Sanyo STK673-010 Specifications

ThybridICk Film Hybrid IC
STK673-010
3-Phase Stepping Motor Driver (sine wave drive)
Output Current 2.4A

Overview

STK673-010 is a 3-phase stepping motor driver hybrid IC with built-in microstep controller having a bipolar con­stant current PWM system, in which a power MOSFET is employed at an output stage.
It includes a 3-phase distributed controller for a 3-phase stepping motor to realize a simple configuration of the motor driver circuit.
The number of motor revolution can be controlled by the frequency of external clock input. 2, 2-3, W2-3 and 2W2­3-phase excitation modes are available. The basic step angle of the stepping motor can be separated as much as one-eighth 2-3-phase to 2W2-3-phase excitation mode control quasi-sine wave current, thereby realizing low vibration and low noise.

Applications

• As a 3-phase stepping motor driver for transmission and reception in a facsimile.
• As a 3-phase stepping motor driver for feeding paper feed or for an optical system in a copying machine.
• Industrial machines or products employing 3-phase stepping motor driving.
• An MOI output terminal which outputs 1 pulse per 1 cycle of phase current.
• A CW/CCW terminal which switches the rotational direction.
• A Hold terminal which temporarily holds the motor in a state where the phase current is conducted.
• An Enable terminal which can forcibly turns OFF a MOSFET of a 6 output driving element in normal oper­ation
• Schmitt inputs with built-in pull-up resistor (20 k Ω typ)
• Motor current can be set by changing the voltage of the Vref terminal (0.63V per 1A, dealing as much as 0 to 1/2V
• The clock input for controlling the number of motor revolution lies in a range of 0 to 50kHz.
• Supply voltage: V
• A built-in current detection resistor (0.227 Ω )
• A motor current during revolution can deal with as high as 2.4A at Tc = 105 ° C and as high as 4A at Tc = 50 ° C or lower.
2 (4A)).
CC
1 = 16 to 30V, V
CC
2 = 5.0V ± 5%
CC

Package Dimensions

unit: mm
4130

Features

• Number of motor revolution can be controlled by the frequency of external clock input.
• 4 types of modes, i.e., 2, 2-3, W2-3 and 2W2-3-phase excitations, are available which can be selected based on rising of clock signals, by switching Highs and Lows of Mode A and Mode B terminals.
• Setting a Mode C terminal Low allows an excitation mode that is based on rising and falling of a clock sig­nal. By setting the Mode C terminal Low, phases that are set only by Mode A and Mode B can be changed to other phases as follows without changing the number of motor revolution: 2-phase may be switched to 2-3­phase; 2-3-phase may be switched to W2-3-phase; and W2-3-phase may be switched to 2W2-3-phase.
• Phase is maintained even when the excitation mode is changed
SANYO Electric Co., Ltd. Semiconductor Business Headquarters
TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110 JAPAN
[STK673-010]
N2997HA (ID) No. 5708—1/16
Specifications
°
°
° C
µ
µ
STK673-010
Maximum Ratings
at Tc = 25 ° C
Parameter Symbol Conditions Ratings Unit
Maximum supply voltage 1 V Maximum supply voltage 2 V Input voltage V Phase output current I
1 max V
CC
2 max No signal
CC
max Logic input block
IN
max V
O
2 = 0V 36 V
CC
2=5V, Clock ≥ 100Hz 4.0 A
CC
0.3 to +7.0 V
0.3 to +7.0 V
Operating substrate temperature Tc max 105 Junction temperature Tj max 150 Storage temperature Tstg
Allowable Operating Ranges
at Ta = 25 ° C
40 to +125
Parameter Symbol Conditions Ratings Unit
Operating supply voltage 1 V Operating supply voltage 2 V Input voltage V Phase output current 1 I Phase output current 2 I
1 With signal 16 to 30 V
CC
2 With signal 5.0V ± 5% V
CC
0 to V
IH
1 Without heat sink 1.7 A
O
2 Tc = 105 ° C 2.4 A
O
2V
CC
Clock frequency Clock pin 11 input frequency 0 to 50 kHz
C C
Electrical Characteristics
at Tc = 25 ° C, V
1 = 24V, V
CC
CC
2 = 5V
Parameter Symbol Conditions min typ max Unit
V
2 supply current I
CC
Enable=Low 6.1 12 mA
CCO
each phase R/L=2 Ω /6mH
Effective output current I
FET diode forward voltage V Output saturation voltage V Output leakage current I Input high voltage V Input low voltage V
Input current I
Vref input voltage V
Vref input current I
MOI output high voltage V MOI output low voltage V
2W 2-3-phase excitation
o ave
Vref = 0.61V I
= 1A (R
df
R
sat
R
OL
9 terminals, Pins 11 to 18, 22 4.0 V
IH
9 terminals, Pins 11 to 18, 22 1.0 V
IL
Pins 11 to 18 pin = GND level
IL
pullup resistance 20k Ω (typ.) Pin 10 0 V
rH
Pin 10, pin 10 = 2.5V
r
Internal resistance 40 k Ω (typ.) Pin 20, pin 20 to 19 = 820 Ω
OH
Pin 20, pin 21 to 20 = 1.6 k Ω
OL
=23 Ω ) 1.0 1.6 V
f
L
=23 Ω
L
=23 Ω
L
0.62 0.69 0.76 Arms
0.45 0.56 V – 0.1 mA
115 250 550
440 625 810
2.5––V – 0.4 V
2/2 V
CC
PWM frequency Fc 63 kHz
Note: Constant voltage supply is used.
A
A
No. 5708—2/16
STK673-010
Electrical Characteristics 2
at Tc = 25 ° C, V
1 = 24V, V
CC
CC
2 = 5V
Current division ratio at phase current of 1/4 electrorotation, in each excitation mode (unit = %, typ.) Number of current division is put in parentheses
Current division
1/96 2/96 3/96 4/96 5/96 6/96 7/96 8/96
9/96 10/96 11/96 12/96 13/96 14/96 15/96 16/96 17/96 18/96 19/96 20/96 21/96 22/96 23/96 24/96 100
2 phase
(1)
0
100
2-3 phase
(3)
0
50
87
100
W2-3 phase
(6)
0
26
50
71
87
96
100
2W2-3 phase
(12)
0
13
26
38
50
61
71
79
87
92
96
98
Note: Constant voltage supply is used as power supply.
Electrical Characteristic 2 represents design values. Measurement for controlling the standard value is not conducted.
No. 5708—3/16

Equivalent Block Diagram

STK673-010
No. 5708—4/16

Sample Application Circuit

STK673-010
2 ×
±
Set Equation of Output Current I
I
peak = Vref ÷ K K = 0.63 (V/A)
o
where Vref ≤ 0.5 × V
Vref = V
CC
2
CC
Rox ÷ (R01 + Rox)
Peak Value
O
Rox = (R02 × 4.0 k Ω ) ÷ (R02 + 4.0k Ω )
• R02 is preferably set to be 100 Ω in order to minimize the effect of the internal impedance (4.0k Ω ± 30%) of STK637-010
• For noise reduction in 5V system, put the GND side of bypass capacitor (220 µ F) of V
1 (shown in a
CC
thick line in the above Sample Application Circuit) in the vicinity of pins 27 and 28 of the hybrid IC.
• Set the capacitance value of the bypass capacitor C1 such that a ripple current of a capacitance, which var­ies in accordance with the increase of motor current, lies in an allowable range.
• K in the above-mentioned set equation varies within
5 to ± 10% depending on the inductance L and resis­tance value R of the used motor. Check the peak value setting of I
upon actual setting.
o
No. 5708—5/16
STK673-010

Input/Output Terminals Functions of 5V System

Terminal name No. Function
Clock 11 Basic clock for switching phase current of motor Rising edge in Mode C = 1
Input frequency range: DC to 50kHz Rising and falling edge in Mode C = 0 Minimum pulse width: 10µ µ
High level duty: 40 to 60% Mode A 12 Sets excitation mode See table listed below Mode B 13 Sets excitation mode See table listed below Mode C 18 Sets excitation mode See table listed below TU
Hold 14 Temporarily holds the motor in a state 0 CW/CCW Enable 16 Turns OFF all of the driving MOSFET 0 Reset MOI 20 Monitors the number of revolution of the motor Outputs 1 pulse of a high level signal per one
Vref 10 Sets the peak value of the motor current set at 0.63V per 1A Maximum value 0.5 × V
22 Sets excitation mode See table listed below
Switches 2-3 phase excitation of step current to rectangular current More effective in increasing torque than in lowering vibration of motor
15 Switches the rotational direction of the motor 1 = CW, 0 = CCW
17 System reset
Make sure to input a reset signal of 10 µ
µ
or more 0
Conditions upon Functioning
0 = Low, 1 = High
cycle of phase current
2 (4A max)
CC

Excitation Mode Table

Input condition
Mode A Mode B Mode C TU
0 0 1 1 (1) 2-phase 1 6 0 1 1 1 (2) 2-3-phase 3 12 0 1 1 0 (3) 2-3-phase TU 1 12 1 0 1 1 (4) W2-3-phase 6 24 1 1 1 1 (5) 2W2-3-phase 12 48 0 0 0 1 (6) 2-3-phase 3 6 0 0 0 0 (7) 2-3-phase TU 1 6 0 1 0 1 (8) W2-3-phase 6 12 1 0 0 1 (9) 2W2-3-phase 12 24
Excitation No. Excitation Mode Number of current steps
As shown in the table, TU terminal is only effective for Excitation Nos. (3) and (7).
Although the present hybrid IC is not damaged even when TU = 0 is mistakenly input in Excitation, other than Exci­tation Nos. (3) and (7), motor vibration or motor current may increase.
* Timing charts for 3-phase stepping motor driver is illus-
trated on pages 10 to 14 for exemplary operations of Enable Hold, CW/CCW for Excitation Nos. (1), (2), (3), (4), (5) and (9), and Excitation No. (4).
Number of clock pulse per one cycle of phase
current
No. 5708—6/16
STK673-010

Notes On Use

(1) Input terminal use of 5V system [RESET and Clock (timing of input signal upon rising of
power supply)] The driver is configured to include a 5V system logic sec-
tion and a 24V MOSFETs section. The MOSFETs on both V
1 side and GND side are N-channels. Thus, the MOS-
CC
FETs on the V
1 side is provided with a charging pump
CC
circuit for generating a voltage higher than that of V When a Low signal is input to a RESET terminal for oper­ating the RESET, the charging pump is stopped. After the release of the RESET (High input), it requires a period of
1.7 ms to rise the charging pump. Accordingly, even when a Clock signal is input during the rising of the charging pump circuit, the MOSFET cannot be operated. Such a timing needs to be taken into consideration for inputting a Clock signal. An example of timing is shown in Figure 1.
CC
1.
Figure 1. Timing chart of RESET signal and Clock signal
When the RESET terminal switches from Low to High where a High period is 1.7ms or longer and the Clock input is conducted in a Low state, each phase current of the motor is maintained at the following values.
Phase
U phase 0 0 V phase -87% of peak current during normal rotation -100% of peak current during normal rotation W phase +87% of peak current during normal rotation +100% of peak current during normal rotation
Current in the case where the initial Clock signal is maintained
at Low level (Other than 2-3-phase TU excitation)
Current in the case where the initial Clock signal is maintained
at Low level (2-3-phase TU excitation)
Refer to the Timing charts for operations.
[Clock] Clock signals should be input under the following condi-
tions so that all 9 types of excitation modes shown in the Excitation Mode Table.
Input frequency range DC to 50 kHz Minimum pulse width 10 µ s High level duty 40 to 60 %
[Mode A, Mode B, Mode C and TU] These 4 terminals allow selection of excitation modes. For
specific operations, refer to Excitation Mode Table and Timing Charts.
[Hold, CW/CCW] Hold temporary holds the motor while a phase current of
the motor is conducted, even when there are clock inputs of Low input.
When Mode C is not used, it is an operation based on ris­ing of the Clock and thus the above-mentioned condition of high level duty is negligible. A minimum pulse width of 10 µ s or more allows excitation operation by Mode A and Mode B. Since the operation is based on rising and falling of the Clock under the use of Mode C, it is most preferable to set the high level duty to 50 % so as to obtain uniform step-wise current widths.
High input releases the hold, and the motor current changes again synchronizing with the rising of Clock sig­nals. Refer to Timing Chart for exemplary operations.
CW/CCW switches the rotational direction of the motor. Switching to High gives a rotational operation of CW, and Low gives a rotation operation of CCW. The timing of switching the rotation is synchronizes the rising of the
No. 5708—7/16
STK673-010
clock signals. Refer to Timing Chart for e x emplary opera­tions.
[Enable] High input renders a normal operation and Low input forc-
ibly renders a gate signal of MOSFETs Low, thereby cut-
ting a motor current. Once again High input renders a current to conduct in the motor. The timing of the current does not synchronize with the clock.
Since Low input of Enable forcibly cuts the motor current, it can be used to cut a V-phase or W-phase while Clock is maintained in a Low level state after the RESET operation.
2 ×
±
Figure 2. Input timings of RESET signal, Enable signal and Clock signal
[Vref (Setting motor current peak value)] A peak value of a motor current I
R02, V
2 (5V) and the following set equation (I).
CC
Set equation of peak value of motor current I
I
peak = Vref ÷ K......(I)
o
where Vref ≤ 0.5 × V
Vref = V
CC
Rox ÷ (R01 + Rox)
CC
is determined by R01,
o
o
2 K = 0.63 (V/A)
Rox = (R02 × 4.0 k Ω ) ÷ (R02 + 4.0 k Ω )
• R02 is preferably set to be 100 Ω in order to minimize the effect of the internal impedance (4.0k Ω ± 30%) of STK637-010
• K in the above-mentioned set equation varies within
5 to ± 10% depending on the inductance L and resis­tance value R of the used motor. Check the peak value setting of I
* Refer to Figure 4 for an example of Vref-I
upon actual setting.
o
character-
o
istics
(2) Allowable Operating Ranges of Motor Current Set the peak value of the motor current I
so as to lie
o
within a region below the curve shown in Figure 5 on page
14.
For operation where Tc = 50 ° C, I
max should be 4.0 A or
o
lower and a Hold operation should be conducted where I max is 3.3 A or lower.
(3) Heat Radiation Design Heat radiation design for reducing the operation substrate
temperature of the hybrid IC is effective in enhancing the quality of the hybrid IC.
The size of a heat sink varies depending on the average power loss Pd in the hybrid IC. As shown in Figure 6 on page 14, Pd increases in accordance with the increase of the output current.
Since the starting current and the stationary current coexist in an actual motor operation, Pd cannot be obtained only from the data shown in Figure 6. Therefore, Pd is obtained assuming that the timing of the actual motor operation is a repeated operation shown in the following Figure 3.
o
When the operation substrate temperature Tc is set to 105 ° C, I tion should be conducted where I
max should be 2.4 A or lower and a Hold opera-
o
max is 2.0 A or lower.
o
No. 5708—8/16
STK673-010
Figure 3. Timing Chart of Motor Operation
The average power loss Pd in the hybrid IC upon an operation shown in Figure 3 can be obtained by the following equa­tion (II):
Pd = (T1 × P1 + T1 × P2 + T3 × P3 + T4 × P4) ÷ T0 ...(II)
θ
When the value obtained by the above equation (II) is equal to or less than 3.4W and the ambient temperature Ta is equal to or lower than 60 ° C, there is no need of providing a heat sink.
Refer to Figure 7 for data of the operation substrate temperature when no heat sink is used. The size of the heat sink can be decided depending on θ c-a obtained by the following equation (III) and from Figure 8.
c-a = (Tc max – Ta) ÷ Pd ..... (III)
where Tc max: Maximum operation substrate temperature = 105 ° C Ta: Ambient temperature of hybrid IC Although heat radiation design can be realized by following the above equations (II) and (III), make sure to check that
the substrate temperature Tc is equal to or lower than 105 ° C after mounting the hybrid IC into a set.
No. 5708—9/16
STK673-010

Timing Chart of 3-phase stepping motor driver

2 phase excitation
2-3 phase excitation
No. 5708—10/16
2-3 phase excitation TU
STK673-010
W2-3 phase excitation
No. 5708—11/16
2W2-3 phase excitation
STK673-010
w2-3 phase excitation (Enable operation)
No. 5708—12/16
W2-3 phase excitation (Hold operation)
STK673-010
W2-3 phase excitaion (CW/CCW operation)
No. 5708—13/16
STK673-010
W2-3 phase excitation to 2W2-3 phase excitation (ModeC operation)
Figure 4. Vref – I
Motor current setting voltage, Vref – V
Motor current I
(peak value of stepping current) – A
o
o
Figure 5. I
– A
o
Motor current, I
Operating substrate temperature, Tc – ° C
– Tc
o
No. 5708—14/16
STK673-010
O
i
l
V
V
Figure 6. Pd – I
Hybrid IC’s internal average power loss, Pd – WHeat sink thermal resistance, θca –°C/WDiode forward voltage F1 to F6, V
Figure 8.
Motor current, Io – A
θ
ca – S
o
Figure 7.
Substrate temperature rise, Tc – °C
Hybrid IC’s internal average power loss, Pc – W
Figure 9. Vst – I
st –
tage,
Tc – Pc
o
Heat sink surface, S – cm
Figure 10. Vdf – I
– V
df
Diode forward current, If – A
on vo
utput saturat
2
f
Figure 11. IIL – V
µA
IL
Input current 11 to 18 pins, I
Output current, Io – A
IL
Input voltage, V
– V
IL
No. 5708—15/16
STK673-010
Figure 12. Ir – V
µAMOI output low voltage, V
r
Vref input current, I
Vref input voltage, VrH – V
rH
Figure 14. VOL – IOL
– V
OL
Figure 13. VOH – I
– V
OH
MOI output high voltage, V
20 pins output current, IOH – mA
OH
20 pins output current, I
No products described or contained herein are intended for use in surgical implants, life-support systems, aerospace equipment, nuclear
OL
– mA
power control systems, vehicles, disaster/crime-prevention equipment and the like, the failure of which may directly or indirectly cause injury, death or property loss.
Anyone purchasing any products described or contained herein for an above-mentioned use shall:
Accept full responsibility and indemnify and defend SANYO ELECTRIC CO., LTD., its affiliates, subsidiaries and distributors and all their officers and employees, jointly and severally, against any and all claims and litigation and all damages, cost and expenses associated with such use:
Not impose any responsibility for any fault or negligence which may be cited in any such claim or litigation on SANYO ELECTRIC CO., LTD., its affiliates, subsidiaries and distributors or any of their officers and employees, jointly or severally.
Information (including circuit diagrams and circuit parameters) herein is for example only; it is not guaranteed for volume production. SANYO believes information herein is accurate and reliable, but no guarantees are made or implied regarding its use or any infringements of intellectual property rights or other rights of third parties.
This catalog provides information as of November, 1997. Specifications and information herein are subject to change without notice.
No. 5708—16/16
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