Sanyo CE28DN7-C Schematic

Part No. SKSM0533 C2WYV JANUARY 2001
Colour Television Service Manual
Model CE28DN7-C
Service Ref. No. CE28DN7-C-00
PRODUCT CODE: 111351318 ORIGINAL VERSION: Chassis No. EB6-B
Note This TV receiver will not work properly in foreign countries where the television transmission system and power source differ from the design specifications. Refer to the specifications for the design specifications
CE28DN7-C
Contents
Safety precautions/Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Block diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3~5
Cabinet Disassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Adjustment and Repair Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7~11
CPU Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12~13
Component Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14~15
IC Block Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16~20
Pin description of semiconductors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Part Description and reading of schematic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Cabinet Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Electric Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24~31
Please use Schematic Diagram for CE28DN7-C-00. Part no SKP20350.
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C2WYV
SAFETY PRECAUTION
X-RADIATION PRECAUTION
The primary source of X-RADIATION in the television receiver is the picture tube. The picture tube is specially constructed to limit X-RADIATION emissions. For continued X-RADIATION protection, the replacement tube must be the same type as the original including suffix letter. Excessive high voltage may produce potentially hazardous X-RADIATION. To avoid such hazards, the high voltage must be maintained within specified limit. Refer to this service manual, high voltage adjustment for specific high voltage limit. If high voltage exceeds specified limits, take necessary corrective action. Carefully follow the instructions for +B1 volt power supply adjustment, and high voltage adjustment to maintain the high voltage within the specified limits.
PRODUCT SAFETY NOTICE
SPECIFICATIONS
Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by mark in the parts list and the schematic diagram designate components in which safety can be of special significance. It is particularly recommended that only parts designated on the parts list in this manual be used for component replacement designated by mark . No deviations from resistance wattage or voltage ratings may be made for replacement items designated by mark .
1: An isolation transformer should be connected in the
power line between the receiver and the AC line when a service is performed on the primary of the converter transformer of the set.
2: Comply with all caution and safety-related notes
provided on the cabinet back, inside the cabinet, on the chassis or the picture tube.
3: When replacing a chassis in the cabinet, always be
certain that all the protective devices are installed properly, such as, control knobs, adjustment covers or shields, barriers, isolation resistor-capacitor networks etc. Before returning any television to the customer, the service technician must be sure that it is completely safe to operate without danger of electrical shock.
Power source AC 220~240V, 50Hz Television system System BG, DK Colour system PAL/NTSC4.43 (PAL/NTSC4.43/MTSC3.58 IN AV MODE) Receiving channel UHF: 21~69
VHF: E2-E12, R1-R12 CATV: X, Y, Z, S1-S41
Aerial input impedance 75ohm
AV terminal
21 Pin SCART Terminal AV1:CENELEC standard with RGB
AV2:CENELEC standard with S-inputs
Front AV AV3:RCATerminal, Video and Audio (L/R) Sound output(Music) 8W x 2 Dimensions (WxHxD) 854 x 701 x 601mm Weight 32 Kg
!
!
!
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C2WYV
BLOCK DIAGRAM
This is a diagram for all models and therefore differs slightly from the actual block diagram.
Outline
IC803
MEMORY
PROTECT-IN
Aerial
PC-IN
SCL SDA
Q701 Q711 Q721
Q242 Q243 Q244
VIDEO-OUT
R
G
B
R G B
CRT
A101
TUNER
Q141
X132
VIF
20
6 7
21 22
IC201
X131
SIF
POWER
26
25
I2C BUS
BLK
44
B
45
G
IC801
24 23
19
CPU
1 - 15
80 - 63
46 47
60 61
R
CVBS-IN
BLK
R G B
9
IF/VIDEO/
CHROMA/
34 35
15 16 17 18
26
DEF
54
3
43 39
40 41
32
C Y
SYNC-IN
EW-OUT
H-OUT
Q431
Q121~Q133
T431
TV-IN
SIF-IN
C-OUT
Y-OUT
Refer also to FIG.-2. AV SELECTOR NICAM DECODER
Q432
TV-OUT
AV1
13 8
15 18
SC-1
SC-2
AV2
MONTO
-OUT
T451
FBT
FOCUS SCREEN
IC802
ROM
V-OUT IC501
6
PCC
CONTROL
CS
D.Y
H
CONTROL
3
V
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C2WYV
AV Selector NICAM DECODER
System Control
Fig.-2
Fig.-3
FRONT-AV
SC-1
SC-2
IC201 IF/VIDEO/ CHROMA
IC001
AUDIO-OUT
I2C BUS
K12H
FRONT AV3
MONITOR-OUT
8
(VIDEO/AUDIO-L/R)
(VIDEO/Y/C/AUDIO-L/R)
K12J
(VIDEO)
13
15
C-OUT
18
Y-OUT
8
SIF-IN
5,6
AUDIO L/R-OUT
10,11
K12M
SC-1
SC-2
IC1201
AV-SELECTOR
<MM1313>
1(V)
2(L) 4(R)
13(V) 14(L) 16(R) 7(V) 8(L)
9(Y) 10(R) 11(C)
41(V)
19
20
SDA/SCL
(V)34
MONITOR-OUT
31
29
33 32
Y-OUT
37
C-OUT
38
Y-IN
C-IN
L-OUT
R-OUT
Q1204/1207
Q1205
Q1203
Q1202
AUDIO-OUT
IC3451 NICAM
37
&
36
STEREO
<TDA9875>
12
60 61
4 5
I2C BUS
CONTROL
IC803
MEMORY
RC-IN
SDA
POWER-FAIL
DETECT
SCL
POWER
25 31 28
24 23
43
1 - 7, 63 - 80
KEY-IN
IC801
CPU
IC802
ROM
Relay SW
39
44 45
46
BLK-OUT B-OUT G-OUT R-OUT
36
37
60 61
SC1(AV1) 8-pin SC2(AV2) 8-pin
Q806
CVBS
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C2WYV
Deflection Control
IC501
V-Output<LA7833>
IC201
IF/VIDEO/
DEFLECTION
<TB1251>
41
EW-Out
63
Deflection
Yoke
26
32
V-Drive
Q431
H-Drive
Q431
H-Output
T431
Drive Trans
Vert.
Coil
Horiz.
Coil
T451
FlyBack Trans
L461/L462
Pcc Control
Q462
Q461
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C2WYV
CABINET DISASSEMBLY
CABINET BACK DISASSEMBLY
1. Remove 7 screws(A).
2. Pull out the cabinet back.
(A)
(A)
(A)
(A)
(A)
(A)
(A)
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C2WYV
OPTION SETTING
[After replacing the Memory IC (IC803)]
The memory IC, IC803, stores the option data of TV set and service adjustments data for each circuit, therefore, when the memory IC is replaced, it should be performed following setting and “SERVICE ADJUSTMENT” on next page.
To enter to the Option Mode
+ Press and hold the F/OK button on the remote control and Pbutton on the front panel of the TV. The option
window will appear on the screen. Set the options as shown below.
To set the option mode
+ Highlight the desired option item by using the Por Pbutton . + To switch the option mode, use the Volume - (LEFT) or Volume + (RIGHT) button.
+ The data which is set in the option mode is stored into the memory IC automatically.
Following table shows the available option items and default setting mode.
Exit from the Service Mode
+ Press the RECALL button.
Option Mode Mode Description & Note
ON-TIMER ON or OFF On-timer available, default “ON” SORT MODE AUTO TUNE/SORT Tuning mode, default “AUTO TUNING”
or AUTO TUNING
or A TS EURO PLUS PLUG & PLAY ON or OFF Plug & Play mode, default “ON” WELCOME TEXT ON or OFF Display message when first set up, default “OFF” CODE TEST OFF or ON For factory use, default “OFF” WSS ON or OFF Wide Screen Signaling available, default “ON” WIDE ON or OFF Wide mode, default “ON” OPTION 4 or 7 LANGUAGE Language option , default “4 LANGUAGE” 312/313 Mode ON or OFF Teletext mode, default OFF AV3 OPTION ON or OFF Front AV disable, default ON 3D SURROUND ON or OFF 3D Surround available, default ON SIF OPTION BG, I, L/L’ or BG or BG/DK Television default system, Default “BG, I, L/L’”
OPTION SETTINGS FOR CE28DN7-C-00
OPTION
ON-TIMER ON SORT MODE PLUG & PLAY WELCOME TEXT CODE TEST WSS WIDE OPTION 312/313 Mode AV3 OPTION 3D SURROUND SIF OPTION AUTO VOLUME
ADJUST : EXIT : RECALL
AUTO TUNING
ON ON
OFF
ON
OFF
4 LANGUAGE
ON ON ON
BG + DK
OFF
?
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C2WYV
SERVICE ADJUSTMENTS
[After replacing the Memory IC (IC803)]
The memory IC, IC803, stores the service adjustments data for each circuit, therefore, when the memory IC is replaced, it should be programmed by using “OPTION SETTING” on previous page.
ADJUSTABLE SERVICE ADJUSTMENT
REGULAR
WIDE
To enter to the Service Mode
+ Press and hold the GREEN button on the remote control and then press the Pbutton inside of the door. The
adjustment window will appear on the screen.
IMPORTANT NOTICE
Do not attempt to adjust service adjustments not listed above otherwise it may cause loss of performance and product safety.
Item No. OSD Description
1 P V-P Vertical Centre Adjustment 2 P H-P Horizontal Centre Adjustment 5 P V-S Vertical Size Adjustment 6 P H-S Horizontal Size Adjustment 7 P PCC Pcc Adjustment 8 P TRP Trapezoid Distortion Adjustment 10 P CNR Corner Adjustment
Item No. OSD Description
1 AGC AGC Adjustment 2 CUT Cut-Off Drive Adjustment 3 GRY G-Drive Adjustment 4 GRY B-Drive Adjustment 8 OSD OSD Positioning Adjustment
Note: Some items of the service adjustments for this chassis are controlled by the CPU, IC801, and the adjustments are carried out by using the RC handset.
ADJUST
REGULAR WIDE OTHERS TB1251
SELECT: EXIT : RECALL
OK
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C2WYV
To select the mode and service item and change data value
+ Highlight the desired adjustment mode by using the Por Pbutton and then press the F/OK button. + To select the adjustment item, use the Por P▼ button.
+ To change the service data, use the Volume -(LEFT) or Volume + (RIGHT) button. + The data which is set in the service mode is stored into the memory IC automatically.
Exit from the Service Mode
+ Press the RECALL button or turn off the TV set by using the Mains switch.
INITIALISATION OF MEMORY IC
To initialise the memory IC (IC803), press and hold the NORMAL button on the remote control and then press the Pbutton on the front panel of the TV set, and then turn the Mains switch Off and On. Now the initialisation is completed. When the memory IC is initialised, all of the service data (option data and service adjustment data) stored in the IC are reset to the default value. It is necessary to readjust the service adjustments listed on pages 7 & 8.
REGULAR mode
WIDE mode
REGULAR 1, AGC 38
Adjustment No. and Item name
Adjustment Data
Adjustment No. and Item name
WIDE
1. P V-P 1F
Adjustment Data
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C2WYV
ADJUSTMENTS
IMPORTANT NOTICE
Do not attempt to adjust the following service adjustments except when adjustments are required in servicing otherwise it may cause loss of performance and product safety.
1. Receive white raster pattern.
2. Set controls to normal.
3. Connect digital voltmetre to test point TP-B and GND.
4. Adjust voltage to 150 ±0.5V by using VR641.
1. Input and tune an RF signal which is UHF to the clear­est station.
2. Connect digital voltmetre to test point TP-A and GND.
4. Enter to the service mode and select mode “REGU-
LAR”, and select item no.1 “REGULAR 1, AGC”.
5. Press the LEVEL+ or LEVEL - button to adjust volt-
age to be 3.2Vdc.
By using FOCUS VR, adjust focus control for well defined scanning lines.
SCREEN ADJUSTMENT
1. Receive black & white pattern.
2. Enter to the service mode and select mode “REGU-
LAR”, and select item no. 2 “REGULAR 2, CUT”. The horizontal line will appear on the screen.
3. Set the SCREEN VR for one colour to be just visible.
4. Using the numeric buttons shown set each colour to
minimum by decreasing to the point where any further decrease resets the adjustment to maximum value.
BIAS ADJUSTMENT
5. By using the buttons 1, 2, 4, 5, 7, 8 on the remote
control, adjust the line to be white.
The key allocation is as follows;
Button No. Operation
1 Increase Red 2 Decrease Red 4 Increase Green 5 Decrease Green 7 Increase Blue 8 Decrease Blue
DRIVE ADJUSTMENT
6. Select item no.3 “REGULAR 3, GRY” (G-Drive) or 4 “REGULAR 4, GRY” (B-Drive) and adjust both initially to 3F.
7. Change data value of each item by using
LEVEL + or
LEVEL - button to obtain the proper white balance.
PCC ADJUSTMENT
1. Receive cross hatch pattern and set screen mode to
“FULL”.
2. Enter to the service mode and select mode “WIDE”,
and select item no. 7 “WIDE 7.P PCC”.
3. Press the LEVEL+ or LEVEL - button to adjust the vertical line to be straight.
TRAPEZOID ADJUSTMENT
1. Receive cross hatch pattern and set screen mode to
“FULL”.
2. Enter to the service mode and select mode “WIDE”,
and select item no. 8 “WIDE 8.P TRP”.
3. Press the LEVEL+ or LEVEL - button to correct the trapezum distortion of the vertical line.
PCC ADJUSTMENT
GREY SCALE ADJUSTMENT
FOCUS ADJUSTMENT
AGC ADJUSTMENT
+ B VOLTAGE ADJUSTMENT
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