SANYO VPC-S60EX, VPC-S60 DISASSEMBLY

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Page 1

2. DISASSEMBLY

2-1. REMOVAL OF CABI BACK, LCD AND CABI FRONT

1. Two screws 1.7 x 3.5

2. Three screws 1.7 x 4

3. Two screws 1.7 x 3

4. Cabi back

5. Holder battery

6. Shaft zoom

7. LCD

8. FPC

9. Remove the solder.

10. Two screws 1.4 x 3.5

11. Cabi front

NOTE: Discharge a strobe capacitor

with the discharge jig (VJ8-0188) for

electric shock prevention.

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Page 2

2-2. REMOVAL OF HOLDER MONITOR

1. Spacer TB1

2. Spacer power switch

3. Screw 1.4 x 2.5

4. Earth shaft

5. Two screws 1.4 x 3

6. Two screws 1.4 x 3

7. Holder monitor

8. Earth dec lens

9. Screw 1.4 x 3

10. Earth switch back

11. Spacer CP1

12. Speaker, 8

13. Remove the solder.

14. Screw 1.4 x 3

15. Screw 1.4 x 3

16. Stand

17. Remove the solder.

18. Microphone

19. Spacer lens top

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Page 3

2-3. REMOVAL OF TB1 BOARD, LENS ASSEMBLY AND CP1 BOARD

1. Remove the solder.

2. Remove the solder.

3. Two screws 1.4 x 3

4. TB1 board

5. Remove the solder.

6. Remove the solder.

7. Three screws 1.4 x 3

8. Remove the solder.

9. Assy lump

10. Condensor

11. Two screws 1.7 x 2.5

12. Terminal battery B

13. Terminal battery A

14. Holder battery

15. Three screws 1.4 x 3.5

16. FPC

17. Lens assembly

18. CP1 board

When assembling,

tighten the screws order.

a → b → c

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Page 4

2-4. BOARD LOCATION

TB1 board

CP1 board

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Page 5

3. ELECTRICAL ADJUSTMENT

3-1. Table for Servicing Tools

Ref. No.

J-1

J-2

J-3

J-4

J-5

J-6

Pattern box (color viewer)

Calibration software

Chroma meter

Spare lump

Discharge jig

Collimator

Name

J-1 J-2

J-3

Number

J-4

Part code

VJ8-0190

VJ8-0273

VJ8-0192

VJ8-0191

VJ8-0188

VJ8-0260

3-4. Setup

1. System requirements

Windows 98 or Me or 2000 or XP IBM R -compatible PC with pentium processor CD-ROM drive USB port 40 MB RAM Hard disk drive with at least 15 MB available VGA or SVGA monitor with at least 256-color display

2. Installing calibration software

1. Insert the calibration software installation CD-ROM into your CD-ROM drive.

2. Open the explorer.

3. Copy the DscCalDI_152 folder on the CD-ROM in the CDROM drive to a folder on the hard disk.

3. Installing USB driver

Install the USB driver with camera or connection kit for PC.

4. Pattern box (color viewer)

Turn on the switch and wait for 30 minutes for aging to take place before using Color Pure. It is used after adjusting the chroma meter (VJ8-0192) adjust color temperature to 3100 ± 20 K and luminosity to 900 ± 20 cd/m the lump and its circumference are high temperature during use and after power off for a while.

. Be careful of handling

J-5

3-2. Equipment

1. AC adaptor

2. PC (IBM R -compatible PC, Pentium processor, Window 98 or Me or 2000 or XP)

3-3. Adjustment Items and Order

1. Lens Adjustment

2. AWB Adjustment

3. CCD White Point Defect Detect Adjustment

4. CCD Black Point And White Point Defect Detect Adjust-

ment In Lighted

Note: Item 1-4 adjustments should be carried out in sequence.

5. Computer screen during adjustment

Calibration

AWB

Focus

UV Matrix

Cal Mode

Cal Data

USB storage

VID

Get

PID

Set

Backrush pulse :

Upload

Firmware

Data

PAF Cal.

EVF

LCD Type

Get

LCD

R Bright

RGB Offset

Tint

VCO

H AFC Test

Serial

Set

B Bright

Gain

Phase

Rev.

Set Set

Set

VCOMDC

VCOMPP

Hall Cal.

Setting

Language

Video Mode

Factory Code

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Page 6

3-5. Connecting the camera to the computer

1. Line up the arrow on the cable connector with the notch on the camera's USB port. Insert the connector.

2. Locate a USB port on your computer.

3. Insert the AC adaptor’s cable to DC adaptor cable. Insert the DC adaptor to the camera.

4. If “USB CONNECTION” is displayed, choose the “CARD READER”, and press the SET button.

NOTE: Discharge a strobe capacitor

with the discharge jig (VJ8-0188) for

electric shock prevention.

AC adaptor

To USB port

USB cable

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Page 7

3-6. The adjustment item which in necessary in part exchange

CCD Black Point

Lens

Adjustment

AWB

Adjustment

CCD White Point

Defect Detect

Adjustment

And White Point

Defect Detect

Adjustment In

Lighted

Factory

Cord

Setting

Language

Setting

COMPL PWB CP-1

COMPL PWB TB-1

LENS ASSY

: Be sure to carry out the necessary adjustments after replacing the unit. : Adjustment is possible from the menu setting screen of the camera and by using the calibration software.

3-7. Adjust Specifications

1. Lens Adjustment

DscCalDi x

Focus Result

ZOOM_BACKRUSH: 7 AF_WIDE: -10 AF_MID1: -11 AF_MID2: -1 AF_MID3: 10 AF_MID4: 23 AF_TELE: 41 ZOOM_WIDE: 2006 ZOOM_MID1: 2160

Camera

Collimator

ZOOM_MID2: 2315 ZOOM_MID3: 2469 ZOOM_MID4: 2624 ZOOM_TELE: 2766

USB storage

information registration

Reset

Setting

Preparation:

If using a ready-made collimator, set to infinity.

Note:

Do not vibrate during the adjustment.

Adjustment method:

1. Set the camera 0 cm from the collimator. (Do not enter any

light.)

2. Set the camera so that it becomes center of the screen in

the collimator.

3. Double-click on the DscCalDi.exe.

4. Click the Focus, and click the Yes.

5. Lens adjustment value will appear on the screen.

6. Click the OK.

Adjustment value determination is effectuated using the

"ZOOM_BACKRUSH", “AF_WIDE”, “AF_MID1”, “AF_MID2”,

“AF_MID3”, “AF_MID4” and "AF_TELE" values.

Adjustment value determination

ZOOM_BACKRUSH: zoom backrush adjustment value

(0 ~ +40) AF_WIDE: focus adjustment vallue W (-100 ~ +112) AF_MID1: focus adjustment vallue M1 (-45 ~ +112) AF_MID2: focus adjustment vallue M2 (-45 ~ +112) AF_MID3: focus adjustment vallue M3 (-45 ~ +112) AF_MID4: focus adjustment vallue M4 (-45 ~ +112) AF_TELE: focus adjustment vallue T (-26 ~ +112)

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2. AWB Adjustment

Camera

Pattern box

(color viewer)

Adjusting method:

1. When setting the camera in place, set it to an angle so that nothing appears in any part of the color viewer except the white section. (Do not enter any light.)

2. Double-click on the DscCalDi.exe.

3. Click the AWB, and click the Yes.

4. AWB adjustment value will appear on the screen.

5. Click the OK.

Adjustment value determination

100<a1<300, 250<a2<500, 450<a3<650, 550<a4<850, 750<a5<1023 wc0=128 ± 2, wc1=128 ± 2, wc2=130 ± 40 wfc0=128 ± 2, wfc1=128 ± 2, wfc2=130 ± 40 1200<=ms1<=3500, 1200<=ms2<=3600

Adjustment values other than the above are irrelevant.

3. CCD White Point Defect Detect Adjustment

Adjustment method:

1. Double-click on the DscCalDi.exe.

2. Select “CCD Defect” on the LCD “Test”, and click the “Ye s ”.

3. After the adjustment is completed, OK will display.

4. Click the OK.

4. CCD Black Point And White Point Defect Detect Adjustment In Lighted

Dsc Calibration

AWB Result:

Copy

1: AGC=194,363,535,706,872 4F_AGC=0,0,0 WB=459,521,516 CHECK=127,127,149 WB_FS=459, 522, 520 CHECK_FS=127,128,148 MS=1952,1971 0 IRIS=0 Fno_FOR_ISO=71 SS_FOR_ISO=10025 YLEVEL_FOR_ISO=9656

Adjustment value determination is effectuated using the "AGC", “CHECK", “CHECK_FS” and "MS" values. If AGC=a1, a2, a3, a4, a5, CHECK=wc0, wc1, wc2, CHECK_FS=wfc0, wfc1, wfc2 and MS=ms1, ms2, the adjustment values fulfill the conditions below, they are determined as within specifications.

Camera

Pattern box

(color viewer)

Preparation:

Setting of pattern box:

Color temperature: 3100 ± 20 (K) Luminance: 900 ± 20 (cd/m

)

Adjusting method:

1. Set the camera 0 cm from the pattern box. (Do not enter

any light.)

2. Double-click on the DscCalDi.exe.

3. Select “CCD Black” on the LCD “Test”, and click the “Ye s ”.

4. After the adjustment is completed, the number of defect

will appear.

5. Click the OK.

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Page 9

3-8. Factory Code Setting

1. Check the "Factory Code" display within the Setting group.

2. For U.S.A., Canada and NTSC general area If "FC_SANYO_U" does not appear, click on the " " mark located on the right of the "Factory Code" display BOX and select "FC_SANYO_U".

3. For Europe and PAL general area If "FC_SANYO_EX" does not appear, click on the " " mark located on the right of the "Factory Code" display BOX and select "FC_SANYO_EX".

3-9. Language Setting

1. Click on the " " mark located on the right of the "Language" display BOX.

2. Select language. (Default is English.)

3. End "DscCal" and remove the camera before turning the camera power OFF.

Calibration

AWB

Focus

UV Matrix

Cal Mode

Cal Data

USB storage

VID

Get

PID

Set

Backrush pulse :

Upload

Firmware

Data

PAF Cal.

EVF

LCD Type

Get

LCD

R Bright

RGB Offset

Tint

VCO

H AFC Test

Serial

Set

Rev.

B Bright

Gain

Phase

Set Set

Set

VCOMDC

VCOMPP

Hall Cal.

Setting

Language

Video Mode

Factory Code

3-10. Program data writing to NAND-Memory Carry out program data writing to NAND-memory after replacing CP1 board.

Preparation:

SD card: SD card with data written into the root directory Data: S81RNxxx.bin (xxx: version)

Overwriting method:

1. Insert the above SD card.

2. Turn on the camera.

3. Press the PLAYBACK button.

4. Press the MENU button. The playback menu appears.

5. Press the down arrow button. The option menu appears.

6. Press the left arrow button for 2 seconds. FIRMWARE UPDATE will display.

7. Choose YES.

8. Press the SET button. Update is starting.

Note:

Do not turn off the camera’s power or remove the SD card while the firmware is being updated.

3-11. Reset Setting Carry out reset settings after replacing CP1 board.

1. Turn on the camera.

2. Press the MENU button.

3. Choose the OPTION.

4. Choose the RESET SETTINGS, and press the SET button.

5. Select Yes, and press the SET button.

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Page 10

3-12. Firmware uploading procedure

1. Uploading the firmware should be carried out if the version number (COMPL PWB XX-X) on the replacement circuit board is lower than the version of the distributed firmware. For XX-X, enter the name of the circuit board containing the firmware.

2. The firmware is distributed by e-mail in self-extracting archive format. Change the extension of the distributed file to .EXE and save it in your preferred folder.

3. When you double-click the saved file, the firmware (binary file) will be saved in the same folder.

4. The firmware must not be distributed without permission.

1. Overwriting firmware from the SD card

Preparation:

SD card: SD card with firmware rewritten into the root directory Data: S81RNxxx.BIN (xxx: version)

Overwriting method:

1. Insert the above SD card.

2. Turn on the camera.

3. Press the PLAYBACK button.

4. Press the MENU button. The playback menu appears.

5. Press the down arrow button. The option menu appears.

6. Press the left arrow button for 2 seconds. FIRMWARE UPDATE will display.

7. Choose YES.

8. Press the SET button. Update is starting.

Note:

Do not turn off the camera’s power or remove the SD card while the firmware is being updated. The power will turn on automatically after the update is complete.

3-13. The Compulsive boot starting method

1. Keep MENU button, LEFT button, and Playback button depressed while switching on the power.

2. Connect the camera and the computer with USB cable.

2. Overwriting firmware from the calibration software Preparation:

PC with overwriting firmware copied to the preferred folder in the HD. Data: S81RNxxx.BIN (xxx: version)

Overwriting method:

1. Connect the camera’s USB/AV terminal to the computer’ USB connector.

2. The USB Connection screen appears on the camera’s LCD monitor. Choose the “CARD READER”, and press the SET button.

3. Double-click on the DscCalDi.exe.

4. Click the Firmware.

5. Choose the fimware file to use for overwriting, and click the Yes.

5. Update is starting. The message will appear, and choose OK.

6. After the update is complete, disconnect the USB cable and turn the camera’s power off.

Note:

Do not turn off the camera’s power while the firmware is being updated.

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