Sanyo MCDZ-120, MCDZ-120-F Service manual

FILE NO.

Service Manual

SPECIFICATIONS

CD Portable
Radio Stereo Cassette Recorder

MCD-Z120 (CA)
MCD-Z120F (XE)

(AU)
(PA)
(KR)
(TW)

PRODUCT CODE No.
164 049 01 MCD-Z120 (CA)
164 049 02 MCD-Z120F(XE)
164 049 03 MCD-Z120F(AU)
164 049 04 MCD-Z120F(PA)
164 049 05 MCD-Z120F(KR)
164 049 06 MCD-Z120F(TW)

(CASSETTE DECK SECTION)

Track System ........................AC bias, 4-track stereo

Erasing System.....................Magnet erase

Tape speed ...........................4.75 cm/sec.

Fast forward and

Rewind time ................... 110sec.(C60 tape)

Frequency range...................80 - 12,000 Hz(Normal tape)

(CD SECTION)

Channels...............................2 channel

S/N ratio ................................73 dB

Wow & Flutter........................Undetectable

Sampling frequency .............. 44.1 kHz

Quantization..........................16 bits linear/ch

Pickup light source ................Semi-conductor laser

Pickup wave length ...............790 nm

(RADIO SECTION)

Tuning range.................FM : 87 - 109 MHz(CA,PA)

87.35 - 108.5 MHz( Except CA,PA)
AM : 515 - 1,740 kHz (CA,PA)
515 - 1,640 kHz ( Except CA,PA)

Antenna......................... Built-in ferrite bar and Telescope rod

(GENERAL)

Output power ................50W (P.W.P.O)

Speaker.........................10 cm x 2, 8 ohms

Terminal impedance .....PHONES : 32 ohms

Power source ................AC : 120V , 60Hz(CA)

230V , 50Hz(XE)
230-240V , 50Hz(AU)
110-120/220-240V , 50/60Hz(PA)
220V , 60Hz(KR)
110V , 60Hz(TW)

DC : 12 V (8 "D" size batteries)

Dimensions ................... 440 x 173 x 235 mm(W x H x D)

Weight (approx.)............3.2 kg (without batteries)

Specifications subject to change without notice.

REFERENCE No. SM5810126

SAFETY PRECAUTION

CAUTION :

USE OF CONTROLS OR ADJUSTMENTS
OR PERFORMANCE OF PROCEDURES
OTHER THAN THOSE SPECIFIED HEREIN
MAY RESULT IN HAZARDOUS RADIATION
EXPOSURE

LASER OUTPUT..........0.6 mW Max. (CW)

WAVELENGTH ............. 790 nm

TUNER ADJUSTMENTS

PART LOCATION

CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.

ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE
FOR STRÅLING.

VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.
VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN
DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG
ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.

(1). AM IF ADJUSTMENT

AM LOOP ANT

0.1U

IC801

7 PIN

(FIG.1)

(2). FM IF ADJUSTMENT

300PF

R807

IC801

7 PIN

0.1U

(FIG.2)

455 KHz

or

460KHz

WAVE FORM

10.5

10.7

10.9

WAVE FORM

(MHZ)

BAND

AM-IF

BAND

FM-IF

- 1 -

STEP1SING.

FRE.

455KHz
(CA,PA)
460KHz
(Except

CA,PA)

STEP1SING.

FRE.

10.7MHz

RADIO

SETTING

RADIO

SETTING

ADJUST-

MENT

T802

ADJUST-

MENT

T801
T803

REMARKS

ADJUST FOR

BEST IF WAVE

FORM

REMARKS

ADJUST FOR

BEST IF

WAVE FORM

& S CURVE

TUNER ADJUSTMENTS

(3). TUNING FREQUENCY RANGE ADJUSTMENT

FM-SG

75 OHM

AM-SG

60cm

FM BAND

FM ANT

AM BAND

AM BAR ANT.

AC EVM

OUTPUT

OUTPUT

OSCILLOSCOPE

OSCILLOSCOPE

FM Band: Set the internal modulation of Singnal
generator to 1 KHz Dev. 22.5KHz

NO.

BAND

SING.

ADJUST FOR

FRE.

1

FM

87MHz

(CA,PA)

MAXIMUM

SENSITIVITY

87.35MHz

(Except CA,PA)

2

FM

109MHz
(CA,PA)

108.5MHz

MAXIMUM

SENSITIVITY

(Except CA,PA)

3

REPEAT STEP 1 AND 2 SEVERAL TIMES

AM Band: Set the internal modulation of Singnal
generator to 30％1KHz

NO.

BAND

SING.

ADJUST FOR

FRE.

4

AM

515KHz

MAXIMUM

SENSITIVITY

5

AM

1740KHz

(CA)

1640KHz

MAXIMUM

SENSITIVITY

(Except CA)

ADJUSTMENT

L803

TC1 (PVC

TRIMMER)

ADJUSTMENT

L804

TC3 (PVC

TRIMMER)

(FIG.3)

6

REPEAT STEP 4 AND 5 SEVERAL TIMES

(4). AM TRACKING ADJUSTMENT

Signal Generator ...... Connects to the AM ANT. Coil througt the loop antenna.

Adjust for the indication of VTVM of the wave form scope to be maximum.

AM-SG

OSCILLOSCOPE

AC EVM

OUT

AM BAR ANT

60cm

(FIG.4)

BANDAMSTEP

1

2

3

SING.

ADJUST FOR

FRE.

600KHz

MAXIMUM

SENSITIVITY

1400KHz

MAXIMUM

SENSITIVITY

REPEAT STEP 1 AND 2 SEVERAL TIMES

(5). FM RF TRACKING ADJUSTMENT

Signal Generator ...... Connects to the FM ANT JACK (FM IN) through the dummy.

ADJUSTMENT

ANT COIL

TC4 (PVC

TRIMMER)

FM-SG

75 OHM

FM ANT

AC EVM

OUTPUT

(FIG.5)

OSCILLOSCOPE

BANDFMSTEP

- 2 -

SING.

ADJUST FOR

ADJUSTMENT

FRE.

90MHz

1

MAXIMUM

L802

SENSITIVITY

106MHz

2

MAXIMUM

SENSITIVITY

3

REPEAT STEP 1 AND 2 SEVERAL TIMES

TC2 (PVC
TRIMMER)

TAPE DECK ADJUSTMENTS

1. HEAD REPLACEMENT

• After replacement, demagnetize the heads by using a degausser.

• Be sure to clean the heads before attempting to make any adjustments.

• All wiring should be returned to the original position after work is completed.

2. HEAD AZIMUTH ADJUSTMENT

(1) Load the test tape(VTT-703, etc., 10 kHz) for azimuth

adjustment.
(2) Press the PLAY button.
(3) Use a cross-tip screwdriver to turn the screw for azimuth

adjustment so that the left and right output are maximized.
(4) Press the STOP button.
(5) After completion of the adjustment, use thread lock(TB-1401B)

to secure the azimuth-adjustment screw.

3. MOTOR SPEED ADJUSTMENT

(1) Insert the test tape(TCC-119, etc., 3,000 Hz).
(2) Press the PLAY button.
(3) Use a flat-tip screwdriver to turn the SVR(located inside the

rear of the motor) to adjust SVR so that the frequency counter

become 3,000 Hz.

PLAY

HEAD AZIMUTH ADJ.

TEST T APE

4. CHECKING THE MECHANISM TORQUES AND TENSION

• Clean the head, capstan and pinch roller before making any measurement.

Measurement Take-up torque Back tension

Cassette for PLAY : CT-120M PLAY : CT-W

measurement FF,REW : CT-F

PLAY 30 - 70 gr.cm 1.0 - 6.0 gr.cm

F.FWD 55 gr.cm or more. -----

REW 55 gr.cm or more. -----

MOTOR SPEED ADJ.

- 3 -

EXPLODED VIEW(CABINET & CHASSIS)

56

1

2

3

4

5

6

7

8

9

9

9

9

19

14

15

16

17

18

20

20

21

22

23

24

25

26

27

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

47

51

51

52

53

54

71

72

75

73

74

77

76

Y02

Y02

Y01

Y03

Y02

Y05

Y05

Y05

Y05

Y07

Y08

Y09

Y10

Y11

Y12

Y12

Y13

Y14

Y19

Y16

Y19

Y19

Y15

Y08

Y06

Y05

Y05

Y20

Y25

Y24

Y24

Y25

Y25

Y26

Y26

Y27

Y28

Y29

Y30

Y30

Y31

Y31

Y32

Y33

Y32

Y30

Y30

Y30

55

49

48

54

54

CWM-220/US.T

00.

58

(AU)

(XE,KR)

(CA,PA)

- 4 -

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE

!!

!

IEC SYMBOL
OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED , USE ONLY THE REPLACEMENT PARTS
DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED
IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO
DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING
THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATE COMPONENTS IN WHICH SAFETY CAN

Regular type resistors are less than 1/4W carbon type and 0 ohm chip resistors.
Regular type capacitors are less than 50V and less than 1000µF of Ceramic type and Electrolytic type.

PACKING & ACCESSORY

REF.NO. PART NO. DESCRIPTION

645 041 6989 CUSHION TOP
645 041 6996 CUSHION BOTTOM
645 025 4314 POLYBAG,FOR PACKING USE
645 042 4427 CARTON CASE(CA)
645 042 6582 CARTON CASE(XE)
645 042 6599 CARTON CASE(AU)
645 042 6575 CARTON CASE(PA)
645 042 6605 CARTON CASE(KR)
645 042 4410 INSTRUCTION MANUAL(CA)
645 042 6544 INSTRUCTION MANUAL(XE)
645 042 6551 INSTRUCTION MANUAL(AU)
645 042 6537 INSTRUCTION MANUAL(PA)
645 042 6568 INSTRUCTION MANUAL(KR)
645 042 4236 REMOCON,Z120-HS-GY-225

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1 645 041 6590 LID CASS
2 645 042 4328 DISPLAY LENS
3 645 041 6903 CASS DOOR SPRING
4 645 042 4182 ASSY CABINET
5 645 042 4380 CD BUTTON HOLDER
6 645 042 4359 CD BUTTON SET,

PLAY/PAUSE

7 645 042 4366 CD BUTTON SET,

STOP/SKIP/SEARCH
8 645 041 6354 GEAR CASS DOOR ASSY
9 645 041 6835 PCB MTG BKT
14 645 041 6804 CASS BUTTON (6),PAUSE
15 645 041 6798 CASS BUTTON (5),STOP/EJECT
16 645 041 6781 CASS BUTTON (4),FFWD
17 645 041 6774 CASS BUTTON (3),REW
18 645 041 6767 CASS BUTTON (2),PLAY
19 645 041 6750 CASS BUTTON (1),REC
20 645 041 6880 VOL PCB MTG BKT
21 645 041 6712 PUSH BUTTON,BASS XPANDER
22 645 041 6705 KNOB SLIDE,FUNCTION
23 645 041 6606 LID CD
24 645 036 2798 MAGNET HOLDER,Z90
25 645 041 6682 KNOB ROTARY,VOLUME
26 645 042 4205 ASSY CABINET TOP
27 645 041 7078 CD DOOR SPRING,Z120
29 645 042 4335 HANDLE
30 645 041 6743 CD DOOR OPEN BUTTON
31 645 041 6866 CD OPEN BUTTON HOLDE
32 645 041 6897 OPEN BUTTON BKT
33 645 041 6347 GEAR CD DOOR ASSY
34 645 025 2556 CD BRACKET 9503,CD MAIN
35 645 041 6842 CD DECK MTG BKT
36 645 037 3022 CD RUBBER CUSHION,SOFT
37 645 037 3039 CD RUBBER CUSHION,HARD

REF.NO. PART NO. DESCRIPTION

38 645 041 6828 DIAL BRACKET
39 645 041 6644 DIAL POINTER
40 645 025 2259 TUNING GEAR SMALL,Z100
41 645 041 6699 KNOB SLIDE,BAND
42 645 038 1201 VC GEAR,Z110
43 645 041 6675 KNOB ROTARY,TUNING
44 645 041 6910 ANT CONTACT SPRING
45 645 042 4199 ASSY CABINET REAR
47 645 041 2387 LID BATTERY
48 645 042 4311 CASS DOOR LENS
49 645 042 4373 DISPLAY LENS BKT,W/REMOTE HOLE
55 645 041 6811 CD BUTTON SET,

REPEAT/MEMORY

56 645 036 2767 CD MECHANISM DA11,13930400 DA11

FIXING PARTS

REF.NO. PART NO. DESCRIPTION

Y01 645 016 5078 SCREW,CASS DOOR EJECT GEAR
Y02 645 036 2590 SCR 2.6X6,PLAY KNOB TO KEY
Y03 645 018 0613 SCREW,F PANEL TO PCB
Y05 645 016 5078 SCREW,SPK CLIP
Y06 645 026 6164 SCREW 2X4,

REC SW BD TO CASS DECK
Y07 645 016 5078 SCREW,CASS DECK TO F CAB
Y08 645 025 2365 SCREW 3X8,VOL PCB TO CD BKT
Y09 645 025 2433 FIBER WASHER,HEADPHONE JACK
Y10 645 016 5078 SCREW,HEADPHONE JACK
Y11 645 036 2644 SCR 3X8,PCB BKT TO VOL PCB
Y12 645 025 2365 SCREW 3X8,MAIN PCB TO CD BKT
Y13 645 025 2365 SCREW 3X8,CD OPEN SW
Y14 645 041 6958 SCR 2.6X8,FOR CD OPEN SW L BKT
Y15 645 036 2606 SCR 2.6X8,FOR CD GEAR
Y16 645 036 2606 SCR 2.6X8,CD MECH TO CD BKT
Y19 645 034 4992 SCREW,CD MECHA
Y20 645 016 5078 SCREW,DIAL BKT TO PCB
Y24 645 025 2365 SCREW 3X8,TUNER BD TO BKT
Y25 645 016 5078 SCREW,TUN KNOB & TUN GEAR
Y26 645 016 5108 SCREW,PWR TRANS
Y27 645 016 5078 SCREW,FOR AC LINE CORD
Y28 645 025 2433 FIBER WASHER,AC LINE CORD
Y29 645 041 6958 SCR 2.6X8,FM ANT SPRING
Y30 645 036 2620 SCR 3X20,FOR REAR CAB TO F CAB
Y31 645 041 6965 SCR 3X35,REAR CAB TO F CAB
Y32 645 018 3690 SCREW,REAR CAB TO CD BKT
Y33 645 036 2644 SCR 3X8,FM ANT TO REAR CAB

- 5 -

PARTS LIST

ELECTRIC-PARTS

REF.NO. PART NO. DESCRIPTION

51 645 036 2835 4" SPK,W/SIL CAP

!!

52

!

645 037 2889 PWR TRANS,

CSA APP W/APP FUSE(CA)

!!

!

52

645 039 6830 PWR TRANS,

CSA APP W/APP FUSE(XE,AU)

!!

52

!

645 037 8423 PWR TRANS,

CSA APP W/APP FUSE(PA)

53 645 020 3534 ROD ANTENNA

!!

54
54
54
54
58

!

645 036 2019 AC CORD,UL APP(CA)

!!

!

645 037 8454 AC CORD,UL APP(XE)

!!

!

645 022 1576 AC CORD,UL APP(AU)

!!

!

645 037 9468 AC CORD,UL APP(PA)

!!

!

645 042 6520 VOLTAGE SELECTOR(PA)
645 026 5648 FERRITE CORE,

FCC PWR TRANS SEC W
645 026 5648 FERRITE CORE,FCC SPK WIRE
645 026 5648 FERRITE CORE,FCC FOR CN103
645 041 6446 3P J WIRE AWG26UL,SPK TO CN10
645 027 8020 4P J.WIRE AWG26UL,MOTOR TO CN3
645 041 6453 4P 3 CORE SHIELD W,

R/P HEAD TO REC CN201
645 025 1894 6P AWG28UL WIRE,

CN1103 TO CD MECH
645 041 6491 FLAT WIRE 4+350+4,

CN103 TO CNP103
645 041 6507 FLAT WIRE 4+60+4,CN101 TO CNP101
645 041 6514 FLAT WIRE 4+60+4,CN801 TO CNP801
645 041 6521 FLAT WIRE 4+60+4,CN102 TO CNP102
645 041 6538 15P FILM CABLE,

C1101 TO PICK UP ASSY
645 017 0195 CABLE TIE 4",FOR PWR TRANS WIRE
645 017 0195 CABLE TIE 4",ON/OFF WIRE
645 017 0195 CABLE TIE 4",SPK WIRE
645 017 0195 CABLE TIE 4",DECK TO WIRE
645 016 5160 WIRE TIE,FOR WIRE DRESS

DISPLAY P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

71 614 312 9370 ASSY,PWB DISPLAY,CTL KEY(CA)

71 614 313 7221 ASSY,PWB DISPLAY,CTL KEY

CNP20 645 042 4250 5P F WIRE UL,TO CD MAIN CN20
CP104 645 041 6477 13P FLAT WIRE UL,

CNP104 TO CD MAIN CN104

D0701 645 016 8956 SW DIODE
D0702 645 016 8956 SW DIODE
D0703 645 016 8956 SW DIODE
D0704 645 016 8956 SW DIODE
D0705 645 016 8956 SW DIODE
D0706 645 016 8956 SW DIODE
DP701 645 025 2044 LED DISPLAY
LD701 645 027 7856 LED SEL-2310G,PLAY
LD702 645 027 7856 LED SEL-2310G,PROG
LD703 645 027 7856 LED SEL-2310G,REPEAT
Q0701 645 016 9205 TRANSISTOR
Q0702 645 025 1634 TR 2SA1317
Q0703 645 016 9205 TRANSISTOR(Except CA)
Q0704 645 025 1634 TR 2SA1317
RX701 645 036 2170 REMOTE RECEIVER,SPS444-1
SW701 645 041 4596 TACT SW KTL-TC-0103,PLAY/PAUSE
SW702 645 041 4596 TACT SW KTL-TC-0103,PROG
SW703 645 041 4596 TACT SW KTL-TC-0103,STOP
SW704 645 041 4596 TACT SW KTL-TC-0103,F B
SW705 645 041 4596 TACT SW KTL-TC-0103,REPEAT
SW706 645 041 4596 TACT SW KTL-TC-0103,F F

(Only initial)

(Except CA)(Only initial)

REC SWITCH P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

72 614 312 9394 ASSY,PWB REC SW,AC BIAS

(Only initial)
C0203 403 056 8905 POLYESTER 1000P M 50V,PRE-AMP
C0204 403 056 8905 POLYESTER 1000P M 50V,PRE-AMP
C0205 403 063 0800 POLYESTER 6800P M 50V
C0206 403 063 0800 POLYESTER 6800P M 50V
C0225 403 060 6904 POLYESTER 3300P M 50V
C0226 403 060 6904 POLYESTER 3300P M 50V
C0401 403 061 9003 POLYESTER 4700P M 50V,AC BIAS
CN201 645 017 2045 4P WAFER,R/P HEAD
CP202 645 038 0730 3P D SHIELD WIRE UL,

CNP202 TO MAIN CN202

CP203 645 042 4267 12P F WIRE UL,

CNP203 TO MAIN CN203
L0401 645 014 1058 BIAS/OSC,AC BIAS AHK809461
Q0401 645 025 1665 TR 2SC3330U,AC BIAS
SW201 645 014 1133 PUSH SWITCH
ZD401 645 017 1703 ZENER,AC BIAS

AMP P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

73 614 312 9356 ASSY,PWB AMP,POWER(Only initial)

645 041 6972 HEAT SINK,FOR IC101
C0113 403 057 1905 POLYESTER 0.1U J 50V
C0114 403 057 1905 POLYESTER 0.1U J 50V
CN006 645 025 1917 4P WAFER,MOTOR
CN010 645 027 7658 3P WAFER,SPK
D0509 645 016 8956 SW DIODE,PRE-AMP
D0510 645 016 8956 SW DIODE,PRE-AMP
D0603 645 016 8956 SW DIODE
IC101 645 036 1906 IC LA4227
JACK1 645 036 4372 ST.PHONE JACK,EJS-7-1535B
L0103 645 041 6422 BEAD COIL 25UH,FCC FOR R111
L0104 645 041 6422 BEAD COIL 25UH,FCC FOR R112
Q0101 645 025 1658 TR 2SD1936-U-AC
Q0102 645 025 1658 TR 2SD1936-U-AC
SW101 645 026 5563 SWITCH EX-13G(A),BASS W/LOCK
SW501 645 020 3176 SWITCH SK43D01-G9,

CD-TAPE-TUNER

VR101 645 038 0716 ROTARY VOL,XV0141

CD MAIN P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

74 614 312 9349 ASSY,PWB CD MAIN/PRE-AMP(CA)

(Only initial)

74 614 313 7214 ASSY,PWB CD MAIN/PRE-AMP

(Except CA)(Only initial)
645 014 1355 EYELET,AC IN
645 014 2246 FUSE HOLDER,FOR FUSE(Except CA)
645 016 1971 FERRITE BAR
645 025 2037 BAR ANTENNA HOLDER
645 025 2396 SCREW 3X8,FOR Q501 HEAT SINK
645 026 5716 NUT M3,FOR Q501 HEAT SINK
645 036 2675 HEAT SINK B,9298 FOR Q501
645 041 6309 ASSY BAR ANT,TUNER

C0056 403 061 9003 POLYESTER 4700P M 50V,AC BIAS
C0213 403 061 9003 POLYESTER 4700P M 50V
C0214 403 061 9003 POLYESTER 4700P M 50V
C0215 403 061 9003 POLYESTER 4700P M 50V
C0216 403 061 9003 POLYESTER 4700P M 50V
C0301 403 061 9003 POLYESTER 4700P M 50V(Except CA)
C0302 403 061 9003 POLYESTER 4700P M 50V(Except CA)
C0821 403 057 1202 POLYESTER 0.01U M 50V,TUNER
C0822 403 057 1202 POLYESTER 0.01U M 50V,TUNER
C1101 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
C1104 403 060 8908 POLYESTER 0.033U M 50V,CD MAIN

- 6 -

PARTS LIST

REF.NO. PART NO. DESCRIPTION

C1106 403 061 9607 POLYESTER 0.047U J 50V,CD MAIN
C1107 403 061 9607 POLYESTER 0.047U J 50V,CD MAIN
C1108 403 060 5204 POLYESTER 3300P J 50V,CD MAIN
C1109 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
C1113 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
C1114 403 057 1202 POLYESTER 0.01U M 50V,CD MAIN
C1115 403 059 0708 POLYESTER 0.018U M 50V,CD MAIN
C1116 403 060 5204 POLYESTER 3300P J 50V,CD MAIN
C1121 403 060 5204 POLYESTER 3300P J 50V,CD MAIN
C1123 403 059 4409 POLYESTER 2200P M 50V,CD MAIN
C1125 403 060 8908 POLYESTER 0.033U M 50V,CD MAIN
C1130 403 063 0800 POLYESTER 6800P M 50V,CD MAIN
C1142 403 060 5204 POLYESTER 3300P J 50V,CD MAIN
C1144 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
C1301 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
C1302 403 057 1905 POLYESTER 0.1U J 50V,CD MAIN
CN005 645 020 6771 2P WAFER,TO BATT
CN020 645 042 4274 5P WAFER,TO DISPLAY
CN104 645 027 7900 13P WAFER,

CD MAIN TO DISPLAY BD
CN202 645 014 1225 3P WAFFR H-TYPE,TO REC BD
CN203 645 042 4281 12P WAFER,TO REC BD
D0501 645 016 9250 RECTIFIER
D0502 645 016 9250 RECTIFIER
D0503 645 016 9250 RECTIFIER
D0504 645 016 9250 RECTIFIER
D0505 645 016 9250 RECTIFIER,CSA APP
D0506 645 016 9250 RECTIFIER,CSA APP
D0508 645 016 9250 RECTIFIER
D0551 645 016 8956 SW DIODE
D0552 645 016 8956 SW DIODE 1N4148(Except CA)
D0601 645 016 8956 SW DIODE 1N4148(Except CA)
D1301 645 025 1689 SW DIODE GMB01-BT,CD MAIN
D1302 645 025 1689 SW DIODE GMB01-BT,CD MAIN
D1304 645 016 8956 SW DIODE,CD MAIN
FU001 645 014 1447 1.6A APP FUSEDIA5X20 250V,

TIME-LAG(Except CA)
IC201 645 041 6408 IC TA7668BP
L0501 645 041 6422 BEAD COIL 25UH,FCC
L0502 645 041 6422 BEAD COIL 25UH,FCC
L0503 645 041 6422 BEAD COIL 25UH,FCC
L0504 645 041 6422 BEAD COIL 25UH,FCC
L0505 645 041 6422 BEAD COIL 25UH,FCC
L0506 645 041 6422 BEAD COIL 25UH,FCC
L0805 645 038 2307 AM COIL
L1601 645 041 6422 BEAD COIL 25UH,FCC
L1603 645 042 4243 CHOKE COIL 10UH,RADIAL TYPE
L1604 645 042 4243 CHOKE COIL 10UH,RADIAL TYPE
L1605 645 041 6422 BEAD COIL 25UH,FCC
N1101 645 036 2118 15P CONNECTOR,

CD CN1101 TO PICK UP
N1103 645 017 2052 6P WAFER,

CD CN1103 TO SPINDLE MOT
N1105 645 016 9342 2P WAFER,CD CN1105
Q0201 645 016 9205 TRANSISTOR
Q0501 645 036 1937 TR 2SD882
Q1101 645 025 1634 TR 2SA1317,CD MAIN
Q1301 645 025 1641 TR 2SA1346-AC,CD MAIN
Q1302 645 025 1641 TR 2SA1346-AC,CD MAIN
Q1601 645 025 1627 TR 2SB764E,CD MAIN
SW401 645 037 2896 SWITCH
U0101 645 036 1913 IC LA9250M,CD MAIN
U0201 645 025 1580 IC LA6541D,CD MAIN
U0301 645 036 4105 IC LC78602YE,CD MAIN
X1301 645 036 3573 CERAMIC RESONATOR,

CSA16.93MXZ040/C
or 645 041 6552 CERAMIC RESONATOR,ZTA16.93MX
ZD501 645 025 1696 ZENER

CD SWITCH P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

75 614 311 4352 ASSY,PWB CD SWITCH(Only initial)

645 036 2026 2P J.WIRE AWG26UL,

CNP105 TO MAIN CN1105

SW001 645 025 1818 MICRO SW LF-101-0,

CD DOOR SW BD

TUNER P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

76 614 311 4338 ASSY,PWB TUNER(CA)(Only initial)
76 614 313 7207 ASSY,PWB TUNER(Except CA)

(Only initial)
645 014 1966 SCREW,FOR PVC
645 020 3503 TEST PINS,FOR AM ANT
645 023 7935 TOOTH WASHER,

FOR PVC(Except CA)
645 026 5693 SCREW 2.6X5,FOR PVC
645 027 3063 SCREW 2.6X6,FOR PVC(Except CA)

AFC01 645 014 0945 A F C FV-1043,AFC(Except CA)
C0807 403 056 8905 POLYESTER 1000P M 50V
C0817 645 020 3138 POLY CAP 120PF 50V
D0803 645 016 9236 SW DIODE
D0804 645 016 8956 SW DIODE
D0805 645 016 8956 SW DIODE
IC801 645 036 1890 IC LA1828
L0801 645 020 9338 FM COIL
L0802 645 014 1089 FM COIL
L0803 645 014 1072 FM COIL,FCC
L0804 645 014 1041 OSC,A-20
PVC01 645 014 0990 PVC,AM/FM
SW801 645 037 2896 SWITCH,AM-FM-FM-ST
T0801 645 025 1733 IFT,FM MIXER 0749
T0802 645 025 1757 IFT,AM IFT 0754
T0803 645 025 1740 IFT,FM DET 0750
ZD801 645 036 2804 ZENER 4.7V

BATTERY P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

77 614 292 1043 ASSY,PWB,BATT(Only initial)

645 025 2013 BATTERY SPRING(-)

- 7 -

EXPLODED VIEW & PARTS LIST(TAPE MECHANISM)

TAPE MECHANISM

REF.NO. PART NO. DESCRIPTION

TM03

TM01

TM02

TM06

TM04

TM05

TM01 645 016 5245 R/P HEAD TC-951,Z120/CA STEREO
TM02 645 009 1612 PINCH ROLLER ARM ASSY
TM03 645 041 7054 MG ERASE,Z120/CA
TM04 645 009 1766 RF BELT
TM05 645 033 3415 MAIN BELT
TM06 645 025 2617 ASSY,MOTOR

IC BLOCK DIAGRAM & DESCRIPTION

645 042 4229 ASSY CASS DECK MECHA,ZY33-V 9T

(Only initial)

IC101 LA4227(2-channel AF power AMP)

THERMAL

SHUT DOWN

BS1

101112

NF1

9

-

+

Ch1

+

Ch2

-

3

4

BS2 NF2

VCC

STANDBY

1

STANDBY

OUT1

PROTECTION

SW

2

OUT2

PRE GND

IN1

78

BIAS

CIRCUIT

5

IN2 DC

6

(FILTER)

IC201TA7668BP(Preamprifier)

Rec.

Rec

OUT

ch

Mute

Mute

1

OUT

IN
15345

Rre.IN

NF.

Pre.IN

ALC

Pre.OUT
& Rec.IN

6

Pre

7
8

ALC DET

10

Pre.IN

Pre.IN

NF.

Pre

11

Pre OUT

Rec.

& Rec.IN

DND

Rec

Rec.
OUT

Mute
OUT

11413129

Rec.
DND

U0201 LA6541D(4-channel Bridge Driver)IC801LA1828(Single-chip tuner)

Vcc Vref VIN4 VG4 Vo8 Vo7 GND Vo6 Vo5 VG3 VIN3 CD RES

11k

Level

Sift

BTL

Driver

Vcc

Driver

11k

BTL

Level

Sift

Vcc

16

2

Vs.

131415161718192021222324

RESET

Level

Sift

123 456 789

Vcc Mute VIN1 VG1 Vo1 Vo2 GND Vo3 Vo4 VG2 VIN2 Reg OUT Reg IN

BTL

Driver

BTL

Driver

- 8 -

Level

Sift

11k11k

10 11 12

Regulator

IC BLOCK DIAGRAM & DESCRIPTION

e

g

t

.

a

w

v

t

l

n

U0101 LA9250M((Analog Single Processor)

No. Pin Name

1 FTN2
2 FTN1
3E
4F

5TB
6 TE­7TE
8 TSEI

9 SCI
10 TH
11 TA

12 TD­13 TD

14 JP
15 TO
16 NC
17 FD

18 FD-

19 FA

20 FA­21 FE
22 FE­23 SP

24 SPG
25 SP­26 SPD
27 SLEQ
28 SLD
29 SL­30 SL+
31 OSC
32 NC

Function

Pick-up photo-diode connection pin. Added to FTN! Pin to gen
RF signal, subtracted from FTN1 pin to generate the FE signal.

Pick-up photo-diode connection pin.
Pick-up photo-diode connection pin. Subtracted from F pin to

the TE signal.
Pick-up photo-diode connection pin.

TE signal DC component input pin.
PIN which connect the TE signal gain setting resistor between

and TE pin.
TE signal output pin.
TES(Track Error Sense)comparator input pin. The TE signal is

thorough a band-pass filter.
Shock detection input pin.

Tracking gain time constant setting pin.
TA amplifier output pin.

Pin for configuring the tracking phase compensation constant
the TD and VR pin.

Tracking phase compensation setting pin.
Tracking jump signal(kick pulse)amplitude setting pin.
Tracking control signal output pin.
No connection
Focusing control signal output pin.

Pin for configuring the focusing phase between the FD and FA

Pin for configuring the focusing phase compensation constant
and FA- pins.

Pin for configuring the focusing phase compensation constant
the FAS and FE pins.

FE signal output pin.
Pin which connects the FE signal setting resistor between this

FE pin.
Inverted output of CLV pin signal.

12-cm spindle mode gain setting resistor connection pin.
Spindle phase compensation constant pin, along with SPD pin
Spindle control signal output pin.
Sled phase compensation constant connection pin.
Sled control signal output pin.
Input pin for sled movement signal from microprocessor.
Input pin for sled movement signal from microprocessor.
Pin for setting oscillating frequency.
No connection.

No. PIN NAME Function

33 SLOF Sled servo off control input pin.
34 TGRF
35 SP8 Switch control pin for spindle 8cm/12cm mode.

36 EFBAL E/F balance control signal input.
37 FSTA Focus search control signal input.
38 LASER Laser on/off control input.
39 NC No connection.
40 TJ P Input pin for tracking jump signal from DSP.

41 TGL

42 TOFF
43 TES Output pin for TES signal to DSP.
44 HFL
45 CLV Input pin for CLV error signal from DSP.

46 GND GND
47 RF RF output pin.

48 RF-

49 SLC
50 SLI Input pin used by DSP for controlling the date slice level.

51 DEF Disc defect detection output pin.
52 DRF RF level detection output(Detect RF)
53 FSC Focus search smoothing capacitor output pin.

54 TBC

55 FSS
56 VCC VCC

57 REFI By-pass capacitor connection pin for reference voltage.
58 VR Reference voltage output pin.
59 LF2 Disc defect detection time constant setting pin.
60 PH1 RF signal peak hold capacitor connection pin.
61 BH1 RF signal bottom hold capacitor connection pin.
62 LDD APC circuit output pin.
63 LDS APC circuit input pin.
64 NC No connection.

Pin for setting the function on/off, which function is tracking g
following to RF level.

Input pin for tracking gain control signal from DSP. Gain is lo
TGL is high.

Input pin for tracking off control signal from DSP. Tracking ser
when TOFF is high.

The High Frequency Level is used to determine whether the m
is positioned over a pit or over the mirrored surface.

RF gain setting and EFM signal 3T compensation constant set
along with the RF pin.

Slice Level Control is an output pin that control the date slice
by the DSP for the RF wave-form.

Tracking Balance Control; E/F balance adjustment variable ra
setting pin.

Focus Search Select; focus search mode(+-search / + search
reference voltage) switching pin.

- 9 -

WIRING CONNECTION

R/P HEAD

TAPE DECK

MECHANISUM

RED

BLACK

M

L-CH SPEAKER R-CH SPEAKER

WHITE BLACK BLACKRED

REC SWITCH

P.W. B

MOTOR
SWITCH

WHITE

YELLOW

CN201

(4P)

CNP202

(3P)

CNP203

(11P)

DISPLAY P.W.B

CNP4

(2P)

RED

BLACK

CNP104

(13P)

FM
ROD
ANT.

PHONES

JACK1

(6P)

CN6

CN10

(4P)

(3P)

AMP

P.W. B

CNP102

(13P)

CNP103

(4P)

CD MECHANISM

CNP101

(2P)

(15P)

CN202

(3P)

CN101

(2P)

CN102

CN103

(13P)

(4P)

CN201

(11P)

CN105

CN103

(6P)

CN1101

(15P)

CN5
(2P)

RED

CD SWITCH P.W.B

(2P)

BLACK

SW4(2P)

CN4
(2P)

CD MAIN

CN104

(13P)

P.W. B

CNP801

(4P)

BATTERY P.W.B

P.T

P.T

CN801

(4P)

TUNER

P.W. B

BATTERY

DC12V

AC IN
120V 60Hz ‘(CA)
230V 50Hz (XE)
220V 60Hz (KR)
230~240V 50Hz (AU)
110~120/220~240V 50/60Hz(PA)

VOLTAGE

SELECTOR

(PA)

- 10 -

P.T

FUSE

(KR)

VOLTAGE OF IC & TRANSISTOR

PIN NO. PIN NAMEDC VOL TAGE

2.1 V

1

2.1 V

2

1.6 V

3

1.6 V

4

0.6 V

5

2.45 V

6

2.45 V

7

1.2 V

8

2.45 V

9

0.75 V

10

2.0 V

11

2.35 V

12

2.45 V

13

2.2 V

14

2.4 V

15

0 V

16

2.4 V

17

2.45 V

18

2.45 V

19

1.55 V

20

2.45 V

21

2.45 V

22

0.95 V

23

2.35 V

24

1.8 V

25

2.4 V

26

2.25 V

27

2.45 V

28

2.0 V

29

1.55 V

30

0.35 V

31

0 V

32

4.9 V

33

0 V

34

0 V

35

0.4 V

36

0.4 V

37

0 V

38

0 V

39

1.5 V

40

4.8 V

41

4.8 V

42

0 V

43

0 V

44

1.5 V

45

0 V

46

1.6 V

47

2.45 V

48

2.3 V

49

2.45 V

50

0 V

51

0 V

52

2.0 V

53

2.3 V

54

0 V

55

4.9 V

56

2.0 V

57

2.45 V

58

0.45 V

59

0.85 V

60

0.3 V

61

4.8 V

62

0 V

63

0 V

64

FIN2
FIN1
E
F
TB
TE−
TE
TEST
SCH
TH
TA
TD−
TD
JP
TO
NC
FD
FD−
FA
FA−
FE
FE−
SP
SPC
SP−
SPD
SLED
SLD
SL−
SL＋
OSC
NC
SLOF
TGRF
SPS
EFBAL
FSTA
LASER
NC
TJP
TGL
TOFF
TES
HFL
CLV
DGND
RF
RF−
SLC
SLI
DEF
DRF
FSC
TBC
FSS
Vcc2
REFI
VR
LF2
PH1
BH1
LDD
LDS
NC

IC LC78602EIC LA9250M

PIN NO. PIN NAMEDC VOL TAGE

0 V

1

0 V

2

0 V

3

0 V

4

1.65 V

5

4.9 V

6

0.1 V

7

0 V

8

2.45 V

9

2.3 V

10

0 V

11

1.5 V

12

0 V

13

0 V

14

4.8 V

15

4.8 V

16

1.3 V

17

0 V

18

0.4 V

19

0.4 V

20

0 V

21

4.9 V

22

0 V

23

0 V

24

4.9 V

25

0 V

26

0 V

27

0 V

28

2.45 V

29

0 V

30

4.9 V

31

2.8 V

32

2.8 V

33

0.7 V

34

0.75 V

35

2.8 V

36

0.75 V

37

0.45 V

38

0 V

39

2.7 V

40

1.2 V

41

1.2 V

42

2.0 V

43

2.0 V

44

0 V

45

0 V

46

0 V

47

0 V

48

0 V

49

0 V

50

0 V

51

4.4 V

52

0 V

53

1.7 V

54

4.2 V

55

0 V

56

1.7 V

57

0 V

58

0 V

59

1.5 V

60

0.35 V

61

3.8 V

62

4.5 V

63

0 V

64

DEFI
3V / 5V
PDO
VVss
ISET
VVDD
FR
Vss
EFMO
EFMIN
TMCO
CLV
HFL
TES
TOFF
TGL
JP
LASER
FSTA
EFBAL
SPB
VDD
FSEQ
PCK
SLOF
SLED＋
SLED−
PUIN
DOUT
NC
SEG 8
SEG 7
SEG 6
SEG 5
SEG 4
SEG 3
SEG 2
SEG 1
VSS
VDD
DIG 2
DIG 1
PROG
KEYIN
NC
NC
RAMDOM
RMTSL 3
EFLG
FSX
AMUTE
REMOTE
RMTSL 2
LCHO
L / RVDD
L / RVSS
RCHO
CLOSE
RMTSL 1
XOUT
XIN
XVDD
RES
DRF

IC LA6541D

PIN NO. PIN NAMEDC VOL TAGE

8.6 V

1

0 V

2

2.3 V

3

2.4 V

4

3.9 V

5

4.0 V

6

0 V

7

0 V

8

0 V

9

3.9 V

10

3.9 V

11

2.4 V

12

2.4 V

13

4.9 V

14

8 V

15

4.9 V

16

4.7 V

17

2.3 V

18

2.4 V

19

4 V

20

4 V

21

0 V

22

0 V

23

0 V

24

4 V

25

3.9 V

26

2.4 V

27

2.3 V

28

2.4 V

29

8.6 V

30

IC TA7668

PIN NO. DC VOLTAGE

0 V

1

7.9 V

2

0 V

3

3.1 V

4

1.3 V

5

1.2 V

6

0.1 V

7

0 V

8

0 V

9

0 V

10

1.3 V

11

1.3 V

12

3.1 V

13

0 V

14

0.9 V

15

8.0 V

16

Vcc
MUTE
VIN1
VG1
OUT 1＋
OUT 1−
GND
GND
GND
OUT 2−
OUT 2＋
VG2
VIN2
REG OUT
REG IN
RES
CD
VIN3
VG3
OUT 3＋
OUT 3−
GND
GND
GND
OUT 4−
OUT 4＋
VG4
VIN4
Vref
Vcc

IC LA1828

PIN NO.

1.25 V

1

1.25 V

2

3.4 V

3

3.7 V

4

3.7 V

5

0 V

6

3.7 V

7

0 V

8

0 V

9

1.25 V

10

1.2 V

11

0.05 V

12

3.7 V

13

0 V

14

3.0 V

15

1.0 V

16

1.0 V

17

0.6 V

18

1.2 V

19

0.85 V

20

0.9 V

21

0.9 V

22

0 V

23

0.8 V

24

DC VOL TAGE

FM AM

1.25 V

1.25 V

3.9 V

3.9 V

3.9 V
0 V

3.9 V
0 V
0 V

1.2 V

1.2 V

0.3 V

3.9 V

2.3 V
0 V

1.0 V

1.0 V

0.6 V

0.15 V

3.7 V

3.9 V

3.9 V
0 V
0 V

PIN NAME

AM RF INPUT
REG
AM OSC
VCC 1
FM MIN
GND 1
AM MIX
TUN LED
ST LED
FM IF INPUT
AM IF INPUT
AGC
FM DET
PILOT DET
PHASE COMP
L ch OUTPUT
R ch OUTPUT
MPX INPUT
AM / FM IF OUTPUT
FM OSC
VCC 2
FM RF OUTPUT
GND 2
FM ANT INPUT

IC LA4227

PIN NO. PIN NAMEDC VOL TAGE

11.0 V

1

5.7 V

2

10.5 V

3

1.2 V

4

0 V

5

11.0 V

6

Vcc2
OUT−1
B.S.1
NF 1
IN 1
RIPPLE

TRANSISTOR VOLTAGE TABLE

PATRS NO. B C E

Q 201
Q 101
Q 102
Q 501
Q 701
Q 1101
Q 1301
Q 1302
A 1601
Q 702
Q 704

0.7 V

0.65 V

0.65 V

9.3 V
0 V

4.8 V

1.0 V

0.55 V

8.0 V

2.0 V

2.0 V

0 V
0 V
0 V

11.5 V
0 V
0 V

0.45 V

4.9 V

4.9 V

1.1 V

1.1 V

- 11 -

PIN NO. PIN NAMEDC VOL TAGE

0 V

7

0 V

8

1.2 V

9

10.5 V

10

5.7 V

11

12.0 V

12

0 V
0 V
0 V

8.7 V

3.95 V

4.9 V

4.9 V

4.9 V

8.7 V

2.7 V

2.7 V

GND
IN 2
NF 2
B.S.2
OUT−2
Vcc1

WIRING DIAGRAM (REC SWITCH, DISPLAY)

REC SWITCH

DISPLAY(CA)

DISPLAY(Except CA)

- 22 -

WIRING DIAGRAM (TUNER )

TUNER(CA)

TUNER(Except CA)

- 23 -

WIRING DIAGRAM (POWER AMP, CD SWITCH )

POWER AMP

CD SWITC H

- 24 -

May./ '00 / 2350 BB Printed in Japan

SANYO Technosound Co., Ltd.

Osaka, Japan