Sanyo C4232, CL4232 User Manual

TECHNICAL DATA

SERVICE MANUAL

XS4232 / C4232, CL4232 TS4232 / C4232, CL4232

SPLIT SYSTEM AIR CONDITIONER

INDOOR MODEL No. PRODUCT CODE No. OUTDOOR MODEL No. PRODUCT CODE No.

XS4232 854 016 10

TS4232 854 016 09

Indoor Unit Outdoor Unit

C4232 854 016 12

CL4232 854 016 11

C4232 854 016 12

CL4232 854 016 11

FILE NO.

XS4232 C4232

CL4232

TS4232

85464869178000 REFERENCE NO. SM830078

Important

Please Read Before Starting

This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.

For safe installation and trouble-free operation, you must :

ⓦ Carefully read this instruction booklet before beginning. ⓦ Follow each installation or repair step exactly as shown. ⓦ Observe all local, state, and national electrical codes. ⓦ Pay close attention to all warning and caution notices

given in this manual.

This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.

This symbol refers to a hazard or

CAUTION

unsafe practice which can result in personal injury or product or property damage.

If Necessary, Get Help

These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.

In Case of Improper Installation

The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.

SPECIAL PRECAUTIONS

When Wiring

……………………………………………………………………

ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.

• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.

• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.

• Ground the unit following local electrical codes.

• Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.

When Transporting

…………………………………………………………………… Be careful when picking up and moving the indoor and outdoor

units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.

When Installing

……………………………………………………………………

…In a Room

Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.

…In Moist or Uneven Locations

Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.

…In an area with High Winds

Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.

…In a Snowy Area (for Heat Pump-type Sys-tems)

Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.

When Connecting Refrigerant Tubing

……………………………………………………………………

• Ventilate the room well, in the event that refrigerant gas leaks during the installation. Be careful not to allow contact of the refrigerant gas with a flame as this will cause the generation of poisonous gas.

• Keep all tubing runs as short as possible.

• Use the flare method for connecting tubing.

• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.

• Check carefully for leaks before starting the test run.

NOTE

Depending on the system type, liquid and gas lines may be either narrow or wide. Therefore, to avoid confusion the refrigerant tubing for your particular model is specified as either “narrow” or “wide” rather than as “liquid” or “gas”.

When Servicing

……………………………………………………………………

• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.

• Keep your fingers and clothing away from any moving parts.

• Clean up the site when installation is finished. Check that no metal scraps or bits of wiring have been left inside the unit.

CAUTION

• Ventilate any enclosed areas when installing or testing the refrigeration system. Contact of refrigerant gas with fire or heat can produce poisonous gas.

• Confirm after installation that no refrigerant gas is leaking. If the gas comes in contact with a burning stove, gas water heater, electric room heater or other heat source, it can cause the generation of poisonous gas.

– 2 –

SM830078

Table of Contents

1. OPERATING RANGE ....................................................................................... 5

2. SPECIFICATIONS ............................................................................................ 6

(1) Unit Specifications ...................................................................................... 6

(2) Major Component Specifications .............................................................. 10

(A) Indoor Unit .......................................................................................... 10

(B) Outdoor Unit........................................................................................ 12

(3) Other Component Specifications .............................................................. 14

(A) Indoor Unit .......................................................................................... 14

(B) Outdoor Unit........................................................................................ 16

3. DIMENSIONAL DATA..................................................................................... 18

(1) Indoor Unit ................................................................................................ 18

(2) Outdoor Unit.............................................................................................. 20

4. COOLING CAPACITY .................................................................................... 21

5. PERFORMANCE CHARTS ............................................................................ 25

(1) Operating Current ..................................................................................... 25

(2) High and Low Pressure............................................................................. 29

6. AIR THROW DISTANCE CHART...................................................................31

7. REFRIGERANT FLOW DIAGRAM ................................................................. 32

8. INSTALLATION INSTRUCTIONS .................................................................. 33

9. ELECTRICAL DATA ....................................................................................... 38

10. ELECTRICAL WIRING DIAGRAMS ............................................................... 39

(1) Indoor Unit ................................................................................................ 39

(2) Outdoor Unit.............................................................................................. 43

11. PROCESSES AND FUNCTIONS .................................................................. 47

(1) Room Temperature Control ...................................................................... 47

(2) Freeze Prevention..................................................................................... 48

(3) Drain Pump Control .................................................................................. 48

(4) Outdoor Fan Speed Control...................................................................... 49

12. SERVICE PROCEDURES.............................................................................. 50

(1) Troubleshooting ........................................................................................ 50

(2) A Sensor is Defective................................................................................ 61

(3) Operation of Major Electrical Parts ........................................................... 61

(4) Checking the Electrical Components ........................................................ 62

– 3 –

SM830078

Introduction:

This manual will help you understand and service the air conditioner. To help you find the information you need, we have divided it into 5 main sections. Each section is divided into chapters with charts, tables and explanations to help you find and repair problems.

❑ Section 1: Specifications, tells you about the physical and electrical make up of the unit, as well

as its heating and cooling capacities. Look in this section to find the correct values for components and functions.

❑ Section 2: Processes and Functions, explains each different part of the cooling and heating

cycle, and how each control function reacts to changing conditions to keep the room at the set temperature range.

❑ Section 3: Electrical Data, which has fold-out schematic and wiring diagrams so you can find

the parts you need to check when something is wrong, and see how they should be connected.

❑ Section 4: Service Procedures, has two main parts, a

specific component to replace or adjust, and a chapter with specific procedures and values to guide you in checking the electrical components in the unit.

Read Me First!

diagnostic

chapter to help you find the

HOW TO USE THIS MANUAL

You can use this manual both as a construction of this unit, and as a source of information to help you set up and maintain the unit. When this unit is not working properly, and the cause is not known, you can use the procedures in Section 3: Servicing Procedures to find the problem, fix it, and restore the unit to its proper functioning.

This air conditioner has many helpful self diagnostic features to help you identify problem areas quickly.

So you will be ready when a problem happens, we suggest you look this manual over and become familiar with it by following these steps:

1. Look at the TABLE OF CONTENTS to get an idea of what is in this manual and where to find it.

2. Look at the chapter about TROUBLE SHOOTING, so you are familiar with the way the flow

charts work. They are designed to guide you quickly through the possible causes for each kind of problem that is likely to happen to the Unit. Particularly read the introduction to this section, and the parts about the self-diagnosis and error codes which show on the display.

3. Look at the chapter about CHECKING ELECTRICAL COMPONENTS. You already know

about most of these procedures. This chapter gives you the specific values and methods for these components. If you don’t know some of these procedures, you can easily learn them here.

4. Read the Instruction Manual! The Instruction Manual is included here because it helps you help

the user to set the temperature controls properly and know how to take care of any simple problems that may happen, as well as know when to call for service. The Instruction Manual also has illustrations, care, and installation information not found in the rest of the service manual. It is short, and if you read it carefully, you will be able to answer the customers questions easily, and also know the most efficient ways for setting times and temperatures.

reference

to find specific information about the capacity, functions and

Please use this manual to make your work easier, keep the air conditioner functioning well, and keep your customers satisfied.

– 4 –

SM830078

1. OPERATING RANGE

XS4232, TS4232 / C4232

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Maximum 95 °F DB / 71 °F WB 115 °F DB

Minimum 67 °F DB / 57 °F WB 67 °F DB

XS4232, TS4232 / CL4232

Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.

Maximum 95 °F DB / 71 °F WB 115 °F DB

Minimum 67 °F DB / 57 °F WB 0 °F DB

– 5 –

SM830078

2. SPECIFICATIONS

(1) Unit Specifications

MODEL No. Indoor Unit XS4232

POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling

Capacity BTU / h 42,000 40,500

Air circulation (Hi) Moisture removal (High) Pints / h 14.6 14.8

ELECTRICAL RATINGS

Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.8 21.1 Max. running amperes** A 24.1 25.3 Power input W 4,230 4,120 Power factor % 88 94 S.E.E.R Max. starting amperes A 134 134 Maximum fuse size A 50

FEATURES

Controls Microprocessor Timer ON / OFF 24-hours & Program Fan speed Indoor / Outdoor 3 and Automatic control / 2 (Auto) Air deflection Horizontal / Vertical – / Automatic Air filter Washable, easy access, long life (2,500 hr) Remote controller (Accessory) RCS - 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pump / Drain pipe trade size Max. head 9-27/32 in. above drain connection / 3/4 in. (26.7 mm) Compressor Scroll Operation sound

REFRIGERANT TUBING

Limit of tubing length ft. (m) 165 (50) Limit of tubing length at shipment ft. (m) 50 (15) Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)

between the two units Outdoor unit is lower than indoor unit: 100 (30) Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)

outer diameter Wide tube in. (mm) 3 / 4 (19.05) Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)

DIMENSIONS & WEIGHT Indoor unit Outdoor unit

Unit dimensions Height in. (mm) 11-1/32 (280) 48-5/8 (1,235)

Net weight lbs. (kg) 60 (27) 205 (93)

Indoor grille dimensions Height in. (mm) 3-1/16 (78) –

Net weight lbs. (kg) 15 (7) –

Indoor Unit Height in. (mm) 12-7/16 (316) 52-7/32 (1,326)

Package dimensions Width in. (mm) 43-27/32 (1,114) 40 (1,016)

Shipping weight lbs. (kg) 71 (32) 229 (104) Shipping volume cu. ft. (m3) 10.3 (0.293) 19.8 (0.56)

Indoor grille Height in. (mm) 4-3/32 (104) –

Package dimensions Width in. (mm) 49-1/2 (1,257) –

Shipping weight lbs. (kg) 29 (10) – Shipping volume cu. ft. (m3) 4.6 (0.131) –

Outdoor Unit C4232

kW 12.32 11.88

cu.ft. / min.

BTU / Wh

Indoor - Hi / Me / Lo Outdoor - Hi dB - A 56

Width in. (mm) 41-11/32 (1,050) 37 (940) Depth in. (mm) 29-29/32 (760) 13-3/8 (340)

Width in. (mm) 45-9/32 (1,150) – Depth in. (mm) 33-27/32 (860) –

Depth in. (mm) 32-25/32 (833) 16-3/8 (416)

Depth in. (mm) 39-11/32 (999) –

dB - A 43 / 40 / 36

980 880

10.2 10.3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Cooling :

Rating conditions (*) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 95 °F DB / 75 °F WB Full load conditions (**) : Indoor air temperature 80 °F DB / 67 °F WB, Outdoor air temperature 115 °F DB

– 6 –

SM830078

2. SPECIFICATIONS

(1) Unit Specifications

MODEL No. Indoor Unit XS4232

POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling

Capacity BTU / h 42,000 40,500

Air circulation (Hi) Moisture removal (High) Pints / h 14.6 14.8

ELECTRICAL RATINGS

FEATURES

Controls Microprocessor Low ambient control Built-in 0 °F Timer ON / OFF 24-hours & Program Fan speed Indoor / Outdoor 3 and Automatic control / 3 (Auto) Air deflection Horizontal / Vertical – / Automatic Air filter Washable, easy access, long life (2,500 hr) Remote controller (Accessory) RCS - 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pump / Drain pipe trade size Max. head 9-27/32 in. above drain connection / 3/4 in. (26.7 mm) Compressor Scroll Operation sound

REFRIGERANT TUBING

Limit of tubing length ft. (m) 165 (50) Limit of tubing length at shipment ft. (m) 50 (15) Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)

between the two units Outdoor unit is lower than indoor unit: 100 (30) Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)

outer diameter Wide tube in. (mm) 3 / 4 (19.05) Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)

DIMENSIONS & WEIGHT Indoor unit Outdoor unit

Unit dimensions Height in. (mm) 11-1/32 (280) 48-5/8 (1,235)

Net weight lbs. (kg) 60 (27) 205 (93)

Indoor grille dimensions Height in. (mm) 3-1/16 (78) –

Net weight lbs. (kg) 15 (7) –

Indoor Unit Height in. (mm) 12-7/16 (316) 52-7/32 (1,326)

Package dimensions Width in. (mm) 43-27/32 (1,114) 40 (1,016)

Shipping weight lbs. (kg) 71 (32) 229 (104) Shipping volume cu. ft. (m3) 10.3 (0.293) 19.8 (0.56)

Indoor grille Height in. (mm) 4-3/32 (104) –

Package dimensions Width in. (mm) 49-1/2 (1,257) –

Shipping weight lbs. (kg) 29 (10) – Shipping volume cu. ft. (m3) 4.6 (0.131) –

Outdoor Unit CL4232

kW 12.32 11.88

cu.ft. / min.

BTU / Wh

Indoor - Hi / Me / Lo Outdoor - Hi dB - A 56

Width in. (mm) 41-11/32 (1,050) 37 (940) Depth in. (mm) 29-29/32 (760) 13-3/8 (340)

Width in. (mm) 45-9/32 (1,150) – Depth in. (mm) 33-27/32 (860) –

Depth in. (mm) 32-25/32 (833) 16-3/8 (416)

Depth in. (mm) 39-11/32 (999) –

dB - A 43 / 40 / 36

980 880

10.2 10.3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

Cooling :

– 7 –

SM830078

2. SPECIFICATIONS

(1) Unit Specifications

MODEL No. Indoor Unit TS4232

Outdoor Unit C4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling

Capacity BTU / h 42,000 40,500

kW 12.32 11.88 Air circulation (Hi) Moisture removal (High) Pints / h 14.8 14.6

ELECTRICAL RATINGS

Voltage rating VAC 230 208 Available voltage range VAC 187 - 253 Running amperes* A 20.6 21.0 Max. running amperes** A 21.4 22.7 Power input W 4,190 4,100 Power factor % 88 94 S.E.E.R Max. starting amperes A 134 134 Maximum fuse size A 50

FEATURES

Controls Microprocessor Timer ON / OFF 24-hours & Program Fan speed Indoor / Outdoor 3 and Automatic control / 2 (Auto) Air deflection Horizontal / Vertical Manual / Automatic Air filter Washable, easy access, long life (2,500 hr) Remote controller (Accessory) RCS - 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pipe trade size 3 / 4 in. (26.7 mm) Compressor Scroll Operation sound Indoor - Hi / Me / Lo dB - A 42 / 40 / 35

REFRIGERANT TUBING

Limit of tubing length ft. (m) 165 (50) Limit of tubing length at shipment ft. (m) 50 (15) Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)

between the two units Outdoor unit is lower than indoor unit: 100 (30) Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)

outer diameter Wide tube in. (mm) 3 / 4 (19.05) Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)

DIMENSIONS & WEIGHT Indoor unit Outdoor unit

Unit dimensions Height in. (mm) 9-7/16 (240) 48-5/8 (1,235)

Package dimensions Height in. (mm) 12-15/32 (317) 52-7/32 (1,326)

Net weight lbs. (kg) 84 (38) 205 (93) Shipping weight lbs. (kg) 97 (44) 229 (104) Shipping volume cu.ft. (m3) 14.8 (0.42) 19.8 (0.56)

Outdoor - Hi dB - A 56

Width in. (mm) 62 (1,575) 37 (940) Depth in. (mm) 26-3/8 (670) 13-3/8 (340)

Width in. (mm) 66-1/16 (1,678) 40 (1,016) Depth in. (mm) 31-1/16 (789) 16-3/8 (416)

Cooling :

cu.ft. / min.

BTU / Wh

900 800

10.2 10.3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 8 –

SM830078

2. SPECIFICATIONS

(1) Unit Specifications

MODEL No. Indoor Unit TS4232

Outdoor Unit CL4232 POWER SOURCE 230 - 208 V / 1 Phase / 60 Hz PERFORMANCE Cooling

Capacity BTU / h 42,000 40,500

kW 12.32 11.88 Air circulation (Hi) Moisture removal (High) Pints / h 14.8 14.6

ELECTRICAL RATINGS

FEATURES

Controls Microprocessor Low ambient control Built-in 0 °F Timer ON / OFF 24-hours & Program Fan speed Indoor / Outdoor 3 and Automatic control / 3 (Auto) Air deflection Horizontal / Vertical Manual / Automatic Air filter Washable, easy access, long life (2,500 hr) Remote controller (Accessory) RCS - 5PS4U Refrigerant control Capillary tube Refrigerant tubing connections Flare type Drain pipe trade size 3 / 4 in. (26.7 mm) Compressor Scroll Operation sound Indoor - Hi / Me / Lo dB - A 42 / 40 / 35

Outdoor - Hi dB - A 56

REFRIGERANT TUBING

Limit of tubing length ft. (m) 165 (50) Limit of tubing length at shipment ft. (m) 50 (15) Limit of elevation difference ft. (m) Outdoor unit is higher than indoor unit: 165 (50)

between the two units Outdoor unit is lower than indoor unit: 100 (30) Refrigerant tube Narrow tube in. (mm) 3 / 8 (9.52)

outer diameter Wide tube in. (mm) 3 / 4 (19.05) Refrigerant amount at shipment lbs. (kg) R22 : 9.7 (4.4)

DIMENSIONS & WEIGHT Indoor unit Outdoor unit

Unit dimensions Height in. (mm) 9-7/16 (240) 48-5/8 (1,235)

Width in. (mm) 62 (1,575) 37 (940) Depth in. (mm) 26-3/8 (670) 13-3/8 (340)

Package dimensions Height in. (mm) 12-15/32 (317) 52-7/32 (1,326)

Width in. (mm) 66-1/16 (1,678) 40 (1,016)

Depth in. (mm) 31-1/16 (789) 16-3/8 (416) Net weight lbs. (kg) 84 (38) 205 (93) Shipping weight lbs. (kg) 97 (44) 229 (104) Shipping volume cu.ft. (m3) 14.8 (0.42) 19.8 (0.56)

Cooling :

cu.ft. / min.

BTU / Wh

900 800

10.2 10.3

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 9 –

SM830078

2. SPECIFICATIONS

(2) Major Component Specifications

(A) Indoor Unit

MODEL No. XS4232 Source 230 - 208 V / 1 phase / 60 Hz Remote controller (Accessory) RCS - 5PS4U Controller P. C. B Ass'y CR - TS2432 Control circuit fuse 250 V, 3 A Switch Ass'y SW - X363GS Fan (Number … diameter) in. (mm) Turbo (1…19-9/32 (490)) Fan motor

Model SFG6X - 61A3P Source 230 - 208 V / 1 phase / 60 Hz No. of pole … r.p.m. (230 V, High) rpm 6 … 560 Nominal output W 60 Coil resistance Ω BRW - WHT : 71.1 , ORG - YEL : 22.7 (Ambient temperature 68 °F) WHT - VLT : 8.7 , VLT - PNK : 43.2

VLT - ORG : 13.3 , YEL - BLK : 54.32

Safety device

Operating temperature Open °F266± 14.4

Close °F 174.2 ± 27

Run capacitor VAC, µF 440 V , 6 µF

Heat exchanger

Coil Aluminum plate fin / Copper tube Rows … Fins per inch 2 … 14.9 Face area ft.

Panel

Model No. PNR - XS3632 Indicator Lamp Ass'y IND - XS3632 Auto louver motor MT8 - 3C Auto louver motor … Rated V, W, rpm 240 VAC , 3 W , 3 rpm Coil resistance (Ambient temperature 77 °F) Ω 16,430 Ω ± 8 %

(m2) 5.17 (0.48)

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 10 –

SM830078

2. SPECIFICATIONS

(2) Major Component Specifications

(A) Indoor Unit

MODEL No. TS4232 Source 230 - 208 V / 1 phase / 60 Hz Remote controller (Accessory) RCS- 5PS4U Controller P. C. B Ass'y CR - TS2432 Control circuit fuse 250 V, 3 A Switch Ass'y SW - X363GS Fan (Number … diameter) in. (mm) Centrifugal (4 ... 5-29/32(150)) Fan motor

Model KFG4X - 101C6P Source 230 - 208 V / 1 phase / 60 Hz No. of pole … r.p.m. (230 V, High) rpm 1,015 Nominal output W 100 Coil resistance Ω BRW - WHT : 61.05 , ORG - YEL : 13.23 (Ambient temperature 68 °F) WHT - VLT : 9.955 , YEL - BLK : 19.25

VLT - ORG : 9.576 , BLK - PNK : 10.81

Safety device

Operating temperature Open °F266± 14.4

Close °F 174.2 ± 27

Run capacitor VAC, µF 440 V , 4 µF

Heat exchanger

Coil Aluminum plate fin / Copper tube Rows … Fins per inch 3 … 14.9 Face area ft.

Auto louver motor

Model No. MT8 - 3C Auto louver motor … Rated V, W, rpm 240 VAC , 3 W , 3 rpm Coil resistance (Ambient temperature 77 °F) Ω 16,430 Ω ± 8 %

(m2) 3.51 (0.326)

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 11 –

SM830078

2. SPECIFICATIONS

(2) Major Component Specifications

(B) Outdoor Unit

MODEL No. C4232 Source 230 - 208 V / 1 phase / 60 Hz Compressor Scroll (Hermetic)

Model ZR47KC - PFV Source 230 - 208 V / 1 phase / 60 Hz Nominal output W 4,270 Compressor oil cc 1,240 Coil resistance (Ambient temperature 77 °F) Ω R - W : 0.475 , S - W : 1.850 Safety device Internal type

Overload relay models — Operating temperature Open °F 320 ± 9

Close °F 189 ± 20

Operating ampere (at 77 °F) A —

Run capacitor VAC, µF 400 V, 50 µF

Refrigerant amount charged at shipment lbs. (kg) R22 : 9.7 (4.4) High pressure switch ACB - 1UB11

Set pressure OFF kg/cm

ON kg/cm

Fan Propeller

Number...diameter in. (mm) 1 … 18-3/32 (460)

Fan speeds 2 (AUTO) Fan motor

Model KFC6T - 91D6P × 2 Source 230 - 208 V / 1 phase / 60 Hz No. of pole … rpm (230 V, High) rpm 6 … 879 Nominal output W 110 × 2 Coil resistance Ω BRW – WHT : 67.14 , VLT – YEL : 11.42

(Ambient temperature 68 °F) Safety device

Operating temperature Open °F248± 9

Close °F171± 27

Run capacitor VAC, µF 440 V, 4 µF × 2

Heat exchanger

Coil Aluminum plate fin / Copper tube Rows … Fins per inch 2 … 12.7 Face area ft.

WHT – VLT : 64.85 , YEL – PNK : 10.60

(m2) 11.63 (1.08)

DATA SUBJECT TO CHANGE WITHOUT NOTICE

+ 2.0

+ 0.5

24 ± 2.0

– 12 –

SM830078

2. SPECIFICATIONS

(2) Major Component Specifications

(B) Outdoor Unit

MODEL No. CL4232 Source 230 - 208 V / 1 phase / 60 Hz Controller P.C.B. Ass'y CR - CL2432 (Microprocessor)

Control circuit fuse 250 V, 3 A

Compressor Scroll (Hermetic)

Model ZR47KC - PFV Source 230 - 208 V / 1 phase / 60 Hz Nominal output W 2,200 Compressor oil cc 1,240 Coil resistance (Ambient temperature 77 °F) Ω R – W : 0.475 , S – W : 1.850

Safety device Internal type

Overload relay models — Operating temperature Open °F 320 ± 9

Close °F 189 ± 20

Operating ampere (at 77 °F) A — Run capacitor VAC, µF 400 V, 50 µF Crank case heater V, W 230 V, 30 W

Refrigerant amount charged at shipment lbs. (kg) R22 : 9.7 (4.4) High pressure switch ACB-1UB11

Set pressure OFF kg/cm

ON kg/cm

Fan Propeller

Number...diameter in. (mm) 1 ... 18 - 3/32 (460)

Fan speeds 3 (AUTO) Fan motor

Model KFC6T - 91D6P × 2 Source 230 - 208 V / 1 phase / 60 Hz

No. of pole ..... rpm (230 V, High) 6 ... 879

Nominal output W 110 × 2 Coil resistance Ω BRN – WHT : 67.14 , VLT – YEL : 11.42

(Ambient temperature 68 °F) WHT – VLT : 64.85 , YEL – PNK : 10.60 Safety device Internal type

Operating temperature Open °F 248 ± 9

Close °F 171 ± 27

Run capacitor VAC, µF 440 V, 4 µF × 2

Heat exchange

Coil Aluminum plate fin / Copper tube

Rows ..... Fins per inch 2 ... 12.7

Face area ft.

(m2) 11.63 (1.08)

DATA SUBJECT TO CHANGE WITHOUT NOTICE

+ 2.0

+ 0.5

24 ± 2.0

– 13 –

SM830078

2. SPECIFICATIONS

(3) Other Component Specifications

(A) Indoor Unit

MODEL No. XS4232 Power Transformer ATR – I104A

Rated Primary AC 220 V, 60 Hz

Secondary 10.6 V, 0.93 A Capacity 9.85 VAC

Coil resistance (Ambient temprature 77 °F)

Thermistor cut off temperature °F266

Thermistor (Coil sensor) PBC - 41E - S36

Coil resistance kΩ 14 °F : 23.7 , 41 °F : 12.1

Thermistor (Room or coil sensor) KTEC - 35 - S6

Coil resistance kΩ 32 °F : 16.5 , 104 °F : 2.7

Drain pump WP20SL - 21

Rated AC 200 V, 14.7 W

Float switch FS - 0218 - 103

MAX Rated (Contact rated) AC 200 V, 50 W

Switch Ass'y SW - X363GS Indicator Lamp Ass'y IND - XS3632 Synchronized Motor MT8 - 3C

Ω WHT - WHT : 101 , BRN - BRN : 0.42

23 °F : 18.8 , 50 °F : 9.7 32 °F : 15.0 , 59 °F : 8.0

41 °F : 12.8 , 113 °F : 2.2 50 °F : 10.0 , 122 °F : 1.8 68 °F : 6.3 , 131 °F : 1.5 86 °F : 4.0 ,

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 14 –

SM830078

2. SPECIFICATIONS

(3) Other Component Specifications

(A) Indoor Unit

MODEL No. TS4232 Power Transformer ATR – I104A

Rated Primary AC 220 V, 60 Hz

Secondary 10.6 V, 0.93 A Capacity 9.85 VAC

Coil resistance (Ambient temprature 77 °F)

Thermistor cut off temperature °F266

Thermistor (Coil sensor) PBC - 41E - S36

Coil resistance kΩ 14 °F : 23.7 , 41 °F : 12.1

Thermistor (Room or coil sensor) KTEC - 35 - S6

Coil resistance kΩ 32 °F : 16.5 , 104 °F : 2.7

Switch Ass'y SW - X363GS Indicator Lamp Ass'y IND - TS2432 Synchronized Motor MT8 - 3C

Ω WHT - WHT : 101 , BRN - BRN : 0.42

23 °F : 18.8 , 50 °F : 9.7 32 °F : 15.0 , 59 °F : 8.0

41 °F : 12.8 , 113 °F : 2.2 50 °F : 10.0 , 122 °F : 1.8 68 °F : 6.3 , 131 °F : 1.5 86 °F : 4.0 ,

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 15 –

SM830078

2. SPECIFICATIONS

(3) Other Component Specifications

(B) Outdoor Unit

MODEL No. C4232 Compressor Motor Magnetic Contactor FC - 2SUL

Coil rated AC 240 V, 60 Hz Coil resistance (at 68 °F) Ω 350 ± 10 % Contact rated (Main) AC 240 V, 35 A Contact rated (Auxiliary) AC 240 V, 3 A

Power Relay HH62S

Coil rated AC 240 V, 60 Hz Coil resistance (at 77 °F) kΩ 17.2 Contact rated AC 220 V, 5 A

Thermostat (Coil sensor) YTB - 4U305F

Operating Temperature °F 79 ± 3 OFF

Contact rated 200 to 240 V, 1 A

DATA SUBJECT TO CHANGE WITHOUT NOTICE

+ 3

75 ON

– 1

– 16 –

SM830078

2. SPECIFICATIONS

(3) Other Component Specifications

(B) Outdoor Unit

MODEL No. CL4232 Compressor Motor Magnetic Contactor FC - 2SUL

Coil rated AC 240 V, 60 Hz Coil resistance (at 68 °F) Ω 350 ± 10 % Contact rated (Main) AC 240 V, 35 A Contact rated (Auxiliary) AC 240 V, 3 A

Power Relay HH62S

Coil rated AC 240 V, 60 Hz Coil resistance (at 77 °F) kΩ 17.2 Contact rated AC 220 V, 5 A

Power Transformer ATR - I35B

Rated

Primary AC 220 V, 60 Hz

Secondary 14 V, 0.2 A Capacity 2.8 VAC Coil resistance (at 78 °F ) Ω WHT – WHT : 482.5 , BRN – BRN : 3.95 Thermal cut off temperature °F266

Thermistor (Outdoor Temp. sensor)

Coil resistance kΩ 14 °F : 23.7 , 50 °F : 9.7

23 °F : 18.8 , 68 °F : 6.5 32 °F : 15.0 , 86 °F : 4.4 41 °F : 12.1 , 104 °F : 3.1

PBC - 41E - S4

113 °F : 2.6

DATA SUBJECT TO CHANGE WITHOUT NOTICE

– 17 –

SM830078

3. DIMENSIONAL DATA

(1) Indoor Unit: XS4232

8-19/32

2-13/32

32-9/32 (Ceiling opening)

23-7/32 (Suspention bolt pitch)

13-15/32 19/32

X-view

5-23/321-3/8

29-29/32

2-3/4

8-9/32

6-1/2

11-7/32

12-29/32

8-19/32

4-29/32

2-3/8

1-3/16

15/32

33-27/32 19-11/16

Panel center

• Remote controller (Accessory)

6-25/32

2-13/32 23/32

19-9/32 1-9/16

41-11/32

43-11/16 (Ceiling opening)

40-5/32 (Suspention bolt pitch)

3-15/16 3-15/16

1-7/8

8-9/32

45-9/32

31-3/32

15/32

Dimension : inch

Air intake grille Air outlet Refrigerant liquid line (ø3/8") Refrigerant gas line (ø3/4") Drain connection Power supply entry For discharge duct Humidifier (option) mounting hole Suspension bolt mounting

– 18 –

1813_X_S

SM830078

3. DIMENSIONAL DATA

Drain connection Drain connection for left side Refrigerant liquid line (3/8") Flare connection Refrigerant gas line (3/4") Flare connection Hole for rear side refrigerant tubing Hole for through-the-wall refrigerant tubing (ø3-15/16" hole) Hole for fresh air intake (Knockout hole) Hole for right side refrigerant tubing (Knockout hole) Hole for left side drain connection (Knockout hole) Hole for power supply (Conduit size 1/2") Infrared rays receiver for wireless remote controller Cutting position for fresh air intake

1341_TS_I

Dimension : inch

Air intake

Air outlet

2 ft. or more

Hole for wall-through piping (View from front)

2-13/32 23/32

9-7/8

6-25/32

9-7/16

8-7/16

26-3/8

11-1/32

12-7/32

61-7/32

7-3/4

12-19/32 6-5/16

5-15/16

• Remote controller (Accessory)

5-1/2

7-3/4

6-11/16

4-1/2

7-1/4

7-3/4

1-3/326-5/16

3-5/324-3/4

5-3/4

7-7/32

4-1/16

9-7/8

5-9/16

1-3/859-1/4 (Suspension bolt hole pitch)

3-1/2

5-25/32

2-25/325-3/16

11-1/32

3-15/16 1-31/32

3-3/8

6-3/32 7-31/32

Front

(Service space)(Service space)

Holes in the rear side (View from front)

(Suspension bolt hole pitch)

or more

(1) Indoor Unit: TS4232

– 19 –

SM830078

3. DIMENSIONAL DATA

(2) Outdoor Unit: C4232, CL4232

1-31/32 1-31/32

4-21/64266-11/16

1-3/16

13-3/8

48-5/8

15-3/4

14-31/32 13/32

22-27/32

23-29/32

– 20 –

Dimension : inch

Hole for anchor bolt (4-ø13) Refrigerant tube joint (narrow tube) Flare connection 3/8 in (9.52 mm) Refrigerant tube joint (wide tube) Flare connection 3/4 in (19.05 mm) Refrigerant tubing inlet Power supply inlet

1342_C_S

SM830078

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