Sanyo SPW-UMR94EXH56, SPW-UMR74EXH56, SPW-UMR184EXH56, SPW-UMR224EXH56, SPW-UMR124EXH56 User Manual 2

...

TECHNICAL DATA & SERVICE MANUAL

SPLIT SYSTEM AIR CONDITIONER

Model No. Product Code No. SPW-UMR74EXH56 SPW-UMR94EXH56 854.0.2264

SPW-UMR124EXH56 SPW-UMR164EXH56 SPW-UMR184EXH56 854.0.2266 SPW-UMR224EXH56 854.0.2267

854.0.2263

854.0.2265

854.0.2301

0.8180.439.0 June 2005

SM940046

IMPORTANT! Please read before installation

This air conditioning system meets strict safety and operating standards. For the installer or service person, it is important to install or service the system so that it operates safely and efficiently.

For safe installation and trouble-free operation, you must:

• Carefully read this instruction booklet before beginning.

• Follow each installation or repair step exactly as shown.

• Observe all local, state and national electrical codes.

• Pay close attention to all warning and caution notices given in this manual.

•The unit must be supplied with a dedicated electrical line.

WARNING

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

CAUTION

This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.

If necessary, get help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sale/service outlet or your certified dealer for additional instructions.

In case of improper installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

• During installation, connect before the refrigerant system and then the wiring one; proceed in the reverse orden when removing the units.

WARNING

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY QUALIFIED, EXPERIENCED ELECTRICIANS SHOULD ATTEMPT TO WIRE THIS SYSTEM.

When wiring

• Ground the unit following local electrical codes.

• The Yellow/Green wire cannot be used for any connection different from the ground connection.

• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

• Do not allow wiring to touch the refrigerant tubing, compressor, or any moving parts of the fan.

• Do not use multi-core cable when wiring the power supply and control lines. Use separate cables for each type of line.

When transporting

Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminium fins on the air conditioner can cut your fingers.

When installing...

… In a ceiling

Make sure the ceiling is strong enough to hold the unit-weight. It may be necessary to build a strong wooden or metal frame to provide added support.

… In a room

Properly insulate any tubing run inside a room to prevent "sweating", which can cause dripping and water damage to walls and floors.

... In moist or uneven locations

Use a raised concrete base to provide a solid level foundation for the outdoor unit. This prevents damage and abnormal vibrations.

... In area with strong winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

... In a snowy area (for heat pump-type systems)

Install the outdoor unit on a raised platform that is higher then drifting snow. Provide snow vents.

When connecting refrigerant tubing

• Keep all tubing runs as short as possible.

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them; screw by hand and then tighten the nut with a torque wrench for a leak-free connection.

• Check carefully for leaks before starting the test run.

NOTE:

Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion, the refrigerant tubing for your particular model is specified as narrow tube for liquid, wide tube for gas.

• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked, to ensure the grounding.

• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause

accidental injury and death.

When servicing

• Turn the power OFF at the main power board before opening the unit to check or repair electrical parts and wiring.

• Keep your fingers and clothing away from any moving parts.

• Clean up the site after the work, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.

• Ventilate the room during the installation or test system; make sure that, after the installation, no gas leaks are present, because this could produce toxic gas and dangerous if in contact with flames or heat-sources.

ing the refrigeration

Table of Contents

Page

1. SPECIFICATIONS

1-1 Unit specifications 4 1-2 Major Component specifications 7 1-3 Other Component specifications 10

2. DIMENSIONAL DATA

3. ELECTRICAL DATA

3-1 Electric Wiring Diagram 13 3-2 Control PCB switches and functions 14

4. FUNCTION

4-1 Room Temperature Control 15 4-2 Automatic control for heating and cooling 16

5. REPLACING PCB

5-1 Replacing PCB 17 5-2 How to replace PCB 18 5-3 How to replace EEPROM with EEPROM included in PCB service pack 19 5-4 Table of setting 21

6. SERVICING AND MAINTENANCE FUNCTIONS

6-1 Indoor unit refrigerant noise countermeasures 22 6-2 Outdoor unit noise countermeasures: EEPROM 05 22

7. TROUBLE DIAGNOSIS

7-1 Contents of remote controller switch alarm display 23 7-2 Outdoor unit control panel led display 25 7-3 Trouble indications and inspection points 26 7-4 Remote controller servicing functions 28 7-5 Super W-Multi alarm codes 7-6 Inspection of parts 35

1. SPECIFICATIONS

1-1 Unit Specifications

SPW-UMR74/94/124EXH56

Power source

oltage ratin

Performance

Capacity Air circulation (High/Med./Low) m³/h

Features

Controls/Temperature controls Remote Controller (Option) wired

Fan speed

Air Filter Sound pressure level (*) high/med/low dB(A) Refrigerant tubing connections Refrigerant Narrow tube mm(in.) tube diameter Wide tube mm(in.) Refrigerant Refrigerant control

Dimensions & Wei

Dimensions Height mm

Package dimensions Height mm

Weight Net kg

Width mm Depth mm

Width mm Depth mm Volume m3

Shipping kg

wireless

220 - 240V ~ 50Hz

230V

Cooling Heating

See catalogue with the requested matching

600/510/440

Microprocessor/ I.C. thermostat

RCS-SH80AG / RCS-KR1AG

RCS-BH80AG.WL

3 and Auto

Washable

54/52/49

Flare type

6,35 (1/4) 12,7 (1/2)

R410A

Electronic expansion valve

266 571 852 365 745

1086

0,3

30,0

DATA SUBJECT TO CHANGE WITHOUT NOTICE

(*)

Power noise level measured at operating conditions (5mmH20 external static pressure)

SPW-UMR164/184EXH56

Power source

oltage ratin

Performance

Capacity Air circulation (High/Med./Low) m³/h

Features

Controls/Temperature controls Remote Controller (Option) wired

Fan speed

Air Filter Sound pressure level (*) high/med/low dB(A) Refrigerant tubing connections Refrigerant Narrow tube mm(in.) tube diameter Wide tube mm(in.) Refrigerant Refrigerant control

Dimensions & Wei

Dimensions Height mm

Package dimensions Height mm

Weight Net kg

Width mm Depth mm

Width mm Depth mm Volume m3

Shipping kg

wireless

220 - 240V ~ 50Hz

230V

Cooling Heating

See catalogue with the requested matching

875/600/400

Microprocessor/ I.C. thermostat

RCS-SH80AG / RCS-KR1AG

RCS-BH80AG.WL

3 and Auto

Washable

54/47/42

Flare type

6,35 (1/4) 12,7 (1/2)

R410A

Electronic expansion valve

266 571

1058

365 745

1292

0,35

35 39

DATA SUBJECT TO CHANGE WITHOUT NOTICE

SPW-UMR224EXH56

Power source

oltage ratin

Performance

Capacity Air circulation (High/Med./Low) m³/h

Features

Controls/Temperature controls Remote Controller (Option) wired

Fan speed

Air Filter Sound pressure level (*) high/med/low dB(A) Refrigerant tubing connections Refrigerant Narrow tube mm(in.) tube diameter Wide tube mm(in.) Refrigerant Refrigerant control

Dimensions & Wei

Dimensions Height mm

Package dimensions Height mm

Weight Net kg

Width mm Depth mm

Width mm Depth mm Volume m3

Shipping kg

wireless

220 - 240V ~ 50Hz

230V

Cooling Heating

See catalogue with the requested matching

1000/700/600

Microprocessor/ I.C. thermostat

RCS-SH80AG / RCS-KR1AG

RCS-BH80AG.WL

3 and Auto

Washable

57/49/46

Flare type

9,52 (3/8)

15,88 (5/8)

R410A

Electronic expansion valve

266 571

1058

365 745

1292

0,35

35 39

DATA SUBJECT TO CHANGE WITHOUT NOTICE

1-2 Major Component Specifications

Ω

SPW-XMR74/94/124EXH56

Controller PCB

Part No. Controls

Fan & Fan Motor

Type Q'ty ……. Dia. and lenght mm Fan motor model…Q'ty No. Of poles…rpm (230 V, High) Running Amps A Power input W Coil resistance (Ambient temp. 20 °C )

Safety devices Type

Operating temp. Open °C

CR-CRP50A-B

Microprocessor

Centrifugal fan

2…. Ø 160 / L 240

3RGB-CO-45-30 5V/1….1

4 … 1060

0,45

110 BLU-BRN: 95 BRN-BLK: 37 BLK-GRY: 15 GRY-VLT: 15

WLT-RED: 30

RED-YEL: 101

Internal thermal protector - 7AM 037 A 5

150 ± 5K

Run capacitor µF

Electronic expansion valve

Coil Valve body

Heat Exch. Coil

Coil Rows Fin pitch mm face area m2

1,8

VAC

Aluminium plate fin / Copper tube

DATA SUBJECT TO CHANGE WITHOUT NOTICE

450

UKV-U030E UKV-18D31

1,6

0,126

SPW-XMR164/184EXH56

Ω

Controller PCB

Part No. Controls

Fan & Fan Motor

Type Q'ty ……. Dia. and lenght mm Fan motor model…Q'ty No. Of poles…rpm (230 V, High) Running Amps A Power input W Coil resistance (Ambient temp. 20 °C )

Safety devices Type

Operating temp. Open °C

Close °C

Run capacitor µF

VAC

CR-CRP50A-B

Microprocessor

Centrifugal fan

2…. Ø 160 / L 240

3FGB-CO-65-38 5V/1….1

4 … 1106

0,6

138 BLU-BRN: 68 BRN-BLK: 9 BLK-GRY: 36 GRY-VLT: 18

VLT-RED: 18 BRN-YEL: 105

Internal thermal protector - 7AM 037 A 5

150 ± 5K

2,0

450

Electronic expansion valve

Coil Valve body

Heat Exch. Coil

Coil Rows Fin pitch mm face area m2

UKV-U030E UKV-25D32

Aluminium plate fin / Copper tube

1,6

0,168

DATA SUBJECT TO CHANGE WITHOUT NOTICE

SPW-XMR224EXH56

Ω

Controller PCB

Part No. Controls

Fan & Fan Motor

Type Q'ty ……. Dia. and lenght mm Fan motor model…Q'ty No. Of poles…rpm (230 V, High) Running Amps A Power input W Coil resistance (Ambient temp. 20 °C )

Safety devices Type

Operating temp. Open °C

Close °C

Run capacitor µF

VAC

CR-CRP50A-B

Microprocessor

Centrifugal fan

2…. Ø 160 / L 240

3FGB-CO-65-38 5V/1….1

4 … 1161

0,57

136 BLU-BRN: 68 BRN-BLK: 9 BLK-GRY: 36 GRY-VLT: 18

VLT-RED: 18 BRN-YEL: 105

Internal thermal protector - 7AM 037 A 5

150 ± 5K

450

Electronic expansion valve

Coil Valve body

Heat Exch. Coil

Coil Rows Fin pitch mm face area m2

UKV-U030E UKV-25D32

Aluminium plate fin / Copper tube

1,6

0,168

DATA SUBJECT TO CHANGE WITHOUT NOTICE

1-3 Other Component Specifications

(

)

Ω

)

Ω

)

Ω

Trasformer

Rating Primary

Secondary 1 Secondary 2 Secondary 3

Thermal cut-off temp.

Thermistor

Resistance

Thermistor ( Coil sensor E3

Resistance

Thermistor ( Room sensor TA, TF/BL

Resistance

Drain pump

Model Rating Voltage

Flow rate

Safet

Model

Coil sensor E1, E2

Input

float switch

ATR-IIJ225A

VAC 230V, 50Hz

AC 20V - 0.2A AC 14V - 0.3A

AC 10,2V - 1.4A

136°C

PBC-41E-S26

0 °C 15,0 ± 5%

PBC-41E-S42-2

0 °C 15,0 ± 4,42%

DHKTEC-35-S85N

25 °C 5,0 ± 4%

PC 309564003

220/240V - 50Hz

14W

0,4 l/min

BI 1300 2725

Contact rating

230V AC/DC - 0,5A

2. DIMENSIONAL DATA

SPW-UMR74/94/124EXH56

SPW-UMR164/184/224EXH56

+ 26 hidden pages