Sanyo STK672-040 Specifications

Ordering number : ENN5227B
60200RM (OT) No. 5227-1/19
Overview
The STK672-040 is a stepping motor driver hybrid IC that uses power MOSFETs in the output stage. It includes a built-in microstepping controller and is based on a unipolar constant-current PWM system. The STK672-040 supports application simplification and standardization by providing a built-in 4 phase distribution stepping motor controller. It supports five excitation methods: 2 phase, 1-2 phase, W1-2 phase, 2W1-2 phase, and 4W1-2 phase excitations, and can provide control of the basic stepping angle of the stepping motor divided into 1/16 step units. It also allows the motor speed to be controlled with only a clock signal. The use of this hybrid IC allows designers to implement systems that provide high motor torques, low vibration levels, low noise, fast response, and high-efficiency drive. Compared to the earlier Sanyo STK672-010 Series, the STK672-040 features a smaller package, fewer external components, and controller improvements for even higher efficiency and even higher performance microstepping motor drive.
Applications
• Facsimile stepping motor drive (send and receive)
• Paper feed and optical system stepping motor drive in copiers
• Laser printer drum drive
• Printer carriage stepping motor drive
• X-Y plotter pen drive
• Industrial robots and other stepping motor applications
Features
<Control Block Features>
• One of five drive types can be selected with the drive mode settings (M1, M2, and M3) —2 phase excitation drive —1-2 phase excitation drive —W1-2 phase excitation drive —2W1-2 phase excitation drive —4W1-2 phase excitation drive
• Provides four freely selectable modes for the vector locus during microstepping drive: circular mode, one inside mode, and two outside modes.
• Phase retention even if excitation is switched.
• The CLK input counter block can be selected to be one of the following by the high/low setting of the M3 input pin. —Rising edge only —Both rising and falling edges
Note*: Conditions: VCC1 = 24 V, IOH= 1.5 A, 2W1-2 drive
used.
Continued on next page.
Package Dimensions
unit: mm
4161
122
53.0
21
×
2 = 42
0.5
2.0
22.0
9.0
0.4
2.9
4.0
1.0
[STK672-040]
STK672-040
SANYO Electric Co.,Ltd. Semiconductor Company
TOKYO OFFICE Tokyo Bldg., 1-10, 1 Chome, Ueno, Taito-ku, TOKYO, 110-8534 JAPAN
Stepping Motor Driver (Sine Wave Drive) Output Current: 1.5 A (No Heat Sink*)
Unipolar constant-current chopper (external excitation PWM) circuit with built-in microstepping controller
Thick-Film Hybrid IC
Any and all SANYO products described or contained herein do not have specifications that can handle applications that require extremely high levels of reliability, such as life-support systems, aircraft’s control systems, or other applications whose failure can be reasonably expected to result in serious physical and/or material damage. Consult with your SANYO representative nearest you before using any SANYO products described or contained herein in such applications.
SANYO assumes no responsibility for equipment failures that result from using products at values that exceed, even momentarily, rated values (such as maximum ratings, operating condition ranges, or other parameters) listed in products specifications of any and all SANYO products described or contained herein.
• The CLK and RETURN input pins include built-in malfunction prevention circuits for external pulse noise.
• ENABLE and RESET pins provided. These are Schmitt trigger inputs with built-in 20 k(typical) pull-up resistors.
• No noise generation due to the difference between the A and B phase time constants during motor hold since external excitation is used.
• Microstepping operation supported even for small motor currents, since the reference voltage Vref can be set to any value between 0 V and 1/2VCC2.
<Driver Block>
• External excitation PWM drive allows a wide operating supply voltage range (VCC1 = 10 to 45 V) to be used.
• Current detection resistor (0.33 ) built into the hybrid IC.
• Power MOSFETs for minimal driver loss
• Motor output drive currents IOHup to 1.5 A.
No. 5227-2/19
STK672-040
Parameter Symbol Conditions Ratings Unit
Maximum supply voltage 1 V
CC
1 max No signal 52 V
Maximum supply voltage 2 V
CC
2 max No signal –0.3 to +7.0 V
Input voltage V
IN
max Logic input pins –0.3 to +7.0 V
Phase output current I
OH
max
0.5 seconds, single pulse, with V
CC
1 applied.
2.2 A
Load: R = 5 , L = 10 mH for each phase. Repeatable avalanche Ear max 38 mJ Power loss Pd max θc-a = 0 12 W Operating temperature Tc max 105 °C Junction temperature Tj max 150 °C Storage temperature Tstg –40 to +125 °C
Specifications
Absolute Maximum Ratings at Ta = 25°C
Parameter Symbol Conditions Ratings Unit
Supply voltage 1 V
CC
1 With input signals present 10 to 45 V
Supply voltage 2 V
CC
2 With input signals present 5 ±5% V
Input voltage V
IH
0 to VCC2V
Phase driver voltage handling V
DSS
Tr1, 2, 3, and 4 (the A, A, B, and B outputs) 100 (min) V Phase current I
OH
max Duty 50% 1.5 (max) A
Allowable Operating Ranges at Ta = 25°C
Parameter Symbol Conditions
Ratings
Unit
min typ max
Control supply current I
CC
Pin 7, with ENABLE pin held low. 4.5 15 mA
Output saturation voltage Vsat R
L
= 15 (I 1.5 A) 1.4 1.9 V
Average output current Io ave
Load: R = 3.5 W/L = 3.8 mH
0.465 0.517 0.569 A
For each phase, Vref 1 V
FET diode forward voltage Vdf If = 1 A 1.2 1.8 V
[Control Inputs]
Input voltage
V
IH
Except for the Vref pin 4 V
V
IL
Except for the Vref pin 1 V
Input current
I
IH
Except for the Vref pin 0 1 10 µA
I
IL
Except for the Vref pin 125 250 510 µA
[Vref Input Pin]
Input voltage V
I
Pin 8 0 2.5 V
Input current I
I
Pin 8 A
[Control Outputs]
Output voltage
V
OH
I = –3 mA, pins MOI, MO1, MO2 2.4 V
V
OL
I = +3 mA, pins MOI, MO1, MO2 0.4 V
Electrical Characteristics at Tc = 25°C, VCC1 = 24 V, VCC2 = 5 V
Continued on next page.
Continued from preceding page.
No. 5227-3/19
STK672-040
Parameter Symbol Conditions
Ratings
Unit
min typ max
[Current Distribution Ratio (A·B)]
2W1-2, W1-2, 1-2 Vref θ = 1/8 100 % 2W1-2, W1-2 Vref θ = 2/8 92 % 2W1-2 Vref θ = 3/8 83 % 2W1-2, W1-2, 1-2 Vref θ = 4/8 71 % 2W1-2 Vref θ = 5/8 55 % 2W1-2, W1-2 Vref θ = 6/8 40 % 2W1-2 Vref θ = 7/8 20 % 2 Vref 100 % PWM frequency fc 37 47 57 kHz
Continued from preceding page.
Note: A constant-voltage power supply must be used.
The design target value is shown for the current distribution ratio.
21
20
19
16
18
22
17
11
14
15
10
9
7 12 13 8 6 5 2 1
+
+
+
+
+
3
4
M1
M2
CWB
CLK
M3
RETURN
RESET
MoI
Mo1
Mo2
ENABLE
SG
SUB
PG
BBAAVrefM5M4V
CC
2
Excitation mode
control
Excitation state monitor
Phase
advance
counter
Current
distribution
ratio switching
Pseudo-sine
wave generator
Rise detection
RC oscillator PWM control
Reference clock
generation
Phase excitation drive
signal generation
Rise/fall
detection and switching
A12389
Internal Block Diagram
No. 5227-4/19
STK672-040
Test Circuit Diagrams
No. 5227-5/19
STK672-040
14
9
10
8
16
22
3
4
1
2
5
6
A
15
A B
B
7
+
VCC2
VCC2
STK672-040
Start
Vref = 2.5 V
V
22
3
4
1
2
5
6
A A B B
7
VCC1
STK672-040
V
A
A12390
14
9
10
8
16
22
1
5
2
6
A
abab
A B
SW2
SW1
B
7
18
+
VCC2
VCC2
VCC1
VCC1
STK672-040
Start
Vref = 1 V 0 V
0 V
Low when measuring I
CC
5 V
A12393
9
22
7
A
VCC2
M1
STK672-040
A12392
A12391
10
M2
11
M3
12
M4
13
M5
14
CLK
14 1415
CWB
1416
RESET
1417
RETURN
1418
ENABLE
148
Vref
A
A
I
IL
I
IH
Vsat Vdf
IIH, I
IL
Ioave, Icc, fc
When measuring Io ave: With SW1 set to ‘a’, Vref = 1 V When measuring fc: With SW1 set to ‘b’, Vref = 0 V When measuring Icc: Set ENABLE low.
No. 5227-6/19
STK672-040
9
22
8
6
A A
7
141410 141411 141412 141413 141415 14 18 16 17 19 20 21
+
+
VCC2 = 5 V
VCC2 = 5 V
SG
100 µF or higher
PG
Vref
VCC2 = 5 V
1 k
CLK
ENABLE
RET
RESET
MoI Mo1 Mo2
VCC1 = 10 V to 45 V
Two-phase stepping motor
STK672-040
A12394
B B
5 2 1
3 4
0 A
Motor current waveform
Ioave
A12395
IOLI
OH
Note: This hybrid IC must be initialized with a power on reset when power is first applied.
Operation Description
2W1-2 Phase Excitation Drive (microstepping operation)
[Setting the Motor Current] The motor current IOHis set by the Vref voltage on the hybrid IC pin 8. The following formula gives the relationship between IOHand Vref.
1
IOH=—× Vref/Rs, Rs: The hybrid IC internal current detection resistor (0.33 ±3%)
3
Applications can use motor currents from the current (0.05 to 0.1 A) set by the duty of the frequency set by the oscillator up to the limit of the allowable operating range, IOH= 1.5 A
[Function Table]
M20011 M1
0101
Phase switching clock edge timing
M3
1 2 phase excitation 1-2 phase excitation W1-2 phase excitation 2W1-2 phase excitation Rising edge only 0 1-2 phase excitation W1-2 phase excitation 2W1-2 phase excitation 4W1-2 phase excitation Rising and falling edges
Forward Reverse
CWB 0 1
AABB Mo11001 Mo20011
ENABLE Motor current is cut off when low
RESET Active low
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