Sanyo DCMP-500 Service manual

FILE NO.

Service Manual

Micro Component System

DC-MP5500

(XE)

Laser beam safety precaution..........................................1

Tape adjustments ............................................................1

CD pick-up maintenance..................................................1

Tuner adjustments ...........................................................2

Exploded view

(Cabinet & Chassis) ......................................................3

Parts list ........................................................................... 4

Exploded view & Parts list

(Tape mechanism) ........................................................8

(CD mechanism) ...........................................................8

IC block diagram & description ........................................ 9

FL display description ...................................................... 17

This service manual consists of "DC-MP5500U/XE" (Main unit : 129 651 56) and " SX-MM5000(SL)/XE" (Speaker system : 165 066 00).

Schematic diagram

(FRONT) ....................................................................... 18

(MAIN)...........................................................................22

(MPEG) .........................................................................26

(CD)...............................................................................28

(TUNER) ....................................................................... 32

Wiring diagram

(FRONT) ....................................................................... 20

(AMPLIFIER & MCU) ....................................................24

(CD & MPEG) Pattern Side View.................................30

(TUNER) ....................................................................... 34

(SWITCH)......................................................................36

(POWER TRANSFORMER) ......................................... 36

Wiring connection ............................................................37

PRODUCT CODE No. 129 652 56

Parts Side View .................................... 31

REFERENCE No.

SM5810471

LASER BEAM SAFETY PRECAUTION

Back tention

REVERSE

NORMAL

• Pick-up that emits a laser beam is used in this CD player section.

CAUTION :

THIS PRODUCT CONTAINS A LOW POWER LASER DEVICE, TO ENSURE CONTINUED SAFETY DO NOT REMOVE ANY COVERS OR ATTEMPT TO GAIN ACCESS TO THE INSIDE OF THE PRODUCT. REFER ALL SERVICING TO QUALIFIED PERSONNEL.

LASER OUTPUT ..............0.6 mW Max. (CW)

WAVELENGTH ..................790 nm

CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE FOR STRÅLING. VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG. VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN. VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄ

TEESEEN.

TAPE ADJUSTMENTS

1. Azimuth Adjustment

• Be sure to clean the heads before attempting to make any adjustment.

• Be sure both channels (1 and 2) are the same level. (Using a dual-channel oscilloscope)

• Be sure both channel's waveform are same for the phase matching.

• After completion of the adjustment, use the threadlock (TB-1401B) to secure the azimuth adjustment screws.

FM ANT

LOOP

ANT

EXT.

VIDEO(AUDIO)

PHONES

SPEAKERS

(4 MIN.)

RESET

1. Remove the cover deck as Fig.1.

2. Load a test tape (VTT-738 etc. : 10kHz) in the Deck.

3. Press the PLAY button. (Normal playback)

4. Use a + tip screwdriver to turn the screw for normal azimuth adjustment so that the left

and right outputs are maximized at the same phase during normal playback. See Fig.2.

5. Press the PLAY button. (Reverse playback)

6. Use a + tip screwdriver to turn the screw for reverse azimuth adjustment so that the left and right outputs are maximized at the same phase during reverse playback.

7. Adjust so that the waveforms for the left and right channels are in alignment.

2. Tape Speed Adjustment

• Connect the Frequency Counter to TAPE OUT.

1. Insert the test tape (MTT-111N, etc.; 3,000Hz) into the DECK.

2. Press the PLAY button. .

3. Adjust a hole on the motor bottom so that a frequency counter reading of 3,000 ±5Hz is obtained.See Fig.3.

4. Press the STOP button, and eject the test tape.

3. Torque Measurement

Test Cassette

PLAY/REV.

F.FWD

REW

Take-up Torque

PLAY : TW2111A (FWD) PLAY : TW2121A (REV) F.FWD / REW : TW2231

30 ~ 65 grcm 30 ~ 65 grcm

Back tention

PLAY : TW2111A (FWD) PLAY : TW2121A (REV)

2 ~ 6 grcm

--70 ~ 140 grcm

Pulley tentionItem

Driving power cassette :

TW-2412 (PLAY)

TW-2422(REV. PLAY)

70 ~140 grcm

> 50grcm

MOTOR

Fig.3

hole for adjustment

Fig.1

Fig.2

CD PICK-UP MAINTENANCE

About pick-up (Optical lens) Cleaning

Clean a lens with swab of the cotton which moistened it with alcohol, cleaning paper or cleaning disc appointed. Specified

cleaning disc : LC-1 (Part code : 645 026 1961 ..... manufactured by SANYO.) Show a clean procedure in the following in

reference by swab of cotton.

1. Cotton swab is wrapped with Cleaning paper.

2. Add the isopropyl alcohol.

3. Gently move the tip of cotton swab just like a draw a whirlpool from inside to outside on the surface of lens.

- 1 -

TUNER ADJUSTMENTS

R2430

R2802

C2520

C2360

• Use a plastic screw driver for adjustments. • TUNING

• MODE : ST (Stereo) FM : 87.5 - 108MHz

• Speaker impedance : 4 ohms AM : 522 - 1611 kHz (9 kHz step) 520 - 1610 kHz (10 kHz step)

TP8 TP6L2353 TP7 TP5

L2351

1. FM

Step

Adjusting

Circuit

Cover

Tracking

CN202

D2102

L2101

CT252

R2307

R2105R2104

J2101

C2408

J2108

C2104

Q2101

C2319

J2103

R2314

D2314

J2109

C2350

R2313

R2102

R2101

C2107

FM-VT

R2315

R2310 C2303

C2301

XF222

J2300

J2302

D2101

C2360

C2320

C2321

R2322

R2321

D2100

XF211

L2353

R2328 C2325

D2330

L2351

C2305

C2304

CN201

XF221

J2304

T2001

R2330 C2329

CT252

D2308

R2103

R2108

R2109 C2108

AM-VT

R2316

J2301

C2317

R2309

L2302

XF220

Antenna : 75Ω unbalanced, Modulation : 1 kHz Dev. : ±22.5kHz(MONO), ±22.5kHz(STEREO), ±6.75kHz(PILOT) RF Level : dBuV EMF Output Level : about 30mV at TP9, TP10, TP12

Connection

Input Output

---1

FM Antenna

R2318

J2102

C2413

C2312

L2313

J2110

C2436

J2112

J2114

R2416

R2414

R2417

C2409

Q2418

R2431

R2420

J2505

C2423 R2422 C2419

J2117

C2512

Q2415

D2709

C2411

J2501

EEE

Q2413

Q2421

C2412

Q2509

Q2510

R2521

R2513

C2511

J2104

C2501

X2503

C2502

TO FRONT GND

J2502

J2303 J2305

J2307

J2308 J2310

Q2802

Q2803

R2709

Q2804

J2314

C2507

R2506

J2105

IC222

R2601

R2605

R2604

J2506

C2805

C2802

R2522

C2514

R2602

R2603

R2607

R2606

R2803

C2508

J2106

C2520

R2608

R2609

J2113

R2802

R2610

R2801

Q2504 Q2505

J2107

J2111

C2801

J2115

C2519

J2311

C2901

C2821

C2601

J2312

C2820

CN231

C2435

IC211

J2500

C2430

C2425

R2401

J2503

R2429

C2404

J2309

C2106

X2107

C2109

R2426

C2213C2201

Q2427

J2116

C2402

C2406 R2403 C2407

C2222

C2211

J2507

R2430

J2306

C2410 R2408

J2100

C2405

C2414

J2508

L2313T2001

Frequency

TP5 (H) 87.5MHz L2313 1.00±0.05V TP6 (E) 108.0MHz -- TP9 (L)

90.0MHz

TP10 (R) TP12 (E)

106.0MHz

Adjustment

4.80±0.50V Check Only

L2302

J2313

L2801

STERO

TUN_L

+5.6V

Remark

Maximum

TUN_R

+8.5V

GND

PLL_PRIOD

94V-0

T002

PLL_CLK

PLL_DATA

TU_POWER

1AD4B10D1636C

TP12TP9L2302 TP10

2. AM

Adjusting

Step

Circuit

3 Loop Ant

Adjustment

Cover

Voltage

(AM)

Tracking

(AM)

Input

Loop Ant

---

Anntena : IRE Loop(SG), Modulation : 1kHz 30% RF Level : dBuV EMF Output Level : about 30mV at TP9, TP10, TP12

Connection

Output

---

TP7 (H)

TP8 (E)

TP9 (L)

TP10 (R)

TP12 (E)

- 2 -

Frequency

450KHz

at 999kHz

522kHz

1611kHz

603kHz

1404kHz

Adjustment

T2001

L2353

L2351

CT252

Remark

Maximum

1.00±0.05V

6.70±0.50V Check Only

Maximum

EXPLODED VIEW (CABINET & CHASSIS)

Y14

Y01

Y02

Y03

Y04

Y05

Y06

Y07

Y08

Y09

Y12

Y13

Y15

Y16

Y17

Y10

Y11

Y05

Y04

- 3 -

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE

IEC SYMBOL PERFORMANCE CAN BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

N.S.P : Not available as service parts.

PACKING & ACCESSORIES

REF.NO. PART NO. DESCRIPTION

or 645 005 1227 ASSY,ANTENA,LOOP

CABINET & CHASSIS

REF.NO. PART NO. DESCRIPTION

1 614 325 3181 KNOB,VOLUME 2 614 326 1094 ASSY,DEC,PANEL 3 614 326 6273 DEC,WINDOW,INNER 4 614 326 1100 ASSY,LID,CASSETTE 5 614 325 3228 SPRING,LID,CASSETTE 6 614 328 6196 ASSY,PANEL,FRONT 7 614 325 2979 BUTTON,POWER,4 KEY 8 614 325 2993 BUTTON,OPEN,5 KEY 9 614 309 8270 ASSY,GEAR,LID,CASSETTE 10 614 303 1277 LATCH,CAM,DECK,DOOR,LOCKING 11 614 328 1337 DEC,BUTTON,FUNCTION 12 614 328 1344 DEC,BUTTON,FUNCTION 13 614 325 2986 BUTTON,FUNCTION,8 KEY 14 614 328 1306 ASSY,COVER CD,DOOR 15 614 325 3204 MOUNTING,CD 16 614 327 0560 SHIELD 17 614 316 1172 STOPPER 18 614 326 4156 SHIELD 19 614 328 1290 ASSY,CABINET,REAR

FIXING PARTS

REF.NO. PART NO. DESCRIPTION

Y01 411 021 3503 SCR S-TPG BIN 3X10,

Y02 411 021 3503 SCR S-TPG BIN 3X10,

Y03 411 021 3503 SCR S-TPG BIN 3X10,

Y04 411 021 3503 SCR S-TPG BIN 3X10,

Y05 411 021 3503 SCR S-TPG BIN 3X10,

Y06 411 021 3503 SCR S-TPG BIN 3X10,

Y07 411 021 3503 SCR S-TPG BIN 3X10,

Y08 411 021 3503 SCR S-TPG BIN 3X10,

Y09 411 020 9902 SCR S-TPG BRZ+FLG 3X8,

Y10 411 021 4500 SCR S-TPG BIN 3X16,

IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY AND

, USE ONLY THE

Regular type resistors are less than 1/4 W carbon type and 0 ohm chip resistors. Regular type capacitors are less than 50 V and less than 1000 µF type of Ceramic type and Electrical type.

REF.NO. PART NO. DESCRIPTION

Y11 411 021 3503 SCR S-TPG BIN 3X10,

614 328 1511 CARTON CASE 614 325 3242 CUSHION,REAR 614 325 3259 CUSHION,FRONT 614 328 1528 INSTRUCTION MANUAL 614 328 1535 INSTRUCTION SHEET 645 046 8322 ASSY,ANTENA,LOOP

614 326 4255 LID,BATTERY REMOCON 645 059 0924 REMOCON,RB-M1 614 325 2900 ASSY,BOX,SPEAKER(L,R)

Y12 411 020 9100 SCR S-TPG BRZ+FLG 3X12,

Y13 411 021 4005 SCR S-TPG BIN 3X12,

Y14 411 020 9902 SCR S-TPG BRZ+FLG 3X8 Y15 411 098 7800 SCR S-TPG FLT 3X12,

Y16 411 021 4906 SCR S-TPG BIN 3X20,

Y17 411 021 3404 SCR S-TPG BIN 3X10,

MTG CD+TU PCB

REAR+P-TRANS

REAR+STOPPER

MTG CD+C,REAR(L/R)

C-REAR+F-PANEL

MTG CD+C,REAR, C-REAR(ANT TERMINAL), C-REAR+VIDEO IN

ELECTRICAL PARTS

REF.NO. PART NO. DESCRIPTION

51 614 326 3746 ASSY,WIRE 52 614 326 3654 FLEXIBLE FLAT CABLE or 614 327 0867 FLEXIBLE FLAT CABLE 53 614 326 3593 ASSY,WIRE 54 614 326 3586 ASSY,WIRE 55 614 327 0843 FLEXIBLE FLAT CABLE or 614 326 3630 FLEXIBLE FLAT CABLE 56 423 028 8504 FUSE 250V 3.15A 57 645 063 2198 TRANS,POWER 58 614 274 2013 CORD,ID CONNECTOR,FM ANT 59 645 016 9939 CORD,POWER-1.74MK 60 645 051 0649 CORE,FERRITE,FOR CORD POWER or 645 031 7637 CORE,FERRITE,FOR CORD POWER 61 645 042 8999 CORE,FERRITE,

FOR SECOND POWER WIRE

or 645 051 0656 CORE,FERRITE,

FOR SECOND POWER WIRE

645 051 0649 CORE,FERRITE,FOR CN135

or 645 031 7637 CORE,FERRITE,FOR CN135

SWITCH P.W.BOARD ASSY

F-PANEL+ASSY,GEAR

F-PANEL+LATCH,CAM

F-PANEL+DEC,WINDOW,FL

F-PANEL+MECHA,DECK

F-PANEL+BUTTON,FUNCTION

F-PANEL+FRONT,PCB

MTG CD+MAIN PCB

MTG CD+CD MECHA

MECHA CD+CD PCB

MTG CD+F,PANEL

REF.NO. PART NO. DESCRIPTION

71 614 328 0781 ASSY,PWB,SW (Only Initial) CN641 614 327 7583 ASSY,WIRE,SW-FRONT S6401 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6402 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6403 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6404 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT

- 4 -

PARTS LIST

REF.NO. PART NO. DESCRIPTION

S6406 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6407 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6408 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6409 645 006 5958 SWITCH,PUSH 1P-1T or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT

FRONT P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

72 614 328 0774 ASSY,PWB,FRONT (Only Initial) BR601 614 325 4249 HOLDER,FL BR602 614 325 4256 HOLDER,LED BR603 614 325 4256 HOLDER,LED CN611 645 012 5201 SOCKET,FPC 16P,FRONT-MCU D6010 407 012 4406 DIODE 1SS133 D6011 407 012 4406 DIODE 1SS133 D6301 407 231 3808 LED LT2P11-81,STANDBY-LED D6302 407 231 7905 LED BLUE LT6EB3-81-SBE1,

PANEL-LED

D6303 407 231 7905 LED BLUE LT6EB3-81-SBE1,

PANEL-LED FL601 645 054 9724 FLOURESCENT TUBE IC601 409 519 6907 IC PT6315 L6010 645 001 5441 INDUCTOR,2.2U K Q6301 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q6302 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q6303 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR S6001 645 057 4689 SWITCH,ROTARY(ENCODER) S6110 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6111 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6112 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6113 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6114 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6115 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6116 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6117 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT S6118 645 006 5958 SWITCH,PUSH 1P-1T or 645 037 2759 SWITCH,PUSH or 614 220 5471 SWITCH,TACT or 614 240 1002 SWITCH,TACT

REF.NO. PART NO. DESCRIPTION

SE651 407 229 6101 PHOTO DIODE SPS-442-1-G1 or 407 217 1101 PHOTO DIODE SPS-442-1G

AMPLIFIER & MCU P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

73 614 328 0743 ASSY,PWB,AMP-MCU (Only Initial) C4315 403 329 3309 ELECT 2200U M 25V C4316 403 332 7400 ELECT 2200U M 50V C4601 403 057 3503 POLYESTER 0.1U K 50V C4605 403 385 5705 POLYESTER 0.039U J 50V or 403 061 3605 POLYESTER 0.039U J 50V C4606 403 385 5804 POLYESTER 4700P J 50V or 403 061 7702 POLYESTER 4700P J 50V C4607 403 377 6307 POLYESTER 1000P J 50V or 403 056 7502 POLYESTER 1000P J 50V C4608 403 060 2807 POLYESTER 0.027U K 50V C4626 403 377 1708 ELECT 47U M 63V or 403 378 7600 ELECT 47U M 63V or 403 377 1807 ELECT 47U M 63V C4627 403 377 1708 ELECT 47U M 63V or 403 378 7600 ELECT 47U M 63V or 403 377 1807 ELECT 47U M 63V C4727 403 259 0508 NP-ELECT 1U M 50V C4743 403 057 3503 POLYESTER 0.1U K 50V C4827 403 259 0508 NP-ELECT 1U M 50V C4843 403 057 3503 POLYESTER 0.1U K 50V CN440 614 310 2472 PLUG,6P or 645 005 8127 PLUG,6P CN441 614 310 2793 PLUG,8P or 645 004 2942 PLUG,8P CN455 614 310 2472 PLUG,6P or 645 005 8127 PLUG,6P CN456 645 006 1875 PLUG,2P,SPEAKER CN457 645 006 1875 PLUG,2P,SPEAKER CN460 645 055 1017 JACK,PHONE D3.6,HEADPHONE or 645 011 6384 JACK,PHONE D3.6,HEADPHONE CN470 614 276 6835 SOCKET,JACK CN651 614 310 2663 PLUG,10P or 645 006 0977 PLUG,10P CN652 614 310 2519 PLUG,10P or 645 005 8158 PLUG,10P CN653 645 012 5201 SOCKET,FPC 16P,MAIN-FRONT CN654 645 012 5300 SOCKET,FPC 26P CN655 614 310 2496 PLUG,8P or 645 005 8134 PLUG,8P D4320 407 099 6003 ZENER DIODE MTZJ9.1B D4330 407 099 6805 ZENER DIODE MTZJ13B D4331 407 012 4406 DIODE 1SS133 D4332 407 012 4406 DIODE 1SS133 D4340 407 148 6701 DIODE 1A3-I D4341 407 012 4406 DIODE 1SS133 D4344 407 012 4406 DIODE 1SS133 D4352 407 099 5204 ZENER DIODE MTZJ5.1B D4353 407 148 6701 DIODE 1A3-I D4391 407 012 4406 DIODE 1SS133 D4392 407 012 4406 DIODE 1SS133 D4393 407 099 6805 ZENER DIODE MTZJ13B D4425 407 099 4801 ZENER DIODE MTZJ4.3B D4620 407 099 5204 ZENER DIODE MTZJ5.1B D4624 407 012 4406 DIODE 1SS133 D4625 407 012 4406 DIODE 1SS133 D4626 407 012 4406 DIODE 1SS133 D4627 407 012 4406 DIODE 1SS133 D4628 407 099 9509 ZENER DIODE MTZJ30B D4998 407 012 4406 DIODE 1SS133 D6501 407 012 4406 DIODE 1SS133 D6502 407 012 4406 DIODE 1SS133 D6503 407 012 4406 DIODE 1SS133 D6504 407 012 4406 DIODE 1SS133 D6701 407 012 4406 DIODE 1SS133 HS401 614 325 3167 HEAT SINK

- 5 -

PARTS LIST

REF.NO. PART NO. DESCRIPTION

HS434 614 324 7166 HEAT SINK IC434 409 463 6701 IC KIA7805API IC440 409 451 7406 IC AN7348K IC441 410 468 0809 IC TC9422F IC442 409 441 6402 IC TDA7265 IC443 409 189 3404 IC BA7755A IC651 410 492 0103 IC ASSY(IC TMP87EP26-1J15) L4600 645 006 1523 INDUCTOR,470U J L4601 645 006 1523 INDUCTOR,470U J L4602 645 037 2858 CORE,PIPE L4603 645 006 1523 INDUCTOR,470U J L4604 645 037 2858 CORE,PIPE L4781 645 002 1459 INDUCTOR,22U K L4881 645 002 1459 INDUCTOR,22U K L4882 645 002 1459 INDUCTOR,22U K,AMP L6501 645 001 4581 INDUCTOR,100U K or 645 031 7842 INDUCTOR,100U K L6502 645 001 4581 INDUCTOR,100U K or 645 031 7842 INDUCTOR,100U K L6503 645 001 4581 INDUCTOR,100U K or 645 031 7842 INDUCTOR,100U K PR432 645 042 2621 PROTECTOR,1.5A 125V PR433 645 042 2614 PROTECTOR,1A 125V PR435 645 042 2560 PROTECTOR,0.75A 125V Q4320 405 141 3505 TR KTA1266-Y or 405 141 3406 TR KTA1266-GR or 405 004 4502 TR 2SA608-F-NP or 405 004 5004 TR 2SA608-G-NP Q4321 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4322 405 138 6403 TR KTD2058Y or 405 095 1602 TR 2SD2061-E or 405 095 1701 TR 2SD2061-F Q4330 405 141 3505 TR KTA1266-Y or 405 141 3406 TR KTA1266-GR or 405 004 4502 TR 2SA608-F-NP or 405 004 5004 TR 2SA608-G-NP Q4331 405 138 6403 TR KTD2058Y or 405 095 1602 TR 2SD2061-E or 405 095 1701 TR 2SD2061-F Q4350 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4351 405 141 3505 TR KTA1266-Y or 405 141 3406 TR KTA1266-GR or 405 004 4502 TR 2SA608-F-NP or 405 004 5004 TR 2SA608-G-NP Q4352 405 138 6403 TR KTD2058Y or 405 095 1602 TR 2SD2061-E or 405 095 1701 TR 2SD2061-F Q4391 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q4392 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q4393 405 110 5400 TR KRA102M-A or 405 000 0508 TR DTA114ES Q4394 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4395 405 141 3109 TR KTC3203-Y or 405 024 9907 TR 2SD734-F or 405 025 0200 TR 2SD734-G Q4422 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4425 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP

REF.NO. PART NO. DESCRIPTION

Q4600 405 141 3703 TR KTA1271-Y or 405 008 2405 TR 2SB698-F or 405 008 2504 TR 2SB698-G Q4601 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q4602 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4603 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q4604 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q4700 405 143 9000 TR KRC106M or 405 075 8607 TR DTC143ZS Q4800 405 143 9000 TR KRC106M or 405 075 8607 TR DTC143ZS Q6501 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q6502 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q6701 405 155 0002 TR MPSA56 Q6702 405 155 0002 TR MPSA56 Q6703 405 155 0002 TR MPSA56 Q6704 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q6705 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS R4623 402 081 1004 FUSIBLE RES 10 JA 1/4W R4743 402 071 1304 FUSIBLE RES 2.2 JA 1/4W R4843 402 071 1304 FUSIBLE RES 2.2 JA 1/4W RY441 614 224 4531 RELAY S4901 614 215 9828 SWITCH,TACT S1003 614 326 7386 SHIELD,PLATE,FOR AMP PWB SA401 411 021 6405 SCR S-TPG BIN 3X8 SA402 411 021 6405 SCR S-TPG BIN 3X8 SA403 411 021 6405 SCR S-TPG BIN 3X8 SA404 411 021 6405 SCR S-TPG BIN 3X8 SA405 411 021 6405 SCR S-TPG BIN 3X8 SA406 411 021 6405 SCR S-TPG BIN 3X8 SA434 411 021 6405 SCR S-TPG BIN 3X8 X6501 645 063 9791 OSC,CRYSTAL 7.372800MHZ X6502 645 059 0962 OSC,CRYSTAL 32.768KHZ

CD & MPEG P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

74 614 328 0798 ASSY,PWB,CD-MPEG (Only Initial) CN111 645 042 5349 SOCKET,FPC 16P CN113 614 310 2625 PLUG,6P or 645 006 0939 PLUG,6P CN114 614 310 2618 PLUG,5P or 645 006 0922 PLUG,5P CN130 645 059 6582 SOCKET,FFC 26P or 645 012 5591 SOCKET,FPC 26P CN140 614 310 2472 PLUG,6P or 645 005 8127 PLUG,6P CN180 645 060 2085 SOCKET,IC 32P,FOR IC180 D1011 407 177 5300 DIODE RL153-M13 D1012 407 177 5300 DIODE RL153-M13 D1530 407 099 5105 ZENER DIODE MTZJ4.7B D1611 407 127 3806 ZENER DIODE MTZJ3.3B D1612 407 148 6701 DIODE 1A3-I D1613 407 148 6701 DIODE 1A3-I D1737 407 012 4406 DIODE 1SS133 or 407 012 5809 DIODE 1SS176

- 6 -

PARTS LIST

REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION

IC110 410 468 0205 IC TA2153FN,RFAMP IC120 410 468 0304 IC TC9462F,CDDSP IC121 410 472 2509 IC TC74HC14AFN-EL,

HEXINVERTER IC130 410 468 0403 IC TA2092N,SERVODRIVER IC150 409 408 1303 IC LB1641L IC160 409 540 2305 IC ES3210FM,VCDPROCESSOR IC170 409 540 2404 IC ES3207FP,VCDCOMPANION IC177 409 039 9204 IC NJM78L05A IC180 410 492 0202 IC ASSY,EEPROM

(IC MX29F002TPC-70) IC190 409 447 3702 IC T224162B-35S,DRAM4M or 409 447 3702 IC T224162B-35S,DRAM4M or 410 388 4505 IC M11B416256A-35T,DRAM4M L1010 645 006 3886 INDUCTOR,1U K L1131 645 001 5519 INDUCTOR,47U K L1132 645 001 4550 INDUCTOR,10U K L1701 645 001 4581 INDUCTOR,100U K L1702 645 001 5465 INDUCTOR,3.3U K L1711 645 001 4581 INDUCTOR,100U K Q1131 405 008 7202 TR 2SB810-E or 405 008 7301 TR 2SB810-F or 405 008 6809 TR 2SB808-F-SPA Q1611 405 141 3109 TR KTC3203-Y or 405 024 9907 TR 2SD734-F or 405 025 0200 TR 2SD734-G Q1715 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q1725 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q1770 405 141 3505 TR KTA1266-Y or 405 141 3406 TR KTA1266-GR or 405 004 4502 TR 2SA608-F-NP Q1771 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP R1530 402 083 3600 RESISTOR 15 J- 2W S1001 614 328 0941 SHIELD,PLATE,FOR CD PWB S1002 614 328 0958 SHIELD,PLATE,FOR MOUNTING X1451 645 059 0948 OSC,CRYSTAL 16.9344MHZ X1701 645 059 0955 OSC,CRYSTAL 27.000MHZ,27MHZ

L2353 645 058 8822 TRANS,OSC,796KHZ or 645 040 2739 TRANS,OSC,796KHZ L2801 645 001 4581 INDUCTOR,100U K LG201 614 129 9082 LUG,C2806 Q2101 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2413 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2415 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2418 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2421 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2427 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2504 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2505 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2509 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2510 405 151 4806 TR KTC3195-O or 405 151 4301 TR KTC3195-Y Q2802 405 143 0007 TR KRC107M or 405 000 3806 TR DTC114YS Q2803 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP Q2804 405 141 3208 TR KTC3198-Y or 405 141 3307 TR KTC3198-GR or 405 019 2708 TR 2SC536-F-NP or 405 019 3804 TR 2SC536-G-NP T2001 645 043 0213 FILTER,450KHZ X2107 645 061 3449 CERAMIC FILTER 10.7MHZ X2503 645 023 4965 OSC,CRYSTAL 7.2MHZ XF211 614 252 1045 FILTER,LC or 645 026 2975 FILTER,BP 108MHZ XF220 645 010 0079 CERAMIC FILTER 10.70MHZ or 645 010 7665 CERAMIC FILTER 10.70MHZ or 614 240 2917 FILTER,CERAM XF221 645 041 9324 CERAMIC FILTER 450KHZ XF222 645 010 0079 CERAMIC FILTER 10.70MHZ or 645 010 7665 CERAMIC FILTER 10.70MHZ or 614 240 2917 FILTER,CERAM

TUNER P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

75 614 328 0767 ASSY,PWB,TUNER (Only Initial) CN201 614 221 8273 TERMINAL CN202 645 025 4703 TERMINAL,ANTENNA or 645 038 7715 TERMINAL CN231 645 012 2750 SOCKET,DIP 10P CN232 614 326 3616 ASSY,WIRE,TUNER-MAIN CT252 645 032 5663 TRIMMER,7PF D2100 407 012 4406 DIODE 1SS133 D2101 407 012 4406 DIODE 1SS133 D2102 407 012 4406 DIODE 1SS133 D2308 407 157 8109 VARACTOR DI SVC211-B D2314 407 157 8109 VARACTOR DI SVC211-B D2330 407 105 1305 VARACTOR DI SVC342L-V or 407 105 1602 VARACTOR DI SVC342M-V D2709 407 099 4801 ZENER DIODE MTZJ4.3B IC211 410 468 0601 IC TA2149BFN IC222 410 468 0700 IC TC9257F L2101 645 036 7328 COIL,AIR L2302 645 062 5633 INDUCTOR,AIR L2313 645 040 2746 COIL,AIR — L2351 645 058 8792 TRANS,ANT,796KHZ or 645 037 2377 TRANS,ANT,796KHZ

POWER TRANSFORMER P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

76 614 328 0750 ASSY,PWB,PT (Only Initial) CN411 614 017 8203 TERMINAL BOARD CN412 614 017 8203 TERMINAL BOARD CN416 645 006 4760 HOLDER,FUSE or 645 031 7903 HOLDER,FUSE CN417 645 006 4760 HOLDER,FUSE or 645 031 7903 HOLDER,FUSE CN418 614 310 2793 PLUG,8P or 645 004 2942 PLUG,8P D4110 407 196 5800 DIODE 1N5402BD82 D4111 407 196 5800 DIODE 1N5402BD82 D4112 407 196 5800 DIODE 1N5402BD82 D4113 407 196 5800 DIODE 1N5402BD82 D4114 407 098 3300 DIODE RL153-BF-S2 D4155 407 148 6701 DIODE 1A3-I D4156 407 148 6701 DIODE 1A3-I D4157 407 148 6701 DIODE 1A3-I D4158 407 148 6701 DIODE 1A3-I L4191 645 038 6053 INDUCTOR,181U or 645 041 3087 INDUCTOR,180U PR410 645 042 2669 PROTECTOR,2A 125V PR411 645 042 2621 PROTECTOR,1.5A 125V PR412 645 042 2560 PROTECTOR,0.75A 125V

- 7 -

EXPLODED VIEW & PARTS LIST (TAPE MECHANISM)

1 3

TAPE MECHANISM

REF.NO. PART NO. DESCRIPTION

1 645 045 1799 R/P HEAD KC-9142EA-0321 2 645 010 9454 PINCH ROLLER(R) ASSY 3 645 010 9447 PINCH ROLLER(F) ASSY 4 645 045 1751 ASSY,MOTOR 5 645 045 1959 RF BELT 6 645 045 1997 MAIN BELT

5 6

7 645 045 2048 DETECT SWITCH MXS01190

* N.S.P : Not supplied as service parts.

EXPLODED VIEW & PARTS LIST (CD MECHANISM)

CM14

CM01

CM04

CM03

CM05

CM06

CM02

CM15 CM16

614 315 4839 ASSY,MECHA,TM-DA370TN-SH,1

CM15 CM16

CM07

CM12

CM13

CM11

CM08

CM09

CM10

CD MECHANISM

REF.NO. PART NO. DESCRIPTION

614 325 7462 ASSY,MECHA,CD-MM5000-SH,

CD MECHA CM01 614 233 0227 PLATE,BACK YOKE CM02 614 320 2356 SLIDE,BASE UP/DOWN CM03 614 323 3923 BELT,SQUARE,LOADING CM04 614 320 2271 GEAR,LOADING or 614 324 5230 GEAR,LOADING CM05 412 061 7803 SPECIAL SCREW,PULLEY FIX CM06 614 320 2349 PULLEY,LOADING RETARD CM07 614 326 4811 CHASSIS,MECHA CM08 614 320 2363 TRAY CM10 411 021 2704 SCR S-TPG BIN 2.6X6,

PWB PWB MECHA IF FIX CM11 645 032 4352 ASSY,MOTOR LOADING CM12 645 057 8618 MAGNET,CHUCK or 614 262 8928 MAGNET,CHUCK CM13 614 318 9398 HOLDER,CHUCK CM14 411 162 1901 SCR S-TPG PAN PCS 2X3,

CHUCK HOLDER FIX CM15 411 021 1806 SCR S-TPG BIN 2.6X10,BASE FIX CM16 411 092 0906 WASHER Z 2.6X10X0.5,BASE FIX CM17 614 325 6014 ASSY,MECHA,DA11T3CN-SASH,

CM18 614 324 3113 SPACER,MECHA(FRONT) or 614 310 6128 SPACER,MECHA(FRONT) CM19 614 323 6498 SPACER,MECHA(REAR) or 614 322 9070 SPACER,MECHA(REAR) CM20 614 325 8391 MOUNTING,BASE MECHA

BASE MECHA

CM17

CM18

CM20

CM19

MECHA SWITCH P.W.BOARD ASSY

REF.NO. PART NO. DESCRIPTION

CM09 614 320 2219 ASSY,PWB MECHA SW,

MOTOR & SW PWB (Only Initial)

CN001 614 310 2618 PLUG,5P,

MOTOR & SW PWB CONNE

or 645 006 0922 PLUG,5P,

MOTOR & SW PWB CONNE

S0001 645 057 5785 SWITCH,LEVER,MECHA SW

- 8 -

+ 19 hidden pages