Sanyo CDP-865, CDP-865CR, CDP-905CR, PWM-800CR, CDP-905 Service Manual

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Page 1

IFILE No.

Service Manual

Portable Compact Disc CDP-865

(XE)(UK)

Player

CDP-865CR (UK)(AU) CDP-905

(XE)(SS)

CDp-905CR (UP)

PWM-800CR (us)

Specifications

(CD player Section)

Channels .............................. 2 channels

SIN ratio ............................... 60 dB

Wow & Flutter ....................... Below measurable limit

Sampling frequency .............44.1 kHz

D/A Converter ...................... l-bit

Pickup light source ............... Semiconductor laser

Pickup wavelength ............... 790nm

Laser output .........................

Continuous wave max. 0.5mW (General)

Maximum Output .................. 15mW + 15mW

Power Supply

AC Adaptor ........................ 120V/60Hz(CA)

230V/50Hz(XE,UK) 230V - 240V/50Hz(AU)

115V/230V,50/60Hz(SS)

...................................... 3V : Using two AA(HP-7) batteries

3V: Using the rechargeable nickel+adminum battery

12V: Using the cigarette lighter adaptor(CR)

Dimensions

.......................... Approx. 5.2” x 1.2” x 6“ 132.5 x30x 152.5 mm(W x H x D)

Weight ..................................

Approx. 9 oz. 235g (without batteries)

Specifications subject to change without notice.

PRODUCT CODENo. 18401203 PWM-800CR

(us)

18401204 CDP-865

;:; 18401205 CDP-865 18401206 CDP-865CR

(UK) 16401208 CDP-865CR (AU) 18401304 CDP-905CR (UK) 18401305 CDP-905

()(E) 18401306 CDP-905CR (AU) 16401307 CDP-905

(ss) 18401308 CDP-905CR (CA)

REFERENCE

No. SM580938

Page 2

LASER BEAM SAFETY PRECAUTIONS

● Pickup that emits a laser beam is used on this CD section.

CAUTION :

THIS PRODUCT CONTAINS A LOW POWER LASER

DEVICE, TO ENSURE CONTINUES SAFETY DO NOT REMOVE ANY COVERS OR AITEMPT TO GAIN

ACCESS TO THE INSIDE OF PRODUCT.

REFER ALL SERVICING TO QUALIFIED PERSONNEL.

UK,XE,AU & SS

DC = 3V 2 “AA” SIZE BATTERY

6V AC ADAPTOR

SANYO Electric Co., Ltd.

made in CHINA

800CFUUSonly

PRODUCT COMPLIES WITH DHHS RULES 21 CFR SUBCHAPTER J . PART 1040,10 AT DATE OF MANUFACTURE.

I ~ 1-1 ,SAN’fO<HO,DAITOClll’, OSAKA, JAPAN

MANUFACTURED MANUFACTURER:

800CFUUSonly

UK,XE,AU & SS

CAUTION - INVISIBLE LASER RADIATION WHEN OPEN AND INTERLOCKS DEFEATED. AVOID EXPOSURE TO BEAM. ADVARSEL - USYNLIG LASER STRALING VED ABNING, NAR SIKKERHEDSAFBRYDERE ER UDE AF FUNKTION, UNDG~ UDS LETTELSE FOR STR~LING. VARNING - OSYNLIG LASER STRALNING NAR DENNA DEL AR 6PPNAD OCH SPiiRR AR URKOPPLAD. STR~LEN AR FARLIG. VORSICHT - UNSICHTBARE LASERSTRAHLUNG TRllT AUS, WENN DECKEL GEbFFNET UND WENN SICHERHEITSVERRIEGELUNG UBERBRUCKT 1ST. NICHT, DEM STRAHL AUSSETZEN. VARO! Avattaessa ja auojalukitqs ohitettaessa oiet aittiina n~kym~ttbmaiie Iaaarai!teilylie. Ai~ katao Waaaen.

—

UK,XE,AU & SS

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Page 3

REMOVAL AND INSTALLATION

● Disconnect the AC adaptor’s plug.

● Remove the batteries.

● All wiring should be returned to the original position after work is completed.

a. CABINET, BOTTOM

b. CABINET TOP

c. CD LID

OPEN / CLOSE BUITON

d. CD MECHANISM

e. CD P.W,

,BO

f. WIRING LAYOUT

RED PLUG

CUSHION

BLUE PLUG

WHITE PLUG

.UE

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Page 4

EXPLODED VIEW

-&la

./””

1,/’

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Page 5

PARTS LIST

PRODUCT SAFETY NOTICE

EACH PRECAUTION IN THIS MANUAL SHOULD BE FOLLOWED DURING SERVICING. COMPONENTS IDENTIFIED WITH THE IEC SYMBOL A IN THE PARTS LIST AND THE SCHEMATIC DIAGRAM DESIGNATED COMPONENTS IN WHICH SAFETY CAN BE OF

SPECIAL SIGNIFICANCE. WHEN REPIACING A COMPONENT IDENTIFIED BY A , USE ONLY THE REPLACEMENT PARTS DESIGNATED, OR PARTS WITH THE SAME RATINGS OF RESISTANCE, WATTAGE OR VOLTAGE THAT ARE DESIGNATED IN THE PARTS LIST IN THIS MANUAL. LEAKAGE-CURRENT OR RESISTANCE MEASUREMENTS MUST BE MADE TO DETERMINE THAT EXPOSED PARTS ARE ACCEPTABLY INSULATED FROM THE SUPPLY CIRCUIT BEFORE RETURNING THE PRODUCT TO THE CUSTOMER.

CAUTION : Regular type resistors and capacitors are not listed. To know those values, refer to the schematic diagram.

Regular type resistors are less than 1/4W carbon and chip type and O ohm chip resistors. Regular type capacitors are less than 50V and less than 1000ILF of Ceramic and chip type and Electrolytic type. N.S.P : Not available as service parts.

PACKING & ACCESSORY

CABINET & CHASSIS

REF. NO. PART NO.

A 6450315695

A 6450307041

A 6450340017

A 6450340024

A 6450315725

A 6450340048

A 6450341595

6450340604 6450340598 6450340581 6450340567 6450340611 6450340628 6450341670 6450341663 6450341656 6450341687 6450340468

6450340369 6450340338 6450340345 6450340406

6450340352 6450340376 6450340383 6450340390 6450341632 6450341649 6450338991

6450315756

6450340871

6450307065

DESCRIPTION CIGAREITE ADAPTOR, DC12V/DC6V 500mA (865CR,800CR,905CR) CAR CASSETTE ADAPTOR, CD2 (865CR,800CR,905CR) AC ADAPTOR, DPS41201 OAC240V 50Hz DC6V (865CFVAU,905CR/AU) AC ADAPTOR, DEN41 1403 AC230V

50Hz DC6V (865/XE,905/XE) AC ADAPTOR, DPX41201 OAC120V 60Hz (905CFUCA,800CFVUS) AC ADAPTOR, E7-41 09-1 AC230V 50Hz DC6V (865/UK,865CFUUK,905CFUUK) AC ADAPTOR (905/SS) MASTER CARTON (905CIWCA) MASTER CARTON (905CR/AU) MASTER CARTON (865/XE) MASTER CARTON (865CFUAU) MASTER CARTON (905CWUK) MASTER CARTON (905/XE) MASTER CARTON (865/UK) MASTER CARTON (865CFWJK) MASTER CARTON (800CR/US) MASTER CARTON (905/SS)

CARRYING CASE WIBELT

(865/XE,865CFUAU,905/XE,905CR/AU,

905/SS,905CR/UK) OWNER’S MANUAL (865/XE) OWNER’S MANUAL (865CR/AU) OWNER’S MANUAL (865CFWJK) OWNER’S MANUAL (905/XE) OWNER’S MANUAL (865/UK) OWNER’S MANUAL (905CFUAU) OWNER’S MANUAL (905CFVCA) OWNER’S MANUAL (905CR/UK) OWNER’S MANUAL (800CFUUS) OWNER’S MANUAL (905/SS) REMOTE CONTROL UNIT (RB-545) (865/UK,865/XE,905/XE,905CR/AU,

905/SS,905CR/UK) HEADPHONE (905CWCA,800CFUUS) EARPHONE, CBX15 16 OHM MAX.60mW “L”TYPE (865/UK,865/XE,865CFUAU,865CR/UlK, 905/xE,905/ss,905cR/uK,905cR/cA) PATCH CORD, 6FT W/2X RCA PLIG 3.5mm

REF. NO. 1

2 3

4 5

9 10

10 11 12

21 22 23

PART NO. 6450340185

6450340178

6450340208

6450341625 6450340772

6450341724

6450340802

6450341731 6450340819

6450341748

6450340826

6450341755

6450340789

6450340796

6450340222 6450340833

6450340765

6450341717 6450340307 6450340130

6450340734

6450340215

6450340727

6450340710

6450340291 6450340314 6450340264

DESCRIPTION CD DOOR LENS MLD. CLEAR W/HOT STAMP(SILVER) CD DOOR MOULDED LIGHT GRAY WISPRAY;SILVER (865/UK,865/XE,865CR/AU,865CR/UK, 800CFWJS) CD DOOR MOULDED LIGHT GRAY W/SPRAYGOLD (905/xE,905cR/Au,905cR/uK,905/ss, 905CFUCA)

CD DOOR MOULDED (800CFVUS) “FUNCTION KNOB MOULDED LIGHT GRAY W/SPRAY(EXCEPT 800CRWS) “FUNCTION KNOB MOULDED (800CFUUS) ‘STOP KNOB MOULDED LIGHT GRAY WISPRAY(EXCEPT 800CRIUS) “STOP KNOB MOULDED (800CR/US) “PLAY/PAUSE KNOB MOULDE LIGHT GRAY W/SPRAY(EXCEPT 800CR/US) “PLAY/PAUSE” KNOB MOULDE (800CFUUS) “SKIP/SEARCH KNOB MOULD LIGHT GRAY W/SPRAY(EXCEPT 800CWUS) “SKIP/SEARCH KNOB MOULD (800CFUUS) KNOB COVER (L) MOULDED LIGHT GRAY ABS KNOB COVER (R) MOULDED LIGHT GRAY ABS DISPLAY COVER PVC 0.5MM OPEN KNOB MOULDED LIGHT GRAY (865/UK,865/XE,865CFUAU,865CR/UK) OPEN KNOB MOULDED LIGHT GRAY (905/xE,905cR/Au,905cFucA,

905CFWJK) OPEN KNOB MOULDED (800CR/US) CD DOOR SPRING (1AD2SPFO013-A) TOP CABINET MOULDED DARK GRAT ABS OPEN KNOB LEVER MOULDED BLACK POM CUSHION RUBBER 67-0058-19 “DM-5000” FUNCTION KNOB ADAPTOR MOULDED BIACK POM SKIP/SEARCH KNOB ADAPTORULDED BLACK POM SPRING PLATE (+-) (1AD2S2FO050) RECHARGE SPRING (1AD2TEF0120) SPRING PLATE (+) (1AD2S2AOO01)

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PARTS LIST

REF. NO.

PART NO.

6450340741

6450341694

6450340758

6450341700

6450340147

6450341601

6450340154

6450341618

6450340666

6450340277

FIXING PARTS

REF. NO.

PART NO.

Yol

6450340253

Y02

6450340260

CD P.W.BOARD ASSY

REF. NO. 71

A1501

B1701

B1702

B1801

B1802

B1901

B1902

C1309 C1409 CN101

CN141

CN142 CN143

CN191

CN192

CN193

D1401 D1412 D1421

D1422 D1423 D1501

PART NO.

6450338964

6450340239

6450340161

6450340642

6450339035

6450339271 6450339264 6450340703

6450340673

6450340697 6450340680

6450340093

6450340116

6450340109 6450339530 6450339486 6450339516

6450339530 6450339479 6450340550

DESCRIPTION “HOLD/ON-OFP’KNOB MOULDED GRAYABS(EXCEPT 800CFWJS) “HOLD/ON-OFF’’KNOB MOULDED

(800cR/us) “FLAT-A-B KNOB MOULDED GRAY ABS(EXCEPT 800CFUUS) “FLAT-A-B KNOB MOULDED (800cR/us) BOTTOM CABINET MOULDED DARK GRAY(EXCEPT 800CR/US) BOTTOM CABINET MOULDED (800CRIUS) BATTERY DOOR MOULDED DARK GRAY ABS(EXCEPT 800CR/US) BATTERY DOOR MOULDED (800CRIUS) CD MECHANISM KSM-542AAA FIBRE WASHER 3.2X7X 0.4

DESCRIPTION

TAPPING SCREW 1.4 X 3.5 KH/TB TAPPING SCREW 2 X 10 TB\BLK-ZN

DESCRIPTION P.C.B. MAIN BOARD 164X124mm ASSY (N.S.P) LCD SHEET (1AD2DES01 68)

LCD BRACKET MOULDED WHIT ABS

LCD DISPLAY HLC8642-,LCD DISPLAY HLC8842-0134 SMD INDUCTOR 1000OHM MM22012Y1 028 TOOO SMD INDUCTOR 1000OHM MM22012Y1028 TOOO SMD INDUCTOR 1000OHM

MM22012Y1 028 TOOO SMD INDUCTOR 1000OHM MM22012Y1 028 TOOO SMD INDUCTOR 1000OHM MM22012Y1 028 TOOO SMD INDUCTOR 10000HM MM22012Y1 028 TOOO TANTALUM CAP. 47 UF 4V TANTALUM CAP. 22 UF 4V HEADER 15 PIN RA FFC/SMT TYPE

1.OP 00-62 HEADER 2 PIN ST 1.5MM PITCH(P/N B2B-ZR) HEADER 2 PIN ST (RED) 1.5MM PITCH HEADER 2 PIN ST (BLUE) 1.5MM PITCH STEREO JACK 3.5MM TC36-072-

01 (BLACK) HEADPHONE JACK

1AV4J12B151 ON(EX) DC POWER JACK TC1 6-099-0

DIODE RB160L-40 (CHIP SIZE) DIODE DAP202K (CHIP SIZE) ZENER DIODE 4.7V UDZ4.7B(CHIP SIZE)

REF. NO. D1502 D1503 D1504 D1511 D1597

D1701

D1801

D1901

D1902 D1903

D1941 IC131 IC141 IC145 IC146 IC147

IC151 IC191

IC192

IC198

IC199

L1301 L1302 L1401 L1431 L1501 L1913 L1914 L1915

L1931 Q1303 Q1306 Q1401 Q1402 Q1403 Q1404 Q1405 Q1421 Q1422 Q1423 Q1424 Q1425 Q1426 Q1431 Q1433 Q1461 Q1501 Q1505 Q1507 Q1701 Q1702 Q1721 Q1801 Q1802

DIODE RB160L-40 (CHIP SIZE)

Q1821

ZENER DIODE 8,2V

+/-5yo “ROHM

S1501

LED CL-170YG-CD-T (CHIP SIZE)

S1502

PART NO.

6450340550 6450340550 6450340550 6450339509 6450339523

6450339523

6450339493 6450339493 6450339530 6450339417 6450339424 6450339431 6450339394 6450339462

6450339448 6450339455

6450339387

6450339400

6450339028 6450339028 6450339042 6450339059 6450339028 6450339028 6450339011 6450339028 6450339035 6450339936 6450339998 6450339912

6450339912 6450339943 6450339943 6450339943 6450339950 6450339943 6450339950 6450339936 6450339967 6450339943 6450339967 6450339974 6450339998 6450339981 6450339943 6450339912 6450339929 6450339929 6450339998 6450339929 6450339929 6450339998 6450340062 6450340062

DESCRIPTION LED CL-170YG-CD-T (CHIP SIZE) LED CL-1 70YG-CD-T (CHIP SIZE) LED CL-1 70YG-CD-T (CHIP SIZE) DIODE DAN202K (CHIP SIZE)

ZENER DIODE 10V UDZ1OB

(CHIP SIZE)

ZENER DIODE 10V UDZ1OB

(CHIP SIZE) ZENER DIODE 10V UDZ1OB (CHIP SIZE) ZENER DIODE 10V UDZ1OB (CHIP SIZE) DIODE BVA99 (CHIP SIZE) DIODE BVA99 (CHIP SIZE) DIODE RB160L-40 (CHIP SIZE) I.C. CHIPS BA6387K I.C. CHIPS BA6894K I.C. CHIPS BU9321 KS I.C. CHIPS SM5902AF I.C. CHIPSGM71V17400CT 3.3V (905,905CR) I.C. CHIPS BU34581-07 I.C. CHIPS SM5877AM,I.C. CHIPS

SM5877AM

I.C. CHIPS LA 4533 M,I.C. CHIPS LA

4533M

I.C. CHIPS MSM51V4400-70SJ

(865,865CR,800CR) I.C. CHIPS MSM51V4400-70SJ (865,865CR,800CR) SMD INDUCTOR COIL 10 UH SMD INDUCTOR COIL 10 UH CHOKE COIL 33 UH 8 X 5.5 CHOKE COIL 80 UH SPL

SMD INDUCTOR COIL 10 UH SMD INDUCTOR COIL 10 UH SMD INDUCTOR COIL 2.2 UH SMD INDUCTOR COIL 10 UH SMD INDUCTOR 1000 OHM MM TR 2SB815-B6-TB TR DTC114TKA TR FET 2SK1828-TE85L TR FET 2SK1828-TE85L TR DTC114EKA TR DTC114EKA TR DTC114EKA TR 2SB1424-Q-TIO1 TR DTC114EKA TR2SB1424-Q-T101 TR2SB815-B6-TB TR2SD1628-F-TD TR DTC114EKA TR 2SD1628-F-TD TR 2SC2412KR TR DTC114TKA TR 2SA1037AKR TR DTC114EKA TR FET 2SK1828-TE85L TR2SD1048-X7-TB

TR2SD1046-X7-TB TR DTC114TKA TR2SD1048-X7-TB TR2SD1048-X7-TB TR DTC114TKA

TACT SWITCH SKQNAL (1OOGF) TACT SWITCH SKQNAL (1OOGF)

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Page 7

PARTS LIST

REF. NO. S1503 S1504 S1505 S1506 S1507 S1511 S1513 S1921 VR131 VR191

X1501 X1901

PART NO. 6450340062 6450340062 6450340062 6450340062 6450340062

6450340079 6450340055 6450340086 6450340123 6450339547

6450339288 6450339295

DESCRIPTION TACT SWITCH SKQNAL (1OOGF) TACT SWITCH SKQNAL (1OOGF) TACT SWITCH SKQNAL (1OOGF) TACT SWITCH SKQNAL (1OOGF) TACT SWITCH SKQNAL (1OOGF) SLIDE SWITCH SK1225 RG2(S) 1P2T PUSH SWITCH SPPB51 SLIDE SWITCH SSSS2239002P3T SEMI-FIXED RH03A3CJ4X1 DA ROTARY VOLUME RK14J12AOOOPA 10KBX2’’ALPS” CERAMIC RESONATOR 4.19 MZ(3PIN) CERAMIC RESONATOR (2 PIN) CSA16.93MXZ040

IC BLOCK DIAGRAM & DESCRIPTION

ICI 45 BU9321 KS(Servo signal procesor)

I I

~+ ,“ I

IC192 LA4533M(Head-phone amp.)

POWER

‘

MUTE

SWITCH

CIRCUIT

10 SWITCH

‘EF9--=~vcc

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Page 8

lC BLOCK DIAGRAM & DESCRIPTION

ICI 31 BA6387K(CD Head amp.)

B D

FEB

FE VB

EFM MIRR DEFECT

FIX

FLJH

FOK

IC191 SM5877AM(D/A convertor)

MODE

ATCK

MUTE

RSTN

0s Ovss

Ovoo

lSTN

101

AVOOL

LRCI BcJKr 01

—

LO ,WS5

ICI 41 BA6894K(4ch Driver)

i :11 I I I I A

START :

OFF’

Hvcc

U_K

—

“b-

I I -h

OVER CURRENT

J- ii%”-

1U4

17 FU

1 Vs

PRE-DRIVER

PowER

lV.SW2

!!!3

1 AWX

13 W

1 V9ml

-7-

—

Page 9

WIRING CONNECTION

CD I?W.B

WHITE

FromSPINDLE MOTOR RED

, FromSLED MOTOR

BLUE

From LIMIT SWITCH

CN193

EXT DC 6V

sly

OPEN/CLOSE

CHARGE

FLATHA *B

S.E.S

VR191

CN192 CN191

‘o&E

PHONES LINE

OUT

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Page 10

WIRING DIAGRAM

TOP VIEW

—

-9-

Page 11

WIRING DIAGRAM

-1o-

Page 12

SCHEMATIC DlAGRAM(865series)

(865/UK, 865/XE, 865CWUK, 865CR/AU & PWM-800CR/US)

* 2; ?!

* *

f“15&--

TITfl ,

1 1 I Iw,1

...............?%y

Pm-w -

w 1

IC131

BA6387K

....

...

., .,. . . .

a%’=’

1 1 1

~++-tl++llkdl

—

1 1.. 1 I

f IFP

I 1 1 1 1 1 1 1 1 [

111

1 ! 1

A ,

111

-.-. .—..

“,L,

111

This is a basic schematic diagram.

-11-

Page 13

I I $ I , , I

1 1 1 [ 1 1

...

1 ,7(.’‘“-.

C!*3 w y~

I I ~,

I 1 1

1 1

“a

“IT

~ I

........ .............................................................

/ / / \

Page 14

SCHEMATIC DlAGRAM(905series)

(905/XE, 905CR/AU, 905/SS, 905CR/CA & 905CR/UK)

......__.ya’

P=* - ~

IC131

BA6387K

1’ T

1’

L , , L A

1111 I

II Ill,

1 1 r I

It-k

!=+=

0 .%

——

This is a basic schematic diagram.

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Page 15

DlAGRAM(905series)

.-.

●

—

F’

[

—

....

I I I 1- IIIL

I I [ I I 1 I

,,,,

:<.{

11111

I i I I

—

I I I [

I I ~ S,., —1

W5s-n m W-A m

v%?

.“.

:; *

------ ---

+------R K,-W1l

‘t%

123456789$1

A1501 LCD

.,,,

--i-t

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Page 16

SANYO Technosound Co., Ltd

Osaka Japan

Ott./’959505O NS

Printed in Japan