Sanyo C1271, CL0971, C0971, CL1271 User Manual

Page 1
TECHNICAL & SERVICE MANUAL
KS0971+C0971 +CL0971
FILE NO.
KS1271+C1271 +CL1271
Destination: North America
Indoor Model No.
KS0971
KS1271
Indoor Unit
Product Code No.
1 852 099 81
1 852 099 82
Outdoor Model No.
C0971
C1271
CL0971
CL1271
Product Code No.
1 852 330 23
1 852 330 24
1 852 330 25
1 852 330 26
Outdoor Unit
KS0971 KS1271
IMPORTANT
These air conditioners employ new refrigerant R410A.
Pay special attention when servicing the unit.
C0971 C1271 CL0971 CL1271
REFERENCE NO. SM700655-05
Page 2
Important! Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning. Follow each installation or repair step exactly as shown. Observe all local, state, and national electrical codes. Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard or
WARNING
CAUTION
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing
In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
In a Room
Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
When Servicing
WARNING
Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
Others
CAUTION
Ventilate any enclosed areas when installing or testing the
refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas. Confirm upon completing installation that no refrigerant gas
is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.
2
Page 3
Table of Contents
Page
1. OPERATING RANGE
2. SPECIFICATIONS
2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications
3. DIMENSIONAL DATA
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
5. PERFORMANCE DATA
5-1. Te mperature Charts 5-2. Cooling Capacity 5-3. Cooling Capacity (Low Ambient) 5-4. Air Throw Distance Charts
6. ELECTRICAL DATA
6-1. Electrical Characteristics 6-2. Electric Wiring Diagrams
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5
6 10 16
17
19
20 24 26 28
30 32
7. MAINTENANCE
7-1. Address Setting of the Remote Control Unit 7-2. Disconnecting and Connecting Positive Connector for Outdoor Unit
8. FUNCTIONS
8-1. Operation Functions 8-2. Protective Functions
9. TROUBLESHOOTING
9-1. Precautions before Performing Inspection or Repair 9-2. Method of Self-Diagnostics 9-3. Checking the Indoor and Outdoor Units 9-4. Trouble Diagnosis of Fan Motor 9-5. Noise Malfunction and Electromagnetic Interference
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35 36
37 39
40 40 42 46 47
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10. CHECKING ELECTRICAL COMPONENTS
10-1.Measurement of Insulation Resistance 10-2.Checking Continuity of Fuse on PCB Ass'y
11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1.Characteristics of New Refrigerant R410A 11-2.Checklist before Servicing 11-3.Tools Specifically for R410A 11-4.Tubing Installation Procedures 11-5.In Case of Compressor Malfunction 11-6.In Case Refrigerant is Leaking 11-7.Charging Additional Refrigerant 11-8.Retro-Fitting Existing Systems
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Page
48 49
50 51 52 52 53 55 56 56
APPENDIX A INSTRUCTION MANUAL
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APPENDIX B INSTALLATION INSTRUCTIONS
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A-1
A-2
4
Page 5
1. OPERATING RANGE
Models:KS0971 + C0971  KS1271 + C1271
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling
Models : KS0971 + CL0971  KS1271 + CL1271
Cooling
Maximum
Minimum
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Maximum
Minimum
95 °F D.B. / 71 °F W.B.
67 °F D.B. / 57 °F W.B.
95 °F D.B. / 71 °F W.B.
67 °F D.B. / 57 °F W.B.
115 °F D.B.
67 °F D.B.
115 °F D.B.
0 °F D.B.
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2. SPECIFICATIONS
2-1. Unit Specifications
Indoor Unit KS0971 Outdoor Unit C0971
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Vertical
dB-A dB-A
Indoor : Hi/Me/Lo/Qt* Outdoor : Hi
Air Filter Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control
7.6
750
( 2.5 to 7.6 ) ( 250 to 750 )
9,000
2.65
( 3,000 to 9,000 ) ( 0.9 to 2.65 )
Shipping Volume
Cooling
7,650 1,350
Net Shipping
Package Dimensions
Weight
Height × Width × Depth
Height × Width × Depth
Ibs (kg) Ibs (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
115V Single-Phase 60Hz
inch
104 to 126
Dimensions & Weight
(*Qt = Quiet mode) Refrigerant Tubing Connections
Unit Dimensions
Operation Sound
Electrical Rating
Sensible Capacity Latent Capacity
WPower Input
V A
Available Voltage Range Running Amperes
Refrigerant Tube Kit / Accessories
Narrow tube Wide tube
Refrigerant inch (mm) Tube Diameter inch (mm)
19.8
24.3
2.82
(9.0) (11.0) (0.08)
72.8
79.4
6.35
(33.0) (36.0) (0.18)
23-5/8 × 33-11/16 × 14-1/4
(600 × 856 × 362)
(285 × 825 × 189) (548 × 720 × 265)
10-1/32 × 35-7/16 × 13-25/32
(255 × 900 × 350)
Outdoor UnitIndoor Unit
11-7/32 × 32-15/32 × 7-7/16 21-9/16 × 28-11/32 × 10-7/16
1/4 (6.35) 3/8 (9.52)
ft (m)Max. allowable tubing length at shipment
Flare Type
25 (7.5)
34 / 31 / 28 / 23
46
R410A / 2.09 (950)
Electric Expansion Valve
Washable, Anti-Mold
DC Rotary (Inverter)
Manual
Auto
Timer
Indoor / OutdoorFan Speeds
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
Airflow Direction (Indoor) Horizontal
Controls / Temperature Control Control Unit
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
Features
Compressor Locked Rotor Amperes
Optional / Air Clean Filter
BTU/h
Performance
%Power Factor 86
A20
Voltage Rating
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 16
282 (480)Air Circulation (High) ft3/min (m3/h)
3.4Moisture Removal (High) Pints/h
EER BTU/h/W 12
Fuse or Circuit Breaker Capacity A20
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Indoor Unit KS1271 Outdoor Unit C1271
Voltage Rating
Total Capacity
Sensible Capacity Latent Capacity
BTU/h
kW
BTU/h BTU/h
115V Single-Phase 60Hz
11,900
3.5
Performance
Available Voltage Range Running Amperes
V A
WPower Input
10.9
1,090
%Power Factor 87 EER BTU/h/W 10.9 SEER BTU/Wh 17 Compressor Locked Rotor Amperes
Electrical Rating
A20 Fuse or Circuit Breaker Capacity A20 Controls / Temperature Control Control Unit Timer
Indoor / OutdoorFan Speeds
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
Airflow Direction (Indoor) Horizontal
Vertical Air Filter Compressor Refrigerant / Amount charged at shipment Ibs (g)
Features
Refrigerant Control Operation Sound (*Qt = Quiet mode)
Indoor : Hi/Me/Lo/Qt* Outdoor : Hi
dB-A dB-A
Washable, Anti-Mold
DC Rotary (Inverter)
R410A / 2.43 (1,100)
Electric Expansion Valve
36 / 33 / 29 / 25
Refrigerant Tubing Connections
ft (m)Max. allowable tubing length at shipment Refrigerant inch (mm) Tube Diameter inch (mm) Refrigerant Tube Kit / Accessories
Narrow tube Wide tube
Optional / Air Clean Filter
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Dimensions & Weight
Shipping Volume
Net Shipping
inch
(mm)
inch
(mm)
Ibs (kg) Ibs (kg)
cu.ft (m
11-7/32 × 32-15/32 × 7-7/16 21-9/16 × 28-11/32 × 10-7/16
(285 × 825 × 189) (548 × 720 × 265)
10-1/32 × 35-7/16 × 13-25/32
(255 × 900 × 350)
19.8
(9.0)
24.3
(11.0)
3
)
2.82
(0.08)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Cooling
( 3,000 to 11,900 ) ( 0.9 to 3.5 )
9,100 2,800
294 (500)Air Circulation (High) ft3/min (m3/h)
4.26Moisture Removal (High) Pints/h
104 to 126 ( 2.5 to 10.9 ) ( 250 to 1,090 )
Manual
Auto
47
Flare Type
25 (7.5) 1/4 (6.35) 3/8 (9.52)
Outdoor UnitIndoor Unit
23-5/8 × 33-11/16 × 14-1/4
(600 × 856 × 362)
75.0
81.6
6.35
(34.0) (37.0) (0.18)
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
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Page 8
Indoor Unit KS0971 Outdoor Unit CL0971
Voltage Rating
Total Capacity
Sensible Capacity Latent Capacity
BTU/h
kW
BTU/h BTU/h
115V Single-Phase 60Hz
9,000
2.65
Performance
Available Voltage Range Running Amperes
V A
WPower Input
7.6
750
%Power Factor 86 EER BTU/h/W 12 SEER BTU/Wh 16 Compressor Locked Rotor Amperes
Electrical Rating
A20 Fuse or Circuit Breaker Capacity A20 Controls / Temperature Control Control Unit Timer
Indoor / OutdoorFan Speeds
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
Airflow Direction (Indoor) Horizontal
Vertical Air Filter Compressor Refrigerant / Amount charged at shipment Ibs (g)
Features
Refrigerant Control Operation Sound (*Qt = Quiet mode)
Indoor : Hi/Me/Lo/Qt* Outdoor : Hi
dB-A dB-A
Washable, Anti-Mold
DC Rotary (Inverter)
R410A / 2.09 (950)
Electric Expansion Valve
34 / 31 / 28 / 23
Refrigerant Tubing Connections
ft (m)Max. allowable tubing length at shipment Refrigerant inch (mm) Tube Diameter inch (mm) Refrigerant Tube Kit / Accessories
Narrow tube Wide tube
Optional / Air Clean Filter
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Dimensions & Weight
Shipping Volume
Net Shipping
inch
(mm)
inch
(mm)
Ibs (kg) Ibs (kg)
cu.ft (m
11-7/32 × 32-15/32 × 7-7/16 21-9/16 × 28-11/32 × 10-7/16
(285 × 825 × 189) (548 × 720 × 265)
10-1/32 × 35-7/16 × 13-25/32
(255 × 900 × 350)
19.8
(9.0)
24.3
(11.0)
3
)
2.82
(0.08)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Cooling
( 3,000 to 9,000 ) ( 0.9 to 2.65 )
7,650 1,350
282 (480)Air Circulation (High) ft3/min (m3/h)
3.4Moisture Removal (High) Pints/h
104 to 126 ( 2.5 to 7.6 ) ( 250 to 750 )
Manual
Auto
46
Flare Type
25 (7.5) 1/4 (6.35) 3/8 (9.52)
23-5/8 × 33-11/16 × 14-1/4
(600 × 856 × 362)
Outdoor UnitIndoor Unit
72.8
79.4
6.35
(33.0) (36.0) (0.18)
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
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Indoor Unit KS1271 Outdoor Unit CL1271
Voltage Rating
Total Capacity
Sensible Capacity Latent Capacity
BTU/h
kW
BTU/h BTU/h
115V Single-Phase 60Hz
11,900
3.5
Performance
Available Voltage Range Running Amperes
V A
WPower Input
10.9
1,090
%Power Factor 87 EER BTU/h/W 10.9 SEER BTU/Wh 17 Compressor Locked Rotor Amperes
Electrical Rating
A20 Fuse or Circuit Breaker Capacity A20 Controls / Temperature Control Control Unit Timer
Indoor / OutdoorFan Speeds
Microprocessor / I.C. Thermister
Wireless Remote Control Unit
24-Hour ON or OFF Timer, 1-Hour OFF Timer
Auto and 3 steps / Auto (Hi, Me, Lo)
Airflow Direction (Indoor) Horizontal
Vertical Air Filter Compressor Refrigerant / Amount charged at shipment Ibs (g)
Features
Refrigerant Control Operation Sound (*Qt = Quiet mode)
Indoor : Hi/Me/Lo/Qt* Outdoor : Hi
dB-A dB-A
Washable, Anti-Mold
DC Rotary (Inverter)
R410A / 2.43 (1,100)
Electric Expansion Valve
36 / 33 / 29 / 25
Refrigerant Tubing Connections
ft (m)Max. allowable tubing length at shipment Refrigerant inch (mm) Tube Diameter inch (mm) Refrigerant Tube Kit / Accessories
Narrow tube Wide tube
Optional / Air Clean Filter
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Dimensions & Weight
Shipping Volume
Net Shipping
inch
(mm)
inch
(mm)
Ibs (kg) Ibs (kg)
cu.ft (m
11-7/32 × 32-15/32 × 7-7/16 21-9/16 × 28-11/32 × 10-7/16
(285 × 825 × 189) (548 × 720 × 265)
10-1/32 × 35-7/16 × 13-25/32
(255 × 900 × 350)
19.8
(9.0)
24.3
(11.0)
3
)
2.82
(0.08)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Cooling
( 3,000 to 11,900 ) ( 0.9 to 3.5 )
9,100 2,800
294 (500)Air Circulation (High) ft3/min (m3/h)
4.26Moisture Removal (High) Pints/h
104 to 126 ( 2.5 to 10.9 ) ( 250 to 1,090 )
Manual
Auto
47
Flare Type
25 (7.5) 1/4 (6.35) 3/8 (9.52)
Outdoor UnitIndoor Unit
23-5/8 × 33-11/16 × 14-1/4
(600 × 856 × 362)
75.0
81.6
6.35
(34.0) (37.0) (0.18)
Remarks: Rating conditions are:
Cooling: Indoor air temperature 80°F D.B. / 67°F W.B.
Outdoor air temperature 95°F D.B. / 75°F W.B.
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2-2. Major Component Specifications
2-2-1. Indoor Unit
Indoor Unit KS0971
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-KS0971
Microprocessor
250V 3A
Remote Control Unit
Fan
Type Q'ty ... Dia. and Length
Fan Motor
Type Model ... Q'ty No. of Poles
Rough Measure RPM (Cool)
Nominal Output Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Operating Temp.
Run Capacitor Micro F
Flap Motor
Type Stepping Motor
Model
Rating
Coil Resistance Ohm
(Ambient Temp. 77 °F (25 °C))
inch (mm)
W
Ohm
Open °F (°C)
Close °F (°C)
VAC
1 ... D3-11/16 / L24-31/32 (D94/L634)
Each Pair of Terminal : 400 +/- 7%
RCS-4VPIS4U
IBH-884-076 ... 1
BRN-WHT : 57.9 RED-WHT : 55.2
Thermal Fuse
Cross-Flow
AC Motor
4
1,200
16
266 (130)
-
4.5
250
MP24Z3 DC 12V
Heat Exchanger Coil
Coil
Rows Fins per inch
ft
2
(m2)
Aluminum Plate Fin / Copper Tube
2
19.5
2.02 (0.188) Face Area
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
10
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Indoor Unit KS1271
Control PCB
Part No.
Controls
Control Circuit Fuse
CB-KS1271
Microprocessor
250V 3A
Remote Control Unit
RCS-4VPIS4U
Fan
Type Q'ty ... Dia. and Length
inch (mm)
1 ... D3-11/16 / L24-31/32 (D94/L634)
Fan Motor
Type Model ... Q'ty
IBH-884-076 ... 1
No. of Poles
Rough Measure RPM (Cool)
Nominal Output Coil Resistance
(Ambient Temp. 68 °F (20 °C))
W
Ohm
BRN-WHT : 57.9 RED-WHT : 55.2
Safety Device
Type Operating Temp.
Open °F (°C)
Thermal Fuse
Close °F (°C)
Run Capacitor Micro F
VAC
Flap Motor
Type Stepping Motor
Model
Rating
Coil Resistance Ohm
Each Pair of Terminal : 400 +/- 7%
(Ambient Temp. 77 °F (25 °C))
Cross-Flow
AC Motor
4
1,250
16
266 (130)
-
4.5
250
MP24Z3 DC 12V
Heat Exchanger Coil
Coil
Rows Fins per inch
ft
2
(m2)
Aluminum Plate Fin / Copper Tube
2
19.5
2.02 (0.188) Face Area
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
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2-2-2. Outdoor Unit
Outdoor Unit C0971
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type
Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-C0971
Microprocessor
125V 25A
DC Rotary (Hermetic)
G4C090LU1ER / 900W
FV50S ... 0.68 (320)
U - V :
0.81
V - W :
W - U :
0.81
0.81
Yes Yes Yes
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
-
-
Fan
Type
Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over- Current Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D15-3/4 (D400)
DC Motor
DAJ12-55J71-CU ... 1
8
750
50
RED - WHT :
WHT - BLU :
BLU - RED :
77.5
77.5
77.5
Internal Controller
Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
3.10 (0.288)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
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Outdoor Unit C1271
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type
Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-C1271
Microprocessor
125V 25A
DC Rotary (Hermetic)
G4C090LU1ER / 900W
FV50S ... 0.68 (320)
U - V :
0.81
V - W :
W - U :
0.81
0.81
Yes Yes Yes
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
-
-
Fan
Type
Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over- Current Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D15-3/4 (D400)
DC Motor
DAJ12-55J71-CU ... 1
8
750
50
RED - WHT :
WHT - BLU :
BLU - RED :
77.5
77.5
77.5
Internal Controller
Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
3.95 (0.367)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
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Outdoor Unit CL0971
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type
Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-CL0971
Microprocessor
125V 25A
DC Rotary (Hermetic)
G4C090LU1ER / 900W
FV50S ... 0.68 (320)
U - V :
0.81
V - W :
W - U :
0.81
0.81
Yes Yes Yes
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
-
115V 20W
Fan
Type
Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over- Current Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D15-3/4 (D400)
DC Motor
DAJ12-55J71-CU ... 1
8
750
50
RED - WHT :
WHT - BLU :
BLU - RED :
77.5
77.5
77.5
Internal Controller
Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
3.10 (0.288)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
14
Page 15
Outdoor Unit CL1271
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type
Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-CL1271
Microprocessor
125V 25A
DC Rotary (Hermetic)
G4C090LU1ER / 900W
FV50S ... 0.68 (320)
U - V :
0.81
V - W :
W - U :
0.81
0.81
Yes Yes Yes
CS-7L115
Open : 239 °F (115 °C), Close : 203 °F (95 °C)
-
-
115V 20W
Fan
Type
Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles
Rough Measure RPM (Cool)
Nominal Output
Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over- Current Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D15-3/4 (D400)
DC Motor
DAJ12-55J71-CU ... 1
8
750
50
RED - WHT :
WHT - BLU :
BLU - RED :
77.5
77.5
77.5
Internal Controller
Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
3.95 (0.367)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
15
Page 16
2-3. Other Component Specifications
Indoor Unit KS0971 KS1271
Outdoor UnitC0971 C1271 CL0971CL1271
Indoor air temp sensor
(Model:PTM-D51H-S3 TH2)
Indoor heat exchanger sensor
(Model:PTM-D51H-S3 TH1)
Compressor temp sensor
(Model:DTN-TKS274Y TH2)
10
9
8
7
6
5
Resistance (k ohm)
4
3
2
1
0
50
59 68 77 86 95 104
(10) (15) (20) (25) (30) (35) (40)
Temperature °F (°C)
200
180
160
140
120
100
Resistance (k ohm)
80
60
40
20
0
32 50 68 86 104 122 140 158 176 194 (0) (10) (20) (30) (40)(50) (60) (70)(80) (90)
Temperature °F (°C)
Outdoor air temp sensor
(Model:DTN-TKS269B)
Outdoor heat exchanger sensor
(Model:DTN-TKS274Y TH1)
40
35
30
25
20
Resistance (k ohm)
15
10
5
0
-
4514 23 32 41 50 59 68
(
-
20)(-15)(-10) (-5) (0) (5) (10) (15) (20)
16
Temperature °F (°C)
Page 17
3. DIMENSIONAL DATA
Indoor Unit KS0971 KS1271
17
Unit: inch(mm)
Page 18
Outdoor UnitC0971 C1271
CL0971CL1271
3-19/32
10-13/16
21-3/16
ID:23/32
28-11/32 (720) 2-1/8
2-ID:15/16
3-19/32
15/32
11-13/32
10-7/16(265)
12-7/16
Wide tube service valve dia.3/8" (9.52)
Narrow tube service valve dia.1/4" (6.35)
18
5/8
21-9/16 (548)
4-9/32 2-5/32
6-3/32
Unit: inch(mm)
Page 19
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Indoor Unit KS0971 KS1271
Indoor unit Outdoor unit
Heat exchanger
Narrow tube
Wide tube
O.D. 3/8" (9.52 mm)
Outdoor UnitC0971 C1271
CL0971CL1271
Wide tube service valve
Muffler
Narrow tube service valve
Accumulator
Electric
expansion
valve
M
High pressure
switch
H.P.
Compressor
Heat exchanger
O.D. 1/4" (6.35 mm)
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min. 5/16"(8 mm).
After a tube has been insulated,
CAUTION
never try to bend it into a narrow curve because it can cause the tube to break or crack.
Muffler
*1
*1: 0nly for C1271/CL1271
Thickness: Min. 5/16"(8 mm)
Wide tube
Cooling cycle
Insulation
Thickness: Min. 5/16"(8 mm)
Narrow tube
19
Page 20
5. PERFORMANCE DATA
5-1. Temperature Charts
Indoor Unit KS0971 Outdoor Unit C0971
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
173
(1.2)
Hi FanLo fan
159
(1.1)
psig(MPaG)
C)
°
30
F (
F (
77
(25)
°
C)
°
°C)
27
27
C)
°C)
°
24
24
86
(30)
95
(35)
104 (40)
145
(1.0)
131
(0.9)
117
Low pressure at wide tube service valve
(0.8)
(2) Operating current performance chart
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C)
°F (
°F (
80
80
°F (
°
75
75
68
(20)
Outdoor inlet air D.B. temp.°F(°C)
9
8
7
6
Operating current (A)
5
4
68
(20)
(3) Indoor discharge air performance chart
64.4 (18)
°C)
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
Hi FanLo fan
C)
°
F (30
°
°C)
°C)
27
27
°F (
°F (
C)
80
80
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C)
°
°C)
24
24
F (
°
°F (
75
75
77
(25)
86
(30)
Outdoor inlet air D.B. temp.°F(°C)
Hi FanLo fan
)
°C)
30
F (
°
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C
80
80
75°
75
F (
°
°F (
F (
°F (
C)
°
°C)
27
27
C)
°C)
°
24
24
95
(35)
104 (40)
Indoor discharge air temperature °F(
46.4 (8) 68
(20)
77
(25)
86
(30)
95
(35)
104 (40)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 80 °F D.B. / 67 °F W.B. Outdoor air temperature 95 °F D.B.
20
Page 21
Indoor Unit KS0971 Outdoor Unit CL0971
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
173
(1.2)
159
(1.1)
psig(MPaG)
145
(1.0)
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C)
131
(0.9)
117
Low pressure at wide tube service valve
(0.8)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
(2) Operating current performance chart
9
32 (0)
41 (5)
50
(10)
Outdoor inlet air D.B. temp.°F(°C)
59
(15)
68
(20)
°F (
°F (
80
80
F (
°F (
°
75
75
Hi FanLo fan
C)
°
30
F (
°
°C)
°C)
27
27
C)
°C)
°
24
24
77
(25)
86
(30)
95
(35)
104 (40)
8
7
6
Operating current (A)
5
4
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
(3) Indoor discharge air performance chart
64.4 (18)
°C)
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
32 (0)
41 (5)
50
(10)
Outdoor inlet air D.B. temp.°F(°C)
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C)
59
(15)
68
(20)
Indoor Air Temp.86
Indoor Air Temp.86°F (30°C)
80
80
75
75
Hi FanLo fan
C)
°
30
F (
°
C)
°
°C)
27
27
°F (
°F (
C)
80
80
°
°C)
24
24
F (
°
°F (
75
75
°
°F (
°F (
°
F (
F (
77
(25)
F (
°
C)
°
°C)
27
27
C)
°C)
°
24
24
86
(30)
C)
°
30
95
(35)
Hi FanLo fan
104 (40)
Indoor discharge air temperature °F(
46.4 (8)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
32 (0)
41 (5)
50
(10)
59
(15)
68
(20)
77
(25)
86
(30)
95
(35)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 80 °F D.B. / 67 °F W.B. Outdoor air temperature 95 °F D.B.
21
104 (40)
Page 22
Indoor Unit KS1271 Outdoor Unit C1271
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
173
(1.2)
Hi FanLo fan
159
(1.1)
psig(MPaG)
145
Indoor Air Temp.86°F (30°C)
(1.0)
131
(0.9)
117
Low pressure at wide tube service valve
(0.8)
(2) Operating current performance chart
Operating current (A)
68
(20)
13
12
11
10
Indoor Air Temp.86°F (30°C)
9
8
7
6
5
4
68
(20)
°C)
27
°F (
80
°C)
24
°F (
75
77
(25)
86
(30)
95
(35)
Outdoor inlet air D.B. temp.°F(°C)
Hi FanLo fan
°C)
27
°F (
80
°C)
24
°F (
75
77
(25)
86
(30)
95
(35)
Outdoor inlet air D.B. temp.°F(°C)
104 (40)
104 (40)
(3) Indoor discharge air performance chart
64.4 (18)
°C)
86
(30)
Hi FanLo fan
95
(35)
104 (40)
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
Indoor discharge air temperature °F(
46.4 (8)
Indoor Air Temp.86°F (30°C)
°C)
27
°F (
80
°C)
24
°F (
75
68
(20)
77
(25)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 80 °F D.B. / 67 °F W.B. Outdoor air temperature 95 °F D.B.
22
Page 23
Indoor Unit KS1271 Outdoor Unit CL1271
Cooling Characteristics (RH : 46%, Indoor fan speed : High fan) (60Hz, 115V)
(1) Low pressure performance chart
173
(1.2)
159
(1.1)
psig(MPaG)
145
(1.0)
131
(0.9)
117
Low pressure at wide tube service valve
(0.8)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
(2) Operating current performance chart
13
12
11
10
9
8
7
Operating current (A)
6
5
4
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
(0)
32
41 (5)
50
(10)
Outdoor inlet air D.B. temp.°F(°C)
(0)
32
41 (5)
50
(10)
Outdoor inlet air D.B. temp.°F(°C)
Indoor Air Temp.86°F (30°C)
80
75
59
(15)
59
(15)
68
(20)
Indoor Air Temp.86°F (30°C)
80
75
68
(20)
°F (
°F (
°F (
°F (
Hi FanLo fan
°C)
27
°C)
24
77
(25)
°C)
27
°C)
24
77
(25)
86
(30)
86
(30)
95
(35)
Hi FanLo fan
95
(35)
104 (40)
104 (40)
(3) Indoor discharge air performance chart
64.4 (18)
°C)
86
(30)
Hi FanLo fan
95
(35)
60.8 (16)
57.2 (14)
53.6 (12)
50.0 (10)
Indoor discharge air temperature °F(
46.4 (8)
-4
(-20)
5
(-15)
14
(-10)
23
(-5)
(0)
Indoor Air Temp.86°F (30°C)
°C)
27
°F (
80
°C)
24
°F (
75
32
41 (5)
50
(10)
59
(15)
68
(20)
77
(25)
Outdoor inlet air D.B. temp.°F(°C)
NOTE
Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value. :Points of rating condition Black dots in above charts indicate the following rating conditions.
Cooling: Indoor air temperature 80 °F D.B. / 67 °F W.B. Outdoor air temperature 95 °F D.B.
23
104 (40)
Page 24
5-2. Cooling Capacity
Indoor Unit :KS0971
Outdoor Unit:C0971 / CL0971
Power Supply:115V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 9,000 BTU/h AIR FLOW RATE: 282 CFM
INDOOR OUTDOOR
ENT. TEMP. oF (oC) AMBIENT TEMP. oF (oC)
W.B. D.B. 65 75 85 95 105 115
TC 9,080 8,800 8,500 8,260 7,890 6,400
72 (22.2) SHC 6,870 6,760 6,590 6,480 6,320 5,610
59 76 (24.4) SHC 7,860 7,690 7,580 7,470 7,250 6,400
(15.0) 80 (26.7) SHC 8,840 8,730 8,500 8,260 7,890 6,400
84 (28.9) SHC 9,080 8,800 8,500 8,260 7,890 6,400 88 (31.1) SHC 9,080 8,800 8,500 8,260 7,890 6,400
TC 9,440 9,160 8,860 8,630 8,250 6,580
72 (22.2) SHC 5,770 5,610 5,500 5,390 5,220 4,510
63 76 (24.4) SHC 6,700 6,590 6,430 6,370 6,160 5,500
(17.2) 80 (26.7) SHC 7,690 7,580 7,470 7,360 7,200 6,480
84 (28.9) SHC 8,680 8,570 8,400 8,300 8,130 6,580 88 (31.1) SHC 9,440 9,160 8,860 8,630 8,250 6,580
TC 9,790 9,520 9,220 # 9,000 8,620 6,740
(18.3) (23.9) (29.4) (35.0) (40.6) (46.1)
72 (22.2) SHC 4,620 4,450 4,350 4,290 4,130 3,410
67 76 (24.4) SHC 5,550 5,440 5,330 5,220 5,060 4,350
(19.4) 80 (26.7) SHC 6,540 6,430 6,320 6,210 6,100 5,330
84 (28.9) SHC 7,530 7,420 7,310 7,200 7,030 6,320 88 (31.1) SHC 8,460 8,350 8,240 8,190 8,020 6,740
TC 10,120 9,860 9,560 9,360 8,980 6,890
72 (22.2) SHC 3,360 3,250 3,140 3,080 2,920 2,210
71 76 (24.4) SHC 4,350 4,240 4,130 4,020 3,910 3,190
(21.7) 80 (26.7) SHC 5,330 5,220 5,110 5,060 4,890 4,180
84 (28.9) SHC 6,270 6,210 6,100 5,990 5,880 5,110 88 (31.1) SHC 7,250 7,140 7,030 6,980 6,810 6,100
TC 10,400 10,140 9,840 9,680 9,300 7,010
75 76 (24.4) SHC 3,140 3,030 2,920 2,860 2,750 2,040
(23.9) 80 (26.7) SHC 4,130 4,070 3,960 3,910 3,800 3,030
84 (28.9) SHC 5,110 5,000 4,890 4,840 4,730 4,020 88 (31.1) SHC 6,050 5,990 5,880 5,830 5,720 4,950
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#)
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
24
Page 25
Indoor Unit :KS1271
Outdoor Unit:C1271 / CL1271
Power Supply:115V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 11,900 BTU/h AIR FLOW RATE: 294 CFM
INDOOR OUTDOOR
ENT. TEMP. oF (oC) AMBIENT TEMP. oF (oC)
W.B. D.B. 65 75 85 95 105 115
TC 11,970 11,660 11,310 11,050 10,620 8,860
72 (22.2) SHC 8,480 8,300 8,130 7,960 7,730 6,880
59 76 (24.4) SHC 9,450 9,280 9,100 8,990 8,760 7,850
(15.0) 80 (26.7) SHC 10,530 10,360 10,130 10,020 9,790 8,860
84 (28.9) SHC 11,500 11,330 11,160 10,990 10,620 8,860 88 (31.1) SHC 11,970 11,660 11,310 11,050 10,620 8,860
TC 12,370 12,070 11,730 11,480 11,050 9,020
72 (22.2) SHC 7,220 7,050 6,880 6,760 6,530 5,620
63 76 (24.4) SHC 8,190 8,020 7,850 7,730 7,560 6,590
(17.2) 80 (26.7) SHC 9,220 9,100 8,930 8,820 8,590 7,680
84 (28.9) SHC 10,250 10,080 9,900 9,790 9,560 8,650 88 (31.1) SHC 11,220 11,050 10,880 10,760 10,590 9,020
TC 12,740 12,450 12,120 # 11,900 11,470 9,160
(18.3) (23.9) (29.4) (35.0) (40.6) (46.1)
72 (22.2) SHC 5,900 5,730 5,620 5,500 5,330 4,360
67 76 (24.4) SHC 6,880 6,760 6,590 6,530 6,300 5,330
(19.4) 80 (26.7) SHC 7,900 7,790 7,620 7,560 7,330 6,420
84 (28.9) SHC 8,930 8,760 8,650 8,530 8,360 7,390 88 (31.1) SHC 9,900 9,790 9,620 9,560 9,330 8,360
TC 13,080 12,800 12,470 12,290 11,870 9,270
72 (22.2) SHC 4,480 4,360 4,250 4,190 4,020 3,050
71 76 (24.4) SHC 5,500 5,390 5,220 5,160 4,990 4,020
(21.7) 80 (26.7) SHC 6,530 6,420 6,300 6,190 6,080 5,050
84 (28.9) SHC 7,500 7,390 7,280 7,220 7,050 6,080 88 (31.1) SHC 8,530 8,420 8,300 8,190 8,020 7,050
TC 13,320 13,060 12,750 12,610 12,210 9,330
75 76 (24.4) SHC 4,130 4,020 3,960 3,900 3,730 2,760
(23.9) 80 (26.7) SHC 5,160 5,100 4,990 4,930 4,760 3,790
84 (28.9) SHC 6,190 6,080 5,960 5,900 5,790 4,820 88 (31.1) SHC 7,160 7,100 6,990 6,930 6,760 5,790
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#)
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
25
Page 26
5-3. Cooling Capacity (Low Ambient)
Indoor Unit :KS0971
Outdoor Unit:CL0971
Power Supply:115V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY: 9,000 BTU/h AIR FLOW RATE: 282 CFM
INDOOR OUTDOOR
ENT. TEMP.
W.B. D.B. 0515 25 35 45 55
59 76 (24.4) SHC 8,190 8,240 8,190 8,240 8,240 8,240 8,190
(15.0) 80 (26.7) SHC 9,230 9,230 9,230 9,230 9,230 9,230 9,230
63 76 (24.4) SHC 6,810 6,810 6,870 6,920 6,980 6,980 6,980
(17.2) 80 (26.7) SHC 7,800 7,860 7,860 7,910 7,970 7,970 7,970
o
F (oC) AMBIENT TEMP. oF (oC)
(-17.8) (-15.0) (-9.4) (-3.9) (1.7) (7.2) (12.8)
TC 9,770 9,790 9,760 9,800 9,840 9,850 9,780
72 (22.2) SHC 7,250 7,250 7,250 7,250 7,250 7,310 7,250
84 (28.9) SHC 9,770 9,790 9,760 9,800 9,840 9,850 9,780 88 (31.1) SHC 9,770 9,790 9,760 9,800 9,840 9,850 9,780
TC 9,670 9,700 9,760 9,860 9,960 10,010 9,980
72 (22.2) SHC 5,880 5,880 5,880 5,940 5,990 5,990 5,990
84 (28.9) SHC 8,790 8,790 8,840 8,900 8,900 8,950 8,950 88 (31.1) SHC 9,670 9,700 9,760 9,830 9,890 9,890 9,890
TC 9,460 9,510 9,660 9,840 10,010 10,120 10,120
72 (22.2) SHC 4,450 4,450 4,560 4,620 4,670 4,730 4,730
67 76 (24.4) SHC 5,440 5,440 5,500 5,550 5,660 5,720 5,720
(19.4) 80 (26.7) SHC 6,430 6,430 6,480 6,590 6,650 6,700 6,700
84 (28.9) SHC 7,360 7,420 7,470 7,530 7,640 7,640 7,640 88 (31.1) SHC 8,350 8,350 8,400 8,510 8,570 8,620 8,620
TC 9,100 9,170 9,440 9,730 9,980 10,160 10,210
72 (22.2) SHC 2,970 3,030 3,080 3,190 3,300 3,360 3,410
71 76 (24.4) SHC 3,960 3,960 4,070 4,180 4,290 4,350 4,350
(21.7) 80 (26.7) SHC 4,950 5,000 5,060 5,170 5,280 5,330 5,390
84 (28.9) SHC 5,940 5,940 6,050 6,160 6,210 6,320 6,320 88 (31.1) SHC 6,870 6,920 6,980 7,090 7,200 7,250 7,310
TC 8,630 8,720 9,130 9,530 9,880 10,120 10,220
75 76 (24.4) SHC 2,530 2,590 2,700 2,860 2,970 3,030 3,080
(23.9) 80 (26.7) SHC 3,580 3,580 3,740 3,850 3,960 4,020 4,070
84 (28.9) SHC 4,510 4,560 4,670 4,780 4,950 5,000 5,060 88 (31.1) SHC 5,500 5,500 5,660 5,770 5,880 5,990 5,990
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
26
Page 27
Indoor Unit :KS1271
Outdoor Unit:CL1271
Power Supply:115V Single Phase 60Hz
< Cooling Capacity (Low Ambient) >
RATING CAPACITY: 11,900 BTU/h AIR FLOW RATE: 294 CFM
INDOOR OUTDOOR
ENT. TEMP.
W.B. D.B. 0515 25 35 45 55
59 76 (24.4) SHC 8,250 8,250 8,250 8,300 8,300 8,300 8,250
(15.0) 80 (26.7) SHC 9,280 9,280 9,330 9,330 9,330 9,330 9,280
63 76 (24.4) SHC 6,880 6,880 6,930 6,930 6,990 6,990 6,990
(17.2) 80 (26.7) SHC 7,900 7,900 7,960 8,020 8,020 8,020 8,020
o
F (oC) AMBIENT TEMP. oF (oC)
TC 9,660 9,670 9,680 9,710 9,730 9,720 9,670
72 (22.2) SHC 7,280 7,280 7,280 7,280 7,280 7,280 7,280
84 (28.9) SHC 9,660 9,670 9,680 9,710 9,730 9,720 9,670 88 (31.1) SHC 9,660 9,670 9,680 9,710 9,730 9,720 9,670
TC 9,610 9,620 9,700 9,780 9,840 9,870 9,840
72 (22.2) SHC 5,900 5,900 5,900 5,960 5,960 6,020 5,960
84 (28.9) SHC 8,930 8,930 8,930 8,990 8,990 9,050 8,990 88 (31.1) SHC 9,610 9,620 9,700 9,780 9,840 9,870 9,840
TC 9,460 9,490 9,640 9,770 9,890 9,960 9,970
(-17.8) (-15.0) (-9.4) (-3.9) (1.7) (7.2) (12.8)
72 (22.2) SHC 4,480 4,480 4,530 4,590 4,650 4,700 4,700
67 76 (24.4) SHC 5,450 5,500 5,560 5,620 5,680 5,680 5,680
(19.4) 80 (26.7) SHC 6,530 6,530 6,590 6,650 6,700 6,700 6,700
84 (28.9) SHC 7,500 7,500 7,560 7,620 7,680 7,730 7,730 88 (31.1) SHC 8,480 8,530 8,590 8,650 8,700 8,700 8,700
TC 9,190 9,240 9,480 9,680 9,860 9,980 10,030
72 (22.2) SHC 2,990 3,050 3,100 3,160 3,280 3,280 3,330
71 76 (24.4) SHC 4,020 4,020 4,130 4,190 4,250 4,300 4,300
(21.7) 80 (26.7) SHC 5,050 5,050 5,160 5,220 5,280 5,330 5,330
84 (28.9) SHC 6,020 6,080 6,130 6,190 6,300 6,300 6,360 88 (31.1) SHC 7,050 7,050 7,160 7,220 7,280 7,330 7,330
TC 8,840 8,900 9,240 9,520 9,760 9,940 10,020
75 76 (24.4) SHC 2,590 2,650 2,760 2,820 2,930 2,990 2,990
(23.9) 80 (26.7) SHC 3,680 3,680 3,790 3,850 3,960 4,020 4,020
84 (28.9) SHC 4,650 4,650 4,760 4,880 4,930 4,990 5,050 88 (31.1) SHC 5,620 5,680 5,790 5,850 5,960 6,020 6,020
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
2. Above data represents the value when the operation frequency of a compressor is fixed.
27
Page 28
5-4. Air Throw Distance Charts

0
5
10
15
0 5 10 15 20 25 30
Indoor Unit KS0971
Cooling
Room air temp. : 80°F (26.7°C)
Fan speed : High
Axis air velocity (ft./sec.)
Vertical distance (ft.)
Horizontal distance (ft.)
: Flap angle 0 , : Axis air velocity 0 : Flap angle 30 , : Axis air velocity 30
28
Page 29
Indoor Unit KS1271

0
5
10
15
0 5 10 15 20 25 30
Cooling
Room air temp. :80 Fan speed : High
Axis air velocity (ft./sec.)
Vertical distance (ft.)
(26.7°C)
°F
Horizontal distance (ft.)
: Flap angle 0 , : Axis air velocity 0 : Flap angle 30 , : Axis air velocity 30
29
Page 30
6. ELECTRICAL DATA
6-1. Electrical Characteristics
Indoor UnitKS0971
C0971
Outdoor Unit
Cooling
Performance at 115V Single-phase 60Hz Rating conditions Running amp. A 0.45
Rating conditions: Indoor air temperature: 80°F (26.7°C) D.B. / 67°F (19.4°C) W.B. Outdoor air temperature: 95°F (35°C) D.B.
Indoor Unit KS0971 Outdoor Unit CL0971
Cooling
Performance at 115V Single-phase 60Hz Rating conditions Running amp. 0.45
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
7.15
Power input W
A
Power input 45
W
45
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
705
7.15 705
7.6
750
7.6
750
Rating conditions: Indoor air temperature: 80°F (26.7°C) D.B. / 67°F (19.4°C) W.B. Outdoor air temperature: 95°F (35°C) D.B.
30
Page 31
Indoor UnitKS1271
C1271
Outdoor Unit
Cooling
Performance at 115V Single-phase 60Hz Rating conditions Running amp. 0.45
Rating conditions: Indoor air temperature: 80°F (26.7°C) D.B. / 67°F (19.4°C) W.B. Outdoor air temperature: 95°F (35°C) D.B.
Indoor Unit KS1271 Outdoor Unit CL1271
Cooling
Performance at 115V Single-phase 60Hz Rating conditions Running amp. 0.45
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
A
Power input 45
Power input 45
W
Indoor Unit Outdoor Unit Complete Unit
Fan Motor Fan Motor + Compressor
A
W
10.45 1,045
10.45
1,045
10.9
1,090
10.9
1,090
Rating conditions: Indoor air temperature: 80°F (26.7°C) D.B. / 67°F (19.4°C) W.B. Outdoor air temperature: 95°F (35°C) D.B.
31
Page 32
6-2. Electric Wiring Diagrams
Indoor Unit KS0971 KS1271
EVAPORATOR
GRN/YEL
CONNECTOR
1 2
FLAP
3 4 5
FLAP MOTOR
WARNING
disconnect power before checking, servicing and/or cleaning any electrical parts.
TERMINAL BASE
To avoid electrical shock hazard, be sure to
10
1
2
3
TO OUTDOOR UNIT
1
RED
2
WHT
3
WHT
4
WHT
5
WHT
6
WHT
7
WHT
8
WHT
9
WHT WHT
10
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
9
9
10
IND LAMP ASSY
BLK
WHT
RED
1 3 5 1 3 5
AC
5P (BLU)
RED
1
PNK
2
BLU
3
BRN
4
YEL
5
1 2 3 4 5
1 2
FLAP
3
5P (WHT)
4 5
10P(
LAMP
WHT
1 2 3 4 5
)
6 7 8 9
10
FAN MOTOR
FM
GRN/YEL
FAN MOTOR CAPACITOR
(RED)
BRN
PNK
PNK BRN
WHT
RED
BLK YEL
CONTROLLER
1
1
FAN
3
3
5P (WHT)
5
5
1
1
HALL IC
2
2
3P (WHT)
3
3
131
FMC 3P (WHT)
3
ROOM/COIL
4P(
WHT
ION
3P (
WHT
HA
JEM-A
4P (WHT)
1 2 4
3
ION TERMINAL
ROOM THERMISTOR
1
1
BLK
2
2
)
BLK
3
3
BLK
4
4
BLK
COIL THERMISTOR
1
1
WHT
2
2
)
RED
3
3
BLK
CONNECTOR
BLK
1
1
2
2
3
3
BLK
BLK
RED
WHT
1 2 3 4 1 2 3 4
ION ASSY
8FA2-5257-71600-0
32
Page 33
Outdoor Unit C0971 C1271
WARNING
disconnect power before checking, servicing and/or cleaning any electrical parts.
REACTANCE
To avoid electrical shock hazard, be sure to
)
BLK
(
YEL
ORG
112
2
YEL
ORG
2P-CONNECTOR
W W
W
L2
L1
W
U
W
V
W
W
CONTROLLER
GRN/YEL
25A
E
ACIN1
ACIN2
FERRITE
CORE
W
BLK
W
WHT
W
SI
RED
BLK
POWER RELAY
6
5
BLK
BLK
WHT
1
4
TERMINAL
PLATE
1
2
3
GND
4
5
6
TO INDOOR UNIT
RED (PNK)
WHT
BLU
321
CONNECTOR (WHT)
-
1 2 3
3P
CORE
FERRITE
BLU
RED
WHT
(PNK)
R/V
S/UC/W
CM
COMPRESSOR
MOTOR
OVERLOAD RELAY
OUT DOOR
(OLR)
OUTDOOR
1 2 1 2
BLK
BLK
THERMISTOR
COIL/COMP
1 2 3 4 1 2 3 4
YEL
YEL
COIL
THERMISTOR
BLK
BLK
THERMISTOR
COMPRESSOR
GRN/YEL
DCFM
1 2 3 4 5 6 7
BLK
RED
WHT
1 2 3 4 5 6 7 1 2 3 4 5 6 7
BLK
RED
WHT
FM
FAN MOTOR
WHT WHT
MV
1 2 3 45566 1 2 3 4
YEL
BLU
BLU
RED
ORG
1 2 3 45566 1 2 3 4
YEL
MV
7P-CONNECTOR (WHT)
MAGNETIC COIL
2P-CONNECTOR (BLK)
GRY
WHT
1 1 2 2
YEL
BLK
WHT WHT
WHT
1 1 2 2
2P-CONNECTOR (WHT)
NL
POWER
GND
SUPPLY
HIGH PRESSURE
SWITCH
BLK BLK
8FA2-5257-69000-2
33
Page 34
Outdoor UnitCL0971 CL1271
1P-CONNECTOR (WHT
1P-CONNECTOR (WHT
WHT
WHT
CRANKCASE
HEATER
W
W
W
1 1
1 1
WARNING
disconnect power before checking, servicing and/or cleaning any electrical parts.
REACTANCE
To avoid electrical shock hazard, be sure to
)
BLK
(
YEL
)
)
WHT
WHT
W W
C-HEATER1C-HEATER2
U
V
W
CONTROLLER
ORG
112
2
YEL
ORG
2P-CONNECTOR
W W
W
L2
L1
GRN/YEL
25A
E
ACIN1
ACIN2
FERRITE
CORE
W
BLK
W
WHT
W
SI
RED
BLK
POWER RELAY
6
5
BLK
BLK
WHT
1
4
TERMINAL
PLATE
1
2
3
GND
4
5
6
TO INDOOR UNIT
RED (PNK)
WHT
BLU
321
CONNECTOR (WHT)
-
1 2 3
3P
CORE
FERRITE
BLU
RED
WHT
(PNK)
R/V
S/UC/W
CM
COMPRESSOR
MOTOR
OVERLOAD RELAY
OUT DOOR
(OLR)
OUTDOOR
1 2 1 2
BLK
BLK
THERMISTOR
COIL/COMP
1 2 3 4 1 2 3 4
YEL
YEL
COIL
THERMISTOR
BLK
BLK
THERMISTOR
COMPRESSOR
GRN/YEL
DCFM
1 2 3 4 5 6 7
BLK
RED
WHT
1 2 3 4 5 6 7 1 2 3 4 5 6 7
BLK
RED
WHT
FM
FAN MOTOR
WHT WHT
MV
1 2 3 45566 1 2 3 4
YEL
BLU
BLU
RED
ORG
1 2 3 45566 1 2 3 4
YEL
MV
7P-CONNECTOR (WHT)
MAGNETIC COIL
2P-CONNECTOR (BLK)
GRY
WHT
1 1 2 2
YEL
BLK
WHT WHT
WHT
1 1 2 2
2P-CONNECTOR (WHT)
NL
POWER
GND
SUPPLY
HIGH PRESSURE
SWITCH
BLK BLK
8FA2-5257-69300-2
34
Page 35
7. MAINTENANCE
7-1. Address Setting of the Remote
Control Unit
The address can be set in order to prevent interference between remote controllers when two Sanyo indoor units are installed near each other. The address is normally set to "A." To set a different address, it is necessary to change the address on the second remote controller.
NOTE
Once changed, you cannot restore the original address setting of the air conditioner.
(1) Switch on the power source.
Break the address-setting tab marked "A" on the
(2)
second remote controller to change the address (Fig. 13). When the tab is removed, the address is automatically set to B (Fig. 14).
(3) Press and hold the remote controller ION button
and 1 HR TIMER button. Then, press and hold the ACL (reset) button with a pointed object such as the tip of a pen. After 5 seconds, release ACL button first, then release ION and 1 HR TIMER buttons, "oP-1" (test run) appears, blinking in the remote controller clock display area.
(4) Each time the 1 HR TIMER button is pressed, the
display changes as shown below. Press this button 2 times to change the display to "oP-7" (address setting). (Fig. 15)
Test run mode
Self-diagnostic mode
Address setting mode
ION button
Tab
Fig. 13
ACL button
Fig. 14
ON/OFF operation button
1HR. TIMER button
(5) "oP-7" has now been selected for address setting.
(6) Press the ON/OFF operation button on the remote
controller. (Fig. 15) Check that the "beep"signal­received sound is heard from the second indoor unit (approximately 5 times). The sound you hear is the signal that the remote controller address has been changed.
(7) Finally press the remote controller ACL (reset)
button to cancel the blinking "oP-7" display. (Fig.
15)
Changing of the second remote controller address is now completed.
ACL (Reset) button
Fig. 15
35
Page 36
7-2. Disconnecting and Connecting Positive Connector for Outdoor Unit
One of the two types of connectors illustrated at left is used. Their basic structure is the same for each.
How to Disconnect
Hold the resin connector cover, and pull the connector off. You cannot disconnect the connector by pulling the wire since it is locked inside. Always hold the cover to disconnect. (See illustration at left.) For the connector without the resin cover,
Pull the cover upward
When the cover is pulled upward, the lock is released with the sequence of 1 and 2.
push the lock in the direction of "2" while pulling it off.
How to Connect
In order to connect, hold the resin cover of the connector and push it in. Confirm the click sound for the inside lock.
36
Page 37
8. FUNCTIONS
8-1. Operation Functions
Emergency operation SENSOR DRY
Emergency operation is available when the remote controller malfunctions, has been lost, or otherwise cannot be used.
To operate the system, press the OPERATION button,
which is also used as the receiver, below the unit display.
Each time this button is pressed, the OPERATION lamp changes color to indicate the type of operation. Select the desired type of operation.
COOL STOP
(GREEN) (Lamp Off)
The set temperature is 4°F(2°C) below the detected room
temperature in the case of cooling operation.
During DRY operation, the system adjusts the room
temperature and fan speed according to the conditions in the room, in order to maintain a comfortable room environment.
SENSOR DRY operation
 DRY operation is as shown in the figure below.
Load
COOL zone
A zone
B zone
Conditions are monitored at all times when the room temperature is below 59°F(15°C).
DRY A
The compressor operation frequency varies.The indoor fan operates with 1/f fluctuation.
DRY B
The compressor operates at a low operating frequency.The indoor fan operates with 1/f fluctuation.
Monitor
Monitoring operation takes place when the room temperature
is below 59°F temperature.
When the monitoring range is entered, the compressor stops,
and the indoor fan operates with 1/f fluctuation.
NOTE
The Sensor Dry operation during the Low Ambient Cooling Mode (outside air temperature:59°F(15°C) or lower) is as follows.
DRY A
The compressor operates a cycle of 3 minutes ON and 6 minutes OFF repeatedly.
(15°C), or more than 5°F(3°C) below the set
(CLxx models only)
DRY Band
PAM- control
In order to further improve inverter performance, control is
switched between PWM control at low operation speeds, and PAM control at high operation speeds, making the most effective use of power.
37
Page 38
HIGH POWER
NIGHT SETBACK
This function acts to raise the power but keeps the AC system in the same operating mode. This function is set with the HIGH POWER button on the remote controller. (It can be set regardless of the temperature and fan speed settings.)
HIGH POWER operation from remote controllerThe unit operates at maximum output for 30 minutes,
regardless of the desired temperature.
The fan speed is 1 step above "High."
Frequency
MAX
0
30 min. 5 min.
Start End
Time
NOTE
When HIGH POWER operation ends, the unit operates at low
Hz for 5 minutes, regardless of the thermostat OFF conditions.
When in DRY mode, operation is in the cooling zone.
When NIGHT SETBACK operation is set, the temperature and
fan speed settings will be adjusted automatically to allow comfortable sleep.
When NIGHT SETBACK operation is set, " mark" appears on
the remote controller. The main unit display lamp also becomes dimmer.
COOL and DRY modes
When the night setback mode is selected, the air conditioner automatically raises the temperature setting 2°F(1°C) when 30 minutes have passed after the selection was made, and then another 2°F(1°C) after another 30 minutes have passed, regardless of the indoor temperature when night setback was selected. This enables you to save energy without sacrificing comfort. This function is convenient when gentle cooling is needed.
Setting temperature
Press the NIGHT SETBACK button
2°F(1°C)
2°F(1°C)
30 min. 30 min.
Time
Lamp colors
OPERATION lamp
DRY operation Orange COOL operation Green FAN operation Green
TIMER lamp Green
QUIET lamp Green
ION lamp Green
Timer backup
Operation stops if there are no operator controls for 25 hours or
longer after unit operation switched from OFF to ON by use of ON timer operation.
38
Page 39
8-2. Protective Functions
Freeze prevention
During COOL or DRY operation, freezing is detected and operation is stopped when the temperature of the indoor heat exchanger matches the conditions below.
1.
Freeze-prevention operation is engaged when the
temperature of the indoor heat exchanger is below 43°F(6°C).
2.
Restart after freeze-prevention operation occurs when the
temperature of the indoor heat exchanger reaches 46°F(8°C) or above.
46
(8)
43
(6)
36
(2)
temperature °F(°C)
Indoor heat exchanger
a.
Area: Automatic capacity control
b.
When the temperature drops below Point A, the operation
*
A
abcd
frequency is reduced by a certain proportion.
c.
Area: Frequency increase is prohibited.
d.
When the temperature reaches Point C or above, freezing
prevention is ended and control is the same as in the
C
B
area.
a
Compressor discharge temperature control
This function controls the operation frequency to prevent the compressor discharge temperature from rising more than a specified temperature.
Compressor discharge temperature °F(°C)
Approx.
214
(101)
Approx.
201 (94)
a.
Area: Automatic capacity control.
b.
When the temperature rises above Point A, the operation
A
B
abcd
frequency is reduced at a specified rate.
c.
Area: Further frequency increase is prohibited.
d.
When the temperature falls below Point B, prevention of a rise
in frequency is released and the air conditioner operates as in
a
area.
* The compressor will stop if the temperature of the compressor
discharge exceeds 248°F(120°C) due to shortage of gas or other reason.
* When the temperature drops to below 36°F(2°C)
(continuously for 2 minutes or longer), the compressor stops. Once the freeze condition is detected, the air conditioner will work less than the maximum frequency until it is turned off.
NOTE
The Freeze Prevention Control during the Low Ambient Cooling Mode (outside air temperature:59 The compressor stops when the temperature of indoor heat exchanger becomes less than 36°F(2°C). The compressor restarts when the temperature of indoor heat exchanger becomes 46°F(8°C) or higher.
(CLxx models only)
°F(15°C)
or lower) is as follows.
CT (Peak current cut-off control)
This function prevents the circuit breaker or fuse from operating to open the circuit. This function works when electrical current has increased due to an increase in the cooling load, or to a decrease in the power supply voltage. In these cases, operation frequency is reduced or operation is interrupted auto­matically to control the electrical current for operation.
When the cause of the increase in electrical current is rectified, the system will resume operation in the original mode.
(A)
Cooling Dry
Peak current cut-off trips 22.5
Hz down 14.0
39
Page 40
9. TROUBLESHOOTING
9-1. Precautions before Performing Inspection or Repair
After checking the self-diagnostics monitor, turn the power OFF before starting inspection or repair.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge
(charging voltage DC 310V) even after the power is turned OFF, and some time is required for the charge to dissipate. Be
careful not to touch any electrified parts before the controller LED (red) turns OFF.
If the outdoor controller is normal, approximately 30 seconds will be required for the charge to dissipate. However, allow
at least 5 minutes for the charge to dissipate if there is thought to be any trouble with the outdoor controller.
9-2. Method of Self-Diagnostics
Follow the procedure below to perform detailed trouble diagnostics.
NOTE
1:If the operation lamp blinks every 0.5 seconds immediately when the
power is turned ON, there is an external ROM (OTP data) failure on the
indoor circuit board, or a ROM socket insertion problem, or the ROM
has not been installed.
2:The failure mode is stored in memory even when the power is not ON.
Follow the procedure below to perform diagnostics.
PROCEDURE
After turning on power to the air conditioner, use the remote controller and follow the steps below to execute self-diagnostics.
Step 1: Press and hold the remote controller ION button and 1 HR TIMER
button. Then, press and hold the ACL (reset) button with a pointed object such as the tip of a pen. After 5 seconds, release ACL button first, then release ION and 1 HR TIMER buttons, "oP-1" (test run) appears, blinking in the remote controller clock display area.
Step 2: Next, press the 1 HR TIMER button once to change the display
from "oP-1" to "oP-3" (self-diagnostics). (The display continues to blink.)
Step 3: Finally press the ON/OFF button to engage self-diagnostics mode.
ION button
< Clock display >
Test run mode
Self-diagnostics mode
ON/OFF operation button
1HR. TIMER button
•  The self-diagnostics function utilizes the 3 indicator lamps on the main unit, in combinations of ON lamps, blinking lamps, and OFF lamps, to report the existence of sensor trouble or a protective operation. (The lamps blink or remain ON for 5 seconds, then turn OFF for 2 seconds.) Self-diagnostics is completed when the buzzer sounds 3 short beeps.
•  A maximum of 3 self-diagnostics reports are displayed, for 5 seconds each, beginning with the most recent report. Following this display the lamps turn OFF. In order to view the self-diagnostics results again, press the ON/OFF button again.
•  The 3 lamps remain OFF if no trouble has occurred.
<IMPORTANT> After self-diagnostics is completed, be sure to press the
ACL (reset) button to return to normal mode. The air conditioner will not operate if this is not done.
40
ACL (Reset) button
Page 41
(1) Self-diagnostics Lamps
INDOOR UNIT
(1) OPERATION lamp (2) TIMER lamp (3) QUIET lamp ION lamp
OPERATION button
REMOTE CONTROL receiver
Since the indications cover various units, the corresponding parts listed below may not be present in some models.
Indication on indoor unit
Quiet
(3)(2) (1)
Timer Operation
....
OFF
....
Blinking
....
ON (Illuminated)
Code Diagnostics itemsDiagnostics contents
Room temperature sensor failure
S01
Indoor heat exchanger sensor failure
S02
Humidity sensor failure
S03
Compressor temperature sensor failure
S04
Outdoor heat exchanger sensor failure
S05
Outdoor air temperature sensor failure
S06
Outdoor electrical current detection
S07
failure
Indoor/outdoor communications failure
E01
(serial communications)
• HIC circuit failure
E02
• Power Tr (transistor) circuit failure
E03
E04
E05
E06
E07
E08
E09
Outdoor unit external ROM (OTP data) failure
Peak current cut-off
PAM circuit failure Active circuit failure
Compressor discharge overheat prevention activated.
Indoor fan operating failure
4-way valve switching failure Indoor zero-cross failure
No-refrigerant protection
(1)Sensor open circuit or short circuit (2)Contact failure at connector or open circuit at terminal crimping location (short-circuit detection only for the humidity sensor) (3)Indoor/outdoor PCboard failure
(1)Sensor open circuit or short circuit (2)Contact failure at connector or open circuit at terminal crimping location (3)Outdoor PCboard failure
Outdoor PCboard failure
(1) Mis-wiring (2) AC power failure (3) Blown fuse (4) Power Relay failure (5) Indoor or outdoor PCboard failure (6) Outdoor Fan Motor failure (7) Reactor failure (8) High-Pressure Switch failure (9) Overload Relay failure (10) Magnetic Coil failure * See detailed flowchart in this section.
(1) HIC or power Tr failure (2) Outdoor fan does not turn. (3) Instantaneous power outage (4) Service valve not opened. (5) Outdoor fan blocked. (6) Continuous overload operation (7) Compressor failure (8) Outdoor PCboard failure
(1) External ROM data failure (2) Outdoor PCboard failure
(1) Instantaneous power outage (2) HIC or power transistor failure (3) Outdoor PCboard failure
(1) Outdoor PCboard failure (2) Outdoor power supply voltage failure
(1) Electric expansion valve failure (2) Capillaries choked (3) Shortage of refrigerant (4) Continuous overload operation (5) Outdoor fan does not rotate (6) Outdoor
(1) Fan motor failure (2) Contact failure at connector (3) Indoor PCboard failure
(1) 4-way valve failure (heat pump model only) (2) Outdoor PCboard failure
(1) Service valve not opened. (2) Shortage of refrigerant
PCboard
failure
DC compressor drive circuit failure
E10
Outdoor fan operating failure
E11
Outdoor system communications failure OLR operation
E12
Outdoor power supply open phase Outdoor coil freezing
Freeze-prevention operation activated.
E13
(1) Open phase (2) Outdoor PCboard failure
(1) Fan motor failure (2) Contact failure at connector (3) Outdoor PCboard failure
(1) Mis-wiring (2) Blown fuse (3) Power Relay failure (4) Outdoor PCboard failure (5) Compressor failure * See detailed flowchart in this section.
(1) Indoor fan system failure (2) Shortage of refrigerant (3) Low-temperature operation
41
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(2) If the self-diagnostics function fails to operate
Check the indoor unit.
No indicators illuminate and the indoor fan does not rotate.
Check the power voltage.
Is the fuse blown?
Normal
Replace the circuit
Replace the controller.
board or the fuse.
9-3. Checking the Indoor and Outdoor Units
(1) Checking the indoor unit
ControlNo. Check items (unit operation)
Use the remote controller to operate the
1
unit in "TEST run" mode. To determine whether the mode is currently in "TEST run" mode, check the 4 indicator lamps on the unit. If all 4 are blinking, the current mode is "TEST run."
If there are no problems with the above, then check the outdoor unit. For the "Test run" procedure, refer to the Appendix B "Installation Instructions".
(2) Checking the outdoor unit
The rated voltage must be present between inter-unit wirings 1 and 2.
Connect a 5 k ohm resistor between inter-unit wirings 2 and 3. When the voltage at both ends is measured, approximately 12 to 15V DC must be output and the multimeter pointer must bounce once every 8 seconds. Or instead of measuring the voltage, you can insert an LED jig and check that the LED flickers once every 8 seconds.
Blown
ControlNo. Check items (unit operation)
Apply the rated voltage between outdoor
1 The control panel LED (red) must illuminate.
unit terminals L and N.
Short-circuit the outdoor unit COM terminal
2 The compressor and fan motor must all turn on.
to the T-RUN terminal.
If there are no problems with the above, then check the indoor unit.
Using the TEST/T-RUN terminals
TEST/T-RUN terminals
T-RUN :Test run (compressor and fan motor turn ON). TEST/MV : Compresses time to 1/60th (accelerates
operation by 60 times faster than normal).
(TEST)/MV T-RUN COM
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(3) Serial Communication Error Identification Procedure
If the lamps on the main body show the following conditions after the completion of self-diagnostics,
a communication error between the indoor unit and outdoor unit might be considered.
In such a case, identify the breakdown section by using the following procedure.
NOTE
Condition
Refer to "Method of Self-Diagnostics" for the self-diagnostics procedure.
Lamp
E01
Quiet
Timer Operation :Off
(3) (2) (1)
: Blinking
: Illuminated
E12
< Before the Operation >
For terminal strip short circuit work or inter-unit wiring removal, turn off the power to
WARNING
avoid an electric shock. Release the terminal strip short circuit after the completion of self-diagnostics.
Do not perform the short-circuit work between any other terminals except for
CAUTION
specified ones on the specified terminal strip. If such work is performed between the incorrect terminals, the unit might be broken.
< Convenient Tool for Short-Circuit Work ( for example ) >
Alligator Clip
Cable
Alligator Clip
< Check Items before Troubleshooting Serial Communication Start >
After confirming that the following errors do not exist, start the "Troubleshooting Serial Communication" in "Condition: E01 and E12".
1.Mis -wiring (inter-unit cable, etc.)
2.AC power failure
3.Blown fuse
4.Power Relay failure
5.Outdoor Fan Motor failure (defective insulation, etc.)
(3-1) Condition: E01
Troubleshooting Serial Communication
Is the voltage of about DC12V
or more given between the terminals
2 and 3 on the outdoor unit terminal strip
(Serial Communication Line) ?
(Fig. 1)
Yes
6.Reactor failure (defective insulation, etc.)
7.High-Pressure Switch failure
8.Overload Relay failure
9.Magnetic Coil failure (defective insulation, short-circuit, etc.)
10.Compressor failure (defective insulation, etc.)
+-
V
Outdoor Unit
1 2 43 5 6
Power
1 2 3
Indoor Unit
Fig. 1
1.Turn OFF the power and wait until the power lamp (LED)
No
of the outdoor unit controller is turned OFF.
2.Disconnect the cable from the terminal 3 on the indoor unit terminal strip. (Fig. 2)
3.Turn ON the power.
1 2 43 5 6
1 2 3
Indoor Unit
-
Outdoor Unit
Power
V
+
Fig. 2
( Continued to the next page A. )
A
( Continued to the next page B. )
B
43
Page 44
( Continued from the previous page A. )
A
( Continued from the previous page B. )
B
Defect or connection error
in the inter-unit cable
1.Turn OFF the power and wait until the power lamp (LED) of the outdoor unit controller is turned OFF.
2.Short-circuit between the terminals 2 and 3 on the outdoor unit terminal strip. (Fig. 3)
1.Turn ON the power and operate the system using the remote controller or the operation button on the indoor unit.
2.Perform the self-diagnosis five seconds after the operation start.
What is the latest self-diagnosis result ?
Yes
Condition: E12
Is the voltage of about DC22V to 24V given between the terminals
2 and 3 on the indoor unit terminal strip
(Serial Communication Line) ?
(Fig. 2)
No
Defect in the indoor unit
P.C. board
Outdoor Unit
1 2 43 5 6
Power
1 2 3
Indoor Unit
Fig. 3
Defect in the outdoor unit
P. C. board.
Condition: E01
1.Turn off the power and wait until the power lamp (LED) of the outdoor unit controller is turned OFF.
2.Remove the short-circuit between the terminals 2 and 3 on the outdoor unit terminal strip.
3.Disconnect the cable from the terminal 3 on the indoor unit terminal strip. (Fig. 4)
Short-circuit between the terminals 2 and 3 on the indoor unit terminal board. (Fig. 5)
1.Turn ON the power and operate the system using the remote controller or the operation button on the indoor unit.
2.Perform the self-diagnosis five seconds after the operation start.
What is the latest self-diagnosis result ?
Condition: E01
1 2 43 5 6
1 2 3
Indoor Unit
Condition: E12
Outdoor Unit
Power
Fig. 4
Defect or connection error
in the inter-unit cable
Outdoor Unit
1 2 43 5 6
Power
1 2 3
Indoor Unit
Fig. 5
Defect in the indoor unit
P.C. board
44
Page 45
(3-2) Condition: E12
Troubleshooting Serial Communication
1.Turn off the power and wait until the power lamp (LED) of the outdoor unit controller is turned OFF.
2.Disconnect the cable from the terminal 3 on the Outdoor unit terminal strip. (Fig. 6)
1.Turn ON the power and operate the system using the remote controller or the operation button on the indoor unit.
2.Perform the self-diagnosis five seconds after the operation start.
What is the latest self-diagnosis result ?
Condition: E12
1.Turn off the power and wait until the power lamp (LED) of the outdoor unit controller is turned OFF.
2.Disconnect the cable from the terminal 3 on the indoor unit terminal strip. (Fig. 7)
1.Turn ON the power and operate the system using the remote controller or the operation button on the indoor unit.
2.Perform the self-diagnosis five seconds after the operation start.
Outdoor Unit
1 2 43 5 6
Power
1 2 3
Indoor Unit
Fig. 6
Condition: E01
Defect in the outdoor unit
P.C. board
Outdoor Unit
1 2 43 5 6
Power
1 2 3
Indoor Unit
Fig. 7
What is the latest self-diagnosis result ?
Condition: E12
Defect in the indoor unit
P.C. board
Condition: E01
45
Defect in the inter-unit
cable
Page 46
9-4. Trouble Diagnosis of Fan Motor
9-4-1. Outdoor Fan Motor
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor.
Perform the trouble diagnosis by Test Run mode described on Installation Instructions.
Important:
[Trouble symptom 1]The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble
[Trouble symptom 2]The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
(Diagnostic results)
(Reference) DC motor connector pin arrangement
Pin 1: Vs (white) Pin 2: Not used Pin 3: Not used Pin 4: Gnd (black) Pin 5: Vcc (red) Pin 6: FG (blue) Pin 7: Vsp (yellow)
(A) Turn OFF the power before connecting or disconnecting the motor connectors. (B) When performing voltage measurement at the outdoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 10 seconds after operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor unit power, then, measure the voltage in Test Run mode.
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location
(1) Vs-Gnd: Between pin 1 and pin 4 (2) Vcc-Gnd: Between pin 5 and pin 4 (3) Vsp-Gnd: Between pin 7 and pin 4
All of the above measured values are normal. Fan motor trouble (Replace the motor.) Any one of the above measured values is not normal. Outdoor unit controller trouble
DC 110V or more DC 14V or more After fluctuating 4 times between DC 1.0 to 4.3V (1 sec. ON) and DC 0 V (1 sec. OFF), the DC motor trips.
(Replace the controller .)
Normal value
[Trouble symptom 3]Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates. (There is trouble in the system that provides feedback of motor rotation speed from the motor to the outdoor unit controller.)
[Trouble symptom 4]Fan motor rotation speed does not change during outdoor unit operation.
[Trouble symptom 5]Fan motor rotation speed varies excessively during outdoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble. Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.
46
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9-5. Noise Malfunction and Electromagnetic Interference
An inverter A/C operates using pulse signal control and high frequencies. Therefore, it is susceptible to the effects of external noise, and is likely to cause electromagnetic interference with nearby wireless devices.
A noise filter is installed for ordinary use, preventing these problems. However, depending on the installation conditions, these effects may still occur. Please pay attention to the points listed below.
(1) Noise malfunction
This refers to the application of high-frequency noise to the signal wires, resulting in abnormal signal pulses and malfunction.
Locations most susceptible to noise
1.Locations near broadcast stations where there are strong electromagnetic waves
2.Locations near amateur radio (short wave) stations
3.Locations near electronic sewing machines and arc-welding machines
Trouble
Either of the following trouble may occur.
1.The unit may stop suddenly during operation.
2.Indicator lamps may flicker.
(The fundamental concept is to make the
system less susceptible to noise.)
distance from the noise source. -
1.Use shielded wires.
2.Move unit away from the noise source.
Correction
- Insulate for noise or
(2) Electromagnetic interference
This refers to noise generated by high-speed switching of the microcomputer and compressor. This noise radiates through space and returns to the electric wiring, affecting any wireless devices (televisions, radios, etc.) located nearby.
Locations most susceptible to noise
1.A television or radio is located near the A/C and A/C wiring.
2.The antenna cable for a television or radio is located close to the A/C and A/C wiring.
3.Locations where television and radio signals are weak.
Trouble
1.Noise appears in the television picture, or the picture is distorted.
2.Static occurs in the radio sound.
1.Select a separate power source.
2.Keep the A/C and A/C wiring at least 1 meter away from wireless devices and antenna cables.
3.Change the wireless device’s antenna to a high­sensitivity antenna.
4.Change the antenna cable to a BS coaxial cable.
5.Use a noise filter (for the wireless device).
6.Use a signal booster.
Correction
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10. CHECKING ELECTRICAL COMPONENTS
10-1. Measurement of Insulation
Resistance
The insulation is in good condition if the resistance exceeds 1M ohm.
10-1-1. Power Supply Cord
Clamp the grounding wire of power cord with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on either of the two power wires. (Fig. 1) Then also measure the resistance between the grounding and other power terminals. (Fig. 1)
10-1-2. Indoor Unit
Clamp an aluminum plate fin or copper tube with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw on the terminal plate. (Fig. 2) Note that the ground line terminal should be skipped for the check.
Probe
Copper tube or metallic part
Clip
Fig. 1
Terminal plate
Clip
Ground wire
Insulation tester
Probe
Insulation tester
10-1-3. Outdoor Unit
Clamp a metallic part of the unit with the lead clip of the insulation resistance tester and measure the resistance by placing a probe on each terminal screw where power supply lines are connected on the terminal plate. (Fig. 2)
10-1-4. Measurement of Insulation
Resistance for Electrical Parts
Disconnect the lead wires of the desired electric part from terminal plate, capacitor, etc. Similarly disconnect the connector. Then measure the insulation resistance. (Figs. 3 and 4)
NOTE
Refer to Electric Wiring Diagram. If the probe cannot enter the poles because the hole is too narrow then use a probe with a thinner pin.
Copper tube or metallic part
Metallic part
Fig. 2
Probe
Clip
Insulation tester
Fig. 3
From fan motor, compressor and other parts
Probe
48
Clip
Fig. 4
Insulation tester
Page 49
10-2. Checking Continuity of Fuse
on PCB Ass'y
Remove the PCB Ass'y from the electrical component box. Then pull out the fuse from the PCB Ass'y. (Fig. 5)
Check for continuity using a multimeter as shown in Fig. 6.
Fuse
PCB Ass'y
Fig. 5
Fuse
Fig. 6
49
Page 50
11. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT
11-1. Characteristics of New Refrigerant R410A
11-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
11-1-2. Components (mixing proportions)
HFC32 (50%) / HFC125 (50%)
11-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
CAUTION
Ether-type oil is used for compressor oil for R410A-type units, which is different from the mineral oil used for R22. Thus more attention to moisture prevention and faster replacement work compared with conventional models are required.
50
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11-2. Checklist before Servicing
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of extrusion) by using the flare spacer.
Diameter of tube D
Dia.1/4" (6.35 mm)
Dia.3/8" (9.52 mm)
Dia.1/2" (12.7 mm)
Dia.5/8" (15.88 mm)
Size of flare
Tubing precautions
Specification A
Flare tool for R410A Conventional flare tool (for R22)
0 to 0.0196"
(0 to 0.5 mm)
D
Flare tool for R410A
A
Conventional flare tool (R22)
D
0.0472"
(1.2 mm)
Spacer
A
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation.
Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since air conditioners with R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room, immediately provide thorough ventilation.
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11-3. Tools Specifically for R410A
For servicing, use the following tools for R410A
Tool Distinction Tool Name
Gauge manifold
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Tools specifically for R410A
Vacuum pump with anti-reverse flow (*1)
(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Bender
Tools which can be com-
monly used for R22,
R407C, and R410A
CAUTION
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered. <External diameter of service port> R410A : 5/16"  R22, R407C : 1/4"
The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit.
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C.
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
11-4. Tubing Installation Procedures
When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE
For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit.
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11-5. In Case of Compressor Malfunction
CAUTION
Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.
Use only the tools indicated exclusively for R410A. See "11-3. Tools Specifically for R410A."
11-5-1. Procedure for Replacing Compressor
(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A.
Do not reuse the recovered refrigerant, since it will contain impurities.
(2) Replacing Compressor
Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly.
(3) Checking for sealing
(1) Recover refrigerant
OK
(2) Replace compressor
OK
Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.
The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Evacuation time
Less than 33 ft. (10 m)
More than 10 minutes
(3) Check for sealing
OK
(4) Evacuation
OK
(5) Recharge
More than 33 ft. (10 m)
More than 15 minutes
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(5) Recharging
Configuration and characteristics of cylinders
Be sure to charge the specified amount of refrigerant in liquid state using the service port
of the wide tube service valve. The proper amount is listed on the unit's nameplate.
When the entire amount cannot be charged all at once, charge gradually while operating the unit in Cooling Operation.
CAUTION
Never charge a large amount of liquid refrigerant at once to the unit. This may cause damage to the compressor.
When charging with a refrigerant cylinder, use an electronic scale for charging refrigerant. In this case, if the volume of refrigerant in the cylinder becomes less than 20% of the fully-charged amount, the composition of the refrigerant starts to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less than 20%.
Also, charge the minimum necessary amount to the charging cylinder before using it to charge the air conditioning unit.
Valve
Liquid
Single valve
Charge liquid refrigerant with cylinder in up-side-down position.
Fig. 1
Valve
Example:
In case of charging refrigerant to a unit requiring
1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10 Kg) cylinder, the minimum necessary amount for the cylinder is:
1.68 + 22 0.20 = 6.08 lb. (0.76 + 10 0.20 = 2.76 Kg)
For the remaining refrigerant, refer to the instructions of the refrigerant manufacturer.
If using a charging cylinder, transfer the specified amount of liquid refrigerant from the refrigerant cylinder to the charging cylinder.
Prepare an evacuated charging cylinder beforehand.
CAUTION
To prevent the composition of R410A from changing, never bleed the refrigerant gas into the atmosphere while transferring the refrigerant. (Fig. 3)
Charging
cylinder
Open
Liquid
Single valve (with siphon tube)
Charge with cylinder in normal position.
Fig. 2
NO!
Liquid
Refrigerant
cylinder
Do not use the refrigerant if the amount in the charging cylinder is less than 20%.
54
Fig. 3
Page 55
11-6. In Case Refrigerant is Leaking
CAUTION
Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below to locate points of leaks and carry out repairs, then recharge the refrigerant.
(1) Detecting Leaks
Use the detector for R410A to locate refrigerant leak points.
(2) Recovering refrigerant
Never release the gas to the atmosphere; recover residual refrigerant using the refrigerant recovery unit for R410A, instead.
Do not reuse the recovered refrigerant because its composition will have been altered.
(3) Welding leaking points
Confirm again that no residual refrigerant exists in the unit before starting welding.
Weld securely using flux and wax for R410A.
Prevent oxide film from forming inside the tubes utilizing substitution with nitrogen (N2) in the refrigerant circuit of the unit. Leave ends of tubes open during welding.
(1) Detect leaks
OK
(2) Recover refrigerant
OK
(3) Weld leaking points
OK
(4) Checking for sealing
Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.
(5) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.
The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Evacuation time
(6) Recharging
Less than 33 ft. (10 m)
More than 10 minutes
(4) Check for sealing
OK
(5) Evacuation
OK
(6) Recharge
More than 33 ft. (10 m)
More than 15 minutes
Recharge unit in the same manner explained on the previous page "(5) Recharging."
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11-7. Charging Additional Refrigerant
11-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only.
CAUTION
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow instructions given in "11-6. In Case Refrigerant is Leaking" and completely carry out repairs. Only then should you recharge the refrigerant.
11-8. Retro-Fitting Existing Systems
11-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
11-8-2. Use of Existing Tubing
If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead, completely new tubing must be used.
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APPENDIX A
KS0971+C0971 +CL0971
KS1271+C1271 +CL1271
INSTRUCTION MANUAL
(OI-852-6-4180-803-00-2)
A-1
Page 58
Features
This air conditioner is an inverter type unit that automatically adjusts capacity as appropriate. Details on these functions are provided below; refer to these descriptions when using the air conditioner.
Microprocessor Controlled Operation
The interior compartment of the remote control unit contains several features to facilitate automatic operation, easy logically displayed for easy use.
Simple One-touch Wireless Remote Control
The remote control unit has several features to facilitate automatic operation.
24-Hour ON or OFF Timer
This timer can be set to automatically turn the unit on or off at any time within a 24 hour period.
1-Hour OFF Timer
This timer can be set to automatically turn off the unit at any time after one hour.
Night Setback
Pressing this button changes the setting of the room temperature thermostat, allowing you to set the temperature at whatever level that you find comfortable.
Automatic and 3-step Fan Speed
Auto/High/Medium/Low
Air Sweep Control
This function moves a flap up and down in the air outlet, directing air in a sweeping motion around the room and providing comfort in every corner.
Automatic Restart Function for Power Failure
Even when power failure occurs, preset programmed operation can be reactivated once power resumes.
High Power Operation
The unit operates at maximum output for 30 minutes, regardless of the desired temperature. The fan speed is 1 step above “High”.
Quiet Operation
The fan rotates slower than the fan speed setting to provide a quieter operating sound.
ION Operation
While it is operating, the unit generates negative ions that freshen up the air in the room.
Anti-Mold Filter
This unit is equipped with an anti-mold filter that inhibits the growth of mold and bacteria.
Air Clean Filter
An air filter that eliminates unpleasant odors and cleans the air is available. Purchase a replacement filter at your local dealer. (model STK-FDXB)
Auto. Flap Control
This automatically sets the flap to the optimum position during cooling and drying operation.
2
OI-803-2-EG
Page 59
Contents
Features............................................................................................................ 2
Product Information........................................................................................... 3
Alert Symbols.................................................................................................... 3
Installation Location .......................................................................................... 4
Electrical Requirements .................................................................................... 4
Safety Instructions............................................................................................. 4
Names of Parts ................................................................................................. 5
Using the Remote Control Unit ....................................................................... 10
Operation with the Remote Control Unit ........................................................ 12
1. Operation ............................................................................................... 12
2. Adjusting the Fan Speed........................................................................ 13
3. Fan Only................................................................................................. 13
4. Night Setback Mode............................................................................... 14
5. QUIET Mode .......................................................................................... 15
6. HIGH POWER Mode ............................................................................. 15
7. ION Mode............................................................................................... 15
Special Remarks............................................................................................. 16
Setting the Timer............................................................................................. 17
Using the 1-Hour OFF Timer .......................................................................... 19
Tips for Energy Saving.................................................................................... 19
Adjusting the Airflow Direction ........................................................................ 20
Operation without the Remote Control Unit .................................................... 21
Care and Cleaning .......................................................................................... 21
Troubleshooting............................................................................................... 24
Operating Range............................................................................................. 24
Page
Product Information
If you have problems or questions concerning your Air Conditioner, you will need the following information. Model and serial numbers are on the nameplate on the bottom of the cabinet.
Model No. ______________________ Serial No. ____________________ Date of purchase ________________________________________________ Dealer’s address ________________________________________________
Phone number ________________
Alert Symbols
The following symbols used in this manual, alert you to potentially dangerous conditions to users, service personnel or the appliance:
This symbol refers to a hazard or unsafe practice which can result in severe personal injury or death.
CAUTION
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
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Installation Location
We recommend that this air conditioner be installed properly by qualified
installation technicians in accordance with the Installation Instructions provided with the unit.
Before installation, check that the voltage of the electric supply in your home or
office is the same as the voltage shown on the nameplate.
Do not install this air conditioner where there are fumes or flammable gases, or in an extremely humid space such as a greenhouse.
Do not install the air conditioner where excessively high heat-generating objects are placed.
Avoid: To protect the air conditioner from heavy corrosion, avoid installing the outdoor
unit where salty sea water can splash directly onto it or in sulphurous air near a spa.
Electrical Requirements
1. All wiring must conform to the local electrical codes. Consult your dealer or a qualified electrician for details.
2. Each unit must be properly grounded with a ground (or earth) wire or through the supply wiring.
3. Wiring must be done by a qualified electrician.
CAUTION
Safety Instructions
Read this Instruction Manual carefully before using this air conditioner. If you still have any difficulties or problems, consult your dealer for help.
This air conditioner is designed to give you comfortable room conditions. Use this only for its intended purpose as described in this Instruction Manual.
Never use or store gasoline or other flammable vapor or liquid near the air conditioner — it is very dangerous.
This air conditioner has no ventilator for intaking fresh air from outdoors. You must open doors or windows frequently when you use gas or oil heating appliances in the same room, which consume a lot of oxygen from the air. Otherwise there is a risk of suffocation in an extreme case.
Do not turn the air conditioner on and off from the power mains switch. Use the ON/OFF operation button.
Do not stick anything into the air outlet of the outdoor unit. This is dangerous because the fan is rotating at high speed.
Do not let children play with the air conditioner.
Do not cool the room too much if babies or invalids are present.
4
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Names of Parts
Air intakes
Air outlet
Remote control unit
Refrigerant tubes
OUTDOOR UNIT
INDOOR UNIT
Drain hose
Air outlet
NOTE
Air Intake Air from the room is drawn into this section and passes through air filters which
Air Outlet Conditioned air is blown out of the air conditioner through the air outlet.
Remote Control Unit The wireless remote control unit controls power ON/OFF, operation mode
Refrigerant Tubes The indoor and outdoor units are connected by copper tubes through which
Drain Hose Moisture in the room condenses and drains off through this hose.
This illustration is based on the external view of a standard model. Consequently, the shape may differ from that of the air conditioner which you have selected.
This air conditioner consists of an indoor unit and an outdoor unit. You can control the air conditioner with the remote control unit.
remove dust.
selection, temperature, fan speed, timer setting, and air sweeping.
refrigerant gas flows.
Outdoor (Condensing) Unit The outdoor unit contains the compressor, fan motor, heat exchanger coil, and
other electrical components.
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IMPORTANT
Avoid using radio equipment such as mobile phone near (within 4 ft.) the remote control receiver. Some radio equipment may cause malfunction of the unit.
If the trouble happens, disconnect power and restart the air conditioner after a few minutes.
Unit Display and Operation Button
INDOOR UNIT
QUIET
REMOTE CONTROL receiver
OPERATION lamp TIMER lamp QUIET lamp ION lamp
OPERATION button
REMOTE CONTROL receiver This section picks up infrared signals from the remote control unit (transmitter).
OPERATION button When the remote control cannot be used, pressing this button enables cooling
operation.
Each time this button is pressed, the operation mode changes cyclically.
Cooling operation Stop
OPERATION lamp This lamp lights when the system is in the continuous DRY (orange), COOL
(green) and FAN (green) mode.
TIMER lamp This lamp lights when the system is being controlled by the timer.
QUIET lamp This lamp lights during operation in the QUIET mode.
ION lamp This lamp lights during operation in the ION mode while the indoor unit is
operating.
NOTE
The unit’s display lamps are dimmed during operation in the NIGHT SETBACK mode.
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Displayed when the
time display is set to
12-hour time.
Remote Control Unit (Display)
Displayed when transmitting data
Displayed when indoor unit sensor is in use
Displayed when setting temperature
Displayed when temperature is shown
Displayed when setting timer
Symbols
(1) Operation mode
MILD DRY..............................
COOL.....................................
FAN ........................................
(2) Fan speed
Automatic operation ...............
HIGH .....................................
MEDIUM.................................
LOW.......................................
(3) Temperature setting
60–86°F When set to 80 °F
temperature indication............
(4) Timer
24-hour clock with ON/OFF
program Timer........................
ON Timer................................
OFF Timer..............................
1-hour OFF Timer...................
(5) NIGHT SETBACK ..................
(6) Confirmation of
transmission...........................
(7) Auto. fla.dication.....................
Flap angle indication ..............
Sweep indication ....................
OI-803-7-EG
(8) High power operation .............
(9) Quiet operation.......................
(10) ION operation.......................
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Remote Control Unit
Transmitte r
ION button
QUIET button
FAN SPEED selector button
FLAP button
ON TIME
setting
buttons
Advance button
Return button
CANCEL button
SENSOR button
Display
Sensor
(Cover closed)
ON/OFF operation button
1 HR. TIMER button
Temperature setting buttons (TEMP.)
MODE selector button
NIGHT SETBACK button
HIGH POWER button
Advance button Return button
CLOCK button
Time display selector button
OFF TIME setting buttons
ADDRESS switch
Temperature display
selector button
NOTE
Transmitte r When you press the buttons on the remote control unit, the mark appears in
Sensor A temperature sensor inside the remote control unit senses the room
Display Information on the operating conditions is displayed while the remote control unit
ION button : This button is for turning the negative ions generated during operation on
ON/OFF operation button This button is for turning the air conditioner on and off.
1 HR. TIMER button
(1-HOUR OFF TIMER)
The illustration above pictures the remote control unit after the cover has been opened.
the display to transmit the setting changes to the receiver in the air conditioner.
temperature.
is switched on. If the unit is turned off, FLAP setting and FAN SPEED setting are not displayed.
and off.
: When you press this button, regardless of whether the unit is operating or
stopping, the unit operates for one hour and then shuts down.
ACL button
8
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Remote Control Unit (continued)
Temperature setting buttons
(TEMP.)
Press the button to increase the set temperature. Press the button to reduce the set temperature. The temperature setting changes by 1 °C or 2 °F each time one of the TEMP. buttons is pressed.
QUIET button : When you press this button, the fan rotates slower than the fan speed
setting to provide a quieter operating sound.
MODE selector button Use this button to select DRY, COOL or FAN mode.
(DRY) : The air conditioner reduces the humidity in the room.
(COOL) : The air conditioner makes the room cooler.
(FAN) : The air conditioner works only as a circulation fan.
FAN SPEED selector button : The air conditioner automatically decides the fan speeds.
: High fan speed : Medium fan speed : Low fan speed
NIGHT SETBACK button For details, see “4. Night Setback Mode”. When you press this button in the DRY
or COOL mode, the mark appears in the display, and the remote control unit will automatically adjust the set temperature to save energy.
FLAP button Press this button either to select the setting of the airflow direction to the auto.
flap in each mode or one of the six possible positions manually or to select the sweep function which moves the flap up and down automatically.
: Auto flap setting: If selected in a cooling or dry operation, the flap is set at
position (7) in the following chart. : The airflow direction can be set manually. (six positions) : The flap moves up and down automatically.
NOTE
HIGH POWER button : If this button is pressed during DRY, COOL or FAN operation, the unit
ON TIME/OFF TIME setting
buttons
NOTE
The indoor fan runs continuously when the system is in normal operation. It does not turn off when the desired room temperature is reached. If Night Set Back mode is selected, the fan will turn off intermittently during cooling operation in order to control air flow.
When you press the FLAP button, the air flow direction will be changed one by one as follows.
SWEEP
operates at maximum output for 30 minutes, regardless of the desired
temperature.
The fan speed is 1 step above “High”.
No display: The timer does not operate.
: The air conditioner starts at the set time. : The air conditioner stops at the set time.
: The air conditioner stops and starts, or starts and stops, at the
set times every day. For details, see “Setting the Timer”.
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Remote Control Unit (continued)
SENSOR button When you press this button (use a small-tipped object such as a ballpoint pen),
the mark will appear at the display. And the room temperature is detected by the sensor which is built into the indoor unit and the air conditioner is controlled accordingly.
NOTE
Temperature Display Selector button
Time Display Selector button This switches the time display between 24-hour time and 12-hour time.
ACL button (ALL CLEAR) Puts the remote control unit into pre-operation status. Always press this button
ADDRESS switch The address switch changes to prevent mixing of signals from remote control
NOTE
The remote control unit sends the temperature signal to the air conditioner regularly at five minute intervals. If the signal from the remote control unit stops for more than 15 minutes due to the loss of the remote control unit or other trouble, the air conditioner will switch to the temperature sensor which is built into the indoor unit and control the room temperature. In these cases, the temperature around the remote control unit may differ from the temperature detected at the air conditioner’s position.
If the remote control is located near a heat source, such as a space heater or in direct sunlight, press the SENSOR button to switch to the sensor on the indoor unit.
This switches the temperature display between °C and °F.
after replacing the batteries.
units when two air conditioners are installed next to each other. Normally, the address switch is set to A. For more information, please contact the dealer where you made the purchase.
Normally, the tabs on the remote control unit should not be bent.
Using the Remote Control Unit
How to Install Batteries
NOTE
1. Slide the cover in the direction
indicated by the arrow and remove it.
2. Install two AAA alkaline batteries. Make sure the batteries point in the direction marked in the battery compartment.
3. Use a thin object such as the tip of a pen to press the ACL button.
ACL button
The batteries last about six months, depending on how much you use the remote control unit. Replace the batteries when the remote control unit’s display fails to light, or when the remote control cannot be used to change the air conditioner’s settings.
Use two fresh leak-proof type-AAA alkaline batteries.
In replacing batteries, follow the instructions as mentioned in the sub­section “How to Install Batteries”.
If you do not use the remote control unit more than 1 month, take out the batteries.
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Using the Remote Control Unit (continued)
How to Use the Remote
Control Unit
Remote Control Unit
Installation Position
DO NOT In direct sunlight
When using the remote control unit, always point the unit’s transmitter head directly at the air conditioner’s receiver.
Air conditioner (Indoor unit)
Receiver
Remote control
(Transmitter head)
unit
The remote control unit may be operated either from a non-fixed position or from a wall-mounted position. To ensure that the air conditioner operates correctly, DO NOT install the remote control unit in the following places:
Behind a curtain or other places where it is covered
More than 26 feet (8 m) away from the air conditioner
In the path of the air conditioner’s airstream
Where it may become extremely hot or cold
Where it may be subject to electrical or magnetic noise
Where there is an obstacle between the remote control unit and air conditioner (since a check signal is sent from the remote control unit every 5 minutes)
Mounting the Remote Control
Unit
Remote control
unit mount
Mounting screws
5/32 x 5/8" (4 x 16 mm)
(included)
When Holding the Remote
Control Unit
Before mounting the remote control unit, press the ON/OFF operation button at the mounting location to make sure that the air conditioner operates from that location. The indoor unit should make a beeping sound to indicate that it has received the signal.
Rear side
Press
Set in place
Hole
• To prevent loss of the remote control unit, you can connect the remote control unit to the mount by passing a string through the remote control unit and attachment hole.
To take out the remote control unit, pull it forward.
When using the remote control unit and during air conditioner operation, the transmitter on the remote control unit should be pointed toward the receiver on the indoor unit.
Make sure that there are no objects between the remote control unit and receiver which could block the signal.
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1. Operation
Operation with the Remote Control Unit
STEP 2
STEP 3
NOTE
STEP 1
STEP 4
STEP 5
Check that the circuit breaker on the power panel is turned on.
Press the setting buttons as described below and change the settings as desired.
STEP 1 Press the MODE selector button and select the desired mode.
For dehumidifying operation For cooling operation For fan only operation
STEP 2 To start the air conditioner, press the ON/OFF operation button.
STEP 3 Press the TEMP. setting buttons to change the temperature
setting to the desired temperature. Adjustable temperature range:
30 °C max.
16 °C min.
STEP 4 Set the FAN SPEED selector button to the setting you want.
or 86 °F max.
60 °F min.
12
STEP 5 Press the FLAP button and set the airflow direction as desired.
(Refer to “Adjusting the Airflow Direction” on page 20.)
To stop the air conditioner, press the ON/OFF operation button again.
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Operation with the Remote Control Unit (continued)
NOTE
Choose the best position in the room for the remote control unit, which also acts as the sensor for room comfort and transmits the operating instructions. Once you’ve found this best position, always keep the remote control unit there.
This appliance has a built-in 5-minute time delay circuit to ensure reliable operation. When the operation button is pressed, the compressor will start running within three minutes. In the event of power failure, the unit will stop.
2. Adjusting the Fan Speed
A. Automatic fan speed Simply set the FAN SPEED selector button to the position.
This automatically sets the best fan speed for the room temperature.
B. Manual fan speed If you want to adjust fan speed manually during operation, just set the FAN
SPEED selector button as desired. [ , , or ]
3. Fan Only
STEP 2
STEP 1
STEP 3
If you want to circulate air without any temperature control, follow these steps:
STEP 1 Press the MODE selector button to switch to the fan mode .
STEP 2 Press the ON/OFF operation button.
STEP 3 Press the FAN SPEED selector button to select the fan speed of
your choice ( , or ).
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4. Night Setback Mode
Operation with the Remote Control Unit (continued)
Night Setback Mode is used for saving energy.
Press the NIGHT SETBACK button while operation. The mark appears in the display.
To release the night setback function, press the NIGHT SETBACK button again.
In Cooling and DRY Mode: ( and )
When the night setback mode is selected, the air conditioner automatically raises the temperature setting 2 °F when 30 minutes have passed after the selection was made, and then another 2 °F after another 30 minutes have passed, regardless of the indoor temperature when night setback was selected. This enables you to save energy without sacrificing comfort. This function is convenient when gentle cooling is needed.
Setting
2°F
temperature
Press the NIGHT
2°F
30 min.
30 min.
Time
SETBACK button
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5. QUIET Mode
6. HIGH POWER Mode
Operation with the Remote Control Unit (continued)
QUIET Mode is used to reduce the fan sound of the indoor unit.
Press the QUIET button. The mark appears in the display.
To cancel, press QUIET button again.
In QUIET Mode, the fan rotates at a slower speed than the fan speed setting.
If the unit is already operating with a very low airflow, the fan sound may not change even if the QUIET button is pressed.
HIGH POWER mode can be used to increase the output of the indoor unit for all operation modes.
7. ION Mode
Press the HIGH POWER button. The mark appears in the display.
To cancel, press HIGH POWER button again.
When the HIGH POWER button is pressed, the unit operates at maximum output for 30 minutes, regardless of the desired temperature. The fan speed is 1 step above “High”.
QUIET Mode and HIGH POWER Mode cannot be used at the same time.
NOTE
• Depending on the operating conditions, the fan speed may be increased by a small amount only.
The ION mode is used during operation to generate negative ions that freshen up the air in the room.
Press the ION button. The mark appears in the display.
OI-803-15-EG
To cancel, press ION button again.
The indoor unit’s ION lamp lights up while negative ions are being generated.
ION “on” is the remote control unit’s initial setting.
The negative ions are generated from the negative ion generator.
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‘‘DRY’’ ( ) Operation
How it works? Once the room temperature reaches the level that was set, the unit’s operation
Special Remarks
frequency is changed automatically.
During DRY operation, the fan speed automatically runs at lower speed for providing a comfortable breeze.
‘‘DRY’’ operation is not possible if the indoor temperature is 59 °F or less.
Cooling ( ) Operation
Power failure during
operation
Clicking Sound
Clicking sound is heard from
the air conditioner
Remote Control Unit
Sometimes the indoor unit may not get to the set fan speed such as LOW and QUIET under cool operation at very low outdoor temperatures due to the indoor unit being protected from ice or frost when combined with the outdoor unit for Low Ambient Cooling models.
In the event of power failure, the unit will stop. When the power is resumed, the unit will restart automatically within five minutes by the remote control unit.
In cooling operation, any plastic parts may shrink due to a sudden temperature change. In this event, a clicking sound may occur. This is normal, and the sound will soon disappear.
The remote control unit sends the setting condition to the air conditioner regularly at five minute intervals.
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Setting the Timer
NOTE
1. How to set the present time
2. How to set the OFF time
In the descriptions below, the following settings are used for the temperature and time indicator selector button on the bottom front section of the remote control.
Temperature: °F
Time: AM, PM
(Example) To set to 10:30 pm.
Operation Indication
1. Press the CLOCK button once if
the time indicator is not flashing.
2. Press the Advance, Return ( , ) button until PM 10:30 is
displayed.
3. Press the CLOCK button again. This completes the setting of the
(Example) To stop the air conditioner at 11:00 am.
1. Press the OFF TIME setting
button once.
The time indication alone flashes.
The time can be set in 1-minute increments. Holding down the button advances the time rapidly in 10-minute increments.
current time.
The timer indication is displayed, and the present OFF time is shown.
OI-803-17-EG
2. Press the Advance, Return ( , ) button until AM 11:00 is
displayed.
3. Wait a few seconds, and then the
setting is complete.
The timer indication blinks. The time can be set in 10-minute increments. Holding down the button advances the time rapidly in 10-minute increments.
The timer indication stops blinking and the present time is displayed.
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Setting the Timer (continued)
3. How to set the ON time
4. How to set DAILY ON/OFF REPEAT timer
(Example) To start operation at 7:10 am.
Operation Indication
1. Press the ON TIME setting
button once.
2. Press the Advance, Return ( , ) button until AM 7:10 is
displayed.
The timer indication is displayed, and the present ON time is shown.
The timer indication blinks. The time can be set in 10-minute increments. Holding down the button advances the time rapidly in 10-minute increments.
3. Wait a few seconds, and then
the setting is complete.
The timer indication stops blinking and the present time is displayed.
(Example) To start operation at 7:10 am. and stop the air conditioner at 11:00 am.
10:30 pm.
Present time
7:10 am.
ON
11:00 am.
OFF
1. Set the timer ON/OFF times as
shown in 2-1, 2, 3 and 3-1, 2, 3.
NOTE
The ON/OFF combination timer uses the current time as the reference, and it is activated starting from whichever set time comes first.
With the ON/OFF combination timer, the settings are repeated every day.
You can check the timer ON/OFF times after you have set them by pressing the ON TIME and OFF TIME setting buttons.
To cancel a timer program Press the CANCEL button.
When either an ON or OFF timer is to be canceled, press the button corresponding to the timer whose program is to be canceled, and then press the CANCEL button.
NOTE
The airflow direction, fan speed and temperature setting can be changed after a timer program has been set even when the unit is stopped. Even when operation is stopped during an ON timer program, the unit will start operating when the set time is reached provided that the program is not canceled.
When the ON timer and OFF timer are set to the same time, the timer operates as if it is turned off.
The present time 10:30 pm. and
are displayed.
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Using the 1-Hour OFF Timer
1. 1-Hour OFF Timer This function causes the unit to operate for one hour and then stop, regardless of whether the unit is on or off when this button is pressed.
The indicator in the display indicates that this function is operating.
Setting procedure:
Regardless of whether the unit is operating or stopped, press the 1 HR. TIMER button.
appears in the display.
Cancellation procedure:
Press the ON/OFF operation button to turn the unit off, wait for the unit to stop operating, and then press the ON/OFF operation button again. The 1-Hour Timer function is now cancelled and the unit operates normally.
NOTE
2. Operation together with the DAILY ON/OFF REPEAT Timer
Do not Block the air intake and outlet of the unit. If they are obstructed, the unit
Do • Always try to keep the air filter clean. (Refer to “Care and Cleaning”.) A
If, while the 1-Hour Timer function is operating, the 1HR. TIMER button is
pressed once to cancel the function and then again, the unit continues to operate for one hour from that point in time and then stops.
It is not possible to use the OFF Timer and 1-Hour OFF Timer together.
Whichever function is set last takes precedence. If the 1 HR. TIMER button is pressed while the TIMER OFF function operates, the OFF Timer is cancelled and the unit will stop operating one hour later.
The 1-Hour OFF Timer setting is given priority over the DAILY ON/OFF REPEAT setting.
Tips for Energy Saving
will not work well, and may be damaged.
Let direct sunlight into the room. Use sunshades, blinds or curtains. If the walls
and ceiling of the room are warmed by the sun, it will take longer to cool the room.
clogged filter will impair the performance of the unit.
To prevent conditioned air from escaping, keep windows, doors and any other
openings closed.
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Adjusting the Airflow Direction
1. Horizontal The horizontal airflow can be adjusted by moving the vertical vanes with your hands to the left or right.
CAUTION
2. Vertical The vertical airflow can be adjusted by moving the flap with the remote control
A. Sweep function
The flap starts moving up and down to deliver air over the sweep range.
C. Auto flap function
The flap is set to the recommended position.
When the humidity is high, the vertical vanes should be in the front position during the cooling or dehumidifying operation. If the vertical vanes are positioned all of the way to the right or left, condensation may begin to form around the air vent and drip down.
unit. Do not move the flap with your hands. Confirm that the remote control unit has been turned on. Use the FLAP button to set either the sweep function or one of the six airflow direction settings.
COOL
DRY
FAN
B. Setting the airflow manually
Referring to the above illustration, use the FLAP button to set the airflow direction within the range used during the cooling or dehumidifying operation.
SWEEP
20
NOTE
CAUTION
The flap automatically closes when the unit is off.
Use the FLAP button on the remote control to adjust the position of the
flap. If you move the flap by hand, the flap position according to the remote control and the actual flap position may no longer match. If this should happen, shut off the unit, wait for the flap to close, and then turn on the unit again; the flap position will now be normal again.
Do not have the flap pointed down during cooling operation.
Condensation may begin to form around the air vent and drip down.
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Operation without the Remote Control Unit
INDOOR UNIT If you have lost the remote control unit or it has trouble, follow the steps
below.
When the air conditioner is not running
Each time the OPERATION button is pressed, the operation mode changes cyclically.
Cooling operation Stop
OPERATION button
NOTE
The temperature is set to the room temperature minus 4 °F during the cooling operation, and the fan speed and flap are set to Auto.
Care and Cleaning
1. For safety, be sure to turn the air conditioner off and also to disconnect the power before cleaning.
2. Do not pour water on the indoor unit to clean it. This will damage the internal components and cause an electric shock hazard.
Casing and Grille (Indoor Unit) Clean the casing and grille of the indoor unit with a vacuum cleaner brush, or
wipe them with a clean, soft cloth.
If these parts are stained, use a clean cloth moistened with a mild liquid detergent. When cleaning the grille, be careful not to force the vanes out of place.
CAUTION
1. Never use solvents, or harsh chemicals when cleaning the indoor unit. Do not wipe the plastic casing using very hot water.
2. Some metal edges and the fins are sharp and may cause injury if handled improperly; be especially careful when you clean these parts.
3. The internal coil and other components of the outdoor unit must be cleaned every year. Consult your dealer or service center.
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Care and Cleaning (continued)
Anti-Mold Filter The anti-mold filter behind the air intake grille should be checked and cleaned at
least once every two weeks.
How to remove the anti-mold
filter
Cleaning Use a vacuum cleaner to remove light dust. If there is sticky dust on the filter,
How to replace the anti-mold
filter
1. Grasp both ends of the air
intake grille, and remove it by opening towards the front and pulling towards you.
2. Remove the anti-mold filter attached to the rear of the air intake grille.
wash the filter in lukewarm, soapy water, rinse it in clean water, and dry it.
1. With the FRONT mark of the anti-mold filter at the front, align the two indentions near the mark with the hooks at the rear of the air intake grille, and then mount the anti-mold filter.
Air intake grille
Anti-mold filter
Anti-mold filter
NOTE
FRONT mark
Hook
2. Allow the edge of the air intake
grille to slide into the top of the indoor unit, and then insert it all the way inside.
3. Press in the bottom right and left corners of the air intake grille to attach the indoor unit.
Attach so that the round pins at the top right and left corners of the air intake grille are inserted into the grooves at the top right and left of the indoor unit.
Air intake grille
Groove
Pin
Air intake grille
22
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Care and Cleaning (continued)
Air Clean Filter The air clean filter removes dust and dirt from the air, and reduces odors and
smoke from tobacco.
This air clean filter cannot remove harmful gases or vapors nor ventilate air in the room. You must open doors or windows frequently when you use gas or oil heating appliances. Otherwise there is a risk of suffocation in extreme cases.
How to install the air clean
filter
How to clean the air clean filter In general, the filter should be sucked to remove dust in low fan speed of a
NOTE
Cleaning the main unit and
remote control unit
Removing and remounting the
air intake grille
The air clean filter needs to be installed behind the air intake grille.
1. Remove the air intake grille.
2. Install the air clean filter in the
position shown in the figure.
3. Remount the air intake grille.
Air clean filter
vacuum cleaner once every three months.
If there is heavily grime on the filter, soak the filter in lukewarm water with neutral detergent diluted 1:500 for 1 to 2 minutes then wash it.
Rinse the filter in clean water, then let it dry on the towel in room temperature.
Do not bend nor give excessive force onto the air clean filter.
If the filter surface is heavily blocked with dirt or damaged, replace it with new one. Purchase a replacement filter at your local dealer. (model STK-FDXB)
Wipe clean using a soft, dry cloth.
To remove stubborn dirt, moisten a cloth in warm water no hotter than 104 °F, wring thoroughly, and then wipe.
The air intake grille can be removed in order to wash it with water.
Refer to “How to remove the anti-mold filter” and “How to replace the anti-mold filter” on page 22.
When using a footstool or the like, be careful not to let it tip over.
CAUTION
Washing the grille with water Clean the grille gently using a soft sponge, or the like. Then wipe away any
remaining moisture.
Neutral detergent may be used to remove stubborn dirt. Then rinse thoroughly with water and wipe away any remaining moisture.
Cleaning the negative ion
generator
NOTE
Follow the steps below when the generator has become dirty.
For safety, be sure to turn the air conditioner off and also to disconnect the power before cleaning.
Remove the dust on the negative ion generator.
Use a toothbrush, etc. to dust off the end.
Use a cotton swab, etc., to clean around the generator inside the plastic case, taking care not to touch the electrodes.
During use, the negative ion generator and other metal parts may become discolored: this is normal and not indicative of malfunctioning.
If the dirt on and around the negative ion generator is left to build up, a puffing or sputtering sound will eventually be heard. In this case, clean the generator immediately.
Do not apply excessive force while performing maintenance.
Negative ion generator (metal electrodes inside plastic case)
OI-803-23-EG
23
Page 80
Troubleshooting
If your air conditioner does not work properly, first check the following points before requesting service. If it still does not work properly, contact your dealer or service center.
Trouble Possible Cause Remedy
Air conditioner does not run at all. 1. Power failure. 1. Restore power.
2. Leakage circuit breaker tripped.
3. Line voltage is too low. 3. Consult your electrician or dealer.
2. Contact service center.
4. Batteries in remote control unit have run down.
OPERATION lamp blinks and air conditioner does not operate.
Compressor runs but soon stops. Obstruction in front of condenser coil. Remove obstruction.
Poor cooling performance. 1. Dirty or clogged air filter. 1. Clean air filter to improve airflow.
Clicking sound is heard from the air conditioner.
OPERATION lamp lights but outdoor unit will not run.
Trouble in system. Contact service center.
2. Heat source or many people in room. 2. Eliminate heat source if possible.
3. Doors and/or windows are open. 3. Shut them to keep the heat out.
4. Obstacle near air intake or air discharge port.
5. Thermostat is set too high for cooling. 5. Set the temperature lower.
In cooling operation, any plastic parts may shrink due to a sudden temperature change. In this event, a clicking sound may occur.
1. The use of cellular phones near the air conditioner may cause disturbance to its normal operation.
4. Replace batteries.
4. Remove it to ensure good airflow.
This is normal, and the sound will soon disappear.
1. Turn off the power then restart the air conditioner after a while.
2. Consult your dealer.
Operating Range
The air conditioner is operable within the temperature ranges as listed below:
For Cooling Only Models : C0971, C1271
Temperature Indoor air temperature Outdoor air temperature
COOLING Max. 95 °F DB / 71 °F WB 115 °F DB
Min. 67 °F DB / 57 °F WB 67 °F DB
For Low Ambient Cooling Models : CL0971, CL1271
Temperature Indoor air temperature Outdoor air temperature
COOLING Max. 95 °F DB / 71 °F WB 115 °F DB
Min. 67 °F DB / 57 °F WB 0 °F DB
24
OI-803-24-EG
Page 81
APPENDIX B
INSTALLATION INSTRUCTIONS
KS0971+C0971 +CL0971
KS1271+C1271 +CL1271
(II-852-6-4189-991-00-6)
A-2
Page 82
INSTALLATION INSTRUCTIONS
NOTE
– Inverter Split System Air Conditioner –
This air conditioner uses the new refrigerant R410A.
Refrigerant service valve size = 5/16"
Contents
Page
IMPORTANT!
Please Read Before Starting .................................. 2
1. GENERAL .......................................................... 3
1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Optional Copper Tubing Kit 1-4. Type of Copper Tube and Insulation Material 1-5. Additional Materials Required for Installation
2. INSTALLATION SITE SELECTION ................... 4
2-1. Indoor Unit 2-2. Outdoor Unit 2-3. Baffle Plate for the Outdoor Unit
3. HOW TO INSTALL THE INDOOR UNIT ............. 8
3-1. Remove the Rear Panel from the Unit 3-2. Make a Hole 3-3. Install the Rear Panel on the Wall 3-4. Remove the Grille to Install the Indoor Unit 3-5. Shape the Indoor Side Tubing 3-6. Wiring Instructions 3-7. Recommended Wire Length and Diameter 3-8. Wiring Instructions for Inter-unit Connections 3-9. Mounting 3-10. Drain Hose
4. HOW TO INSTALL THE OUTDOOR UNIT ....... 18
4-1. Wiring Instructions for the Outdoor Unit
COOL/ DRY Model
Model Combinations
Combine indoor and outdoor units only as listed below.
Indoor Unit Outdoor Unit
KS0971 C0971
CL0971
KS1271 C1271
CL1271
Power Source: 60 Hz, single-phase, 115 V
Be sure to read the yellow instruction sheet attached to the outdoor unit for models using the new refrigerant R410A.
7. REMOTE CONTROL UNIT INSTALLATION
POSITION ......................................................... 25
7-1. Mounting on a Wall
8. ADDRESS SWITCH .......................................... 26
8-1. Address Setting of the Remote
Control Unit
5. REFRIGERANT TUBING .................................. 19
5-1. Use of the Flaring Method 5-2. Flaring Procedure with a Flare Tool 5-3. Caution before Connecting Tubes Tightly 5-4. Connecting Tubing between Indoor and
Outdoor Units 5-5. Insulation of Refrigerant Tubing 5-6. Taping the Tubes 5-7. Finishing the Installation
6. AIR PURGING................................................... 21
I Air Purging with a Vacuum Pump (for Test Run) I Basic Functions of the Service Valves I Pump Down
85264189991006 © SANYO 2007
NOTE
The illustrations are based on the typical appearance of a standard model. Consequently, the shape may differ from that of the air conditioner that you are installing.
SANYO Commercial Solutions In Canada A Division of SANYO North America Corporation SANYO Canada Inc. Cornerstone Business Park, 1-300 Applewood Crescent, Concord 1062 Thorndale Avenue, Ontario, L4K 5C7, Canada Bensenville, IL 60106, U.S.A.
W
Page 83
IMPORTANT! Please Read Before Starting
When Installing…
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
G
Carefully read this instruction booklet before beginning.
G
Follow each installation or repair step exactly as shown.
G
Observe all local, state, and national electrical codes.
G
Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard
WARNING
CAUTION
or unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or prod­uct or property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improp­er installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
WARNING
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or
death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause over­heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and out­door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu­minum fins on the air conditioner can cut your fingers.
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
…In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
When Servicing
• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
Others
CAUTION
• Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.
• Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.
2
Page 84
1. General
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning.
1-1. Tools Required for Installation (not supplied)
1. Standard screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
5. Carpenter’s level
1-2. Accessories Supplied with Unit
Table 1
Parts Figure Q’ty Parts Figure Q’ty
Remote control unit
Remote control unit holder
AAA alkaline battery
1
1
2
Tapping screw
Rawl plug
Drain hose
adapter
Tr uss-head Phillips
5
5
/
32
/8" (4 16 mm)
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
Parts Figure Q’ty
8
1
Hex wrench*
Clamp
*Packed in the outdoor unit.
10
1
1
Air clean filter
2
1-3. Optional Copper Tubing Kit
Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or A/C workshop.
1-4. Type of Copper Tube and Insulation Material
Cushion rubber*
2. Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm).
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring. Refer to 3-6. Wiring Instructions for details.
If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tub­ing as detailed in Table 2.
Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.
Table 2
Model
KS0971/1271 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm)
Outer Dia. Thickness Outer Dia. Thickness
Narrow Tube Wide Tube
4
CAUTION
Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.
3
Page 85
1-5. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See local codes)
3. Putty
4. Refrigeration lubricant
5. Clamps or saddles to secure refrigerant tubing
2. Installation Site Selection
2-1. Indoor Unit
WARNING
AVOID:
To prevent abnormal heat genera­tion and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surround­ing the air conditioner in a way that may block air flow.
2" (5 cm)
min.
Indoor unit
Outside drainage
Fig. 1
6" (15 cm) min.
Drain hose
2" (5 cm)
min.
G direct sunlight.
G nearby heat sources that may affect performance of the unit.
G areas where leakage of flammable gas may be expected.
G places where large amounts of oil mist exist.
DO:
G select an appropriate position from which every corner of
the room can be uniformly cooled. (High on a wall is best.)
G select a location that will hold the weight of the unit.
G select a location where tubing and drain hose have the
shortest run to the outside. (Fig. 1)
G allow room for operation and maintenance as well as unre-
stricted air flow around the unit. (Fig. 2)
G install the unit within the maximum elevation difference (H)
above or below the outdoor unit and within a total tubing length (L) from the outdoor unit as detailed in Table 3 and Fig. 3a.
G Install the indoor unit more than 3.3' (1 m) away from any
antenna or power lines or connecting wires used for television, radio, telephone, security system, or intercom. Electrical noise from any of these sources may affect operation.
Front View
Fig. 2
INDOOR UNIT
Elevation difference (H)
Fig. 3a
CAUTION
For stable operation of the air conditioner, do not install wall-mounted type indoor units less than 5' (1.5 m) from floor level.
Tubing length (L)
OUTDOOR UNIT
Indoor unit
Minimum height from floor level
5' (1.5 m)
Floor level
Wall
Fig. 3b
Table 3
Max. Allowable Tubing Limit of Tubing Limit of Elevation Required Amount of
Model Length at Shipment Length (L) Difference (H) Additional Refrigerant
(ft.) (ft.) (ft.) (oz./ft.)*
KS0971 25 50 23 0.16
KS1271 25 65 23 0.16
* If total tubing length becomes 25 to 50 ft. (Max.) or 25 to 65 ft. (Max.), charge additional refrigerant (R410A) by 0.16 oz./ft.
No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.
4
Page 86
2-2. Outdoor Unit
AVOID:
G heat sources, exhaust fans, etc. (Fig. 4)
G damp, humid or uneven locations.
DO:
G choose a place as cool as possible.
G choose a place that is well ventilated.
G allow enough room around the unit for air intake/
exhaust and possible maintenance. (Fig. 5a)
G provide a solid base (level concrete pad, concrete
block, 4" × 1'4" (10 × 40 cm) beams or equal), a mini­mum of 4" (10 cm) above ground level to reduce humidity and protect the unit against possible water damage and decreased service life. (Fig. 5b)
G Install cushion rubber under unit’s feet to reduce
vibration and noise. (Fig. 5c)
G use lug bolts or equal to bolt down unit, reducing
vibration and noise.
G Install in a location where no antenna of a television
or radio exists within 10' (3 m).
2-3. Baffle Plate for the Outdoor Unit
(CLxx models only)
NOTE
It is recommended to use baffle plates for models CL0971 and CL1271. The baffle plates are not normally required for the other models.
When the outdoor unit is installed in a position exposed to strong wind (such as seasonal winds with low air tem­perature in winter), baffle plates must be installed on the outdoor unit. (Fig. 5d)
This unit is designed so that the fan of the outdoor unit runs at low speed when the air conditioner is operated at low outdoor air temperatures. When the outdoor unit is exposed to strong wind, the system pressure drops because of the freeze protector. Install a pair of windbaffle plates at the front and back of the outdoor unit if it will be subject to strong wind during the winter. (Figs. 5d, 5e, 5f, 5g, and 5h)
NO
Hot air
Outdoor unit
Air intake Min. 2" (5 cm)
Min.
2" (5 cm)
Air intake
Concrete or equal
Air discharge
Fig. 5a
About 16" (40 cm)
Air intake baffle
Wind
Fig. 4
Valve side Min. 10" (25 cm)
Min. 8" (20 cm)
Fig. 5b
Exhaust fan
Heat source
Obstacle above
Air discharge
Ground
Anchor bolts (4 pcs.)
About 4" (10 cm)
Min.
7' (2 m)
Min. 4" (10 cm)
Min.
7' (2 m)
Min. 2" (5 cm)
Air intake
Front
Obstacle
Fig. 5c
Cushion rubber
Back
Wind
Air discharge baffleNo air intake baffle required on this side.
5
Fig. 5d
Page 87
(1) Recommended dimensions of the baffle plates
Air Intake Baffle
C
E
D
B
F
A
2- 1/4"
(2- 6.5 mm)
Fig. 5e
2- 15/64"
(2- 6 mm)
Q
P
Air Discharge Baffle
N
H
I
B
H
J
G
4- 1/4"
(4- 6.5 mm)
L
K
G
I
E
A
G
F
D
Fig. 5f
J
C
M
K
For Air Intake
Dimensions
Model
CL0971, CL1271
(inch)
(mm) 550 20 55 440 330 10 15 9 7.5 441 10 150 20 20
ABCDEFGH I JKNPQ
21-21/32
25/32 2-5/32 17-5/16 13 25/64 19/32 23/64 19/64 17-3/8 25/64 5-29/32 25/32 25/32
For Air Discharge
Dimensions
Model
CL0971, CL1271
(inch)
(mm) 485 510 350 150 445 20 55 370 70 85 15 35 35
ABCDEFGH I JKLM
19-3/32 20-3/32
13-25/32
5-29/32
17-17/32
25/32 2-5/32 14-9/16 2-3/4 3-11/32 19/32 1-3/8 1-3/8
Material to be used: Metal plate with corrosion protection treatment Plate thickness: 0.0394 to 0.0472" (1.0 to 1.2 mm)
(2) Parts required (field supply except for screws)
Air Intake Baffle
Item Q’ty Remarks
Baffle plate 1
Screw 5/32 × 15/32" (4 × 12 mm) tapping 2 Attached to outdoor unit
Bolt 15/64 × 19/32 – 25/32" (M6 × 15 – 20 mm) 2
Nut 15/64" (M6) 2
Washer 2
Spring washer 2
Air Discharge Baffle
Item Q’ty Remarks
Baffle plate 1
Bolt 15/64 × 13/32 – 19/32" (M6 × 10 – 15 mm) 4
Nut 15/64" (M6) 4
Washer 4
Spring washer 4
6
Page 88
(3) Installation procedure
Panel front
Panel side R
Panel side L
1. Air Intake Baffle
(1) Left side
1. Remove the front panel from the unit.
2. Remove the panel side L, and drill 2 holes of ø1/4 inch (6.5 mm) at the prescribed position.
3. Install the windbaffle on the unit using field supply bolts and nuts.
4. Recommended bolts to be used are 15/64" (M6 ISO standard), and the recommended length of the bolts is between 19/32 – 25/32 inch (15 – 20 mm).
5. Use washers and spring washers to tightly fasten the windbaffle to the unit.
(2) Right side
1. Remove the front panel from the unit.
2. Use 2 preholes on the panel side R to install the baffle plate.
3. Remove the panel side R from the unit by removing the screws. These screws are used in step 4 below.
4. Put (sandwich) the windbaffle between the unit and the panel side R, then install the windbaffle on the unit using the above screws. Be careful not to damage the screw holes.
2. Air Discharge Baffle
1. Remove the panels front, side L and R from the unit and drill 4 holes of ø1/4 inch (6.5 mm) at the prescribed positions.
2. Install the windbaffle on the unit using field supply bolts and nuts.
3. Recommended bolts to be used are 15/64" (M6 ISO standard), and the recommended length of the bolts is between 13/32 – 19/32 inch (10 – 15 mm).
4. Use washers and spring washers to tightly fasten the windbaffle to the unit.
Panel side R
Panel front
Panel side L
Fig. 5g
Fig. 5h
NOTE
G In order to prevent contact of the bolts and heat exchanger and other parts inside the unit, install the windbaffle using
bolts from inside the unit and fasten the bolts with nuts from outside the unit.
G When the windbaffle is installed on the unit, the unit has higher wind resistance. In order to prevent the unit from
falling over, anchor the legs of the unit using anchor bolts (or similar method).
(4) Precautions for installation
1. Be sure not to damage painted surfaces.
2. Finish the edges of the windbaffle to avoid cuts or injury.
3. Drilling of holes must be carefully done so that no damage is caused to external or internal parts of the unit. Particular care must be taken that drill chips do not drop into the unit.
7
Page 89
3. How to Install the Indoor Unit
3-1. Remove the Rear Panel from the Unit
(1) Remove and discard the set screw on the rear
panel. (Fig. 6)
(2) Press the 2 LL marks on the frame cover and disen-
gage the stationary tabs from the frame. (Fig. 7)
(3) Remove the rear panel.
Set screw only for transportation
NOTE
Tubing can be extended in 5 directions as shown in Fig.
8. Select the direction you need providing the shortest run to the outside unit.
G When left tubing is to be done, switch the drain hose
and drain cap. (For details, refer to “Switching drain hose and drain cap” on page 16.)
3-2. Make a Hole
(1) Place the rear panel from the indoor unit on the wall
at the location selected. Make sure the panel is hori­zontal, using a carpenter’s level or tape measure to measure down from the ceiling. Wait until after cut­ting the hole before attaching the rear panel to the wall.
(2) Determine which side of the unit you should make
the hole for tubing and wiring. (Fig. 9)
NOTE
In the case of left-rear tubing, use the measurement points 2-3/4" (70 mm) from the edge of the rear panel for precise placement of the hose outlet. (Fig. 9)
Left tubing
Left-rear tubing
Fig. 6
Rear panel
marks
Fig. 7
Right-rear tubing (recommended)
Right tubing
Downward tubing
Fig. 8
(3) Before making the hole, check carefully that no
studs or pipes are directly run behind the spot to be cut.
CAUTION
Also avoid areas where elec­trical wiring or conduits are located.
The above precautions are also applicable if tubing goes through the wall in any other location.
2-3/4" (70 mm)
Fig. 9
8
Page 90
g
(4) Using a sabre saw, key hole saw or hole-cutting drill
attachment, cut a hole in the wall. See Table 4 and Fig. 10.
Table 4
Hole Dia.
2-9/16" (65 mm)
(5) Measure the thickness of the wall from the inside
edge to the outside edge and cut PVC pipe at a slight angle 1/4" (6 mm) shorter than the thickness of the wall. (Fig. 11)
(6) Place the plastic cover over the end of the pipe
(for indoor side only) and insert the pipe in the wall. (Fig. 12)
3-3. Install the Rear Panel on the Wall
NOTE
Hole should be made at a slight downward slant to the outdoor side.
Indoor side
Outdoor side
Fig. 10
PVC pipe (Locally purchased)
Be sure to confirm that the wall is strong enough to sus­pend the unit.
See either Item a) or b) below depending on the wall type.
a) If Wooden Wall
(1) Attach the rear panel to the wall with the 8 screws
provided. (Fig. 13)
If you are not able to line up the holes in the rear panel with the beam locations marked on the wall, use rawl plugs or toggle bolts to go through the holes on the panel or drill 3/16" (5 mm) dia. holes in the panel over the stud locations and then mount the rear panel.
(2) Double check with a carpenter’s level or tape mea-
sure that the panel is level. This is important to install the unit properly. (Fig. 14)
(3) Make sure the panel is flush against the wall. Any
space between the wall and unit will cause noise and vibration.
Plastic cover
(Locally p
Cut at sli
Fig. 11
INSIDE OUTSIDE
Wall
urchased)
Fig. 12
Fig. 13
ht angle
PVC pipe
Slight angle
b) If Block, Brick, Concrete or Similar Type Wall
Make 3/16" (4.8 mm) dia. holes in the wall. Insert rawl plugs for appropriate mounting screws. (Fig. 15)
Fig. 14
3/16" (4.8 mm) dia. hole
Rawl plug
Fig. 15
9
Page 91
3-4. Remove the Grille to Install the Indoor Unit
Basically, these models can be installed and wired without removing the grille. If access to any internal part is need­ed, follow the steps as given below.
Air intake grille
Grille
CAUTION
Be sure to wear work gloves during installation to avoid being cut by the sharp aluminum fins of the heat exchanger.
How to remove the grille
(1) Grasp both ends of the air intake grille, and remove it
by opening towards the front and pulling towards you. (Fig. 16a)
(2) Remove the 2 screws. (Fig. 16b)
(3) Remove the screw on the right side cover plate and
open the cover. (Fig. 17a)
(4) Take out the thermistor from the grille. (Fig. 17b)
(5) Pull the lower part of the grille toward you to remove.
(Fig. 18a)
(6) Use a standard screwdriver to push on the tabs to
remove the grille.
How to replace the grille
(1) Reinstall the grille into the lower part while aligning
its tabs on the upper part. (Fig. 18b) Insert the tabs in the slots and push the lower part of the grille back into position.
Screw cover
Thermistor
Fig. 17a
Ta b
Fig. 16a
Fig. 16b
Cover
Thermistor
Fig. 17b
*
*
Grille
Fram e
(2) Make sure that the grille and frame are firmly fitted
together by engaging the tabs.
(3) Attach the thermistor on the grille. (Fig. 17a)
(4) Close the cover and replace the screw. (Fig. 17a)
(5) Affix the grille with the 2 previously removed
screws. (Fig. 16b)
(6) Install the air intake grille.
(a) Allow the edge of the air intake grille to slide into
the top of the indoor unit, and then insert it all the way inside. (Fig. 19a)
(b) Press the bottom right and left corners of the air
intake grille to attach it to the indoor unit. (Fig. 19b)
NOTE
Attach so that the round pins at the top right and left cor­ners of the air intake grille are inserted into the grooves at the top right and left of the indoor unit.
Ta b
Fig. 18a
*
*
Fig. 18b
Groove
Pin
Fig. 19b
10
Fig. 19a
Page 92
3-5. Shape the Indoor Side Tubing
(1) Arrangement of tubing by direction
a) Right or left tubing
Cut out the corner of the right/left frame with a hacksaw or the like. (Figs. 20 and 21)
b) Right-rear or left-rear tubing
In this case, the corner of the frame need not be cut.
(2) To mount the indoor unit on the rear panel:
Hang the 2 mounting slots of the unit on the upper tabs of the rear panel. (Fig. 22)
3-6. Wiring Instructions
General precautions on wiring
(1) Before wiring, confirm the rated voltage of the unit as
shown on its nameplate, then carry out the wiring closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for
each unit, with a power supply disconnect and cir­cuit breaker for overcurrent protection provided in the exclusive line.
Frame
Left tubing outlet
Fig. 20
Frame
Right tubing outlet
Fig. 21
(3) To prevent possible hazards due to insulation failure,
the unit must be grounded.
(4) Each wiring connection must be done tightly and in
accordance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be
very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes.
Fig. 22
11
Page 93
3-7. Recommended Wire Length and Diameter
Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local electrical codes. Carefully observe these regulations when carrying out the installation. Table 5 lists recommended wire lengths and diameters for power supply systems.
NOTE
Refer to the wiring system diagram (Fig. 23) for the meaning of (A), (B), and (C) in Table 5.
Refer to your local codes or in the absence of local codes see the National Elec­tric Code: ANSI/NFPA70.
Table 5
(A)+(B) (A) Power Supply Wiring Length (ft) (C) Control
(B) Power Line Length (ft) Line Length (ft)
Model (#14) (#12) (#14)
C0971, CL0971, C1271, CL1271
131 (Max.) 230 (Max.) 65 (Max.) 20A
# ... AWG (American Wire Gauge)
WARNING
WIRING SYSTEM DIAGRAM
Fuse or Circuit AWG
Breaker Capacity
G Be sure to comply with local codes on running the wire
from the indoor unit to the outdoor unit (size of wire and wiring method, etc.).
G Each wire must be firmly connected. G No wire should be allowed to touch refrigerant tubing, the
compressor, or any moving part.
WARNING
G To avoid the risk of electric shock, each air conditioner
unit must be grounded.
G For the installation of a grounding device, please
observe local electrical codes.
G Grounding is necessary, especially for units using
inverter circuits, in order to release charged electricity and electrical noise caused by high tension. Otherwise, electrical shock may occur.
G Place a dedicated ground more than 7' (2 m) away from
other grounds and do not have it shared with other elec­tric appliances.
INDOOR
UNIT
Te r mi nal Terminal
1
2
3
Disconnect
*
switch Field supply
(C)
115V
115V
115V
Grounding line
(B)
(B)
OUTDOOR
UNIT
1
2
3
4
5
6
Fig. 23
NOTE
*
Disconnect switch may be required by national or local codes.
CAUTION
Always comply with national and local code requirements.
Powe r supply
(A)
L
N
Grounding line
Single phase 115V 60HZ
CAUTION
G Be sure to connect the power supply line to the outdoor unit as shown in the wiring diagram.
The indoor unit draws its power from the outdoor unit.
G Do not run wiring for antenna, signal, or power lines of television, radio, stereo, telephone,
security system, or intercom any closer than 3'4" (1 m) from the power cable and wires between the indoor and outdoor units. Electrical noise may affect the operation.
12
Page 94
3-8. Wiring Instructions for Inter-unit Connections
(1) Insert the inter-unit wiring (according to local codes)
into the through-the-wall PVC pipe. Run the wiring toward the indoor side allowing approx. 10" (25 cm) to extend from the wall face. (Fig. 24)
(2) Grasp both ends of the air intake grille, and remove
it by opening towards the front and pulling towards you.
(3) Remove the screw on the right side cover plate and
open the cover. (Fig. 25)
(4) Route the inter-unit wiring from the back of the
indoor unit and pull it toward the front for connec­tion. (Fig. 26a, 26b)
(5) Connect the inter-unit wiring to the corresponding
terminals on the terminal plate (Fig. 26a, 26b) while referring to the wiring diagram.
(6) Be sure to secure the wiring with the provided
clamp.
NOTE
Rear panel
Wiring
Wall
Plastic cover
10" (25 cm)
Fig. 24
Cover
When closing the air intake grille, press on both corners. (Fig. 27)
Please refer to “How to replace the grille” on page 10 for installing the air intake grille.
Fig. 27
Fig. 25
Te r mi nal plate
Fig. 26a
Inter-unit wiring
Earth plate
13
Lock nut
Top of conduit connector
Fig. 26b
Page 95
Screw and special washer
Ring connector
Wire
WARNING
Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. There­fore, be sure all wiring is tightly connected.
When connecting each power wire to the corresponding terminal, follow the instructions “How to connect wiring to the terminal” and fasten the wire securely tight with the fixing screw of the terminal plate.
How to connect wiring to the terminal
a) For Indoor Unit
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the wire about 9/32" (7 mm). See the label (Fig. 28) near the terminal plate.
(2) Using a screwdriver, loosen the terminal screw on
the terminal plate.
(3) Insert the wire and tighten the terminal screw com-
pletely using a screwdriver.
b) For Outdoor Unit
I For solid core wiring (or F-cable)
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the solid wire about 15/16" (25 mm). (Fig. 29)
9/32"
STRIP SIZE
(7 mm)
Fig. 28
Solid wire
Strip 15/16" (25 mm)
Insulation
Fig. 29
Stranded wire
(ACTUAL
SIZE)
Loop
Ring connector
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using the pliers, bend the solid wire to form a loop
suitable for the terminal screw.
(4) Shape the loop wire properly, place it on the termi-
nal plate and fix it securely with the removed termi­nal screw using a screwdriver.
I For stranded wiring
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the stranded wiring about 3/8" (10 mm) and tightly twist the wire ends. (Figs. 30 and 31)
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using a ring connector fastener or pliers, securely
clamp each stripped wire end with a ring connector. (Fig. 30)
(4) Place the ring connector wire, and replace and
tighten the removed terminal screw using a screw­driver. (Fig. 32)
Wire
Special washer
Strip 3/8" (10 mm)
Fig. 30
Twist wire ends
Fig. 31
Screw
Ring connector
Terminal plate
Fig. 32
14
Page 96
3-9. Mounting
(1) To install the indoor unit, mount the indoor unit onto
the 2 tabs on the upper part of the rear plate.
(2) Hold down the air discharge outlet and press the
lower part of the indoor unit until it clicks to securely fasten to the 2 tabs on the lower part of the rear plate. (Fig. 33)
NOTE
For tubing, choose either the right or left tubing direction and follow the steps below. This work can be made easi­er by placing padding material (such as styrofoam) at the rear right side of the indoor unit. (Fig. 34)
I Right-side tubing
(1) Shape the refrigerant tubing so that it can easily go
into the wall hole. (Fig. 35)
(2) Push the wiring, refrigerant tubing, and drain hose
through the hole in the wall. Adjust the indoor unit so it is securely seated on the rear panel. (Fig. 36)
(3) Carefully bend the tubing (if necessary) to run along
the wall in the direction of the outdoor unit and then tape as far as the fittings. (See Caution on page
20.) The drain hose should come straight down the wall to a point where water runoff won’t stain the wall.
(4) Connect the refrigerant tubing to the outdoor unit.
(After performing a leak test on the connecting part, insulate it with the tubing insulation. (Fig. 37a)) Also, refer to Section 5-4. Connecting Tubing between Indoor and Outdoor Units.
Push
Fig. 33
Padding material
Fig. 34
Rear panel
Cover
Refrigerant tubing
Inter-unit wiring
Drain hose
(5) Assemble the refrigerant tubing, drain hose, and
conduit (including inter-unit wiring) as shown in Fig. 37b.
Refrigerant tubing
Insulation
Fig. 37a
Conduit
Inter-unit wiring
Fig. 37b
Drain hose
15
Fig. 35
Fig. 36
Page 97
I Left-side tubing
(1) Lead the tubing and drain hose through the wall,
allowing sufficient length for connection. Then bend the tubing using a tube bender to make the attach­ment. (Fig. 38)
(2) Switch the drain hose and drain cap.
Switching drain hose and drain cap
(a) Locate the drain hose and the drain cap.
(Fig. 39)
(b) Remove the screws fastening the drain hose on
the right side, and pull out the drain hose to remove it. (Fig. 39)
(c) Apply moderate force to pull off the drain cap
on the left side. (If you cannot pull it off by hand, use a long-nose pliers.)
(d) Reattach the drain hose to the left side and the
drain cap to the right side. (Fig. 40a)
Hole in wall
Drain hose
Bent part
Rear panel
Wide tube
Narrow tube
Fig. 38
Drain cap
Fig. 39
Drain hose
Slide the drain hose fully onto the drain pan outlet until the drain hose edge is pushed into the insula­tion. Check that the screw holes in the drain bracket and the drain pan outlet are aligned and securely in contact, then fasten them with the screw. (After attaching the drain hose, check that it is attached securely.) (Fig. 40c)
Drain cap
Use a Phillips screwdriver to push the drain cap in firmly. (If it is difficult to push in, wet the cap with water first.)
(3) Install the indoor unit on the rear panel.
(4) Connect the tubing and wiring led inside from out-
doors.
(5) After completing a leak test, bundle the tubing
together with armoring tape and store it inside the tubing storage area at the back of the indoor unit and hold it with clamps. (Figs. 40a and 41)
Drain hose
Clamp
Drain cap
Fig. 40a
Screw hole
Drain pan outlet
Insulation
Drain bracket
16
Drain hose
Fig. 40c
Drain bracket
Screw
Conduit
Fig. 41
Drain hose
Fig. 40b
Refrigerant tubing
Inter-unit wiring
Page 98
To unmount indoor unit
WARNING
Risk of Electric Shock
Press the 2 LL marks on the lower part of the indoor unit and unlatch the tabs. Then lift the indoor unit and unmount. (Fig. 42)
3-10. Drain Hose
a) The drain hose should be slanted downward to the
outdoors. (Fig. 43)
b) Never form a trap in the course of the hose.
c) If the drain hose will run in the room, insulate the
hose with insulation* so that chilled condensation will not damage furniture or floors. (Fig. 44)
* Foamed polyethylene or its equivalent is recom-
mended.
Do not supply power to the unit or operate it until all tubing and wiring to the out­side unit are completed.
Indoor unit
Push
Fig. 42
Slant
Drain hose
Insulation material (Locally purchased) must be used.
Fig. 43
Condensation
Fig. 44
17
Page 99
4. How to Install the Outdoor Unit
First refer to Section 2. Installation Site Selection.
4-1. Wiring Instructions for the Outdoor Unit
Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local elec­trical codes. Make sure that the installation fully complies with all local and national regulations.
(1) Remove access panel “C”. (Fig. 46)
(2) Connect the inter-unit and power supply line accord-
ing to the drawing on the panel side.
(3) Be sure to size each wire allowing approx. 4"
(10 cm) longer than the required length for wiring. Store excess wiring inside the cabinet.
(4) When connections are completed, check that all
connections are correct as shown in the wiring sys­tem diagram on panel side.
(5) Be sure to ground the unit according to your local
codes.
Te r mi nal block
Conduit plate
Plug
Lock nut
Inter unit (Conduit)
Cabinet
Access panel “C”
Power supply (Conduit)
Fig. 46
18
Page 100
5. Refrigerant Tubing
Flare nut
Union
Deburring
5-1. Use of the Flaring Method
Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts.
5-2. Flaring Procedure with a Flare Tool
(1) Cut the copper tube to the required length with a
tube cutter. It is recommended to cut approx. 12" to 20" (30 to 50 cm) longer than the tubing length you estimate.
(2) Remove burrs at the end of the copper tube with a
tube reamer or file. This process is important and should be done carefully to make a good flare. (Fig. 47)
NOTE
When reaming, hold the tube end downward and be sure that no copper scraps fall into the tube. (Fig. 48)
(3) Remove the flare nut from the unit and be sure to
mount it on the copper tube.
Before
If the special R410A flare tool is used:
After
Fig. 47
Copper tubing
Reamer
Fig. 48
If the previous flare tool (clutch-type) is used:
(4) Make a flare at the end of copper tube with a flare
tool.* (Figs. 49a and 49b)
(*Use “RIGID” or equivalent.)
NOTE
A good flare should have the following characteristics:
G inside surface is glossy and smooth.
G edge is smooth.
G tapered sides are of uniform length.
5-3. Caution before Connecting Tubes Tightly
a) Be sure to apply a sealing cap or water-proof tape
to prevent dust or water from getting into the tubes before they are used.
b) Be sure to apply refrigerant lubricant to the match-
ing surfaces of the flare and union before connect­ing them together. This is effective for reducing gas leaks. (Fig. 50)
c) For proper connection, align the union tube and
flare tube straight with each other, then screw in the flare nut lightly at first to obtain a smooth match. (Fig. 51)
0 to 0.0196" (0 to 0.5 mm)
0.0472" (1.2 mm)
Adjust so that the amount of tube protrusion is as shown in the figure.
Fig. 49a
Flare nut
Copper tubing
Flare tool
Fig. 49b
Apply refrigerant lubricant here and here
Fig. 50
Fig. 51
19
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