallel redundancy method which has one unit capacity to equipment
capacity for load capacity, if the inverter malfunctions occurs, malfunction unit is cut
automatically, and inverter supply from normal unit is continued.
Output change switch
AC input
Ground
Bypass breaker Bypass circuit
Filter
Inverter module
Battery module
Relay
Fuse
Main breaker
Charger
Rectifier
Relay
Fuse
Inverter
Control circuit
Battery
Filter
AC output
Transmit signal
Remote
ON/OFF
Unit circuit system drawing
Unit No.1
Unit No.2
C input
C208V
Ground
Power distribution unit
Unit No.3
Unit No.4
Maintenance bypass circuit
Maintenance bypass breaker
Output breaker
C output
C208V
Ground
Circuit system drawing
- 8 -
① ④
5. Outside dimensions and part names
5.1 Equipment
The fig. below is ASD140S2U.
Number of units is different in each type.
Dimension "H" is shown in a right table.
Display unit status.
Consists of rectifier, charger, inverter and bypass
circuit.
-
-
-
Battery for back up for 10 minutes.
Used for connecting battery modules.
Used for operation at emergency and setting unit
number.
-
MAINTENANCE
BYPASS
L, N, U, V, G
-
-
-
-
-
-
Used to pull out inverter module.
To bypass UPS units during maintenance.
Used for connection with Input, Output and
Ground.
Used for connection of external transmission signal.
Used for cooling.
Used for cooling.
Used to move.
Used for fixation to the floor.
Used for fixation to the floor. (Option)
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
135
35
⑮
⑧
⑨
⑬
NVUG LG
⑫
- 9 -
① ⑧ ⑦ ⑨
③
⑤
②
③
④
5.2 LCD, LED panel
ASD
⑥
②
④
LCD panel
LED panel
No. Name Label Function
①
ON/STAND BY Switch ON/STAND BY ON/OFF operation of supply output
②
Input indication lamp INPUT Green LED, lit while input power is supplied
③
Output indication lamp OUTPUT Green LED, lit while UPS supplies output
Red LED, lit when a UPS fault conditon occurs.
④
Alarm indication lamp ALARM
⑤
LCD (display)
△
key
▽
key
△
⑥
key
▽
key
⑦
Mode key MODE
⑧
Set key SET
⑨
Buzzer stop key BUZZER STOP Stop the alarm buzzer
In the LCD drawings in this manual:
-
△
Increases setting value
▽
Decreases setting value
△
▽
Red LED, blinking when r
life is a half year and when battery service life has
expired.
Displays UPS status, measurement, maintenance
support and settings.
LCD display controls
Changes the display mode and items
Activates the LCD display
Accepts and memorizes settings displayed on LCD
Resets blinking Red LED when r
service life is a half year.
Indicates a lit (continuous) LED
Indicates a blinking LED
emaining battery
Selects the setting digit to the
right
Selects the setting digit to the
left
emaining battery
service
- 10 -
① ② ③ ④
s
5.3 Auxiliary switch
Auxiliary switches are all inside front panel.
In case of operation, operate auxiliary switch of LCD unit normally.
In case LCD unit has trouble,
operate by other unit auxiliary switch.
Remove front panel
with removing 4
screws.
Do not lose the
No Name Function
①
BUZZER STOP
UNIT ID Setting all units individual recognition number.
②
In case
Switch statu
of LCD panel is not worked, stop the buzzer.
1 2
Unit
number
OFF OFF 1
ON OFF 2
OFF ON 3
ON ON 4
Note
All unit numbers are set at delivery.
Never change the switchs.
1
ON
OFF
ON
2
↓
FORCED BYPASS
③
switch
EMERGENT STOP
④
switch
Manual changing inverter power supply
In case
of LCD panel is not worked,
turn ON/OFF of equipment.
⇔
bypass power supply
- 11 -
① ② ③ ④ ⑤ ⑥
5.4 Outside interface
Note
Always use outside interface of the LCD unit.
NO
①
②
Name Function
AUX-OUT For connection of option card.
PC I/F
For power supply control by UPS at use power supply control software
SAN GUARD (option) and communication of W/S.
Transmission
signal connector
(RS-232C)
REMOTE
③
ON/OFF
connector
Used to operation/stop from far place.
Connect the remote ON/OFF switch of about 10m length cable. (option)
Action
・
At stand alone mode:remote ON/OFF
・
At W/S mode:Remote ON/ one touch shut down
Remote ON/OFF connector Remote ON/OFF switch
D-sub 9 pin (Male)
⑨ ⑧ ⑦ ⑥
⑤ ④ ③ ② ①
Settling screw#4-40inch
ON
Remote
D-sub 15 pin (Female)
COM
OFF
6
11
7
1
- 12 -
Remote ON :Pulse signal over 500ms
Start at (connect point close)
Remote OFF: Pulse signal over 500ms
Circuit voltage
Current about
⑪⑫⑬⑭⑮
⑥
①②③④⑤
Settling screw#4-40inch
Stop at (connect point close)
DC5V
5mA
⑩
NO
SETTING
④
switch
CONTACTS
⑤
SIGNAL
Name Function
2 1
Stand alone mode
―――
――
W/S Mode
2 1
↓
In case using power control software
SAN GUARD(option), and controlling
power supply by communication of UPS
and W/S
Transmit signal for UPS monitoring function support of network OS
(NetWare, WindowsNT)
Connect with exclusive signal cable (option).
⑥
Status setting jumper
1
4
3
2
2
AC input abnormal
1
(COM)
8
3
Battery voltage lower
11
15
4
AC output
(COM)
7
Inverter output
14
5
Bypass output
12
6
Equipment abnormal
13
9
UPS shut down
10
in case using UPS only
D-sub 15pin(female)
⑨⑩⑪⑫⑬⑭⑮
①②③④⑤⑥⑦⑧
Settling screw M3
STATUS
⑥
SETTING
Signal name Content
Signal outputs in case commercial power is
failure or becomes voltage abnormal.
(1-8:ON,2-8:OFF)
Signal outputs in case battery voltage is lower
than settled value(about 182V). (3-11:ON)
Signal outputs in case AC output is supllied to
load unit.(4-7:ON,15-7:OFF)
Signal outputs in case inverter output is
supplied to load unit.(14-8:ON)
Signal outputs in case commercial power is
supplied from bypass circuit. (5-12:ON)
Signal outputs in case equipment abnormal
occures. (6-13:ON)
Signal
output
AC input
abnormal
Battery
voltagelower
AC output
Inverter
output
Bypass
output
Equipment
abnormal
UPS can be stopped by receiving(Pulse signal
Signal
input
UPS
Shutdown
more than 100ms) DC5
The current which flows is about 15mA.
~
15V at power failure.
Each signal output is non-voltage contact point, and the capacity is
AC110V/DC24V 0.2A.
Make each contact point of contacts signal independent by pulling out pin.
(⑤ see contacts transmission sinal)
- 13 -
6. Installation
!
CAUTION
6.1 Environment
Never place the UPS the following places
•
The place where the ambient temperature exceeds 40℃.
It is recommended that UPS is normally operated and controlled at an ambient
temperature of 20-25
•
The place where in high humidity.
•
The place where has corrosive gas and salt content.
•
The place where has vibration and impact.
•
The place where has much dust.
6.2 Delivery
Deliver the UPS while keeping its
original packing state.
Open the packing near the UPS
installation place.
!
CAUTION
6.3 Installation space
・
Do not incline more than the angle shown in the
following table in the direction of the side, when
moving UPS.
・
If the UPS is inclined more than indicated angle,
the UPS fall down. Doing so may cause personal
injury. Do the prevention measures to not fall down,
if the UPS is moved unavoidably inclining more
than indicated angle.
Type name
Angle of inclination
(degree)
Install the UPS with taking following space.
•
About more than 20cm from the front
:
Air intake space of forced cooling by fan.
•
About more than 20cm from the back
:
Air exhaust space of forced cooling by fan.
•
About more than 1m from front, more than
50cm from back at maintenance
:
Space for maintenance
•
More than 1m from CRT display
:
A slight amount of magnetic flux may leak.
Keep the space for the things which tend to
be affected by magnetic flux.
UPS weight
•
•
•
•
ASD35S2NU ASD70S2NU ASD100S2NU
Name
Weight 220kg 310kg 400kg
Install the UPS in the place where the mass of UPS can withstand as
manual.
Install the UPS in a flat place where the UPS does not fall down or drop.
Personnel injury may be occurred.
Always install the UPS in a place where the vibration and/or impact are
minimized.
At delivery and installation, be careful for our lower back pain.
The UPS may fall down or drop during relocation or installation. Always
hold the corner of the up side of UPS securely. Failure to do so may cause
the UPS to malfunction and/or personal injury.
℃
considering the battry life characteristic
ASD70S2U ASD100S2U ASD140S2U
ASD35S2NU ASD70S2NU ASD100S2NU
Maintenance space
50cm or more
Exhaust space
20cm or more
ASD
ASD70S2U ASD100S2U ASD140S2U
△
23 19 16
Intake space
20cm or more
Maintenance space
Front
1m or more
Note
Fix to the floor in considering
maintenance space.
- 14 -
A
6.4 Fix of equipment
!
CAUTION
①
Lock the 4 casters with lock fittings.
Lock the casters and fix the UPS to the floor with level adjuster.
•
Fix the UPS vertically, without clatter and inclination.
•
Failure to do so, personnel injury may be occurred by impact or
vibration such as earthquake or relocation or falling down.
Be careful so that hands are not caught between the UPS when
•
fixing.
②
Fix the UPS to installation place with 4 level adjusters.
A
B
UPS lower parts
Unlock
Lock fitting
Lock
Use SPANA (M16:For hex-head bolt).
Turn in the direction of the left figure A,
till the caster goes up from the floor
about 1mm.
djust the level adjuster, without clatter
and inclination.
Note
Fix the UPS on the floor with “the floor fixed fittings” (option) if necessary.
In this case considering maintenance space.
See the manual of “the floor fixed fittings” about the installation method.
1mm
- 15 -
7. Wiring
Always ask authorized person about wiring. If there is something
!
CAUTION
7.1 Wiring of terminal block
Wire ground, input and output on terminal block of the UPS back.
See the following chart and wire with electric wire as matching each terminal.
wrong on wiring, electric shock, injury and fire may be occurred.
Use solderless terminal for connection input/output terminal block
•
and never make slack. Never make loosening on cables of outside
interface connector. Electric shock, injury and fire may be occurred.
Always earth ground terminal. Electric shock may be happened.
•
Ground/Input/Output 6 AWG Min. 75
Ground/Input/Output 4 AWG Min. 75
Ground/Input/Output 2 AWG Min. 75
Minimum
Wire Size
Temperature
and Material
℃
copper 3wire
℃
copper 3wire
℃
copper 3wire
To rq ue
26 lbs or
・
m
3.0 N
26 lbs or
・
m
3.0 N
26 lbs or
・
m
3.0 N
①
Remove the four screws of the terminal block cover, and remove the terminal block
cover.
②
Fix the conduit in the hole of the terminal block cover.
(Prepare the conduit by the customer.)
③
Pass the electric wire through the
conduit.
④
Connect ground to input G terminal.
⑤
Connect commercial power supply to
input L, N terminal.
⑥
Connect ground to output G terminal.
⑦
Connect customer’s load to output
U, V terminal.
⑧
After finishig wiring, fix terminal
cover as the same status.
Note
In the case of removing wire,
remove ground last.
Collecting unit back
The wiring method of all electric wire is as
following.
①
Peel off about 19mm of sleeve of wire.
②
Insert the wire core (19mm) into the terminal
block.
③
Tighten the screw hole in the upper of the
terminal block with the specified tightening
torque by using the slotted screwdriver.
Tool : Slotted screwdriver
(Recommendation size
Tightening torque
VUGNLG
:
:
3.0 N・m
1.0×6.5)
⑤
⑦
①
Four screws
Size 1-1/2 inch
Conduit
-
16
-
Connect
customer’s
load
③
INPUT
OUTPUT
⑥
Connect
OUTPUT
Ground
Connect
commercial
power supply
④
Connect
INPUT
Ground
7.2 Confirmation of terminal block wiring
In case of check after wiring finished, remove the cover as shown in the following.
Four screws
7.3 Connection of outside interface
Connect as customer’s needs. See “5.4 Outside interface” about the detail
Note
Always use outside interface of the LCD unit.
Equipment back
(1) CONTACTS SIGNAL connector
In case using UPS monitoring function such as network OS (NetWare,WindowsNT
e.t.c), connect to computer with exclusive signal cable (Option).
(2) PC I/F connector
Use power supply control software SAN GUARD(option), and connect in case of
power supply controlling by communication of UPS and W/S.
(3) REMOTE ON/OFF connector
In case operation of start/stop from far place, use cable length about 10m remote
ON/OFF switch (option) and connect.
-
17
-
8. Preparations before operation
Check the following items before starting operation.
①
No damage or deformation exists on the appearance of the equipment.
②
Required to connect to the power supply satisfying the input specifications.
③
Required “OUTPUT MCCB” breaker of
It’s inside front panel.
•
OUTPUT MCCB ----------- OFF
④
Required “MAINTENANCE BYPASS” breaker of
It’s inside front panel.
•
MAINTENANCE BYPASS ----------- OFF
⑤
Required all breakers of unit back are right place.
•
MAIN MCCB ---------------- OFF
•
BYPASS MCCB ------------ ON
⑥
Outside interface is to be set correctly.
•
Four short pins are all to be inserted to STATUS SETTING.
•
SETTING 1 : OFF --- Stand alone mode (Normal)
•
SETTING 2 : OFF
Note
Check outside interface of
the LCD unit.
:
ON ---- W/S Mode (in case setting up)
OFF
ON
Power distribution unit
Front panel is
removed with
pulling both sides.
is “OFF”.
Inside front panel
Power distribution unit
Equipment back
↑
is “OFF”.
-
18
-
9. Operating procedures
9.1 Starting of operation
①
Turn "MAIN MCCB" breaker of all units on.
Equipment back
LCD panel
ASD
Turn on
MAIN MCCB
STAND BY
INPUT(green) lights on
② Push
for over 1 second.
INPUT (green) lights on
OUTPUT(green) lights on
ASD
BYPASS OPERATION
↓
NORMAL OPERATION
Push over 1 sec.
③ Turn “OUTPUT MCCB” breaker on.
Inside front panel
Turn on
OUTPUT MCCB
Note
•
INPUT(green) does not light when the input voltage is out of normal range.
•
If “BYPASS MCCB” breakers of each unit are turned off, ALARM(red) lights on and sound
buzzer. In this case, turn on the breakers.
•
LCD display is disappeared if there is no status change for four minutes. If pushing ,
status mode is displayed.
-
19
-
9.2
Power failure operation check test
Perform this outage simulation test to verify that the UPS is functioning properly.
If it is functioning properly, the following conditions should occur.
Note
Perform this test before turning on any connected load.
①
Turn the breaker of the input distribution panel off.
ASD
POWER FAILURE
BATT BACK UP OP.
INPUT (Green) goes off
OUTPUT(green) lights on
Buzzer continues to sound five beeps, repeatedly.
② Turn the breaker of the input distribution panel on.
ASD
NORMAL OPERATION
INPUT (Green) lights on
OUTPUT(Green) lights on
The buzzer is silenced.
If the above conditions are not obtained, check that the batteries are properly connected.
Contact your supplier if an abnormal condition is found.
-
20
-
9.3
Stopping of operation
① Push
INPUT (Green) lights on
OUTPUT(Green) goes off
Note
The “MAIN MCCB” breaker should always be kept On (never switch it Off)
more than 3 seconds.
ASD
STAND BY
Push more than 3 sec.
-
21
-
10. Maintenance and inspection
10.1 Daily inspection
Observe the LCD to confirm that no abnormality is indicated.
No other particular daily inspection or maintenance is required.
10.2 Periodic inspection
Inspect the following items once every 6 months.
•
!
CAUTION
Do not allow anyone other than the authorized personnel to carry
out the maintenance and inspection of the inside of the
equipment. Failure to do so may cause an electric shock, personal
injury, burn, fuming and/or fire.
•
Before starting the inspection, stop operation of the UPS
completely and shut-down the input power. Failure to do so may
cause an electric shock.
•
The battery is connected to the UPS and electrical parts are
electricity live. Never touch any parts by hand. Doing so may
cause an electric shock.
10.3
(1) Outward appearance, inside inspection by eye.
Check the parts in the ciucuits for decoloration or corrosion. Particularly, special
care must be taken if the UPS is installed in a place where a large amount of
corrosive gas or high humidity exists.
(2) If dust or dirt is sticking to parts inside the equipment, this may cause the
equipment malfunction. Remove dust and/or dirt stcking to the intake and exhaust
port and fan.
(3) Battery backup confirmation
Carry out the procedure in
Operation Manual
backup time is available.
Replacement parts
The projected service life of the UPS is about 10 years. If you intend to continue using
the UPS while its projected service life, contact your supplier regarding components that
must be replaced. If the components are not replaced at the end of the service life, the
UPS will not function properly.
(1) Batteries Once every 4.5 years
periodically (every three months) to ensure adequate battery
§
3.15, “Confirming Backup Capability” in the
LCD Panel
Note
The projected service life of the components is based on use in an ambient
•
temperature of 25ºC (77 ºF). Higher temperatures result in shorter service life.
Parts replacement should not be attempted by customers: contact your supplier or
•
SANYO representative when replacement is needed.
- 22 -
10.4
Maintenance of battery
•
Do not allow anyone other than the authorized personnel to carry
out the maintenance and inspection of the inside of the
equipment. Failure to do so may cause an electric shock, personal
!
CAUTION
(1) Standard of battery replacement
①
②
Confirm battery service life according to §3.14, “Checking Battery Service Life” in
the
LCD Panel Operation Manual
“10.5 Replacement of battery”.
The service life of battery may be shortened depending on the operating coditions,
such as ambient temperature or number of discharge cycles. Particularly, the
temperature may greatly affect the service life of battery as shown in the table
below. (The following table shows the reference relationship between the ambient
temperature and service life of the battery.) If the battery is used, the service life
of which are expired, this may cause the battery fluid to leak or burn. To secure safe
operation, always replace the battery earlier than the specified invertal.
injury, burn, fuming and/or fire.
•
Replace the battery periodically. If the battery is used, the service
life of which has expired, this may cause a fire.
•
For battery cleaning, never use organic chemistry such as
gasoline, thinner and benzine or detergent. If these are put, box
may be cracked and leak occurring a fire.
. If replacement is required, replace according to
Operating temperatureExpected service life Battery replacement interval
5
25 ℃
30 ℃
35 ℃
40 ℃
③
When WARNING “Rest of Battery service life is half year” (
CHANGE!
prepare for replacement.
(2) Battery specification
The battery is specially designed for this equipment. Do not use a battery other than
that specified.
Additionally, do not mix the batteries with the different manufactures and types.
Doing so may cause the service life of battery to be shortened.
(3) Battery after replacement
Battry is industrial waste. It contains lead, a toxic material. If the battery is used and
needs to be disposed of, always ask the authorized industrial waste handling
company or pack the used battery in the original carton and send it to your local sales
representative.
and ALARM(Red) LED blinking) is displayed, contact your supplier early to
Years 4.5 Years
3.5 Years 3 Years
2.5 Years 2 Years
1.7 Years 1.5 Years
BATT LIFE 4320H ADVICE
- 23 -
10.5
CAUTION
Note
•
•
①
Remove the four screws of the front panel, and remove the front panel from equipment.
②
Pull out two battery connectors from inverter module.
③
Remove four screws which are fixing up and down of the battery modules.
Replacement of battery
Battery replacement can be done without stopping load.
•
Do not allow anyone other than the authorized personnel to
replace battery. Failure to do so may cause an electric shock,
personel injury, burn, fuming and/or fire.
•
!
Output is stopped if power failure occurs, when all the battery modules are pulled out
from all units at the same time. Finish replacement of the battery module by each
unit.
When replacing battery, replace the battery of all units.
The weight of battery module is approximately 25 kg. If the
battery unit falls down, this may cause personal injury.
•
A high voltage is applied between the terminals of the battery
(approximately 200V). Never touch them or make short-circuit.
That may cause personal injury.
④
Pull out the battery modules.
⑤
②
Replace new battery modules.
Do not lose the
removed screws.
Two battery connectors
!
CAUTION
Stopper isn’t put.
Pull out battery module slowly, and
when can be seen on top and
rigth side, support bottom part with
hand. Be careful not to drop.
③
Four screws
④
Pull out
with hand.
①
Remove front panel
with removing four
screws.
⑥
Tighten fixing four screws of battery modules as they were.
⑦
Insert battery connectors as they were.
⑧
Set the front panel with four screws, as they were.
- 24 -
11. Power Supply Maintenance Bypass
The supply to the load can be manually switched to bypass the inverter.
This switch can be set as required during equipment maintenance and troubleshooting.
11.1 Switching the Supply from the Inverter to Maintenance Bypass
①
Remove the front panel of the unit with the LCD.
(If the unit with the LCD is malfunctioning, switching can be done from another unit.
See
§
5.3, “Auxiliary Switches”.)
②
Move the Forced Bypass switch to the Bypass position.
Green I
NPUT lights
Green OUTPUT lights
Confirm that
ASD
FORCED BYPASS OPERATION
FORCED
BYPASS OPERATION
is displayed on the LCD.
Note
If the inverter is not synchronized with the AC
input, the display does not change, and switching
Remove front panel
with removing 4
screws.
Do not lose the
③
Remove the front panel from the
④
Switch on the MAINTENANCE BYPASS breaker.
Power distribution unit
.
⑤
Push
The green Forced Bypass LED blinks, and
on LCD panel for 3 seconds.
FORCED BYPASS INVERTER STOP!
is displayed.
Green LED blinks
⑥
Switch off the INPUT breakers on all units.
⑦
Switch off the BYPASS breakers on all units.
Red ALARM lights, and buzzer sounds continuous tone
Unit Rear View
Push
alarm.
to silence
- 25 -
11.2 Switching from Maintenance Bypass to Inverter Power
①
Green INPUT lights
Red ALARM lights
②
③
Confirm that
When switching from inverter power to maintenance bypass power, the buzzer sounds until it
is turned off.
Switch on the BYPASS breakers in all units.
Red ALARM turns off and the buzzer stops.
Switch on the INPUT breakers in all units.
MINOR ERR.
ASD
is displayed on the LCD.
MINOR ERR.
④
Push and hold
The green Forced Bypass LED lights, and
Green INPUT lights
Green OUTPUT lights
⑤
Switch off the MAINTENANCE BYPASS breaker.
⑥
Switch the Forced Bypass switch to the Inverter position.
on the LCD panel for one second.
ASD
FORCED
BYPASS OPERATION
FORCED BYPASS OPERATION
is displayed.
Green LED lights
Green INPUT lights
Green OUTPUT lights
⑦
Front panel indicators return to original state.
ASD
NORMAL OPERATION
- 26 -
Note
If the Forced Bypass LED blinks when
switching from Bypass
→
is shut off, so be careful.
Inverter, output
12. At sounding buzzer
The buzzer sounds when an abnormal or altered UPS condition occurs.
Note the pattern of the buzzer sound and refer to this table.
Buzzer Sound LCD Message Equipment Status
SERIOUS ERR!
Equipment fault
Some bypass breakers
are switched off.
MINOR ERR.
Continuous beep
Five beeps, pause, five
beeps, pause, …
BATTERY END!
OUTPUT STOP!
POWER FAILURE
BATT BACK UP OP.
INPUT HV BATTERY
BACK UP OP.!
INPUT ERR!
BATT BACK UP OP.
UNIT TROUBLE
BATT BACK UP OP.
Arrester fault
Battery discharge
terminated
Abnormal input voltage
or frequency; power is
supplied from battery
INPUT breaker is
switched off during
inverter power
operation
POWER FAILURE
BATT VOLT. LOW!
INPUT HV BATTERY
VOLTAGE LOW!
Beep, beep, beep, beep …
INPUT ERR!
Battery voltage is low
BATT VOLT. LOW
UNIT TROUBLE!
BATT VOLT. LOW!
Demand of loads
Beep, pause, beep, pause …
(4-second intervals)
Beep, pause, beep, pause …
(2-second intervals)
NORMAL OPERATION
CHECKING XXXmin
PRESS← TO STOP
connected to the UPS
output exceeds rated
current capacity.
Battery test in progress.
BATTERY OK XXmin
PRESS ← KEY
Four beeps
BATT NG XXmin
Battery test is finished.
PRESS ← KEY
BATT LIFE 4320H
ADVICE CHANGE!
Beep, pause, beep, pause …
(0.5-second intervals)
BATT LIFE 0H
CHANGE NOW!
Remaining battery
service life is a half
year.
Battery service life has
expired.
Push
silence the buzzer.
to
Measures
§
Refer to
Records” in the
Manual
Turn on any bypass breakers that are
off. Verify the bypass breakers in all
units are on.
Refer to
Records” in the
Manual
displayed, and contact your supplier.
When utility power is restored, the
UPS restarts automatically. (If
is selected as described in
the
Obtain normal input voltage and
frequency.
Turn on the INPUT breaker.
Obtain normal input voltage and
frequency.
Turn on the INPUT breaker.
Decrease the load at the UPS output.
Wait for battery test to finish.
Push
Check the LCD to determine whether
the test finished normally or
abnormally (low battery capacity),
and push
Battery replacement is
recommended. Contact your supplier.
Push
(Red) LED. LCD display blanks if
there is no operation for four
minutes.
Battery replacement is required.
Contact your supplier. Display and
ALARM (Red) LED are not reset till
the batteries replacement is finished
by technically qualified personnel.
3.4, “Displaying Alarm
LCD Panel Operation
, and contact your supplier.
§
3.4, “Displaying Alarm
LCD Panel Operation
to verify that
ART_ERR
§
3.11 of
is
START
LCD Panel Operation Manual
to abort the battery test.
.
to turn off the ALARM
)
Note
If problems occur, contact your
supplier
- 27 -
.
13. Operation at emergency
13.1 Switching to maintenance bypass power supply
In case unit exchange is required due to unit trouble, electricity can be supplied to load
avoiding troubled unit by switching to maintenance bypass power supply.
See “11.1 Switching the Supply from the Inverter to Maintenance Bypass” and operate
it.
13.2 In case
If LCD unit has trouble , and in case equipment can’t be stopped by , stop the
equipment with pushing Emergent stop switch more than 3 seconds. There are
auxiliary switches inside front panel. After stopping, push Emergent stop switch
more than one second to work equipment.
See “5.3 Auxiliary switch” and operate it.
Note
These are for emergency operation, therefore never operate it unreasonably.
13.3 In case
If LCD unit has trouble, and in case buzzer can’t be stopped by , stop the
buzzer with Buzzer stop . There are auxiliary switches inside front panel of other
units.
See “5.3 Auxiliary switch” and operate it.
Note
These are for emergency operation, therefore never operate it unreasonably.
does not work
does not work
Note
Upper operations are temporary at emergency. In case equipment has trouble, contact
service staff.
- 28 -
14. Specifications
Item unit
-
Model ASD-“ ““
Output capacity
(apparent power/effectiv ower)
System
Operation system - Inverter power supply at commercial synchronized form (Bypass start)
Cooling system - Forced air cooling
Input rectification system - Power factor control
Inveter system - High cycle PWM system, instanteneous wave form control
Phase number,line number - Single phase 2 wire
AC input
Rated voltage V 208(Change rate15%)
Rated frequency Hz
Required capacity kVA 7.6 11.4 15.2 3.8 (7.6) 7.6 (11.4) 7.6 (15.2) Note 8
Power factor - More than 0.97 Note 2
Phase number、line number
Rated voltage V 208
Voltage setting accurancy %
Rated frequency Hz 50 or 60(automatic choice) Note 3
Commercial synchronized
range
Distortion
factor of
voltage
waveform
AC output
Rated load power factor - 0.8(delay) Note 5
Trans ient
voltage
variation
Overload
with standing
capacity
Over current protective
function
Acoustical Noise dB Less than 50
Type - Small seal lead battery
Rated capacity
Battery
(20-hour rate)
Number of batteries piece
Nominal voltage V 192
Backup time min 10 approx. 30 approx. 18 approx. 15 Note 9
Calorific power
Input leak current mA
Use environment condition
Note 1. Specified for ungrounded output circuit.
Note 2. With less than 1% input voltage distortion factor
Note 3. Output frequency is selected to match the input frequency.
Note 4. At rated input/output
Note 5. Tolerance range: 0.7 (lag) to 1.0
Note 6. At rated load power factor / at rated input
Note 7. 1 m from UPS front panel, ‘A’ characteristics (linear load)
Note 8. In parallel redundancy specifications , values in parenthesis ( ) indicate that the load demand
exceeds the intended output capacity.
(The maximum output capacity of the UPS is determined by the number of inverter units
employed.)
Note 9. @25C° (77°F) ambient temperature, with new batteries.
Specifications
5%)
±
15 and rated input frequency within±1
10
10
(For 1minute)
(Instanteneous)
(For 30 seconds)
(2 cycle)
Less than
55 Less than 50
64
(16s×4p)
Less than
16
32
(16s×2p)
Less than
8
48
(16s×3p)
Less than
12
Less than
64
(16s×4p)
Less than
55 Note 7
16
Note
Note 6
Note 6
- 29 -
15. Guarantee of equipment
The guarantee period of this UPS is one full year after its delivery. If one year has passed
after the equipment delivery, repair or replacement of any defective parts is chargeable.
Free guarantee regulations
1. If the products have trouble under normal operating conditions stated in this instruction
manual, repairs or replaces defetive parts is free of charge during the warranty period.
2. Please contact your nearest sales representative or SANYO DENKI’s head quarters or
sales office. ( They are listed at the end of this manual.)
3. The coverage of this guarantee does not include the following terms.
(1) Defects or damages arising from improper repair, modification or wiring made by the
customer.
(2) Defects or damages arising from fire, earthquake, rain or water disaster, lightning,
other natural disasters pollution, salt disaster, gas disaster (gas chloride), unusual
voltage or incorrect power supply other than that specified.
(3) Defects or damages arising from improper handling such as falling of the UPS during
transportation or relocation made by the customer after it has been delivered.
- 30 -
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