SANYO SY001, SM5810169-00 Service Manual

Page 1

SCHEMATIC DIAGRAM (CD)

This is a basic schematic diagram.

PRODUCT SAFETY NOTICE

Each precaution in this manual should be followed during servicing. Components identified with the IEC symbol designated components in which safety can be of special significance. When replacing a component identified by designated, or parts with the same ratings of resistance, wattage or voltage that are designated in the parts list in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before returning the product to the customer.

in the parts list and the schematic diagram

, use only the replacement parts

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Page 2

WIRING DIAGRAM (CD)

CN160

KEY P.W.B

CN161

CN162

LED P.W.B OPEN P.W.B

CN163

DIGITAL OUT P.W.B

CN165

CN198

CD P.W.B

CN164

CN190

CN114

CN115

CN111

F+ T-

T+

CN113

CD MECHANISM

F-

MOTOR

DRAWER

MOTOR

CARRIAGE

CD LOARDING MECHA.

GND

HOME SW

EXTRA SW

D2 SW

D1 SW

REV SW

FWD SW

OP/CL SW

PICK UP

CD BASE MECHA.

SLED

MOTOR

LIMIT SW

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MOTOR

SPINDLE

Page 3

TAPE DECK SECTION

TAPE DECK ADJUSTMENT

1. Azimuth Adjustment

• Be sure to clean the heads before attempting to make any adjustment.

• Be sure both channels (1 and 2) are the same level. (Using a dual-channel oscilloscope)

• Be sure both channel's waveform are same for the phase matching.

• After completion of the adjustment, use the threadlock (TB-1401B) to secure the azimuth adjustment screws.

1. Load a test tape (VTT-738 etc. : 10kHz) in the Deck.

2. Press the PLAY button. (Normal playback)

3. Use a + tip screwdriver to turn the screw for normal azimuth adjustment so that the left and right outputs are maximized at the same phase during normal playback.

4. Press the PLAY button. (Reverse playback)

5. Use a + tip screwdriver to turn the screw for reverse azimuth adjustment so that the left and right outputs are maximized at the same phase during reverse playback.

6. Adjust so that the waveforms for the left and right channels are in alignment.

2. Replacement of Head

BLUE

WHITE

BLACK

RED

EARTH

YELLOW

ORANGE

3. Parts Location

VR361 TAPE SPEED ADJUSTMENT

VR372

REC/PLAY

GAIN

L-CH

ADJUSTMENT

VR382

REC/PLAY

GAIN R-CH

ADJUSTMENT

PLAYBACK_L-CH

ADJUSTMENT

L3501

19KHZ-TRAP

EFFECT

ADJUSTMENT

L-CH

19KHZ-TRAP

ADJUSTMENT

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VR371

L3551

EFFECT

R-CH

FREQUENCY

ADJUSTMENT

VR381 PLAYBACK_R-CH ADJUSTMENT

BIAS-ADJUSTMENT

L-CH

VR373

VR383

BIAS-ADJUSTMENT

R-CH

L3601

BIAS

Page 4

Page 5

EXPLODED VIEW (CABINET & CHASSIS)

Y05

Y02

Y05

Y02

Y03

Y01

Y04

Y06

Y07

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Y08

Page 6

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC

SYMBOL SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF

, USE ONLY THE REPLACEMENT PARTS DESIGNATED,

Regular type resistors are less than 1/4 W carbon type and 0 ohm chip resistors. Regular type capacitors are less than 50 V and less than 1000 µF type of Ceramic type and Electrical type.

PACKING & ACCESSORES

REF.NO. PART NO. DESCRIPTION

614 308 1449 CARTON CASE,INNER SLEEVE

(DC-X5CT/UK) 614 309 7655 CARTON CASE(RD-X5/UK-2) 614 309 7662 CARTON CASE(RD-077/XE) 614 302 0738 CUSHION,FRONT,FRONT 614 302 0745 CUSHION,BACK,BACK 645 036 4358 POLY SHEET-0850X0500*NC,SET

(DC-X5CT/UK,RD-X5/UK) 645 036 4365 POLY SHEET-0850X0500*NC,SET

(RD-077/XE)

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1 614 309 7167 ASSY,LID,CASSETTE 2 614 292 1548 SPRING,WIRE,LID CASSETTE 3 614 303 9464 ASSY,CABINET,FRONT 4 614 307 1396 ASSY,GEAR,LID CASSETTE 5 614 302 0530 DEC,WINDOW LED,PLAY/REC 6 614 309 7259 BUTTON,SEL,REV.MODE/DOLBY 7 614 309 7266 BUTTON,PLAY,PLAY/REC 8 614 309 6986 ASSY,CABINET,AFTER BENDING 9 614 309 7525 PANEL,REAR 10 614 302 4798 ASSY,CABINET,BOTTOM

FIXING PARTS

REF.NO. PART NO. DESCRIPTION

Y01 411 021 3503 SCR S-TPG BIN 3X10,FRONT-BOTTOM Y02 411 021 3503 SCR S-TPG BIN 3X10,DECK MECHA Y03 411 021 3503 SCR S-TPG BIN 3X10,GEAR Y04 411 021 3503 SCR S-TPG BIN 3X10,FRONT PWB Y05 411 021 3701 SCR S-TPG BIN 3X10,CABINET Y06 411 021 3701 SCR S-TPG BIN 3X10,BOTTOM-REAR Y07 411 021 3701 SCR S-TPG BIN 3X10,

REAR-ELECT PART

Y08 411 021 3503 SCR S-TPG BIN 3X10,SIDE PWB

ELECTRICAL PARTS

REF.NO. PART NO. DESCRIPTION

51 614 298 3928 ASSY,WIRE,R/P&E.HEAD LEAD

(CN381)

or 614 308 1975 ASSY,WIRE,R/P&E.HEAD LEAD

(CN381)

DECK P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

71 614 301 1774 ASSY,PWB,DECK LOG.W/DOLBY,

DECK AMP (Only Initial) C3606 403 058 1508 POLYESTER 1500P K 50V C3607 403 059 0302 POLYESTER 0.018U K 50V C3609 403 059 6502 POLYESTER 0.022U K 50V CN301 614 239 5455 SOCKET CN311 645 012 2743 SOCKET,DIP 9P CN312 614 020 6562 SOCKET,4P or 614 223 9223 SOCKET CN321 614 268 2913 ASSY,WIRE,MECHA-LEAD or 614 308 1968 ASSY,WIRE,MECHA-LEAD CN331 645 012 2736 SOCKET,DIP 8P CN371 645 006 0861 PLUG,7P CN372 645 005 8226 PLUG,3P or 645 009 6433 PLUG,3P D3301 407 012 4406 DIODE 1SS133 D3601 407 012 4406 DIODE 1SS133 D3602 407 012 4406 DIODE 1SS133 D3621 D3901 407 099 5303 ZENER DIODE MTZJ5.6B IC331 410 341 8700 IC M38503M4-092FP IC351 409 294 6307 IC CXA1552P IC361 409 050 8200 IC TC4011BF IC362 409 241 5308 IC BA3126N IC371 409 486 3503 IC NJM4580L IC372 409 345 3804 IC BU4066BC IC373 409 214 1900 IC CXA1298AP L3501 614 270 4295 FILTER,LC L3551 614 270 4295 FILTER,LC L3601 645 009 0615 TRANS,OSC,85KHZ L3701 614 029 3142 MX COIL or 614 029 3937 MX COIL L3801 614 029 3142 MX COIL or 614 029 3937 MX COIL L3901 645 001 4581 INDUCTOR,100U K or 645 031 7842 INDUCTOR,100U K LUG30 645 023 8987 FIXER,FIX_SHIELD_WIRE Q3301 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3302 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3303 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3304 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3305 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS

407 004 9709 DIODE DSK10C

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Page 7

PARTS LIST

REF.NO. PART NO. DESCRIPTION

Q3306 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3307 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3308 405 151 5209 TR KRA107M or 405 000 0904 TR DTA114YS Q3309 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3310 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3311 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3312 405 151 5209 TR KRA107M or 405 000 0904 TR DTA114YS Q3501 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3551 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3601 405 006 3909 TR 2SA952-K or 405 006 4005 TR 2SA952-L or 405 141 3703 TR KTA1271-Y Q3602 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3603 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3604 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3605 405 077 8100 TR 2SA1437 Q3606 405 146 1209 TR KRC104M or 405 078 3005 TR BA1L4M or 405 000 6104 TR DTC144ES Q3621 405 006 3909 TR 2SA952-K or 405 006 4005 TR 2SA952-L or 405 141 3703 TR KTA1271-Y Q3622 405 006 3909 TR 2SA952-K or 405 006 4005 TR 2SA952-L or 405 141 3703 TR KTA1271-Y Q3701 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3702 405 151 4400 TR KTD1303 or 405 021 0204 TR 2SD1012-F-SPA or 405 021 0600 TR 2SD1012-G-SPA or 405 033 6706 TR 2SD1468S-R or 405 033 6805 TR 2SD1468S-S

REF.NO. PART NO. DESCRIPTION

Q3801 405 011 8609 TR 2SC1740S-S or 405 011 8500 TR 2SC1740S-R or 405 020 7402 TR 2SC945A-P or 405 020 7204 TR 2SC945A-K or 405 141 3307 TR KTC3198-GR or 405 141 3208 TR KTC3198-Y Q3802 405 151 4400 TR KTD1303 or 405 021 0204 TR 2SD1012-F-SPA or 405 021 0600 TR 2SD1012-G-SPA or 405 033 6706 TR 2SD1468S-R or 405 033 6805 TR 2SD1468S-S Q3901 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q3902 405 151 5209 TR KRA107M or 405 000 0904 TR DTA114YS R3609 401 009 8606 CARBON 39 JA 1/2W VR361 645 003 5647 VR,SEMI,1K N VR371 645 003 5692 VR,SEMI,22K N VR372 645 003 5531 VR,SEMI,10K N VR373 645 003 5548 VR,SEMI,100K N VR381 645 003 5692 VR,SEMI,22K N VR382 645 003 5531 VR,SEMI,10K N VR383 645 003 5548 VR,SEMI,100K N X3301 614 215 5561 RESONATOR,CERAM or 645 013 7532 OSC,CERAMIC 4.19MHZ

DECK SW P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

72 614 301 1781 ASSY,PWB,DECK SW (Only Initial) CN341 645 012 2736 SOCKET,DIP 8P D3331 408 037 4204 LED SLP-3118B-51HAB-T1 D3332 408 037 4204 LED SLP-3118B-51HAB-T1 D3333 408 032 5404 LED SLP-9118C-51H-S-T1 D3334 408 032 5404 LED SLP-9118C-51H-S-T1 S3331 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3332 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3333 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3334 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3335 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3336 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3337 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3338 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S3339 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT

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SANYO SY001, SM5810169-00 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

SCHEMATIC DIAGRAM (CD)

WIRING DIAGRAM (CD)

TAPE DECK SECTION

TAPE DECK ADJUSTMENT

EXPLODED VIEW (CABINET & CHASSIS)

PARTS LIST