XE: This service manual consists of "DC-500U/XE" (Main unit : 129 615 00), "SX-BM500L/ XE" (Speaker system : 165 041 00)
& "SX-BM500R/XE" (Speaker system : 165 042 00).
KR: This service manual consists of "DC-500U/KR" (Main unit : 129 615 01), "SX-BM500L/ KR" (Speaker system : 165 041 01)
& "DC-BM500R/KR" (Speaker system : 165 042 01).
TW: This service manual consists of "DC-500U/TW" (Main unit : 129 615 07), "SX-BM500L /KR" (Speaker system : 165 041 01)
& "DC-BM500R/KR" (Speaker system : 165 042 01).
If the operation of the unit or display is not normal, even though the appropriate buttons
have been pressed. Disconect the power cord from the AC outlet, then press "RESET"
(rear of the unit) for at least 30 seconds.
FOR XEFOR KR, TW
- 2 -
Page 4
LASER BEAM SAFETY PRECAUTION
L
R
L
SPEAKERS
(6 MIN.)
VIDEO(AUDIO)
AM
LOOP
EXT.ANT
R
IN
FM
75
RESET
CAUTION INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL USYNLIG LASER STR LING VED BNING, N R
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG UDS TTELSE
FOR STR LING.
VARNING OSYNLIG LASER STR LNING N R DENNA DEL R PPNAD
OCH SP RR R URKOPPLAD. STR LEN R FARLIG.
VORSICHT UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN
DECKEL GE FFNET UND WENN SICHERHEITSVERRIEGELUNG
BERBR CKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
N KYM TT M LLE LASERS TEILYLLE. L KATSO S
TEESEEN.
• Pick-up that emits a laser beam is used in this CD player section.
(For XE Only)
CAUTION :
USE OF CONTROLS OR ADJUSTMENTS
OR PERFORMANCE OF PROCEDURES
OTHER THAN THOSE SPECIFIED HEREIN
MAY RESULT IN HAZARDOUS RADIATION
EXPOSURE
LASER OUTPUT..........0.6 mW Max. (CW)
WAVELENGTH .............790 nm
(For XE & KR)
(For XE Only)
CD PICK-UP MAINTENANCE
About pick-up (Optical lens) Cleaning
Clean a lens with swab of the cotton which moistened it with alcohol, cleaning paper or cleaning disc appointed.
Show a clean procedure in the following in reference by swab of cotton.
1. Cotton swab is wrapped with Cleaning paper.
2. Add the isopropyl alcohol.
3. Gently move the tip of cotton swab just like a draw a whirlpool from inside to outside on the surface of lens.
CD PLAYER ADJUSTMENTS
1. ADJUSTMENTS
(1) Confirm the tracking balance
1. Turn on the POWER switch.
2. Connect an Oscilloscope to TP2 (TE) and TP4 (VC).
3. Set the test disc.
4. Press "PLAY" button to turn into the "PLAY" mode.
5. Keep holding "SKIP" button down so as to be "SERCH"
mode, then confirm that the oscilloscope waveform is
symmetrical on the top and bottom in relation to 0V (VC).
- 3 -
200mV/div.
5ms/div.
Page 5
CD PLAYER ADJUSTMENTS
(2) Checking the "eye" pattern
1. Switch "ON" the POWER.
2. Connect an oscilloscope to TP1 (RF) and TP4 (VC).
3. Load the test disc.
4. Press the PLAY button.
5. Check to be sure that the "eye" pattern is at the center of
waveform and that the diamond shape is clearly defined.
6. Press the STOP button.
7. Turn off the POWER switch.
TAPE ADJUSTMENTS
1. Azimuth Adjustment
• Be sure to clean the heads before attempting to make any adjustment.
• Be sure both channels (1 and 2) are the same level.
(Using a dual-channel oscilloscope)
• Be sure both channel's waveform are same for the phase matching.
• After completion of the adjustment, use the threadlock (TB-1401B) to
secure the azimuth adjustment screws.
1. Remove the cover deck as Fig.1.
2. Load a test tape (VTT-738 etc. : 10kHz) in the Deck.
3. Press the PLAY button. (Normal playback)
4. Use a + tip screwdriver to turn the screw for normal azimuth
adjustment so that the left and right outputs are maximized at
the same phase during normal playback. See Fig.1.
5. Press the PLAY button. (Reverse playback)
6. Use a + tip screwdriver to turn the screw for reverse azimuth
adjustment so that the left and right outputs are maximized
at the same phase during reverse playback.
7. Adjust so that the waveforms for the left and right channels are in alignment.
TP1
(RF)
TP4
(VC)
NORMAL
+
OSCILLOSCOPE
-
a
OPENING EXPANDED
b
EJECT
SOUNDPRESET
CLOCK/TIME
TUNING
+
TUNING-
REVERSE
TUNER/BAND
VOLUME
+
PTYCHECK/
/
SYSTEM
REVERSE
PTYSELECT
OPEN/CLOSE
Fig.1
ST ANDBY
/ON
RDSMODE
MEMORY
FULLLOGIC CONTROL/AUTO
FUNCTION
MULTIFUNCTION DISPLAY
BASS
XPANDER
PRESET PRESET+
MICRO COMPONENT
PHONES
2. Tape Speed Adjustment
Fig.2
• Connect the Frequency Counter to TAPE OUT.
1. Insert the test tape (MTT-111N, etc.; 3,000Hz) into the DECK.
MOTOR
2. Press the PLAY button. .
3. Adjust a hole on the motor bottom so that a frequency counter reading of 3,000 ±5Hz is obtained.See Fig.2.
4. Press the STOP button, and eject the test tape.
2 Cover --- Connect Digital DC voltmeter to 522kHZ 1.00±0.05V check only
Voltage --- TP11(H )and TP12(E). 1611kHZ 8.1±0.50V check only
3TrackingConnect to VTVM603KHZL2151
LOOP ANT
Connect Sweep generator to test
point TP13(L)or TP14(R) and TP15(E)
point TP13(L)or TP14(R) and TP15(E)
Output Level : about 500mW at TP13, TP14, TP15
at 999kHz
1404kHZCT252
T2002AF MaximumLOOP ANT
L2153
AF Maximum
- 6 -
Page 8
EXPLODED VIEW (CABINET & CHASSIS)
(NSP)
1
5
4
2
6
Y02
Y03
Y01
Y04
Y05
Y05
Y05
Y06
Y06
Y07
Y07
Y08
Y09
Y10
Y10
Y11
Y12
Y13
Y14
Y14
Y15
Y16
Y18
Y18
Y17
Y17
Y19
Y21
Y22
Y22
Y22
Y22
Y22
Y20
Y16
Y10
Y04
8
12
52
13
72
73
74
75
76
55
56
57
59
58(XE)
60
77
14
16
17
18
15
7
9
3
10
11
71
51
19
20
21
22
23
53
54
24
Y12
61
Y23
(KR)
(TW)
58
58
N.S.P : Not supplied as service parts.
- 7 -
Page 9
PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC
SYMBOL IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF
SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY , USE ONLY THE REPLACEMENT PARTS DESIGNATED,
OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST
IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED
PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.
CAUTION:Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
Regular type resistors are less than 1/4 W Carbon type and Chip type resistors.
Regular type capacitors are less than 50 V and less than 1000 µF type of Ceramic type, Electrolytic type and Chip type.
IC470 BA7755A (Head Switch)IC460 AN7348K ( Play/Rec Pre Amp)
L-PB
AMP OUT
20
576
R-PB OUT
ALC
Logic
A/B
ALC
AB SW
L-REC IN
1819
R-REC IN
A/Rec
L-PB AMP
B
A/Rec
1
L-PB AMP
R-PB AMP
B
2
R-PB AMP
L-PB NF
PB Amp(L)
PB Amp(R)
3
R-PB NF
L-PB EO
21222324
Mute
Mute
4
R-PB EO
IC450 LC75342M (2 band equalizer)
LSELO LIN LTRELBASS1 LBASS2LOUT
10 97658
L4
11
L3
12
L2
13
L1
14
NC
15
NC
16
R1
17
R2
18
R3
19
R4
20
CONTROL
CIRCUIT
LOGIC
CIRCUIT
CONTROL
CIRCUIT
LVref
CCB
INTERFACE
RVref
L-REC OUT
17
Rec
Amp(L)
Rec
Amp(R)
Logic
Rec/PB
8
R-REC OUT
ALC
16
P
P
R
R
P
9
REC/PB SW
4
3
2
1
30
29
28
27
HI/LO
15
R
Nor/Cro
& Hi/Lo
Logic
101211
A/B SW
TEST
SS
V
CE
DI
CL
DD
V
Vref
NC
CRO/NOR
Ripple
Rejection
FILTER
VCC
1314
GND
1
VCC
HEAD
SWITCH
GND
4
CTRL2
523
CTRL1
IC440 TDA7265 (Stereo Amplifier)
21 2224252623
RSELO RIN RTRERBASS1 RBASS2ROUT
IC231 LA1844ML (Tuner System)
- 16 -
Page 18
t
r
IC BLOCK DIAGRAM & DESCRIPTION
W
H
IC102 LC78622NE (Digital Signal Processor)
No. Pin N ame I/OFunction
1DEFII Input terminal for detect signal of defect
2TAII Input terminal for test.
3PDOO The phase comparison output terminal for
external VCO control.
4VVSS- Ground terminal for built-in VCO
5ISETI Resistance connection terminal for
electric current adjustment of PDO output.
6VVDD- Built-in VCO power supply terminal.
7FRI VCO frequency range adjustment.
8VSS- Ground for Digital
9EFMOO EFM signal output terminal for slice level con
10EFMINI EFM signal input terminal for slice level cont
11TEST2I TEST pin.
12CLV+O Output terminal for Disc motor control.
13CLV-O Output terminal for Disc motor control.
14V/PO Change of rough servo / phase control
Rough servo : "H", Phase control : "L"
15HFLI Input terminal of track search signal.
16TESI Input terminal of tracking error signal.
17TOFFO Output terminal of tracking off.
18TGLO Output terminal for change of tracking gain.
19JP+O Output terminal for tracking jump control.
20JP-O Output terminal for tracking jump control.
21PCKO Clock monitor output terminal for EFM data
playback. (4.3218 MHz)
22FSEQO Output terminal for detect of SYNC signal.
23VDD- +5V ( power supply terminal digital circuit)
24CONT1I/O
25CONT2I/O This output can control at serial control from
26CONT3I/O micro processor.
27CONT4I/O
28CONT5I/O
29EMPHO Output terminal of de-emphasis monitor .
"H" : de-emphasis
30C2FO Output terminal of C2 flag
31DOUTO Output terminal of digital out
DEFI
EFMIN
EFMOVVDD VVSSPDO ISET FRPCK TAI
9
1
Slice level
Control
10
4
6
VCO Clock Oscillator
& Clock Control
3572
21
No. Pin Name I/OFunction
32TEST3I Test pin.
33TEST4I Test pin.
34NC- Non connection.
35MUTELO Mute output terminal for L-ch
36LVDD- Power supply for L-ch
37LCHOO Output terminal for L-ch
38LVSS- GND for L-ch
39RVSS- GND for R-ch
40RCHOO Output terminal for R-ch
41RVDD- Power supply for R-ch
42MUTERO Mute output terminal for R-ch
43XVDD- Power supply of crystal oscillation
44XOUTO
45XINI
Connection terminal of crystal oscillation (16.9344M
46XVSS- GND of crystal oscillation
47SBSYO Output terminal for synchronizing signal of
sub-cord block
48EFLGO Out put terminal for correction monitor of C1, C2,
Single and Double
49PWO Output terminal for sub-cord of P, Q, R, S, T, U and
50SFSYO Output terminal for synchronizing signal of
sub-cord frame
51SBCKI Input terminal for readout clock of sub-cord
52FSXO Output terminal of Synchronizing signal (7.35kHz)
53WRQO Output terminal for standby of sub-cord Q output
54RWCI Input terminal of read / write control
55SQOUTO Output terminal of sub-cord Q
56COINI Input terminal of command from micro processor
57CQCKI Clock input for reading sub-cord from SQOUT
58RESI Reset (turn on : L)
59TST11O Test pin
6016MO 16.9344MHz
614.2MO 4.2336MHz
62TEST5I Test pin
63CSI Chip select terminal
64TEST1I Test pin
Key1
Key2
Open SW
Close SW
LIMIT_SW
C2F
M-Media
WRQ
RDS_IN
IR
V CHK
G_REVS
G_FWD
PACK
TAPE_INI
REEL
Tape Play PL
Motor
BEAT
R Mute
OSC
SURROUND
I/OFunction
O AMBER_LED Output
O DSP Reset Signal
O CD_DSPInterface(command+data Output)
I CD_DSPInterface(SubQ dataInput)
O CD_DSPInterface(Clock)
O Processor Power Check (GND) Control
Output
O Shift Control for Micon Oscillatrion
Frequency
O CD_DSP Interface(Command latch Output)
I Jog Dial +
I Jog Dial -
I DRF Signal Input
Reset Switch
Gnd
Power Supply Terminal
A/D Key In
A/D Key In
I Top Lid Open Sens. Switch
I Top Lid Close Sens. Switch
I Limit Switch
I DSP C2F Input
I Multi Media Input
I CD DSP Interface (SubQ Request)
I Serial Data for RDS IC Input
I Remotecontrol Input
I Power failure Detect/Processor Power
Check Input
I Miss Recording SW(tapeAB side)Input
I Miss Recording SW(tapeB side)Input
I Tape Park Check Input
I Tape Deck Initialize
I Real Rotating signal Input
O Tape Play Plunger Output
O Tape Motor Output
O Beat Cancel Control
O Tape Recording Mute
O Tape Oscillation ON/OFF Control
O Surround Output
OLCD COM 1 (LCD Panel Pin1)
OLCD COM 2 (LCD Panel Pin2)
OLCD COM 3 (LCD Panel Pin3)
OLCD COM 4 (LCD Panel Pin4)
OSerial Clock Output for Tuner/Volume FUNC IC
OSerial Data Output for Tuner IC
Gnd
Power Supply Terminal
OSerial Data Output for VOL_FUNC IC
OSerial Data Output for VOL_FUNC IC
OSerial Latch Output for TU IC
ISerial Data Input for TU IC
OTop Lid Motor Control Output +
OTop Lid Motor Control Output OPower Control
OPre Amp Mute Output
OPower Amp Mute
OBlue LED Output
IC241 LC72121M-D (Pll Synthesizer)IC211 TA8176SN ( FM Front End)
Each precaution in this manual should be followed during servicing. Components identified with the IEC symbol
special significance. When replacing a component identified by
in this manual. Leakage-current or resistance measurements must be made to determine that exposed parts are acceptably insulated from the supply circuit before returning the product to the customer.
, use only the replacement parts designated, or parts with the same ratings of resistance, wattage or voltage that are designated in the parts list
!!
!
!
in the parts list and the schematic diagram designated components in which safety can be of
- 31 -- 30 -
Page 26
WIRING DIAGRAM (CD TRAY LED & KOUTE)
CD TRAY LED P.W.BOARD
KOUTE P.W.BOARD
- 33 -
Page 27
SCHEMATIC DIAGRAM (TUNER for XE)
PRODUCT SAFETY
NOTICE
Each precaution in this
manual should be followed
during servicing.
Components identified with
the IEC symbol
parts list and the schematic
diagram designated
components in which safety
can be of special
significance. When
replacing a component
identified by
the replacement parts
designated, or parts with the
same ratings of resistance,
wattage or voltage that are
designated in the parts list
in this manual. Leakagecurrent or resistance
measurements must be
made to determine that
exposed parts are
acceptably insulated from
the supply circuit before
returning the product to the
customer.
!!
!
in the
, use only
!!
!
This is a basic schematic diagram.
- 35 -- 34 -
Page 28
SCHEMATIC DIAGRAM (TUNER for KR & TW)
This is a basic schematic diagram.
- 39 -- 38 -
Page 29
SCHEMATIC DIAGRAM (AMPLIFIER for XE)
PRODUCT SAFETY
NOTICE
Each precaution in this
manual should be followed
during servicing.
Components identified
with the IEC symbol
the parts list and the
schematic diagram
designated components in
which safety can be of
special significance. When
replacing a component
identified by
the replacement parts
designated, or parts with
the same ratings of
resistance, wattage or
voltage that are
designated in the parts list
in this manual. Leakagecurrent or resistance
measurements must be
made to determine that
exposed parts are
acceptably insulated from
the supply circuit before
returning the product to
the customer.
, use only
!!
!
!!
!
in
This is a basic schematic diagram.
- 43 -- 42 -
Page 30
SCHEMATIC DIAGRAM (AMPLIFIER for KR)
PRODUCT SAFETY
NOTICE
Each precaution in this
manual should be followed
during servicing.
Components identified with
the IEC symbol
parts list and the schematic
diagram designated
components in which safety
can be of special
significance. When
replacing a component
identified by
the replacement parts
designated, or parts with
the same ratings of
resistance, wattage or
voltage that are designated
in the parts list in this
manual. Leakage-current
or resistance
measurements must be
made to determine that
exposed parts are
acceptably insulated from
the supply circuit before
returning the product to the
customer.
!!
!
in the
, use only
!!
!
This is a basic schematic diagram.
- 49 -- 48 -
Page 31
SCHEMATIC DIAGRAM (AMPLIFIER for TW)
PRODUCT SAFETY
NOTICE
Each precaution in this
manual should be followed
during servicing.
Components identified with
the IEC symbol
parts list and the schematic
diagram designated
components in which safety
can be of special
significance. When
replacing a component
identified by
the replacement parts
designated, or parts with
the same ratings of
resistance, wattage or
voltage that are designated
in the parts list in this
manual. Leakage-current
or resistance
measurements must be
made to determine that
exposed parts are
acceptably insulated from
the supply circuit before
returning the product to the
customer.
!!
!
in the
, use only
!!
!
This is a basic schematic diagram.
- 51 -- 50 -
Page 32
WIRING DIAGRAM(POWER SUPPLY)
POWER SUPPLY P.W.BOARD for XE
POWER SUPPLY P.W.BOARD for KR
POWER SUPPLY P.W.BOARD for TW
- 52 -
Page 33
WIRING CONNECTION
SPEAKERS
(6 ohm MIN.)
VIDEO
L R
(AUDIO)
+ - - +
IN
CN490
CN485
PRE AMPLIFIER
P.W.B
CN471
(6P)
CN480
CN470
(10P)
(10P)
(5P)
CD MECHANISM
CN452
(4P)
CN451
(11P)
CN450
(7P)
CN460
(28P)
CD PICK UP
MECHA.
(6P)
CD LOARDING
MECHA.
(5P)
CN481
PHONES
CN111
CN122
(12P)
POWER AMPLIFIER P.W.B
CN442
(4P)
CN441
(11P)
CN440
(7P)
(15P)
CD P.W.B
CN131
(3P)
CN410
(5P)
CN645
(2P)
CN123
(5P)
CN113
(6P)
CN114
(5P)
CN444
(21P)
CN430
(8P)
CN443
(21P)
CN440
(3P)
CD TRAY LED P.W.B
AC IN
CN400
FU400
(5P)
TIA L 250V
PT401
POWER SUPPLY P.W.B
CN202
CN203
(6P)
(8P)
TUNER P.W.B
CN401
(3P)
ANT
AM FM
LOOP 75ohm
CN201
CN205
(3P)
OPTICAL
OUT
CN204
TAPE MECHANISM
Nov./ '01 / 180 BB Printed in Japan
CN604
(2P)
CN601
(28P)
FL601
FRONT P.W.B
CN613
(6P)
CN612(12P)
SANYO Electric Co., Ltd.
Osaka, Japan
Page 34
WIRING DIAGRAM (FRONT for XE)
- 25 -- 24 -
Page 35
WIRING DIAGRAM (FRONT for KR)
- 28 -
Page 36
WIRING DIAGRAM (FRONT for TW)
- 29 -
Page 37
WIRING DIAGRAM(CD)
- 32 -
Page 38
WIRING DIAGRAM (TUNER for XE)
- 37 -- 36 -
Page 39
WIRING DIAGRAM (TUNER for KR & TW)
- 41 -- 40 -
Page 40
WIRING DIAGRAM (POWER AMPLIFIER & PRE AMPLIFIER for XE)
POWER AMPLIFIER P.W.BOARD
PRE AMPLIFIER P.W.BOARD
- 45 -- 44 -
Page 41
WIRING DIAGRAM (POWER AMPLIFIER & PRE AMPLIFIER for KR & TW)
POWER AMPLIFIER P.W.BOARD
PRE AMPLIFIER P.W.BOARD
- 47 -- 46 -
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