Page 1
FILE .NO
Service Manual
CONTENTS
Compact Disc Player with
MP3 Decoder
CDP-M400 (PA)
CDP-M400(BL) (XE)
PRODUCT CODE No.
164 121 04 M400/PA
164 121 05 M400(BL)/XE
Laser beam safety precautions........................................1
Exploded view (cabinet and chassis)...............................1
Parts list ...........................................................................2
IC block diagram and description.....................................3
Schematic diagram ..........................................................6
Wiring diagram (Disply)....................................................8
Wiring diagram (CD Main)................................................rear
REFERENCE No. SM5810474
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LASER BEAM SAFETY PRECAUTIONS
• Pickup that emits a laser beam is used on this CD section.
CAUTION – INVISIBLE LASER RADIATION WHEN OPEN AND
INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM.
ADVARSEL – USYNLIG LASER STRÅLING VED ÅBNING, NÅR
SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDGÅ UDS ÆTTELSE
FOR STRÅLING.
VARNING – OSYNLIG LASER STRÅLNING NÄR DENNA DEL ÄR ÖPPNAD
OCH SPÄRR ÄR URKOPPLAD. STRÅLEN ÄR FARLIG.
VORSICHT – UNSICHTBARE LASERSTRAHLUNG TRITT AUS, WENN
DECKEL GEÖFFNET UND WENN SICHERHEITSVERRIEGELUNG
ÜBERBRÜCKT IST. NICHT, DEM STRAHL AUSSETZEN.
VARO – AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE. ÄLÄ KATSO SÄTEESEEN.
EXPLODED VIEW
31
30
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PARTS LIST
PRODUCT SAFETY NOTICE
EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE
!!
IEC SYMBOL
BE OF SPECIAL SIGNIFICANCE. WHEN REPLACING A COMPONENT IDENTIFIED BY
DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN
THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE
THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO
CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.
!
IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN
!!
!
, USE ONLY THE REPLACEMENT PARTS
Regular type resistors are less than 1/4W carbon and chip type and 0 ohm chip resistors.
Regular type capacitors are less than 50V and less than 1000µF of Ceramic and chip type and Electrolytic type.
PACKING & ACCESSORIES
REF.NO. PART NO. DESCRIPTION
645 036 6031 AC ADAPTOR CARD BOARD
!!
!
645 065 3254 AC CONVERTING PLUG(PA)
!!
!
645 065 2769 ADAPTOR AC,DC,CE(XE)
!!
!
645 065 2776 ADAPTOR AC,DC,
645 065 3063 CARTON INNER(PA)
645 065 3056 CARTON INNER,
645 065 3131 CARTON OUTER(PA)
645 065 3124 CARTON OUTER,
645 042 1624 CD COMPARTMENT CARD,
645 033 2999 EPE FOAM BAG,UNIT
645 065 3049 INSTRUCTION MANUAL,
645 065 3032 INSTRUCTION MANUAL,
645 037 1066 POLY BAG,REMOCON
645 031 1710 POLYBAG,AC ADAPTOR
645 031 1703 POLYBAG,IB
645 065 3155 PROTECT CARD(XE)
645 065 3148 PROTECT CARD,AC ADAPTOR(PA)
645 065 2639 REMOTE CONTROL
645 037 5149 ST EARPHONE,CBX-15
DUAL VOLTAGE(PA)
053M400BLXE76(XE)
069M400BLXE01(XE)
CAB TOP
1AD6P1P1936—(XE)
1AD6P1P1941—(PA)
CABINET & CHASSIS
REF.NO. PART NO. DESCRIPTION
1 645 065 2851 DISPLAY LENS,
2 645 065 2882 CD DOOR COVER,
2 645 065 2875 CD DOOR COVER,
3 645 065 2868 CD DOOR,037M400BL700AA
4 645 065 3209 BUTTON MODE,PROG,
5 645 065 3216 BUTTON PLAY,STOP,
6 645 065 2844 LCD BRACKET,037M400BL241AA
7 645 065 3162 LCD DISPLAY,
8 645 065 3018 METAL DISC
10 645 065 2950 SCREW 1.4X3,FOR DISPLAY
11 645 065 3001 CD DOOR SPRING
12 645 065 2820 CABINET TOP,037M400BL010AA
13 645 065 2905 OPEN SWITCH ADAPTOR,
14 645 065 2912 CD DOOR HOOK,037T100XE890AA
15 645 065 3223 SWITCH SLIDE,
16 645 065 2981 OPEN KNOB SPRING
17 645 065 3179 CD MECHA CMS-M97DG6
18 645 065 2929 CUSHION RUBBER,
or 645 065 2936 CUSHION RUBBER,
20 645 065 2967 BATTERY CONTACT(+)
21 645 065 2998 BATTERY SPRING(-)
037M400BL480AA
037M400PA930AA(PA)
037M400BL930AA(XE)
082M400BL870AA
082M400BL900AA
071JICTR3296N LCD601
037T100XE660AA
OPEN 082T100XE570AA
FOR CD MECHA
FOR CD MECHA
REF.NO. PART NO. DESCRIPTION
22 645 031 1451 TAPPING SCR 1.7X4,MAIN PCB
23 645 065 2974 BATTERY PLATE +/-,SPRING
24 645 031 1567 RIBBON,FOR BATT COMPARTMENT
25 645 065 2622 ASSY CABINET BOTTOM
26 645 065 2899 BATT LID,037T100XE080AA
27 645 031 3684 TAPPING SCR2X10,
CAB BOTTOM TO CAB TOP
28 645 042 1716 RUBBER FOOT,CAB BOTTOM
29 645 065 3230 SWITCH SLIDE,
DBBS 082T100XE750AA
30 645 065 3230 SWITCH SLIDE,
HOLD 082T100XE750AA
31 645 065 2646 ASSY CD DOOR(PA)
31 645 065 2653 ASSY CD DOOR(XE)
DISPLAY P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
9 614 329 0179 ASSY,PWB,DISPLAY(Only initial)
LD601 645 065 3162 LCD DISPLAY,
071JICTR3296N LCD601
S0601 645 065 3018 METAL DISC
S0602 645 065 3018 METAL DISC
S0603 645 065 3018 METAL DISC
S0604 645 065 3018 METAL DISC
S0605 645 065 3018 METAL DISC
S0606 645 065 3018 METAL DISC
S0607 645 065 3018 METAL DISC
SC010 645 047 6396 TPP SCR 1.7X3,FOR LCD
645 065 2844 LCD BRACKET,037M400BL241AA
645 065 3278 HEAT SEAL CONNECTOR,
FOR LCD601
645 065 3261 25P FFC FLEXIBLE WIR,
TOP CP601 TO MAIN CN401
645 045 7562 FELT PAPER,DISPLAY PCB
CD MAIN P.W.BOARD ASSY
REF.NO. PART NO. DESCRIPTION
19 614 329 0162 ASSY,PWB,CD MAIN(Only initial)
CN101 645 050 0473 HEADER 16P,TO PICK UP
CN202 645 042 1761 HEADER 6P,
TO SLED SPINDLE MOTOR
or 645 065 3186 HEADER 6P,
TO SLED SPINDLE MOTOR
CN401 645 065 3193 HEADER 25P,TO LCD DISPLAY
D0101 645 031 3646 DIODE 1N4001
D0102 645 042 1426 DIODE 1N5818
or 645 036 5546 DIODE RB100A
D0401 645 031 3653 DIODE 1N4148
D0402 645 031 3653 DIODE 1N4148
D0403 645 037 0946 DIODE RB441Q-40
D0404 645 031 3653 DIODE 1N4148
IC101 645 065 2684 IC FAN8038,
4CH DRIVER+DC CONVERTER
IC201 645 065 2714 IC S1L9226X01-EORO,RF+SERVO
IC301 645 065 2721 IC S5L9290X01-EORO,
DIGIAL SIGNAL PROCESSOR
IC302 645 065 2738 IC S5L9370X01-TORO,
SIGNAL DECODER
IC303 645 065 2707 IC MSM56V16160F-7TK,SDRAM16M
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PARTS LIST
REF.NO. PART NO. DESCRIPTION REF.NO. PART NO. DESCRIPTION
IC401 645 065 2745 IC S3C8249X92-TWR7,
MICRO CONTROLLER
IC501 645 065 2691 IC FAN7000D,
STEREO HEADPHONE AMP.
J0101 645 065 2783 JACK DC POWER,DC-480
J0301 645 065 2806 JACK LINE OUT,EJS-3-0935B
J0501 645 065 2790 JACK HEADPHONE,EJS-4-3835-02
L0101 645 065 2660 TOROID COIL 10UH,64-24034509
L0102 645 036 5522 CHOKE COIL 95UH,CY68-836522
L0103 645 031 1024 FIXED COIL 10UH,AL0305-100K-S
L0104 645 031 1024 FIXED COIL 10UH,AL0305-100K-S
L0105 645 036 5515 CHOKE COIL 39UH,RL5050-390K
or 645 042 1372 CHOKE COIL 39UH,
CW55-842660-390K
Q0101 645 050 0183 TR 2SC4115SR,NPN
Q0102 645 050 0183 TR 2SC4115SR,NPN
Q0103 645 036 5560 TR 2SA1585SR,PNP
Q0104 645 065 2752 TRANSISTOR KTA1271Y,PNP
Q0201 645 045 5070 TR KTA1266Y,PNP
Q0301 645 031 1147 TR KRC 111M,NPN
Q0302 645 031 1147 TR KRC 111M,NPN
Q0303 645 045 5070 TR KTA1266Y,PNP
SW401 645 031 1192 SW SLIDE,HOLD
or 645 031 1222 SW SLIDE,HOLD
SW402 645 031 1208 SW PUSH,CD DOOR LEAF SW
SW501 645 031 1192 SW SLIDE,DBBS
or 645 031 1222 SW SLIDE,DBBS
VR501 645 031 1130 ROTARY VOL
XT301 645 065 2813 CRYSTAL 16.9344MHZ
XT401 645 065 2677 CERAMIC RESONATOR ZT
645 065 3247 SHIELD PLATE
645 065 2967 BATTERY CONTACT(+)
645 065 2998 BATTERY SPRING(-)
IC BLOCK DIAGRAM & DESCRIPTION
IC101 FAN8038(Motor Driver)
FIL SGND EMPSET ADPVCC
44
1
OVP
2
BATT
RSTOUT
DEDSET
BDSW
OPIN(-)
ERRO
ERRI
SCP
COSC
NC
10
11
3
4
5
6
7
8
OVER
VOLTAGE
PROTECTION
9
TRIANGLE
NC
WAVE
SIGNAL VCC
STOP
START CLKIN
STARTER
PWM
MAXIMUM
DETECTOIN
MUTE34
DVCC
EMP
MUTE2
RST
34353637383940414243
33
CHGSET
32
DO1(-)
31
30
29
28
27
26
25
24
23
DO1(+)
DO2(-)
DO2(+)
PGND
DO3(+)
DO3(-)
DO4(+)
DO4(-)
BRAKE
!
2
!
2
!
2
!
2
!
2
!
2
!
2
!
2
BRAKE
12 13 14 15 16 17 18 19 20 21 22
SVCC1 OPOUT OPIN(+) SVCC2
VREF
DI3 DI4
MUTE34
MUTE2
DI2
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DI1
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IC BLOCK DIAGRAM & DESCRIPTION
1
2
4
3
5
6
7
8
9
10
POWER SAVE SWITCH CTL
MUTE CTL
REF
REF
REF
REF
PS
IN
A
GND
IN
B
REF
V
CC
OUT
B
GND
OUT
A
MUTE
IC101 FAN8038(Motor Driver)
Pin Definition s
Pin Numb er Pin N ame Pin Fun ction Descriptio n
1OVP Battery power supply mode
2BATTBattery power supply
3RSTOUT RSTOUT detection output
4DEDSET DEDSET time setting
5BDSW Booster transistor drive
6ERRO Error amp output
7ERRI Error amp input
8SCP Short circuit protection setting
9COSCTriangular wave output
10 N.C No connection
11 OPIN( Op-amp negative input
12 SVCC1 control circuit power supply
13 OPOUT Op-amp output
14 OPIN(+) Op-amp positive input
15 SVCC2 Pre-drive power supply
16 VREF Reference voltage
17 DI3 CH3 control signal input
18 DI4 CH4 control signal input
19 MUTE34 CH3, 4 mute
20 DI2 CH2 control signal input
21 MUTE2 CH2 mute
22 DI1 CH1 control signal input
23 BRAKE CH1 Brake
24 DO4(-) CH4 negative output
25 DO4(+) CH4 positive output
26 DO3(-) CH3 negative output
27 DO3(+) CH3 positive output
28 PGND Power unit power ground
29 DO2(+) CH2 positive output
30 DO2(-) CH2 negative output
31 DO1(+) CH1 positive output
32 DO1(-) CH1 negative output
33 CHGSET Charge current setting
34 RST RSTOUT inverting output
35 EMP Empty detection output
36 DVCC H-bridge power supply
37 PWM PWM transistor drive
38 CLKIN External clock input
39 START Boost DC/DC converter starting
40 STOP Boost DC/DC converter off
41 ADPVCC Charging circuit power supply
42 EMPSET Empty dection level converting
43 SGND Signal ground
44 FIL PWM phase compens
ation
IC301 S5L9290 (DSP)
IC501 FAN7000D (AMP)
IC201 SIL9226 (RF, Servo)
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IC BLOCK DIAGRAM & DESCRIPTION
IC302 S5L9370 (Signal Decoder)
IC401 S3C8249 (Micon)
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SCHEMATIC DIAGRAM
This is a basic schematic diagram.
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Page 8
WIRING DIAGRAM (DISPLAY)
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WIRING DIAGRAM (CD MAIN)
Top
Bottom
Aug. / '03 BB Printed in Japan
SANYO Electric Co., Ltd.
Osaka, Japan
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