Sanyo KMS1812, CM3212, KMS0712 User Manual

SERVICE MANUAL (Basic Information)
W
CM3212 / KMS0712 (2)+KMS1812
SPLIT SYSTEM AIR CONDITIONER
Indoor Unit Outdoor Unit
CM3212
8526481017300 REFERENCE NO. WM–700699
SERVICE MANUAL
CM3212 / KMS0712(×2)+KMS1812
(Basic Information)
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WM– 700699
IMPORTANT!
DANGER:
WARNING:
CAUTION:
Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning
Follow each installation or repair step exactly as shown
Observe all local, state, and national electrical codes
Pay close attention to all danger, warning, and caution notices given in this manual
This symbol warns of an imme­diate hazard which will result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
• Connect all wiring tightly. Loose wiring may cause over­heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and out­door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing…
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
…In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
This symbol refers to a hazard or unsafe practice which can result in personal injury or prod­uct or property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PER­SONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
• Do not supply power to the unit until all wiring and tub­ing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this sys­tem. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inad­equate grounding can cause accidental injury or death.
• Ground the unit following local electrical codes.
…In an Area with High Winds
Securely anchor unit down with bolts and metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Keep all tubing runs as short as possible.
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
NOTE:
Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas.”
When Servicing
• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no scraps or bits of wiring have been left inside the unit being serviced.
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Table of Contents
Page
1. OPERATING RANGE............................................................................................................................... 1
2. SPECIFICATIONS .................................................................................................................................... 2
Unit Specifications ....................................................................................................................................... 2
Applicable Indoor Unit................................................................................................................................. 3
3. DIMENSIONAL DATA.............................................................................................................................. 5
4. COOLING CAPACITY ............................................................................................................................. 7
5. REFRIGERANT FLOW DIAGRAM....................................................................................................... 11
6. ELECTRICAL DATA ................................................................................................................................12
Electrical Characteristics ....................................................................................................................... 12
Electrical Wiring Diagram..................................................................................................................... 14
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WM– 700699
1. OPERATING RANGE
CM3212 / KMS0712(× 2)+KMS1812
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum 95°F DB / 71°F WB 115°F DB
Minimum 67°F DB / 57°F WB 67°F DB
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WM– 700699
2. SPECIFICATIONS
Unit Specifications
Model No.
No. of indoor units
Capacity
Performance
Phase, Frequency Hz
Voltage rating V
Available voltage range V
Running amperes A
Power input W
Power factor %
Electrical Rating
Starting amperes A
S. E. E. R. BTU/Wh
Fan speeds Automatic (2)
Compressor … number Rotary, 500 W … 2 / 1,400 W … 1
Refrigerant amount charged at shipment lbs. (kg) R-22: 1.83 × 2 (0.83 × 2) / 4.14 (1.88)
Refrigerant control Capillary tube
Operation sound (Outdoor unit) dB-A 62
Refrigerant tubing connections Flare type
Max. allowable tubing length at shipment ft. (m) 33 (10)
Features
Limit of tubing length ft. (m) 7,000 BTU: 50 (15) / 18,000 BTU: 65 (20)
Limit of elevation difference ft. (m) 23 (7) between the 2 units
Refrigerant tube o.d.
Refrigerant tube kit Optional
Height in. (mm) 32-1/16 (815)
Width in. (mm) 26-3/8 (670)
Depth in. (mm) 26-3/8 (670)
Net weight lbs. (kg) 220 (99)
Weight
Shipping volume cu. ft. (cu. m) 19.5 (0.552)
Dimensions &
Shipping weight (Approx.) lbs. (kg) 242 (110)
Remarks: Rating conditions are: Outside air temperature 95°F DB/ 75°F WB
Outdoor unit CM3212
Applicable indoor unit KMS0712, KMS1812
BTU/h
kW
Narrow tube in. (mm) 1/4 (6.35)
Wide tube in. (mm) 7,000 BTU: 3/8 (9.52) / 18,000 BTU: 1/2 (12.7)
Indoor unit entering air temperature 80°F DB/67°F WB
1 unit – A
7,000 / 7,000
2.05 / 2.05
Single, 60
230 / 208
187 to 253
3.3 / 3.5
750 / 720
99 / 99
24
10.0 / 10.0
1 unit – B
18,000 / 18,000
5.27 / 5.27
Single, 60
230 / 208
187 to 253
8.9 / 9.5
2,000 / 1,950
99 / 99
56
10.0 / 10.0
Cooling
2 units – A + A
14,000 / 14,000
4.10 / 4.10
Single, 60
230 / 208
187 to 253
6.7 / 7.2
1,540 / 1,490
99 / 99
24 × 2
10.0 / 10.0
2 units – A + B
25,000 / 25,000
7.33 / 7.33
Single, 60
230 / 208
187 to 253
11.8 / 12.6
2,700 / 2,600
99 / 99
24 + 56
10.0 / 10.0
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
3 units – A + A + B
32,000 / 32,000
9.38 / 9.38
Single, 60
230 / 208
187 to 253
15.0 / 16.0
3,400 / 3,300
99 / 99
24 × 2 + 56
10.0 / 10.0
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