Sanyo CPW-EXA125, CPW-EXA225, CPW-EXA185, CPW-EXA285 User Manual

MULTI-DECK DAIRY and DELI CASES

CPW-EXA185 / CPW-EXA125

(H: 80 7/8”, L: 96 3/8”) / (H: 80 7/8”, L: 144 5/8”)

INSTALLATION & SERVICE MANUAL

REMOTE TYPE DISPLAY CASE

CPW-EXA285 / CPW-EXA225

(H: 84 7/8”, L: 96 3/8”) / (H: 84 7/8”, L: 144 5/8”)

2010

Activity Safety Precautions

In order to prevent any injuries to person, equipment and/or damage to the SANYO Cases, sections requiring additional care to be undertaken will have one or all of the following safety reminders:

Red Safety Mark (Safety M ark A) Extreme caution and care must be exercised when conducting this operation to ensure personal

and equipment safety, and to prevent product damage. Failure to exercise extreme caution may result i n severe personal injury and/or equipment and/or

product damage.

Yellow Safety Mark (Safety M ark B) Caution and care should be exercised when conducting this operation to ensure personal and equipment safety, and to prevent product damage.

Failure to exercise caution may result in personal injury and/or equipment and/or product damage.

Hand Protection Required

Activities to be undertaken require finger and palm protection equipment to prevent personal injuries.

General Safety Precautions

Safety Equipment Required

Any installation where there is overhead work being conducted simultaneously where a SANYO Case is being unloaded and/or set/aligned, proper safety equipment including headgear is required to ensure personal safety.

TABLE OF CONTENTS

1 SPECIFICATIONS .................................................................................................................................................. 5

1.1 CPW-EXA285 / CPW-EXA225 ......................................................................................................................... 5

1.2 CPW-EXA185/ CPW-EXA125 .......................................................................................................................... 6

2 DIMENSIONS........................................................................................................................................................... 7

2.1 EXTERNAL DIMENSIONS ..................................................................................................................................... 7

2.2 FOOTPRINT .......................................................................................................................................................... 7

2.3 EXTERNAL DIMENSIONS ..................................................................................................................................... 8

2.4 FOOTPRINT .......................................................................................................................................................... 8

3 UNLOADING AND CARPENTRY PROCEDURES ........................................................................................... 9

3.1 NSF CERTIFICATION ........................................................................................................................................... 9

3.2 LOCATION ........................................................................................................................................................... 9

3.3 SHIPPING DAMAGE.............................................................................................................................................. 9

3.4 UNLOADING INSTRUCTIONS & PRECAUTIONS .................................................................................................... 9

3.5 ALIGNING CASES .............................................................................................................................................. 10

3.6 CASE LEVELING ................................................................................................................................................ 10

3.7 JOINING INSTRUCTIONS .................................................................................................................................... 11

3.7.1 Applying gasket (for connecting cases or installing side panels). ............................................................ 11

3.7.2 Connecting cases. ..................................................................................................................................... 12

3.8 INSTALLING PATCH ENDS ................................................................................................................................. 13

3.9 INSTALLING KICKPLATE ................................................................................................................................... 14

3.10 INSTALLING HANDRAIL AND BUMPER .............................................................................................................. 15

4 REFRIGERATION, PLUMBING & ELECTRICAL PROCEDURES ............................................................ 16

4.1 PIPING (PLUMBING, REFRIGERATION) .............................................................................................................. 16

4.2 ELECTRICAL DATA ............................................................................................................................................ 17

4.3 ELECTRICAL – GUIDELINES & PRECAUTIONS ................................................................................................... 17

4.4 WIRING ............................................................................................................................................................. 17

4.4.1 Wiring Color Code ................................................................................................................................... 17

4.4.2 Wiring Diagram ........................................................................................................................................ 18

5 OPERATION .......................................................................................................................................................... 19

5.1 SHELF LOAD LIMITS ......................................................................................................................................... 19

REFRIGERATION LOAD LIMITS ......................................................................................................................... 21

5.2

5.3

INSTALLING FDA/NSF THERMOMETER ........................................................................................................... 21

6 CARE AND CLEANING GUIDELINES ............................................................................................................. 22

6.1 EXTERIOR PANELS (DAILY CLEANING) ............................................................................................................ 22

6.2 ACRYLIC SHELF GUARD & PRICE TAG MOLDING (DAILY CLEANING) ............................................................ 22

6.3 SHELF SURFACES (DAILY CLEANING) .............................................................................................................. 23

6.4 SHELF ASSEMBLIES (WEEKLY CLEANING) ....................................................................................................... 23

6.5 MIRRORS, FLUORESCENT LAMPS, DRAIN TRAP (MONTHLY CLEANING) ......................................................... 24

6.6 HONEYCOMB ASSEMBLIES (AT LEAST EVERY 3 MONTHS) ............................................................................... 24

7 SERVICE ................................................................................................................................................................ 25

7.1 REPLACING FAN MOTORS AND BLADES ........................................................................................................... 25

7.2 REPLACING ELECTRONIC BALLASTS ................................................................................................................ 28

7.3 REPLACING FLUORESCENT LAMPS ................................................................................................................... 29

7.4 EXPANSION VALVE ........................................................................................................................................... 30

1 Specifications

1.1 CPW-EXA285 (H: 84 7/8”, L: 96 3/8”) / CPW-EXA225 (H: 84 7/8”, L: 144 5/8”)

Model Name CPW-EXA285 General

Application: Medium Temperature (Dairy / Deli) Medium Temperature (Dairy / Deli) Cooling Capacity: Discharge Air: 30.0°F (-1.11°C) 30.0°F (-1.11°C) Evaporator Temperature: 22.0°F (-5.56°C) 22.0°F (-5.56°C)

Defrost (Off-cycle)

Frequency (times per day): 4, once every 6 hours 4 , once every 6 hours Termination Temperature: 50.0°F 50.0°F Failsafe/Duration: 30 minutes 30 minutes

Electrical

Anti-condensation Heater: Fan

Motor:

Lights:

Standard: High Efficiency: Exterior: 2 Rows of Lamps

Interior:

Total: Standard

Components

Anti-condensation Heater: N/A N/A Fan

Motor: Fan Blade Pitch:

Illumination: FO32/XP (T8) (Output 32W) FO32/XP (T8) (Output 32W) Pipe Diameter: Liquid 3/8”, Suction 3/4” Liquid 3/8”, Suction 3/4”

Standard: High Efficiency:

1,280 BTU/h/ft.（3700W） 1,2800 BTU/h/ft.（4500W）

Medium Temperature Medium Temperature

1-phase 120V

Top Panel Handrail Shelves 4-Shelf

Inside＃128×2, Outside＃128 x 1 Inside＃128 x 3, Outside＃117 x 2

N/A N/A

195W 2.28A

84W 1.29A

110W 0.94A

N/A N/A 55W 0.47A N/A N/A

165W 1.41A

SPFBE141 x 3 SPFBE141 x 3 , SPFBE91T x 2

SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 , SSC2B12BVHBV1 x 2

2 Rows of Lamps Top Panel Handrail Shelves 4-Shelf Standard

CPW-EXA225

1-phase 120V

N/A N/A 285W 3.42A 126W 1.93A 166W 1.42A

N/A N/A

83W 0.71A

N/A N/A 248W 2.13A

Measurements

Outer Dimensions: 84 7/8” (H) × 42 1/2” (W) × 96 3/8” (L) 84 7/8” (H) × 42 1/2” (W) × 144 5/8” (L) Open Space: 61 1/2” 61 1/2” Display Area: 86.8 sq.ft. 130.4 sq.ft Effective Capacity: 73.8 cu.ft. 110.7 cu.ft.

Shelf Dimensions: Weight: 716.5 lbs 1036.0 lbs Waste Outlet Dimensions: 1 1/2” 1 1/2”

 Standard Ambient Conditions: Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.  All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.  SANYO Cases described in this manual are designed for indoor use only. SANYO Cases should not be exposed to direct sunlight.  Fan Motors are available in Standard-type (AC Fan Motors) or High Efficiency-type (DC Fan Motors).

 Display Area Effective Capacity data specifications based on 4 (four) 20” shelves set at 0° (flat). Any variations from this specification

will affect overall data.

4-Shelf

8 Shelves (20” depth) 12 Shelves (20” depth)

1.2 CPW-EXA185 (H: 80 7/8”, L: 96 3/8”) / CPW-EXA125 (H: 80 7/8”, L: 144 5/8”)

Model Name CPW-EXA185 General

Defrost (Off-cycle)

Frequency (times per day): 4, once every 6 hours 4, once every 6 hours Termination Temperature: 50.0°F 50.0°F Failsafe/Duration: 30 minutes 30 minutes

Electrical

Anti-condensation Heater: Fan

Motor:

Lights:

Standard: High Efficiency: Exterior: 2 Rows of Lamps

Interior:

Total: Standard

Components

Anti-condensation Heater: N/A N/A Fan

Motor: Fan Blade Pitch:

Illumination: FO32/XP (T8) (Output 32W) FO32/XP (T8) (Output 32W) Pipe Diameter: Liquid 3/8”, Suction 3/4” Liquid 3/8”, Suction 3/4”

Standard: High Efficiency:

1,249 BTU/h/ft.（2925W） 1,249 BTU/h/ft.（4390W）

Medium Temperature Medium Temperature

1-phase 120V

Top Panel Handrail Shelves 4-Shelf

Inside＃128×2, Outside＃128 x 1 Inside＃128 x 3, Outside＃117 x 2

N/A N/A

195W 2.28A

84W 1.29A

110W 0.94A

N/A N/A 55W 0.47A N/A N/A

165W 1.41A

SPFBE141 x 3 SPFBE141 x 3 , SPFBE91T x 2

SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 , SSC2B12BVHBV1 x 2

2 Rows of Lamps Top Panel Handrail Shelves 4-Shelf Standard

CPW-EXA125

1-phase 120V

N/A N/A 285W 3.42A 126W 1.93A 166W 1.42A

N/A N/A

83W 0.71A

N/A N/A 248W 2.13A

Measurements

Outer Dimensions: 80 7/8” (H) × 42 1/2” (W) × 96 3/8 ” (L) 80 7/8” (H) × 42 ½” (W) × 144 5/8” (L) Open Space: 60.0” 60.0” Display Area: 73.4 sq.ft. 110.1 sq.ft Effective Capacity: 72.0 cu.ft. 108.0 cu.ft.

Shelf Dimensions: Weight: 705.0 lbs 1019.0 lbs Waste Outlet Dimensions: 1 1/2” 1 1/2”

 Standard Ambient Conditions: Indoor temperature 75°F (24°C), relative humidity 55%, wind speed under 39.4 fpm.  All specifications are based upon temperature, humidity, and wind speed values equal to or less than Standard Ambient Conditions.  SANYO Cases described in this manual are designed for indoor use only. SANYO cases should not be exposed to direct sunlight.  Fan Motors are available in Standard-type (AC Fan Motors) or High Efficiency-type (DC Fan Motors).

 Display Area Effective Capacity data specifications based on 4 (four) 20” shelves set at 0° (flat). Any variations from this specification

will affect overall data.

4-Shelf

8 Shelves (20” depth) 12 Shelves (20” depth)

CPW-EXA285 / FPW-EXA225

2 Dimensions

2.1 External Dimensions

2.2 Footprint

① Waste Outlet

* Dimensions given in inches and millimeters (mm in parentheses).

② Electrical Connection ③ Refrigeration Outlet

2.3 External Dimensions

2.4 Footprint

* Dimensions given in inches and millimeters (mm in parentheses).

① Waste Outlet ② Electrical Connection

Refrigeration Outlet

③

3 Unloading and Carpentry Procedures

3.1 NSF Certification

The SANYO Cases described in this manual are built to meet the requirements of American National Standard/NSF International Standard 7. Each SANYO Case bears a nameplate identifying the type of application for which it was certified:

Type I display refrigerator/freezer: Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75°F.

3.2 Location

As noted above, the SANYO Cases described in this manual are design for the display of products in interior spaces with climate control, with ambient conditions typically maintained below 75°F and 55% relative humidity. Proper SANYO Case performance cannot be guaranteed when ambient temperature and/or humidity exceed this level.

SANYO Cases should not be exposed to direct sunlight or other sources of heat. SANYO Cases should not be exposed to strong air currents, as these may disrupt the dual air curtains used to maintain

proper temperature inside the merchandiser display area.

3.3 Shipping Damage

All SANYO Cases and peripheral equipment should be examined for shipping damage prior to and during offloading. All SANYO Cases and peripheral equipment are given a through outgoing inspection upon leaving our warehouse, and the carrier assumes responsibility for the safe arrival of our cases.

APPARENT DAMAGE: Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier’s agent. Failure to do so may lead to rejection of the claim by the carrier.

CONCEALED DAMAGE: If damage that is not apparent during unloading is found after unpacking, retain all packing materials and submit a written request to the carrier for inspection within 15 days.

LOST ITEMS: Any claims related to lost or missing items must be made to SANYO North America Corporation, Commercial Solutions Division within 48 hours of receipt of equipment.

3.4 Unloading Instructions & Precautions

WARNING!

SANYO Cases are heavy and bulky, and require at least two people for unloading, moving, and installation. Do not remove the wooden beam from the bottom front edge of each SANYO Case until the cases have been moved into

place in the store lineup. Do not walk on the top of the SANYO Cases. Walking on the top of the SANYO Case may lead to serious injury and/or

damage to the case. Do not place anything on the top of the SANYO Case or use the top of any SANYO Case for short- or long-term storage.

Recommended Practices for Unloading SANYO Cases:

1. Use a J-Bar (Johnson Bar) to lift one end of the merchandiser.

2. Insert one or more dollies under the base leg.

3. Lift the other side with the J-Bar.

4. (Optional) Insert one or more dollies.

5. Move the SANYO Case out of the container.

6. Use dollies on both ends of the SANYO Case to move to lineup location after unloading from container.

3.5 Aligning Cases

WARNING!

SANYO Cases are heavy and bulky, and require at least two people for unloading, moving, and installation. Do not walk on the top of the SANYO Cases. Walking on the top of the SANYO Case may lead to serious injury and/or

damage to the case. Do not place anything on the top of the SANYO Case or use the top of any SANYO Case for short- or long-term storage.

1. Review layout drawings for spaces where SANYO Cases are to be installed.

2. Based on the layout drawings and the SANYO Case footprint drawings, mark the floor to indicate the exact locations of the base legs (back edge and front edge) on each case. Multiple SANYO Cases should be aligned based upon the position of the base legs.

3. Snap chalk lines for the front and rear positions of the legs on each row of SANYO Case.

4. Mark the location showing the outside edge of each base leg on each SANYO Case.

3.6 Case Leveling

SANYO Cases must be installed level in order to ensure proper performance and drainage.

1. For each lineup of SANYO Cases to be joined, use a level (preferably a laser level) to find the highest point on the front and rear chalk lines marked in step 3 above (during Case Alignment).

2. Determine which of the two points marked on the line is higher. This is the highest point in the case lineup.

3. Estimate the number of shims needed for the four corners of each case position, in order to bring all positions to the same height as the highest point found in step 2.

4. For each row, place the first SANYO Case where it will sit over the highest point in the lineup. Ensure that the case is level, using shims as needed.

5. Continue placing cases in the lineup, working outward to both sides from the position of the first case placed. Use shims to ensure that all cases in the lineup are level

NOTE: Each base leg must rest on solid supports. Insert shims as needed if there are any gaps between the floor and each base leg.

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