Sanyo CM2472, CM3172, CMH3172 - 30, 600 BTU Ductless Multi-Split Air Cond/Heat Pump, CLM1972 Technical & Service Manual

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Page 1
TECHNICAL & SERVICE MANUAL
OUTDOOR UNIT : CM1972
CM2472
FILE NO.
CM3172
Destination: North America
DC INVERTER MULTI-SYSTEM AIR CONDITIONER
Product Code No.
1 852 330 27
1 852 330 28
1 852 330 29
Wall mounted type KMS0772 KMS0972 KMS1272 KMS1872 KMS2472
CM1972
Capacity at 230V
19,700 BTU/h
25,400 BTU/h
30,600 BTU/h
Outdoor Model No.
CM1972
CM2472
CM3172
CM2472
CM3172
NOTE
For details about the combination, refer to "Unit Combination Table" in the Appendix of this manual.
IMPORTANT
These air conditioners employ new refrigerant R410A.
Pay special attention when servicing the unit.
REFERENCE NO.
SM700666-04
Page 2
Important! Please Read Before Starting
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
Carefully read this instruction booklet before beginning. Follow each installation or repair step exactly as shown. Observe all local, state, and national electrical codes. Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard or
WARNING
CAUTION
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improper installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
unsafe practice which can result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or product or property damage.
When Transporting
Be careful when picking up and moving the indoor and outdoor units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin aluminum fins on the air conditioner can cut your fingers.
When Installing
In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
In a Room
Properly insulate any tubing run inside a room to prevent "sweating" that can cause dripping and water damage to walls and floors.
In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
Use the flare method for connecting tubing.
Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
Check carefully for leaks before starting the test run.
When Servicing
WARNING
Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or death.
Ground the unit following local electrical codes.
Connect all wiring tightly. Loose wiring may cause overheating at connection points and a possible fire hazard.
Install a protective leakage breaker depending on the
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
installation location (especially a damp or humid location). If a leakage breaker is not installed, electric shock can occur.
Turn the power off at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
Keep your fingers and clothing away from any moving parts.
Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
Others
CAUTION
Ventilate any enclosed areas when installing or testing the
refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas. Confirm upon completing installation that no refrigerant gas
is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.
2
Page 3
APPLICABLE INDOOR UNITS
1. OPERATING RANGE
2. SPECIFICATIONS
2-1. Unit Specifications 2-2. Major Component Specifications 2-3. Other Component Specifications
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Table of Contents
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Page
4 5
6 12 15
3. DIMENSIONAL DATA
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
5. PERFORMANCE DATA
5-1. Temperature Charts 5-2. Cooling Capacity
6. ELECTRICAL DATA
6-1. Electric Wiring Diagrams
7. FUNCTIONS
7-1. Explanation of Functions 7-2. Protective Functions
8. TROUBLESHOOTING
8-1. Precautions before Performing Inspection or Repair 8-2. Trouble Diagnosis by Error Monitop Lamps 8-3. Checking the Outdoor System 8-4. Trouble Diagnosis of Each Part
8-5. Trouble Diagnosis of Fan Motor
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16
19
22 36
39
42 45
47 48 49 50 54
9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT
9-1. Characteristics of New Refrigerant R410A 9-2. Checklist before Servicing 9-3. Tools Specifically for R410A 9-4. Tubing Installation Procedures 9-5. In Case of Compressor Malfunction 9-6. In Case Refrigerant is Leaking 9-7. Charging Additional Refrigerant 9-8. Retro-Fitting Existing Systems
APPENDIX A INSTALLATION INSTRUCTIONS
APPENDIX B UNIT COMBINATION TABLES
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3
55 56 57 57 58 60 61 61
A-1 A-2
Page 4
APPLICABLE INDOOR UNITS
Indoor Unit
KMS0772
Multi-Outdoor Unit
KMS0972 KMS1272 KMS1872 KMS2472
3-Room
4-Room
4-Room
NOTE
CM1972
CM2472
CM3172
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
The table lists the wall-mounted type of indoor units as representative models.
NO
YES
YES
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Page 5
1. OPERATING RANGE
Temperature Indoor Air Intake Temp. Outdoor Air Intake Temp.
Cooling
Maximum
Minimum
95 °F D.B. / 71 °F W.B.
67 °F D.B. / 57 °F W.B.
115 °F D.B.
67 °F D.B.
5
Page 6
2. SPECIFICATIONS
2-1. Unit Specifications
Outdoor Unit CM1972 Indoor Unit KMS0972
× 3
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination.
For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM1972 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.
 Outdoor air temp.95°F D.B./ 75°F W.B.
< 230V >
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control
7.0
1,570
19,700
5.80
( 9,800 to 19,700 ) ( 2.90 to 5.80 )
Shipping Volume
Cooling
16,800
2,900
Net Shipping
Package Dimensions
Weight
Height × Width × Depth
Height × Width × Depth
Ibs (kg) Ibs (kg)
cu.ft (m
3
)
(mm)
inch
(mm)
3-Room Multi Outdoor Unit
Outdoor Unit
inch
187 to 253
Dimensions & Weight
Refrigerant Tubing Connections
Unit Dimensions
Electrical Rating
Sensible Capacity Latent Capacity
WPower Input
V A
Available Voltage Range Running Amperes
Operation Sound (High) Cool
Narrow tube Wide tube
Refrigerant inch (mm) Tube Diameter inch (mm)
138.9
147.7
12.71
(63.0) (67.0) (0.36)
33-27/32 × 40-5/8 × 16-1/4
(860 × 1,032 × 413)
(740 × 900 × 320)
Outdoor Unit
29-1/8 × 35-7/16 × 12-19/32
1/4 (6.35) × 3 3/8 (9.52) × 3
ft (m)
dB-A
Max. allowable tubing length per unit
Flare Type
82 (25)
R410A / 6.17 (2,800)
Electric Expansion Valve
DC Twin Rotary (Inverter)
Fan Speeds Auto (Hi, Me, Lo)
Control Microprocessor
Features
Compressor Locked Rotor Amperes
50
BTU/h
Performance
%Power Factor 98
A 13.0
Type
BTU/h
kW
Total Capacity
BTU/h
SEER BTU/Wh 16.5
3Number of Connectable Indoor Units
3Number of Operatable Indoor Units
230V Single-Phase 60HzVoltage Rating
1,707 (2,900)Air Circulation (High) ft3/min (m3/h)
EER BTU/h/W 12.5
Fuse or Circuit Breaker Capacity A20
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Outdoor Unit CM1972 Indoor Unit KMS0972
Type
Total Capacity
Sensible Capacity Latent Capacity
Performance
Available Voltage Range Running Amperes
EER BTU/h/W 12.5 SEER BTU/Wh 16.5 Compressor Locked Rotor Amperes
Electrical Rating
Fuse or Circuit Breaker Capacity A20
Control Microprocessor Fan Speeds Auto (Hi, Me, Lo) Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control Operation Sound (High) Cool
Features
Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant inch (mm) Tube Diameter inch (mm)
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Shipping Volume
Dimensions & Weight
× 3
Narrow tube Wide tube
Net Shipping
BTU/h
kW
BTU/h BTU/h
V
A WPower Input %Power Factor 98
A 13.0
dB-A
ft (m)
inch
(mm)
inch
(mm) Ibs (kg) Ibs (kg)
3
cu.ft (m
)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
3-Room Multi Outdoor Unit
208V Single-Phase 60HzVoltage Rating
Cooling
19,700
29-1/8 × 35-7/16 × 12-19/32
33-27/32 × 40-5/8 × 16-1/4
( 9,800 to 19,700 )
5.80
( 2.90 to 5.80 )
16,800
1,707 (2,900)Air Circulation (High) ft3/min (m3/h)
187 to 253
1,570
Outdoor Unit
DC Twin Rotary (Inverter)
R410A / 6.17 (2,800)
Electric Expansion Valve
Flare Type
82 (25) 1/4 (6.35) × 3 3/8 (9.52) × 3
Outdoor Unit
(740 × 900 × 320)
(860 × 1,032 × 413)
138.9
147.7
12.71
< 208V >
3Number of Connectable Indoor Units
3Number of Operatable Indoor Units
2,900
7.7
50
(63.0) (67.0) (0.36)
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM1972 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.  Outdoor air temp.95°F D.B./ 75°F W.B.
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Page 8
Outdoor Unit CM2472 Indoor Unit KMS0972
Type
Total Capacity
Sensible Capacity Latent Capacity
Performance
Available Voltage Range Running Amperes
EER BTU/h/W 9.9 SEER BTU/Wh 16.2 Compressor Locked Rotor Amperes
Electrical Rating
Fuse or Circuit Breaker Capacity A20
Control Microprocessor Fan Speeds Auto (Hi, Me, Lo) Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control Operation Sound (High) Cool
Features
Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant inch (mm) Tube Diameter inch (mm)
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Shipping Volume
Dimensions & Weight
× 3
Narrow tube Wide tube
Net Shipping
BTU/h
kW
BTU/h BTU/h
V
A WPower Input %Power Factor 98
A 13.0
dB-A
ft (m)
inch
(mm)
inch
(mm) Ibs (kg) Ibs (kg)
3
cu.ft (m
)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
4-Room Multi Outdoor Unit
230V Single-Phase 60HzVoltage Rating
Cooling
25,400
3/8 (9.52) × 3 + 1/2 (12.7) × 1
29-1/8 × 35-7/16 × 12-19/32
33-27/32 × 40-5/8 × 16-1/4
( 9,800 to 25,400 )
7.50
( 2.90 to 7.50 )
21,400
1,707 (2,900)Air Circulation (High) ft3/min (m3/h)
187 to 253
2,560
Outdoor Unit
DC Twin Rotary (Inverter)
R410A / 6.17 (2,800)
Electric Expansion Valve
Flare Type
82 (25)
1/4 (6.35) × 4
Outdoor Unit
(740 × 900 × 320)
(860 × 1,032 × 413)
138.9
147.7
12.71
< 230V >
4Number of Connectable Indoor Units
3Number of Operatable Indoor Units
4,000
11.3
50
(63.0) (67.0) (0.36)
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM2472 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.  Outdoor air temp.95°F D.B./ 75°F W.B.
8
Page 9
Outdoor Unit CM2472 Indoor Unit KMS0972
Type
Total Capacity
Sensible Capacity Latent Capacity
Performance
Available Voltage Range Running Amperes
EER BTU/h/W 9.5 SEER BTU/Wh 16.2 Compressor Locked Rotor Amperes
Electrical Rating
Fuse or Circuit Breaker Capacity A20
Control Microprocessor Fan Speeds Auto (Hi, Me, Lo) Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control Operation Sound (High) Cool
Features
Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant inch (mm) Tube Diameter inch (mm)
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Shipping Volume
Dimensions & Weight
× 3
Narrow tube Wide tube
Net Shipping
BTU/h
kW
BTU/h BTU/h
V
A WPower Input %Power Factor 98
A 13.0
dB-A
ft (m)
inch
(mm)
inch
(mm) Ibs (kg) Ibs (kg)
3
cu.ft (m
)
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
4-Room Multi Outdoor Unit
208V Single-Phase 60HzVoltage Rating
Cooling
24,400
3/8 (9.52) × 3 + 1/2 (12.7) × 1
29-1/8 × 35-7/16 × 12-19/32
33-27/32 × 40-5/8 × 16-1/4
( 9,800 to 24,400 )
7.20
( 2.90 to 7.20 )
20,600
1,707 (2,900)Air Circulation (High) ft3/min (m3/h)
187 to 253
2,560
Outdoor Unit
DC Twin Rotary (Inverter)
R410A / 6.17 (2,800)
Electric Expansion Valve
Flare Type
82 (25)
1/4 (6.35) × 4
Outdoor Unit
(740 × 900 × 320)
(860 × 1,032 × 413)
138.9
147.7
12.71
< 208V >
4Number of Connectable Indoor Units
3Number of Operatable Indoor Units
3,800
12.5
50
(63.0) (67.0) (0.36)
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 3units Outdoor Unit : CM2472 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.  Outdoor air temp.95°F D.B./ 75°F W.B.
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Page 10
Outdoor Unit CM3172 Indoor Unit KMS0972
Type
Total Capacity
Sensible Capacity Latent Capacity
Performance
Available Voltage Range Running Amperes
EER BTU/h/W 10.9 SEER BTU/Wh 17.6 Compressor Locked Rotor Amperes
Electrical Rating
Fuse or Circuit Breaker Capacity A20
Control Microprocessor Fan Speeds Auto (Hi, Me, Lo) Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control Operation Sound (High) Cool
Features
Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant inch (mm) Tube Diameter inch (mm)
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Shipping Volume
Dimensions & Weight
× 4
Narrow tube Wide tube
Net Shipping
BTU/h
kW
BTU/h BTU/h
V
A WPower Input %Power Factor 99
A 17.0
dB-A
ft (m)
inch
(mm)
inch
(mm) Ibs (kg) Ibs (kg)
cu.ft (m
3
)
35-1/32 × 35-7/16 × 12-19/32
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
4-Room Multi Outdoor Unit
230V Single-Phase 60HzVoltage Rating
Cooling
30,600
3/8 (9.52) × 2 + 1/2 (12.7) × 2
( 9,800 to 30,600 )
9.00
( 2.90 to 9.00 )
25,800
1,942 (3,300)Air Circulation (High) ft3/min (m3/h)
187 to 253
2,800
Outdoor Unit
DC Twin Rotary (Inverter)
R410A / 8.38 (3,800)
Electric Expansion Valve
Flare Type
100 (30.5)
1/4 (6.35) × 4
Outdoor Unit
(890 × 900 × 320)
39-3/4 × 40-5/8 × 16-1/4
(1,010 × 1,032 × 413)
174.2
183.0
15.18
< 230V >
4Number of Connectable Indoor Units
4Number of Operatable Indoor Units
4,800
12.3
53
(79.0) (83.0) (0.43)
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 4units Outdoor Unit : CM3172 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.  Outdoor air temp.95°F D.B./ 75°F W.B.
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Outdoor Unit CM3172 Indoor Unit KMS0972
Type
Total Capacity
Sensible Capacity Latent Capacity
Performance
Available Voltage Range Running Amperes
EER BTU/h/W 10.2 SEER BTU/Wh 17.6 Compressor Locked Rotor Amperes
Electrical Rating
Fuse or Circuit Breaker Capacity A20
Control Microprocessor Fan Speeds Auto (Hi, Me, Lo) Compressor Refrigerant / Amount charged at shipment Ibs (g) Refrigerant Control Operation Sound (High) Cool
Features
Refrigerant Tubing Connections Max. allowable tubing length per unit Refrigerant inch (mm) Tube Diameter inch (mm)
Unit Dimensions
Height × Width × Depth
Package Dimensions
Height × Width × Depth
Weight
Shipping Volume
Dimensions & Weight
× 4
Narrow tube Wide tube
Net Shipping
BTU/h
kW
BTU/h BTU/h
V
A WPower Input %Power Factor 99
A 17.0
dB-A
ft (m)
inch
(mm)
inch
(mm) Ibs (kg) Ibs (kg)
cu.ft (m
3
)
35-1/32 × 35-7/16 × 12-19/32
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
4-Room Multi Outdoor Unit
208V Single-Phase 60HzVoltage Rating
Cooling
28,600
3/8 (9.52) × 2 + 1/2 (12.7) × 2
( 9,800 to 28,600 )
8.40
( 2.90 to 8.40 )
24,200
1,942 (3,300)Air Circulation (High) ft3/min (m3/h)
187 to 253
2,800
Outdoor Unit
DC Twin Rotary (Inverter)
R410A / 8.38 (3,800)
Electric Expansion Valve
Flare Type
100 (30.5)
1/4 (6.35) × 4
Outdoor Unit
(890 × 900 × 320)
39-3/4 × 40-5/8 × 16-1/4
(1,010 × 1,032 × 413)
174.2
183.0
15.18
< 208V >
4Number of Connectable Indoor Units
4Number of Operatable Indoor Units
4,400
13.6
53
(79.0) (83.0) (0.43)
Remarks:
1.The values shown in performance section and electrical rating section above are based on the following unit combination. For other combination unit, please refer to the "Unit Combination Tables" in this manual. Indoor Unit : KMS0972 4units Outdoor Unit : CM3172 1unit
2.Rating conditions are:Cooling :Indoor air temp. 80°F D.B./ 67°F W.B.  Outdoor air temp.95°F D.B./ 75°F W.B.
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2-2. Major Component Specifications
2-2-1. Outdoor Unit
Outdoor Unit CM1972
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Operation Temp.
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Micro F
VAC
CB-CM1972
Microprocessor
250V 25A
DC Twin Rotary (Hermetic)
5KD240XAB21 / 1,700W
FV50S ... 1.91 (900)
U - V :
0.720 V - W : W - U :
CS-7LN115
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
0.708
0.726
Yes Yes Yes
-
-
-
Fan
Type Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over-Current Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
Over-Heat Protection
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D18-1/8 (D460)
DC Motor
SIC-71FW-D490-1 ... 1
8
750
90
-
Internal Controller
Yes Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
6.40 (0.595)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
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Page 13
Outdoor Unit CM2472
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-CM2572
Microprocessor
250V 25A
DC Twin Rotary (Hermetic)
5KD240XAB21 / 1,700W
FV50S ... 1.91 (900)
U - V :
0.720 V - W : W - U :
0.708
0.726
Yes Yes Yes
CS-7LN115
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
-
-
-
Fan
Type Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over-Current Protection Over-Heat Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D18-1/8 (D460)
DC Motor
SIC-71FW-D490-1 ... 1
8
750
90
-
Internal Controller
Yes Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
6.40 (0.595)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
13
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Outdoor Unit CM3172
Control PCB
Part No.
Controls
Control Circuit Fuse
Compressor
Type Compressor Model / Nominal Output Compressor Oil ... Amount Coil Resistance (Ambient Temp. 68 °F (20 °C))
Safety Device
CT (Peak current cut-off control) Compressor Discharge Temp. Control
Operation cut-off control in abnormal ambient Temp.
Overload Relay
Run Capacitor
Crankcase Heater
Pints (cc)
Ohm
Model
Operation Temp.
Micro F
VAC
CB-CM3172
Microprocessor
250V 25A
DC Twin Rotary (Hermetic)
5JD420XAB22 / 3,000W
FV50S ... 2.55 (1,200)
U - V :
0.435 V - W : W - U :
0.441
0.452
Yes Yes Yes
CS-7LN115
Open : 239 °F (115 °C), Close : 212 °F (100 °C)
-
-
-
Fan
Type Q'ty ... Dia. inch (mm)
Fan Motor
Type Model ... Q'ty No. of Poles Rough Measure RPM (Cool) Nominal Output Coil Resistance
(Ambient Temp. 68 °F (20 °C))
Safety Device
Type Over-Current Protection Over-Heat Protection
Run Capacitor
Heat Exchanger Coil
Coil
Rows Fins per inch
Face Area
W
Ohm
Micro F
VAC
2
ft
(m2)
Propeller
1 ... D18-1/8 (D460)
DC Motor
SIC-71FW-D490-1 ... 1
8
800
90
-
Internal Controller
Yes Yes
-
-
Aluminum Plate Fin / Copper Tube
2
18.1
7.75 (0.72)
External Finish Acrylic baked-on enamel finish
DATA SUBJECT TO CHANGE WITHOUT NOTICE.
14
Page 15
2-3. Other Component Specifications
Sensor Name
Outdoor air temp sensor
Outdoor heat exchanger sensor
AW / AN sensor
BW / BN sensor
CW / CN sensor
DW / DN sensor
Model No.
of sensor
TKS295B
TKS292B
TKS292B
TKS292B
TKS292B
TKS292B
40
35
30
25
20
Resistance (k ohm)
15
10
5
Quantity of Sensor
CM1972 CM2472 CM3172
1
1
1 / 1
1 / 1
1 / 1
0
1
1
1 / 1
1 / 1
1 / 1
1 / 1
1
1
1 / 1
1 / 1
1 / 1
1 / 1
0
Sensor Name
Compressor temp sensor TKS293B
Model No.
of sensor
200
180
160
140
120
100
Resistance (k ohm)
80
60
40
-
4514 23 32 41 50 59 68
(
20)(-15)(-10) (-5) (0) (5) (10) (15) (20)
-
Temperature F ( C)
Quantity of Sensor
CM1972 CM2472 CM3172
11
1
20
0
32 50 68 86 104 122 140 158 176 194
(0) (10) (20) (30) (40) (50) (60) (70) (80) (90)
Temperature F ( C)
15
Page 16
3. DIMENSIONAL DATA
Outdoor Unit CM1972
23-15/16 5-11/32
11-17/32
1-3/8
ID:23/32
2-ID:15/16
15/32
13-19/32
12-19/32(320)
14-17/32
35-7/16(900)
2-15/16
1-13/16
2-1/16
23/32
29-1/8(740)
5-29/32 2-27/32 2-3/4
2-1/32 4-1/2
Wide tube service valve dia.3/8" (9.52) × 3
Narrow tube service valve dia.1/4" (6.35) × 3
2-3/4
2-15/16
4-7/16
Unit: inch(mm)
16
Page 17
Outdoor Unit CM2472
11-17/32
1-3/8
ID:23/32
23-15/16 5-11/32
15/32
2-ID:15/16
12-19/32(320)
13-19/32
14-17/32
35-7/16(900)
2-15/16
1-13/16
2-1/16
2-13/32
23/32
Wide tube service valve dia.3/8" (9.52) × 3
Narrow tube service valve dia.1/4" (6.35) × 4
Wide tube service valve dia.1/2" (12.70) × 1
29-1/8(740)
2-3/4
5-29/32 2-27/32 2-3/4
2-3/4 2-3/4
2-15/16
4-7/16
2-1/32 4-1/2
Unit: inch(mm)
17
Page 18
Outdoor Unit CM3172
11-17/32
1-3/8
ID:23/32
23-15/16 5-11/32
15/32
2-ID:15/16
12-19/32(320)
13-19/32
14-17/32
35-7/16(900)
2-15/16
23/32
1-13/16
2-1/16
2-13/32
Wide tube service valve dia.3/8" (9.52) × 2
Narrow tube service valve dia.1/4" (6.35) × 4
Wide tube service valve
35-1/32(890)
2-3/4
5-29/32 2-7/8 2-3/4
2-1/32 4-1/2
dia.1/2" (12.70) × 2
2-3/4 2-3/4
2-15/16
4-7/16
Unit: inch(mm)
18
Page 19
4. REFRIGERANT FLOW DIAGRAM
4-1. Refrigerant Flow Diagram
Outdoor Unit CM1972
Indoor unit Outdoor unit
Service valve on
Wide tube
O.D.3/8"
O.D.3/8"
O.D.3/8"
Narrow tube
O.D.1/4"
O.D.1/4"
O.D.1/4"
wide tube
CW
BW
AW
Header
Service valve on narrow tube
CN
BN
AN
Strainer Header
Electric expansion valve
M
M
M
Sub accumulator
Main accumulator
High pressure
switch
H.P.
Compressor
Heat exchanger
Cooling cycle
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm).
After a tube has been insulated,
CAUTION
never try to bend it into a narrow curve because it can cause the tube to break or crack.
19
Thickness: Min.5/16"(8 mm)
Wide tube
Insulation
Thickness: Min.5/16"(8 mm)
Narrow tube
Page 20
Outdoor UnitCM2472
Indoor unit Outdoor unit
Service valve on
Wide tube
O.D.3/8"
O.D.3/8"
O.D.3/8"
O.D.1/2"
Narrow tube
O.D.1/4"
O.D.1/4"
O.D.1/4"
O.D.1/4"
wide tube
DW
CW
BW
AW
Service valve on narrow tube
DN
CN
BN
AN
Header
Electric expansion valve
M
M
M
M
Strainer Header
Sub accumulator
Main accumulator
High pressure
switch
H.P.
Compressor
Heat exchanger
Cooling cycle
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm).
After a tube has been insulated,
CAUTION
never try to bend it into a narrow curve because it can cause the tube to break or crack.
20
Thickness: Min.5/16"(8 mm)
Wide tube
Insulation
Thickness: Min.5/16"(8 mm)
Narrow tube
Page 21
Outdoor UnitCM3172
Indoor unit Outdoor unit
Service valve on
Wide tube
O.D.3/8"
O.D.3/8"
O.D.1/2"
O.D.1/2"
Narrow tube
O.D.1/4"
O.D.1/4"
O.D.1/4"
O.D.1/4"
wide tube
DW
CW
BW
AW
Service valve on narrow tube
DN
CN
BN
AN
Header
Electric expansion valve
M
M
M
M
Strainer Header
Sub accumulator
Main accumulator
High pressure
switch
H.P.
Compressor
Heat exchanger
Cooling cycle
Insulation of Refrigerant Tubing
IMPORTANT
Because capillary tubing is used in the outdoor unit, both the wide and narrow tubes of this air conditioner become cold. To prevent heat loss and wet floors due to dripping of condensation, both tubes must be well insulated with a proper insulation material. The thickness of the insulation should be a min.5/16"(8 mm).
After a tube has been insulated,
CAUTION
never try to bend it into a narrow curve because it can cause the tube to break or crack.
21
Thickness: Min.5/16"(8 mm)
Wide tube
Insulation
Thickness: Min.5/16"(8 mm)
Narrow tube
Page 22
5. PERFORMANCE DATA
5-1. Temperature Charts
5-1-1. Temperature Charts (CM1972)
Outdoor Unit CM1972 Indoor Unit KMS0772 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
188
(1.3)
psig (MPaG)
174
(1.2)
160
(1.1)
Low pressure at wide tube service valve
146
(1.0)
Lo fanHi fan HH fan
p. 86°F (30°C)
77
(25)
Indoor air tem
86
(30)
Outdoor air temperature °F (°C)
80°F (27°C)
75°F (24°C)
95
(35)
(2) Operating current performance chart
Lo fanHi fan HH fan
5
4
Indoor air temp. 86°F (30°C)
86
(30)
80°F (27°C)
75°F (24°C)
95
(35)
3
Operating current (A)
2
77
(25)
Outdoor air temperature °F (°C)
(3) Indoor discharge air performance chart
104
(40)
104 (40)
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6t (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan HH fan
Indoor air temp. 86°F (30°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
22
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 23
Outdoor Unit CM1972 Indoor Unit KMS0972 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
188
(1.3)
psig (MPaG)
174
(1.2)
160
(1.1)
Low pressure at wide tube service valve
146
(1.0)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
Lo fanHi fan
6
5
4
Operating current (A)
3
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
HH fan
HH fan
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
86
(30)
Outdoor air temperature °F (°C)
23
80°F (27°C)
75°F (24°C)
95
(35)
HH fan
104 (40)
Page 24
Outdoor Unit CM1972 Indoor Unit KMS1272 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
160
(1.1)
146
(1.0)
Low pressure at wide tube service valve
132
(0.9)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
Lo fanHi fan
6
5
4
Operating current (A)
3
77
(25)
Outdoor air temperature °F (°C)
Indoor air temp. 86°F (30°C)
80°F (27°C
86
(30)
75°F (24°C)
)
95
(35)
HH fan
HH fan
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
24
95
(35)
HH fan
104 (40)
Page 25
Outdoor Unit CM1972 Indoor Unit KMS1872 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
160
(1.1)
146
(1.0)
Low pressure at wide tube service valve
132
(0.9)
Lo fanHi fan
77
(25)
Outdoor air temperature °F (°C)
(2) Operating current performance chart
8
Lo fanHi fan
7
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
95
(35)
HH fan
HH fan
104 (40)
6
Operating current (A)
5
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
104 (40)
(3) Indoor discharge air performance chart
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
Indoor discharge air temperature °F (°C)
46.4( 8)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
HH fan
104 (40)
25
Page 26
5-1-2. Temperature Charts (CM2472)
Outdoor Unit CM2472 Indoor Unit KMS0772 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
188
(1.3)
psig (MPaG)
174
(1.2)
160
(1.1)
Low pressure at wide tube service valve
146
(1.0)
Lo fanHi fan HH fan
Indoor air temp. 86°F (30°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
80°F (27°C)
75°F (24°C)
(2) Operating current performance chart
Lo fanHi fan HH fan
5
4
3
Operating current (A)
2
77
(25)
Outdoor air temperature °F (°C)
Indoor air temp. 86°F (30°C)
80°F (27°C
86
(30)
75°F (24°C)
)
95
(35)
(3) Indoor discharge air performance chart
104 (40)
104 (40)
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6t (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan HH fan
Indoor air temp. 86°F (30°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
26
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 27
Outdoor Unit CM2472 Indoor Unit KMS0972 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
188
(1.3)
psig (MPaG)
174
(1.2)
160
(1.1)
Low pressure at wide tube service valve
146
(1.0)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
Lo fanHi fan
6
5
p. 86°F (30°C
4
Operating current (A)
3
77
(25)
Outdoor air temperature °F (°C)
86
(30)
Indoor air tem
80°F (27°C)
75°F (24°C)
95
(35)
HH fan
HH fan
)
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
86
(30)
Outdoor air temperature °F (°C)
27
80°F (27°C)
75°F (24°C)
95
(35)
HH fan
104 (40)
Page 28
Outdoor Unit CM2472 Indoor Unit KMS1272 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
160
(1.1)
146
(1.0)
Low pressure at wide tube service valve
132
(0.9)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
Lo fanHi fan
6
5
Indoor air temp. 86°F (30°C)
86
(30)
80°F (27°C)
75°F (24°C)
95
(35)
4
Operating current (A)
3
77
(25)
Outdoor air temperature °F (°C)
HH fan
HH fan
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan
77
(25)
Indoor air te
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
28
mp. 86°F (30°
95
(35)
HH fan
C)
104 (40)
Page 29
Outdoor Unit CM2472 Indoor Unit KMS1872 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
160
(1.1)
146
(1.0)
Low pressure at wide tube service valve
132
(0.9)
Lo fanHi fan
77
(25)
Outdoor air temperature °F (°C)
(2) Operating current performance chart
8
Lo fanHi fan
7
Indoor air tem
86
(30)
80°F (27°C)
75°F (24°C)
p. 86°F (30°C)
95
(35)
HH fan
HH fan
104 (40)
6
Operating current (A)
5
77
(25)
Outdoor air temperature °F (°C)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
(35)
95
104 (40)
(3) Indoor discharge air performance chart
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
Indoor discharge air temperature °F (°C)
46.4( 8)
Lo fanHi fan
77
(25)
Indoor air tem
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
p. 86°F (30°C)
95
(35)
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
HH fan
104 (40)
29
Page 30
Outdoor Unit CM2472 Indoor Unit KMS2472 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
160
(1.1)
146
(1.0)
Low pressure at wide tube service valve
132
(0.9)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
86
(30)
Outdoor air temperature °F (°C)
75°F (24°C)
95
(35)
80°F (27°C)
(2) Operating current performance chart
9
Lo fanHi fan
8
7
Operating current (A)
6
Indoor air temp. 86°F (30°C
80°F (27°C)
75°F (24°C)
HH fan
HH fan
)
104 (40)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
104 (40)
(3) Indoor discharge air performance chart
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
Indoor discharge air temperature °F (°C)
46.4( 8)
Lo fanHi fan
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
C)
75°F (24°
86
(30)
Outdoor air temperature °F (°C)
95
(35)
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
HH fan
104 (40)
30
Page 31
5-1-3. Temperature Charts (CM3172)
Outdoor Unit CM3172 Indoor Unit KMS0772 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
146
(1.0)
118
(0.8)
Low pressure at wide tube service valve
90
(0.6)
Lo fanHi fan Hi fan HH fan
77
(25)
Indoor air temp. 86°F (30°C)
86
(30)
Outdoor air temperature °F (°C)
80°F (27°C
75°F (24°C)
95
(35)
(2) Operating current performance chart
5
Lo fanHi fan Hi fan HH fan
4
Indoor air temp. 86°F (30°C)
Operating current (A)
3
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
)
104 (40)
80°F (27°C)
75°F (24°C)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
Indoor discharge air temperature °F (°C)
46.4( 8)
Lo fanHi fan Hi fan HH fan
Indoor air temp. 86°F (30°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
31
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 32
Outdoor Unit CM3172 Indoor Unit KMS0972 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
146
(1.0)
118
(0.8)
Low pressure at wide tube service valve
90
(0.6)
Lo fanHi fan Hi fan HH fan
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
5
Lo fanHi fan Hi fan HH fan
4
Indoor air temp. 86°F (30°C)
Operating current (A)
3
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
104 (40)
80°F (27°C)
75°F (24°C)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan Hi fan HH fan
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
32
95
(35)
104 (40)
Page 33
Outdoor Unit CM3172 Indoor Unit KMS1272 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
146
(1.0)
118
(0.8)
Low pressure at wide tube service valve
90
(0.6)
Lo fanHi fan Hi fan HH fan
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
(2) Operating current performance chart
6
Lo fanHi fan Hi fan HH fan
5
Indoor air temp. 86°F (30°C)
4
Operating current (A)
3
77
(25)
86
(30)
Outdoor air temperature °F (°C)
95
(35)
104 (40)
80°F (27°C)
75°F (24°C)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
Lo fanHi fan Hi fan HH fan
Indoor air temp. 86°F (30°C)
77
(25)
86
(30)
Outdoor air temperature °F (°C)
33
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 34
Outdoor Unit CM3172 Indoor Unit KMS1872 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
146
(1.0)
Indoor air temp. 86°F (30°C)
118
(0.8)
Low pressure at wide tube service valve
90
(0.6)
77
(25)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
Lo fanHi fan
95
(35)
(2) Operating current performance chart
9
8
7
6
Operating current (A)
5
4
77
(25)
Outdoor air temperature °F (°C)
80°F (27°C)
Indoor air temp. 86°F (30°C)
75°F (24°C)
86
(30)
Lo fanHi fan
95
(35)
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
77
(25)
Indoor air temp. 86°F (30°C)
86
(30)
Outdoor air temperature °F (°C)
34
Lo fanHi fan
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 35
Outdoor Unit CM3172 Indoor Unit KMS2472 × 1
Cooling Characteristics
(RH : 46%, Indoor fan speed : High fan) (230V, 60Hz)
(1) Low pressure performance chart
174
(1.2)
psig (MPaG)
146
(1.0)
118
(0.8)
Low pressure at wide tube service valve
90
(0.6)
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C)
86
(30)
Outdoor air temperature °F (°C)
Lo fanHi fan
95
(35)
(2) Operating current performance chart
12
11
10
Operating current (A)
9
8
77
(25)
Indoor air temp. 86°F (30°C)
80°F (27°C)
75°F (24°C
86
(30)
Outdoor air temperature °F (°C)
Lo fanHi fan
)
95
(35)
104 (40)
104 (40)
(3) Indoor discharge air performance chart
NOTE
• This performance chart shows operation of a single wall-mounted indoor unit. The performance chart will vary depending on the indoor unit type.
• Check each performance value in test-run mode. Electrical performance values represent a combined indoor/outdoor value.(In this case, be sure to stop all the indoor units where performance is not being checked.)
• The performance is for a tubing length of 24.6ft (7.5m). If the tubing length is different, the performance chart will vary.
68.0(20)
64.4(18)
60.8(16)
57.2(14)
53.6(12)
50.0(10)
46.4( 8)
Indoor discharge air temperature °F (°C)
77
(25)
Outdoor air temperature °F (°C)
Indoor air temp. 86°F (30°C)
86
(30)
35
Lo fanHi fan
80°F (27°C)
75°F (24°C)
95
(35)
104 (40)
Page 36
5-2. Cooling Capacity
Outdoor Unit:CM1972 Indoor Unit :KMS0972 × 3
Power Supply:230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 19,700 BTU/h AIR FLOW RATE: 883 CFM
INDOOR OUTDOOR
ENT. TEMP. °F (°C) AMBIENT TEMP. °F (°C)
W.B. D.B. 65 75 85 95 105 115
TC 19,800 19,100 18,350 17,770 16,890 15,940
72 (22.2) SHC 17,470 17,130 16,790 16,610 16,270 15,760
59 76 (24.4) SHC 19,800 19,100 18,350 17,770 16,890 15,940
(15.0) 80 (26.7) SHC 19,800 19,100 18,350 17,770 16,890 15,940
84 (28.9) SHC 19,800 19,100 18,350 17,770 16,890 15,940 88 (31.1) SHC 19,800 19,100 18,350 17,770 16,890 15,940
TC 20,790 20,060 19,290 18,720 17,800 16,820
72 (22.2) SHC 14,210 13,870 13,530 13,360 13,010 12,670
63 76 (24.4) SHC 17,130 16,960 16,610 16,270 15,930 15,590
(17.2) 80 (26.7) SHC 20,390 20,040 19,290 18,720 17,800 16,820
84 (28.9) SHC 20,790 20,060 19,290 18,720 17,800 16,820 88 (31.1) SHC 20,790 20,060 19,290 18,720 17,800 16,820
TC 21,790 21,050 20,240 # 19,700 18,750 17,720
(18.3) (23.9) (29.4) (35.0) (40.6) (46.1)
72 (22.2) SHC 10,960 10,610 10,270 10,100 9,760 9,410
67 76 (24.4) SHC 13,870 13,700 13,360 13,190 12,840 12,330
(19.4) 80 (26.7) SHC 16,960 16,790 16,440 16,270 15,930 15,590
84 (28.9) SHC 20,040 19,700 19,360 19,190 18,750 17,720 88 (31.1) SHC 21,790 21,050 20,240 19,700 18,750 17,720
TC 22,800 22,040 21,210 20,700 19,720 18,470
72 (22.2) SHC 7,360 7,190 6,840 6,670 6,330 5,980
71 76 (24.4) SHC 10,440 10,100 9,930 9,760 9,410 8,900
(21.7) 80 (26.7) SHC 13,530 13,190 13,010 12,840 12,500 11,990
84 (28.9) SHC 16,440 16,270 15,930 15,760 15,410 15,070 88 (31.1) SHC 19,530 19,190 19,010 18,840 18,500 17,990
TC 23,690 22,920 22,080 21,600 20,590 18,950
75 76 (24.4) SHC 7,010 6,840 6,500 6,330 6,160 5,640
(23.9) 80 (26.7) SHC 10,100 9,930 9,590 9,410 9,240 8,730
84 (28.9) SHC 13,190 12,840 12,670 12,500 12,160 11,640 88 (31.1) SHC 16,100 15,930 15,590 15,410 15,070 14,730
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#)
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
36
Page 37
Outdoor Unit:CM2472 Indoor Unit :KMS0972 × 3
Power Supply:230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 25,400 BTU/h AIR FLOW RATE: 883 CFM
INDOOR OUTDOOR
ENT. TEMP. °F (°C) AMBIENT TEMP. °F (°C)
W.B. D.B. 65 75 85 95 105 115
TC 25,690 24,800 23,840 23,190 22,040 17,290
72 (22.2) SHC 20,210 19,870 19,360 19,010 18,500 16,440
59 76 (24.4) SHC 23,130 22,790 22,270 22,100 21,410 17,290
(15.0) 80 (26.7) SHC 25,690 24,800 23,840 23,190 22,040 17,290
84 (28.9) SHC 25,690 24,800 23,840 23,190 22,040 17,290 88 (31.1) SHC 25,690 24,800 23,840 23,190 22,040 17,290
TC 26,810 25,900 24,910 24,290 23,110 17,700
72 (22.2) SHC 16,790 16,440 15,930 15,760 15,240 13,010
63 76 (24.4) SHC 19,700 19,360 19,010 18,670 18,160 15,930
(17.2) 80 (26.7) SHC 22,960 22,440 22,100 21,760 21,240 17,700
84 (28.9) SHC 25,870 25,530 24,910 24,290 23,110 17,700 88 (31.1) SHC 26,810 25,900 24,910 24,290 23,110 17,700
TC 27,910 26,980 25,970 # 25,400 24,180 18,070
(18.3) (23.9) (29.4) (35.0) (40.6) (46.1)
72 (22.2) SHC 13,360 13,010 12,500 12,330 11,810 9,590
67 76 (24.4) SHC 16,270 15,930 15,590 15,240 14,900 12,500
(19.4) 80 (26.7) SHC 19,360 19,010 18,670 18,330 17,990 15,590
84 (28.9) SHC 22,440 22,100 21,590 21,410 20,900 18,070 88 (31.1) SHC 25,360 25,020 24,670 24,330 23,810 18,070
TC 28,980 28,030 26,990 26,500 25,010 18,380
72 (22.2) SHC 9,590 9,240 8,900 8,730 8,210 5,980
71 76 (24.4) SHC 12,670 12,330 11,810 11,640 11,130 8,900
(21.7) 80 (26.7) SHC 15,760 15,410 15,070 14,730 14,210 11,990
84 (28.9) SHC 18,670 18,330 17,990 17,810 17,300 15,070 88 (31.1) SHC 21,590 21,240 20,900 20,730 20,210 17,990
TC 29,880 28,920 27,870 27,460 25,330 18,590
75 76 (24.4) SHC 9,070 8,730 8,390 8,210 7,530 5,470
(23.9) 80 (26.7) SHC 12,160 11,810 11,470 11,300 10,610 8,560
84 (28.9) SHC 15,070 14,730 14,390 14,390 13,700 11,640 88 (31.1) SHC 18,160 17,810 17,470 17,300 16,610 14,560
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#)
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
37
Page 38
Outdoor Unit:CM3172 Indoor Unit :KMS0972 × 4
Power Supply:230V Single Phase 60Hz
< Cooling Capacity >
RATING CAPACITY: 30,600 BTU/h AIR FLOW RATE: 1,177 CFM
INDOOR OUTDOOR
ENT. TEMP. °F (°C) AMBIENT TEMP. °F (°C)
W.B. D.B. 65 75 85 95 105 115
TC 31,170 30,000 28,730 28,010 22,960 16,690
72 (22.2) SHC 25,580 24,900 24,440 23,980 21,700 16,690
59 76 (24.4) SHC 29,470 29,010 28,320 28,010 22,960 16,690
(15.0) 80 (26.7) SHC 31,170 30,000 28,730 28,010 22,960 16,690
84 (28.9) SHC 31,170 30,000 28,730 28,010 22,960 16,690 88 (31.1) SHC 31,170 30,000 28,730 28,010 22,960 16,690
TC 32,490 31,280 29,960 29,310 23,400 16,970
72 (22.2) SHC 21,010 20,550 19,870 19,640 17,120 14,610
63 76 (24.4) SHC 24,900 24,440 23,980 23,520 21,240 16,970
(17.2) 80 (26.7) SHC 29,010 28,550 28,100 27,640 23,400 16,970
84 (28.9) SHC 32,490 31,280 29,960 29,310 23,400 16,970 88 (31.1) SHC 32,490 31,280 29,960 29,310 23,400 16,970
TC 33,790 32,540 31,170 # 30,600 23,770 17,200
(18.3) (23.9) (29.4) (35.0) (40.6) (46.1)
72 (22.2) SHC 16,440 15,980 15,290 15,070 12,550 10,270
67 76 (24.4) SHC 20,320 19,870 19,410 19,180 16,670 14,150
(19.4) 80 (26.7) SHC 24,440 23,980 23,520 23,300 20,780 17,200
84 (28.9) SHC 28,550 28,100 27,410 27,180 23,770 17,200 88 (31.1) SHC 32,440 31,980 31,170 30,600 23,770 17,200
TC 35,020 33,730 32,320 31,860 24,020 17,350
72 (22.2) SHC 11,410 10,950 10,490 10,490 7,750 5,690
71 76 (24.4) SHC 15,520 15,070 14,610 14,380 11,640 9,580
(21.7) 80 (26.7) SHC 19,640 19,180 18,720 18,500 15,980 13,690
84 (28.9) SHC 23,520 23,070 22,610 22,610 19,870 17,350 88 (31.1) SHC 27,640 27,180 26,720 26,500 23,750 17,350
TC 36,040 34,730 33,270 32,940 24,130 17,390
75 76 (24.4) SHC 10,720 10,270 9,810 9,810 7,070 5,240
(23.9) 80 (26.7) SHC 14,840 14,610 14,150 13,920 11,180 9,350
84 (28.9) SHC 18,950 18,500 18,040 17,810 15,290 13,240 88 (31.1) SHC 22,840 22,380 21,920 21,920 19,180 17,350
TC : Total Cooling Capacity (BTU/h) SHC : Sensible Heat Capacity (BTU/h)
NOTE
1.
Rating conditions (#)
: Indoor Unit Entering Air Temp. 80 °F (26.7 °C) D.B. / 67 °F (19.4 °C) W.B. : Outdoor Ambient Temp. 95 °F (35 °C) D.B.
2.
Above data does not take Freeze Prevention Protection during cooling operation into account. For this reason, the value may vary from the actual cooling characteristics.
3. Above data represents the value when the operation frequency of a compressor is fixed.
38
Page 39
6. ELECTRICAL DATA
6-1. Electric Wiring Diagrams
Outdoor UnitCM1972
BLK
REACTANCE
RELAY
1
6
GRN/YEL
WHT WHT
WARNING
disconnect power before checking, servicing and/or cleaning any electrical parts.
To avoid electrical shock hazard, be sure to
BLK
5 4 3 2 1
5 4 3 2 1
UNIT
B INDDOR
WHT
MV0
MAGNETIC COIL
MV1
MAGNETIC COIL
TO INDDOR UNIT
BLK
WHT
UNIT
C INDDOR
GND
BRN
SUPPLY
4
BLK
BLK
5
BLK
GRN/YEL
WHT
1
1
WHT
2
2
WHT
(2P)CONNECTOR
POWER
L2
L1
GND
1
2
TERMINAL PLATE
CORE
FERRITE
WHT
W
W
ACIN1
ACIN2
W
E
25A
WW
E1
W
L2 L1
WHT
W
SI-A
W
SI-B
MV0
MV1
UNIT
A INDDOR
123456789
BLK
TERMINAL PLATE
RED
BLU
GRY
5
5
4
4
3
3
2
2
1
1
5
5
4
4
3
3
2
2
1
1
BLK YEL RED
ORG
GRY BLK YEL RED
ORG
5 4 3 2 1
5 4 3 2 1
YEL YEL YEL YEL
YEL YEL YEL YEL
THERMISTOR OUTDOOR BLK BLK YEL YEL
THERMISTOR COIL
BN THERMISTOR
BW THERMISTOR
AN THERMISTOR
AW THERMISTOR
4
4
3
3
B-TH
2
2
1
1
4
4
3
3
A-TH
2
2
1
1
4
4
3
3
2
2
1
1
COIL/OUTDOOR
1 1
BLK BLK
THERMISTOR COMPRESSOR
COMP
2 2
W
SICOM2
KS10
CONTROLLER
KS22
KS23FM
U
WVWWW
WHT
BLU
4
RED
3
WHT
2
BLK
1
WHT
6
BLK
5
BLU
4
RED
3
WHT
2
BLK
1
BLU
8
RED
7
WHT
6
BLK
5
BLU
4
RED
3
WHT
2
BLK
1
ORG
7
WHT
6
BRN
5
BLU
4 3 2
RED
1
BLU WHT RED (PNK)
WHT
7 6 5 4 3 2 1
W
SICOM2
4
4
3
3
CN01
2
2
1
1
6
6
5
5
4
4
CN02
3
3
2
2
1
1
EXPANSION BOARD
8
8
7
7
6
6
5
5
CN03
4
4
3
3
2
2
1
1
(7P)CONNECTOR
ORG WHT BRN
BLU
RED
1 2 3 4 5 6 7
CORE
FERRITE
3
3
2
2
1
1
SI-C
MV2C-TH
WHT
W
GRY
5
5
BLK YEL RED
ORG
FM
FAN MOTOR
BLU WHT RED (PNK)
5
4
4
3
3
2
2
1
1
YEL YEL YEL YEL
R/V
CM
S/U C/W
5
4
4
3
3
2
2
1
1
4
4
3
3
2
2
1
1
(3P)CONNECTOR
WHT
MV2
MAGNETIC COIL
BLK
11
CN THERMISTOR
(2P)CONNECTOR
CW THERMISTOR
BLK BLK
SWITCH
HIGH PRESSURE
MOTOR
COMPRESSOR
22
11
(2P)CONNECTOR
WHT WHT
OVERLOAD
RELAY(OLR)
22
RED
WHT WHT
8FA2-5257-58800-1
39
Page 40
Outdoor UnitCM2472
BLK
REACTANCE
RELAY
6
1
4
GRN/YEL
WHT
1
WHT
2
5
BLK
1 2
WHT
BLK
BLK
TERMINAL PLATE
W
WW
GRN/YEL
W
WHT WHT
W
(2P)CONNECTOR
L1
1
ACIN1
E
E1
L2 L1
SUPPLY POWER
L2
2
WHT
W
ACIN2
25A
WARNING
GND
WHT
CORE
FERRITE
W
W
SI-A
SI-B
MV0
MV1
To avoid electrical shock hazard, be sure to disconnect power before checking, servicing and/or cleaning any electrical parts.
UNIT
A INDDOR
123456789
BLK
BLK
GRY
BLK YEL RED
ORG
GRY
BLK YEL RED
ORG
BLU
WHT
5
5
4
4
3
3
MV0
2
2
1
1
5
5
4
4
3
3
MV1
2
2
1
1
TERMINAL PLATE
RED
5
5
4
4
3
3
2
2
1
1
5
5
4
4
3
3
2
2
1
1
UNIT
B INDDOR
BLK
MAGNETIC COIL
MAGNETIC COIL
TO INDDOR UNIT
UNIT
C INDDOR
101112
WHT
WHT
BRN
UNIT
D INDDOR
GND
GRY
BN THERMISTOR
YEL
4
YEL
3
YEL
2
YEL
1
BW THERMISTOR
AN THERMISTOR
YEL
4
YEL
3
YEL
2
YEL
1
AW THERMISTOR
THERMISTOR OUTDOOR BLK
4
BLK
3
YEL
2
YEL
1
THERMISTOR COIL
BLK BLK
THERMISTOR COMPRESSOR
4 3
B-TH
2 1
4 3
A-TH
2 1
4 3 2 1
COMP
COIL/OUTDOOR
1 1
2 2
W
SICOM2
KS10
CONTROLLER
KS22
KS23FM
U
WVWWW
BLU
BLU
4
RED
3 2
BLK
1
6
BLK
5
BLU
4
RED
3 2
BLK
1
BLU
8
RED
7 6
BLK
5
BLU
4
RED
3 2
BLK
1
ORG
7
WHT
6
BRN
5
BLU
4 3 2
RED
1
WHT RED (PNK)
WHT
WHT
WHT
WHT
WHT
WHT
WHT
4 3 2 1
6 5 4 3 2 1
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
1 2 3 4 5 6 7
CORE
FERRITE
W
4 3 2 1
6 5 4 3 2 1
8 7 6 5 4 3 2 1
SICOM2
CN01
CN02
CN03
3
3
2
2
1
1
BLU
W
SI-C
W
SI-D
GRY
5 4 3 2 1
5 4 3 2 1
4 3 2 1
4 3 2 1
FM
BLU
WHT RED (PNK)
BLK YEL RED ORG
GRY BLK YEL RED ORG
FAN MOTOR
5 4 3 2 1
5 4 3 2 1
YEL YEL YEL YEL
YEL YEL YEL YEL
R/V
5 4 3
MV2C-TH
2 1
5 4 3
MV3
2 1
4
EXPANSION BOARD
3 2 1
4 3
D-TH
2 1
(7P)CONNECTOR
ORG WHT BRN
RED
WHT
(3P)CONNECTOR
5 4 3 2 1
5 4 3 2 1
CM
S/U C/W
WHT
MV2
MAGNETIC COIL
BLK
11
MV3
CN THERMISTOR
MAGNETIC COIL
(2P)CONNECTOR
CW THERMISTOR
DN THERMISTOR
DW THERMISTOR
BLK BLK
SWITCH
HIGH PRESSURE
MOTOR
COMPRESSOR
22
11
(2P)CONNECTOR
WHT WHT
OVERLOAD
RELAY(OLR)
22
WHT WHT
RED
8FA2-5257-59000-1
40
Page 41
Outdoor UnitCM3172
BLK
CORE
FERRITE
REACTANCE
RELAY
6
1
WHT WHT
WARNING
disconnect power before checking, servicing and/or cleaning any electrical parts.
To avoid electrical shock hazard, be sure to
SUPPLY
4
BLK
BLK
5
BLK
GRN/YEL
GRN/YEL
WHT
1
1
WHT
2
2
WHT
(2P)CONNECTOR
POWER
L2
L1
GND
1
2
TERMINAL PLATE
WHT
WHT
W
W
ACIN1
ACIN2
WW
E
25A
W
E1
W
L2 L1
W
SI-A
W
SI-B
MV0
MV1
UNIT
A INDDOR
123456789
BLK
BLK
GRY
BLK YEL RED
ORG
GRY
BLK YEL RED
ORG
BLU
WHT
5
5
4
4
3
3
MV0
2
2
1
1
5
5
4
4
3
3
MV1
2
2
1
1
TERMINAL PLATE
RED
5
5
4
4
3
3
2
2
1
1
5
5
4
4
3
3
2
2
1
1
UNIT
B INDDOR
BLK
MAGNETIC COIL
MAGNETIC COIL
TO INDDOR UNIT
UNIT
C INDDOR
101112
WHT
WHT
BRN
UNIT
D INDDOR
GND
GRY
BN THERMISTOR
YEL
4
YEL
3
YEL
2
YEL
1
BW THERMISTOR
AN THERMISTOR
YEL
4
YEL
3
YEL
2
YEL
1
AW THERMISTOR
THERMISTOR OUTDOOR
BLK
4
BLK
3
YEL
2
YEL
1
THERMISTOR COIL
BLK BLK
4 3
B-TH
2 1
4 3
A-TH
2 1
4 3 2 1
COMP
COIL/OUTDOOR
1 1
2 2
THERMISTOR COMPRESSOR
W
SICOM2
KS10
CONTROLLER
KS22
KS23FM
U
WVWWW
BLU
BLU
4
RED
3 2
BLK
1
6
BLK
5
BLU
4
RED
3 2
BLK
1
BLU
8
RED
7 6
BLK
5
BLU
4
RED
3 2
BLK
1
ORG
7
WHT
6
BRN
5
BLU
4 3 2
RED
1
WHT RED (PNK)
WHT
WHT
WHT
WHT
WHT
WHT
WHT
4 3 2 1
6 5 4 3 2 1
8 7 6 5 4 3 2 1
7 6 5 4 3 2 1
1 2 3 4 5 6 7
CORE
FERRITE
W
4 3 2 1
6 5 4 3 2 1
8 7 6 5 4 3 2 1
SICOM2
CN01
CN02
CN03
3
3
2
2
1
1
BLU
W
SI-C
W
SI-D
GRY
5 4 3 2 1
5 4 3 2 1
4 3 2 1
4 3 2 1
FM
BLU
WHT RED (PNK)
BLK YEL RED ORG
GRY BLK YEL RED ORG
FAN MOTOR
5 4 3 2 1
5 4 3 2 1
YEL YEL YEL YEL
YEL YEL YEL YEL
R/V
5 4 3
MV2C-TH
2 1
5 4 3
MV3
2 1
4
EXPANSION BOARD
3 2 1
4 3
D-TH
2 1
(7P)CONNECTOR
ORG WHT BRN
RED
WHT
(3P)CONNECTOR
5 4 3 2 1
5 4 3 2 1
CM
S/U C/W
WHT
MV2
MAGNETIC COIL
BLK
11
MV3
CN THERMISTOR
MAGNETIC COIL
(2P)CONNECTOR
CW THERMISTOR
DN THERMISTOR
DW THERMISTOR
BLK BLK
SWITCH
HIGH PRESSURE
MOTOR
COMPRESSOR
22
11
(2P)CONNECTOR
WHT WHT
OVERLOAD
RELAY(OLR)
22
WHT WHT
RED
8FA2-5257-89300-1
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Page 42
7. FUNCTIONS
7-1. Explanation of Functions
NOTE
The numerical values such as temperature, frequency, time and current in parentheses are an example
of CM3172 and the values are different from the other models.
INITIAL
Control/conditions
Breaker is ON. Power is supplied to the indoor and outdoor unit
The ON/OFF operation button on the remote controller is pressed.
If automatic operation mode has been selected with the remote controller, operation begins in SENSOR DRY, or COOL mode depending on the room temperature and outdoor temperature at the time operation starts.
Depending on the operational mode, refer to the SENSOR DRY, or COOL item.
Unit operation Explanation
control circuits, however the unit remains stopped. Positioning of the outdoor unit electric expansion valve is performed.
This applies in the case of automatic COOL operation.
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Control/conditions
Unit operation Explanation
COOL
The ON/OFF operation button on the remote controller is pressed.
The room temperature has reached the desired temperature.
The thermostat turns OFF.
The thermostat turns ON again.
The operation lamp illuminates.
The indoor fan operates at the set fan speed.
The outdoor unit stops.
The outdoor unit starts.
(Compressor and the outdoor fan start.)
When the frequency reaches Hz, frequency increases are stopped for a period of seconds. (Refer to Table 1.)
The frequency then increases.
The indoor temperature and the desired temperature are approximately equal.
After the thermostat turns ON again, the outdoor unit will not operate for 3 minutes, even if the room temperature increases above the desired temperature.
The outdoor unit does not operate for 3 minutes even after the breaker is turned ON.
The frequency is increased at the rate of 0.5 Hz every 1 seconds.
This is in order to stabilize the return of oil to the compressor.
If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping any increases in frequency.
Operating frequency is stabilized in order to maintain a comfortable environment.
The outdoor unit stops. (It does not stop if the thermostart for another indoor unit is ON.)
After 3 minutes, the outdoor unit begins operating automatically.
During these 3 minutes, a pressure balance is achieved, allowing the compressor to start more easily.
Freeze prevention In order to protect against freezing, the
Stop All indicator lamps turn OFF. The indoor and
Operation is restarted within 4 hours (only when AUTO mode is selected with the remote controller).
Operation starts after 4 hours or more have passed.
When the temperature of the indoor heat exchanger drops to approximately 35.6 °F or below, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan continues operating with no changes.
Approximately 3 minutes later, if the temperature of the indoor heat exchanger is adove 46.4 °F, the system returns to its original conditions.
outdoor units stop.
Starts operating in the same operating mode (COOL) and with the same temperature settings as before operation was stopped.
New operating mode is determined based on the temperature conditions at the time the ON/OFF operation button is pressed.
compressor stops temporarily, until the temperature of the indoor heat exchanger has risen.
Within 4 hours after operation was stopped, it is assumed that there has been no significant change in the indoor and outdoor temperatures, and the previous conditions (COOL) are stored.
Frequency control
(Hz)
Outdoor air temperature is below 32 °F.
(senconds)
Outdoor air temperature is 32 °F or higher.
(25) Hz
(35) Hz
(45) Hz
(55) Hz
(120) seconds
(60) seconds
(60) seconds
(180) seconds
Table 1
43
(60) seconds
(30) seconds
(30) seconds
(90) seconds
Page 44
(1/f fluctuation fan)
SENSOR DRY
Control/conditions
The ON/OFF operation button on the remote controller is pressed.
The room temperature reaches the desired temperature, and there is no need for further cooling.
The room temperature is 59 °F or higher, and is slightly too cold.
Unit operation Explanation
The operation lamp illuminates.
The indoor fan operates at the set fan speed.
The outdoor unit stops.
The outdoor unit starts.
(Compressor and the outdoor fan start.)
When the frequency reaches Hz, frequency increases are stopped for a period of seconds. (Refer to Table 1.)
The frequency then increases.
DRY operation starts
DRY A operation
The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation. (Refer to Fig. 1.)
DRY B operation
(1)
The indoor fan changes between "Low" and "LL" (very low) over a 6-minute cycle. This is 1/f fluctuation fan operation.
The outdoor unit does not operate for 3 minutes even after the breaker is turned ON.
The frequency is increased at the rate of 0.5 Hz every 1 seconds.
This is in order to stabilize the return of oil to the compressor.
If the indoor and outdoor temperatures are high, the current peak cut-off activates, stopping any increases in frequency.
Operating frequency is stabilized in order to maintain a comfortable environment.
Operates to effectively dehumidify the air while not excessively reducing the indoor temperature.
The indoor unit operates at 1/f fluctuation fan operation, at a fan speed that does not cause a chilly feeling.
The compressor operates on a 3-minutes ON, 6-minutes OFF cycle, to prevent the room temperature from dropping too much.
The room temperature is below 59 °F.
1/f fluctuation fan
250
200
150
(Step)
100
50
0
(2)
After appoximately 3 minutes, the compressor turns OFF, the outdoor fan turns OFF, and the indoor fan turns OFF.
After approximately 6 minutes, the
(3)
conditions return to (1).
Monitoring operation begins.
6-minute cycle
Fig. 1
When monitoring operation begins, the compressor stops, and the indoor fan operates at "LL" (very low) speed.
44
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7-2. Protective Functions
NOTE
The numerical values such as temperature, frequency, time and current in parentheses are an example
of CM3172 and the values are different from the other models.
7-2-1. Current Control
The operating current may rise as a result of causes including increasing cooling loads or decreases in power voltage. In these cases, the operating frequency is automatically reduced, or operation is stopped, in order to control the operating current so that it is (20 A) or less.
As a result:
Power breakers and fuses will not be tripped.
Operation can continue during this period with somewhat reduced cooling capacity.
Operation at normal capacity is restored when the cause of the current rise is eliminated.
Description of function
Example of operation for cooling
(20A) (17A)
(16.6A)
Target
frequency
Power Point C
Point B Point A
Frequency
Frequency Current
Operates at the target frequency at Point A and below.
Stops increases to the frequency between Points A and B.
Reduces the frequency by 1 Hz per 0.5 seconds when Point B is exceeded.
Stops operation, and restarts it appoximately 3 minutes later, if Point C is exceeded.
(May operate when sudden voltage fluctuations occur. Indicates trouble.)
Stops operation
Approx.3 minutes
(1) Automatic frequency control
The operating frequency is reduced automatically, or operation is stopped, in order to control the operating current so that it is at or below the values shown in the table below.
(20A)
COOL
Point C (peak cut trip)
Point B (Hz reduction)
Point A (Hz increase prohibit) (16.6)
(20.0)
(17.0)
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Page 46
(2) Current control
The operating frequency upper limits shown in the figure below are established for frequency reduction and increase-prohibit.
Current(A)
Trip
Hz reduction
Hz increase
prohibit
(16)
(15.6)
0
Example of operation during cooling
Hz reduction Hz increase prohibit
Hz reduction
Hz increase prohibit
(30)
Frequency (Hz)
7-2-2. Low Start Current
Operation starts at (8 Hz), and the start current is less than the normal operating current. This prevents the flickering of fluorescent lights or television screens that occurs when ordinary A/C units start.
7-2-3. Compressor Temperature Control
To protect the compressor coil from overheating, the operating frequency is controlled based on the compressor discharge temperature.
F)
Trip
(230)
5Hz every 30 sec. reduction
(223)
2Hz every 30 sec. reduction
(212)
Increase
No control
Compressor discharge temperature
(194)
prohibit range
(Hz reduction)
*
Within the increase-prohibit range, the range changes to the Hz reduction range (2 Hz every 30 seconds) if the compressor temperature rises by 4 °F.
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8. TROUBLESHOOTING
8-1. Precautions before Performing Inspection or Repair
Both the indoor unit and outdoor unit include electronic control circuits. Be sure to pay attention to the following before inspecting or repairing the outdoor­side electronic circuits.
High-capacity electrolytic capacitors are used inside the outdoor unit controller (inverter). They retain an electrical charge (charging voltage DC 311 V) even after the power is turned OFF, and some time is required for the charge to dissipate.
Be careful not to touch any electrified parts before the control circuit board Power Lamp (red) turns OFF.
If the outdoor control circuit board is normal, approximately 180 seconds will be required for the charge to dissipate. However, allow at least 30 minutes for the charge to dissipate if it is thought there might be trouble with the outdoor control circuit board.
For example, if the outdoor control circuit board fuse has blown, approximately 30 minutes will be required to discharge the high-capacity electrolytic capacitors.
47
Page 48
8-2. Trouble Diagnosis by Error Monitor Lamps
WARNING
the Power Lamp on the P.C.Board is turned off.
8-2-1. Location of the Error Monitor Lamps
Remove the top plate of outdoor unit and the cover of Electrical Component Box. The Power Lamp and Error Monitor Lamps are located on the P.C.Board of Electrical Component Box. (Fig.1)
Heat Exchanger Rear side P.C.Board of Electrical Component Box.
Error Monitor Lamps
Power Lamp
To prevent electric shock, do not inspect or repair until
ERR0 ERR1 ERR2 ERR3
Front side
Fig.1 View from top
8-2-2. Display of the Error Monitor Lamps
If a protective device has activated or there is a sensor failure in the outdoor unit, the 4 error monitor lamps on the outdoor control circuit board will indicate the nature of the trouble.
: ON : OFF
Error Monitor Lamp
ERR0 ERR1 ERR2 ERR3
Sensor for compressor discharge temp
Sensor for heat excharge temp
Sensor for branch pipe A (Narrow tube)
Sensor for branch pipe B (Narrow tube)
Sensor for branch pipe C (Narrow tube)
Sensor for branch pipe D (Narrow tube)
Outdoor temp sensor
Sensor for branch pipe A (Wide tube)
Sensor for branch pipe B (Wide tube)
Sensor for branch pipe C (Wide tube)
Sensor for branch pipe D (Wide tube)
Error Contents
HIC circuit trouble (current, temp)
Actuation of comp over load relay
Actuation of freeze protection function
Outdoor unit error. Detail of error message indicate on indoor LED
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Page 49
8-3. Checking the Outdoor System
8-3-1. Checking the outdoor unit
No.
1
2
NOTE
Work procedure
Apply 220 V AC between terminals L1 and L2 on the
outdoor unit terminal plate.
Short-circuit the T-RUN terminal to the COM terminal
of TEST/T-RUN terminals.
The LED (red) on the control board must illuminate.
The compressor and fan motor must turn ON.
(They turn ON about (70) seconds later after the power
is turned ON.)
Check items (unit operation)
If the above check items are okay, but the outdoor unit does not operate, there may be a faulty
connection between the indoor unit and the outdoor unit.
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8-4. Trouble Diagnosis of Each Part
8-4-1. Problems of Each Part and Inspection Points
For details about the inspection points, refer to the Inspection Points for Each Part.
Problems
Inspection
points
Self-Diagnostics check
Indoor controller (control unit)
Indoor fan motor
Room temperature sensor
Heat exchanger temperature sensor
Indoor unitOutdoor unit
Inter-unit cable
Indoor unit
Indoor unit does not operate.
Operation lamp blinking.
Operation lamp does not illuminate.
Indoor fan dose not turn.
Outdoor unit
Outdoor unit does not operate.
Outdoor fan dose not turn.
The compressor (only) does not
operate.
The compressor stops on occasion.
The compressor speed does not
Others
No. of Inspection Points for Each part
increase.
The electric expansion valve does
not operate.
Does not cool or cooling
performance is inadequate.
Switch circuit board
Outdoor control circuit board
Diode module
HIC
Electrolytic capacitor
Fuse
Compressor
Compressor protective sensor
Outdoor fan motor
Coil thermistor
Electric expansion valve
Branch tubing temperature sensor
(1)
(2)
(3)
(4)
(5)
(6)
(7)
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Page 51
Problems
Inspection
points
Indoor unit
Indoor unit does not operate.
Operation lamp blinking.
Operation lamp does not illuminate.
Indoor fan dose not turn.
Outdoor unit
Outdoor unit does not operate.
Outdoor fan dose not turn.
The compressor (only) does not
operate.
The compressor stops on occasion.
The compressor speed does not
Others
No. of Inspection Points for Each part
increase.
The electric expansion valve does
not operate.
Does not cool or cooling
performance is inadequate.
Breaker
Refrigerant gas pressure
Others
8-4-2. Inspection Points for Each Part
(1) Outdoor control circuit board
Refer to 8-3-1. Checking the outdoor unit.
NOTE
(2) Fuse
Check it visually or the continuity with a tester.
(3) Compressor
Check for an open circuit in the compressor coil winding.
(4) Compressor protective sensor (compressor discharge temperature thermistor)
Check that the senseor is securely contained in the thermostart holder.
Do not remove or insert the outdoor control circuit board connector when power is being supplied to it. (The controller will be damaged.)
(8)
(9)
(5) Coil thermistor
Check that the sensor is securely contained in the thermostat holder.
51
Page 52
(6) Electric expansion valve
When replacing the electric expansion valve and coil, be sure to attach the connectors in the correct positions. Labels are applied to the valve body and coil, corresponding to the connector colors, to identify them.
Controller check
No voltage on circuit board
Check the illumination
of the red Power Lamp.
Replace the controller.
NOTE
Cool the main unit with a damp cloth or other means while welding. When applying vacuum, use the special service magnet and rotate at least 5 revolutions counterclockwise to fully open the electric expansion valve.
Use a multi-meter to measure the voltage (12 V).
When the power is turned ON, the needle will move in the
Voltage varies
Check the coil resistance.
0 ohm
Replace the coil.
No temperature change Temperature changes
Replace the electric
expansion valve.
Approx. 46 +/– 4 ohm
Open and close the
electric expansion valve
by hand to check it.
This part is normal.
following seguence in approximately 10 to 20 seconds for each point.
*1
Check elsewhere.
Model No. Sequence
CM1972
CM2472 CM3172
MV0 MV1
MV0 MV1 MV2 MV3
Check the resistance between the gray lead wire and the other wires. Resistance is OK if it is 46 + / – 4ohm at 68 °F
Use the special service magnet and rotate 5 revolutions clockwise to fully close the valve. Then start the unit and measure the temperature at the inlet and outlet tubes of the electric expansion valve. If the temperature difference is large, the valve is closed. Then rotate 5 revolutions counterclockwise to open the valve. Operation is normal if the temperature difference between the 2 tubes drops.
MV2
*1 If you have manually checked the electric expansion valve, be sure to reapply the outdoor power after you have replaced the wiring. (The position of the elecric expansion valve will changed.)
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(7) Branch tubing temperature sensor
Check that the sensor is securely contained in the thermostat holder.
(8) Breaker
Check whether or not the breaker has been tripped.
Check that the breakers and fuses used are of the specified capacity.
Check that the breaker and its line are exclusive for A/C use.
(9) Refrigerant gas pressure
Start a COOL test run, and messure the temperatures of the A/C intake air and discharge air. Compare the values with the performance charts.
If the values are higher than the performance charts:
Check for refrigerant shortage or blockage of the refrigerant circuit.
< Assessment of refrigerant shortage >
1. The pressure in the low-pressure section is 5 MPa or more below the value in the performance charts.
2. There is little condensation on the indoor heart exchanger, which overall appears dry.
< Distinguishing between refrigerant shortage and refrigerant circuit blockage >
If the pressure in the low-pressure section does not change when the circuit is charged 2 to 3 times with
refrigerant gas (0.44 lbs each time), or if the change is small, then the problem may not be
refrigerant shortage.
The problem may be a blockage of the refrigerant circuit.
1. Check that there is no internal leakage inside the 4-way valve:
At the low-pressure side tubing, check that there is no temperature difference between the intake and
discharge of the 4-way valve.
2. Check that the electric expansion valve is not blocked. Check as described on the preceding page.
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Page 54
8-5. Trouble Diagnosis of Fan Motor
This outdoor DC fan motor contains an internal control PCB. Therefore, it is not possible to measure the coil resistance, and the following procedure should be used to check the motor. Perform the trouble diagnosis by Test Run mode described on Installation Instructions of indoor unit.
Important:
[Trouble symptom 1]The fan does not stop when the outdoor unit stops. Outdoor unit controller trouble
[Trouble symptom 2]The fan motor does not rotate when the outdoor unit is operating.
(Diagnostic procedure)
(Diagnostic results)
(Reference) DC motor connector pin arrangement
(A) Turn OFF the power before connecting or disconnecting the motor connectors. (B) When performing voltage measurement at the outdoor controller connector for (3) in the table
below, the DC motor will trip and voltage output will stop approximately 10 seconds after operation is started. For this reason, to measure the voltage again, first turn OFF the outdoor unit power, then, measure the voltage in Test Run mode.
* Disconnect the motor connectors and measure the voltage at the DC motor connectors on the outdoor
unit controller (3 locations).
Measurement location
(1) Vm-Gnd: Between pin 1 and pin 4 (2) Vcc-Gnd: Between pin 5 and pin 4 (3) Vsp-Gnd: Between pin 7 and pin 4
All of the above measured values are normal. Fan motor trouble (Replace the motor.) Any one of the above measured values is not normal. Outdoor unit controller trouble
Pin 1: Vm (red) Pin 2: Not used Pin 3: Not used Pin 4: Gnd (blue) Pin 5: Vcc (brown) Pin 6: PG (white) Pin 7: Vsp (orange)
DC 230V or more DC 14V or more After fluctuating 4 times between DC 1.7 to 6.1V (1 sec. ON) and DC 0 V (1 sec. OFF), the DC motor trips.
(Replace the controller .)
Normal value
[Trouble symptom 3]Motor rotates for some time (several seconds), but then quickly stops, when the outdoor
unit operates. (There is trouble in the system that provides feedback of motor rotation speed from the motor to the outdoor unit controller.)
[Trouble symptom 4]Fan motor rotation speed does not change during outdoor unit operation. [Trouble symptom 5]Fan motor rotation speed varies excessively during outdoor unit operation.
(Remedy for symptom 3 to 5)
It is not possible to identify whether the trouble is outdoor unit controller trouble or motor trouble. Therefore, first replace the outdoor unit controller, then (if necessary) replace the DC motor.
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9. REFRIGERANT R410A: SPECIAL PRECAUTIONS WHEN SERVICING UNIT
9-1. Characteristics of New Refrigerant R410A
9-1-1. What is New Refrigerant R410A?
R410A is a new refrigerant that contains two types of pseudo-non-azeotropic refrigerant mixture. Its refrigeration capacity and energy efficiency are about the same level as the conventional refrigerant, R22.
9-1-2. Components (mixing proportions)
HFC32 (50%) / HFC125 (50%)
9-1-3. Characteristics
Less toxic, more chemically stable refrigerant
The composition of refrigerant R410A changes whether it is in a gaseous phase or liquid phase. Thus, when there is a refrigerant leak the basic performance of the air conditioner may be degraded because of a change in composition of the remaining refrigerant. Therefore, do not add new refrigerant. Instead, recover the remaining refrigerant with the refrigerant recovery unit. Then, after evacuation, totally recharge the specified amount of refrigerant with the new refrigerant at its normal mixed composition state (in liquid phase).
When refrigerant R410A is used, the composition will differ depending on whether it is in gaseous or liquid phase, and the basic performance of the air conditioner will be degraded if it is charged while the refrigerant is in gaseous state. Thus, always charge the refrigerant while it is in liquid phase.
CAUTION
Ether-type oil is used for compressor oil for R410A-type units, which is different from the mineral oil used for R22. Thus more attention to moisture prevention and faster replacement work compared with conventional models are required.
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Page 56
9-2. Checklist before Servicing
Use a clutch-type flare tool for R410A or the conventional flare tool. Note that sizes of the resultant flares differ between these two tools. Where a conventional flare tool is used, make sure to observe A Specification (amount of extrusion) by using the flare spacer.
Diameter of tube D
Dia.1/4" (6.35 mm)
Dia.3/8" (9.52 mm)
Dia.1/2" (12.7 mm)
Dia.5/8" (15.88 mm)
Size of flare
Tubing precautions
Specification A
Flare tool for R410A Conventional flare tool (for R22)
0 to 0.0196"
(0 to 0.5 mm)
D
Flare tool for R410A
A
Conventional flare tool (R22)
D
0.0472"
(1.2 mm)
Spacer
A
Refrigerant R410A is more easily affected by dust or moisture compared with R22, thus be sure to temporarily cover the ends of the tubing with caps or tape prior to installation.
Never use 0.0276" (0.7 mm)-thick copper tubing or tubing which is less than 0.0315" (0.8 mm) in thickness, since air conditioners with R410A are subject to higher pressure than those using R22 and R407C.
No addition of compressor oil for R410A
No additional charge of compressor oil is permitted.
No use of refrigerant other than R410A
Never use a refrigerant other than R410A.
If refrigerant R410A is exposed to fire
Through welding, etc., toxic gas may be released when R410A refrigerant is exposed to fire. Therefore, be sure to provide ample ventilation during installation work.
Caution in case of R410A leak
Check for possible leak points with the special leak detector for R410A. If a leak occurs inside the room, immediately provide thorough ventilation.
56
Page 57
9-3. Tools Specifically for R410A
For servicing, use the following tools for R410A
Tool Distinction Tool Name
Gauge manifold
Charging hose
Gas leak detector
Refrigerant cylinder
Charging cylinder
Refrigerant recovery unit
Tools specifically for R410A
Vacuum pump with anti-reverse flow (*1)
(Solenoid valve-installed type, which prevents oil from flowing back into the
unit when the power is off, is recommended.)
Vacuum pump (*2)...can be used if the following adapter is attached.
Vacuum pump adapter (reverse-flow prevention adapter) (*3).
(Solenoid valve-installed adapter attached to a conventional vacuum pump.)
Electronic scale for charging refrigerant
Flare tool
Bender
Tools which can be com-
monly used for R22,
R407C, and R410A
CAUTION
To prevent other refrigerants (R22, R407C) from being mistakenly charged to this unit, shape and external diameter of the service port screw has been altered. <External diameter of service port> R410A : 5/16"  R22, R407C : 1/4"
The above tools specifically for R410A must not be used for R22 and R407C. Doing so will cause malfunction of the unit.
For the above vacuum pump (*1, *2) and vacuum pump adapter (*3), those for R22-type units can be used for R410A-type. However, they must be used exclusively for R410A and never alternately with R22 and R407C.
Torque wrench
Cutter, reamer
Welding tool, nitrogen gas cylinder
9-4. Tubing Installation Procedures
When the tubes are connected, always apply HAB oil on the flare portions to improve the sealing of tubing.
The following is the HAB oil generally used:
Esso: ZERICE S32
NOTE
For details on tubing installation procedures, refer to the installation manuals attached to the indoor unit and outdoor unit.
57
Page 58
9-5. In Case of Compressor Malfunction
CAUTION
Should the compressor malfunction, be sure to make the switch to a replacement compressor as quickly as possible.
Use only the tools indicated exclusively for R410A. See "9-3. Tools Specifically for R410A."
9-5-1. Procedure for Replacing Compressor
(1) Recovering refrigerant
Any remaining refrigerant inside the unit should not be released to the atmosphere, but recovered using the refrigerant recovery unit for R410A.
Do not reuse the recovered refrigerant, since it will contain impurities.
(2) Replacing Compressor
Soon after removing seals of both discharge and suction tubes of the new compressor, replace it quickly.
(3) Checking for sealing
(1) Recover refrigerant
OK
(2) Replace compressor
OK
Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.
(4) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.
The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Evacuation time
Less than 33 ft. (10 m)
More than 10 minutes
(3) Check for sealing
OK
(4) Evacuation
OK
(5) Recharge
More than 33 ft. (10 m)
More than 15 minutes
58
Page 59
(5) Recharging
Configuration and characteristics of cylinders
Be sure to charge the specified amount of refrigerant in liquid state using the service port
of the wide tube service valve. The proper amount is listed on the unit's nameplate.
When the entire amount cannot be charged all at once, charge gradually while operating the unit in Cooling Operation.
CAUTION
Never charge a large amount of liquid refrigerant at once to the unit. This may cause damage to the compressor.
When charging with a refrigerant cylinder, use an electronic scale for charging refrigerant. In this case, if the volume of refrigerant in the cylinder becomes less than 20% of the fully-charged amount, the composition of the refrigerant starts to change. Thus, do not use the refrigerant if
the amount in the charging cylinder is less than 20%.
Also, charge the minimum necessary amount to the charging cylinder before using it to charge the air conditioning unit.
Valve
Liquid
Single valve
Charge liquid refrigerant with cylinder in up-side-down position.
Fig. 1
Valve
Example:
In case of charging refrigerant to a unit requiring
1.68 lb. (0.76 Kg) using a capacity of a 22 lb. (10 Kg) cylinder, the minimum necessary amount for the cylinder is:
1.68 + 22 0.20 = 6.08 lb. (0.76 + 10 0.20 = 2.76 Kg)
For the remaining refrigerant, refer to the instructions of the refrigerant manufacturer.
If using a charging cylinder, transfer the specified amount of liquid refrigerant from the refrigerant cylinder to the charging cylinder.
Prepare an evacuated charging cylinder beforehand.
CAUTION
To prevent the composition of R410A from changing, never bleed the refrigerant gas into the atmosphere while transferring the refrigerant. (Fig. 3)
Charging
cylinder
Open
Liquid
Single valve (with siphon tube)
Charge with cylinder in normal position.
Fig. 2
NO!
Liquid
Refrigerant
cylinder
Do not use the refrigerant if the amount in the charging cylinder is less than 20%.
Fig. 3
59
Page 60
9-6. In Case Refrigerant is Leaking
CAUTION
Never attempt to charge additional refrigerant when refrigerant has been leaking from the unit. Follow the procedure described below to locate points of leaks and carry out repairs, then recharge the refrigerant.
(1) Detecting Leaks
Use the detector for R410A to locate refrigerant leak points.
(2) Recovering refrigerant
Never release the gas to the atmosphere; recover residual refrigerant using the refrigerant recovery unit for R410A, instead.
Do not reuse the recovered refrigerant because its composition will have been altered.
(3) Welding leaking points
Confirm again that no residual refrigerant exists in the unit before starting welding.
Weld securely using flux and wax for R410A.
Prevent oxide film from forming inside the tubes utilizing substitution with nitrogen (N2) in the refrigerant circuit of the unit. Leave ends of tubes open during welding.
(1) Detect leaks
OK
(2) Recover refrigerant
OK
(3) Weld leaking points
OK
(4) Checking for sealing
Use nitrogen gas for the pressurized gas, and never use a refrigerant other than R410A. Also do not use oxygen or any flammable gas.
(5) Evacuation
Use a solenoid valve-installed vacuum pump so that
even if power is cut off in the middle of evacuation of air due to a power interruption, the valve will prevent the pump oil from flowing back.
The equipment may be damaged if moisture remains in the tubing, thus carry out the evacuation thoroughly.
When using a vacuum pump with exhaust air volume more than 0.883 cu.ft./min. and ultimate vacuum pressure rate of 50 micron Hg.
Standard time for evacuation
Length of tubing
Evacuation time
(6) Recharging
Less than 33 ft. (10 m)
More than 10 minutes
(4) Check for sealing
OK
(5) Evacuation
OK
(6) Recharge
More than 33 ft. (10 m)
More than 15 minutes
Recharge unit in the same manner explained on the previous page "(5) Recharging."
60
Page 61
9-7. Charging Additional Refrigerant
9-7-1. When Tubes are Extended
Observe the proper amount of refrigerant as stated in this service manual or the installation manual that came with the indoor unit. Charge additional refrigerant in liquid state only.
CAUTION
Never charge additional refrigerant if refrigerant is leaking from the unit. Follow instructions given in "9-6. In Case Refrigerant is Leaking" and completely carry out repairs. Only then should you recharge the refrigerant.
9-8. Retro-Fitting Existing Systems
9-8-1. Use of Existing Units
Never use new refrigerant R410A for existing units which use R22. This will cause the air conditioner to
operate improperly and may result in a hazardous condition.
9-8-2. Use of Existing Tubing
If replacing an older unit that used refrigerant R22 with a R410A unit, do not use its existing tubing. Instead, completely new tubing must be used.
61
Page 62
APPENDIX A
INSTALLATION INSTRUCTIONS
CM1972 CM2472 CM3172
(II-852-6-4190-214-00-3)
A-1
Page 63
For Outdoor Unit
NOTE
INSTALLATION INSTRUCTIONS
– Inverter Multi Split System Air Conditioner –
This air conditioner uses the new refrigerant R410A.
Refrigerant service valve size = 5/16"
Contents
Page
IMPORTANT!
Please Read Before Starting .................................. 2
1. GENERAL .......................................................... 3
1-1. Tools Required for Installation (not supplied) 1-2. Accessories Supplied with Unit 1-3. Optional Copper Tubing Kit 1-4. Type of Copper Tube and Insulation Material 1-5. Additional Materials Required for Installation
2. INSTALLATION SITE SELECTION ................... 4
2-1. Indoor Unit 2-2. Connecting Indoor Units 2-3. Outdoor Unit 2-4 Baffle Plate for the Outdoor Unit
(CLM models only) 2-5. Outer Dimensions of Outdoor Unit 2-6. Diagram of Outdoor Unit Installation
COOL/DRY Model
Model Combinations
Combine indoor and outdoor units only as listed below.
Indoor Unit Outdoor Unit
KMS0772 CM1972
KMS0972 CM2472
KMS1272 CM3172
KMS1872 CLM1972
KMS2472 CLM2472
CLM3172
Combine indoor and outdoor units only as listed in the combination tables for 3-room or 4-room outdoor unit as shown in its respective manual.
Power Source: 60 Hz, single-phase, 230 / 208 VAC
3. INSTALLATION PROCESS .............................. 15
3-1. Embedding the Tubing and Wiring 3-2. Use of the Flaring Method 3-3. Flaring Procedure with a Flare Tool 3-4. Caution before Connecting Tubes Tightly 3-5. Tubing Connections 3-6. Insulation of Refrigerant Tubing 3-7. Taping the Tubes 3-8. Finishing the Installation
4. AIR PURGING................................................... 18
I Air Purging with a Vacuum Pump (for Test Run) I Pump Down
5. WIRING INSTRUCTIONS ................................. 21
5-1. General Precautions on Wiring 5-2. Recommended Wire Length and Diameter 5-3. Wiring System Diagram 5-4. How to Connect Wiring to the Terminal 5-5. Wiring Instructions for the Outdoor Unit
6. TEST RUN......................................................... 25
7. CONNECTING A HOME AUTOMATION
DEVICE ............................................................. 26
8. INSTALLATION CHECK SHEET ...................... 26
85264190214003 © SANYO 2007
Be sure to read the yellow instruction sheet attached to the outdoor unit for models using the new refrigerant R410A.
Combination example
Indoor unit B
Indoor unit A
Indoor unit C
Outdoor unit
Indoor unit D
NOTE
The illustrations are based on the typical appearance of a standard model. Consequently, the shape may differ from that of the air conditioner that you are installing.
SANYO Commercial Solutions In Canada A Division of SANYO North America Corporation SANYO Canada Inc. Cornerstone Business Park, 1-300 Applewood Crescent, Concord 1062 Thorndale Avenue, Ontario, L4K 5C7, Canada Bensenville, IL 60106, U.S.A.
Page 64
IMPORTANT! Please Read Before Starting
When Installing…
This air conditioning system meets strict safety and operating standards. As the installer or service person, it is an important part of your job to install or service the system so it operates safely and efficiently.
For safe installation and trouble-free operation, you must:
G
Carefully read this instruction booklet before beginning.
G
Follow each installation or repair step exactly as shown.
G
Observe all local, state, and national electrical codes.
G
Pay close attention to all warning and caution notices given in this manual.
This symbol refers to a hazard or unsafe practice which can
WARNING
CAUTION
result in severe personal injury or death.
This symbol refers to a hazard or unsafe practice which can result in personal injury or prod­uct or property damage.
If Necessary, Get Help
These instructions are all you need for most installation sites and maintenance conditions. If you require help for a special problem, contact our sales/service outlet or your certified dealer for additional instructions.
In Case of Improper Installation
The manufacturer shall in no way be responsible for improp­er installation or maintenance service, including failure to follow the instructions in this document.
SPECIAL PRECAUTIONS
WARNING
• Do not supply power to the unit until all wiring and tubing are completed or reconnected and checked.
• Highly dangerous electrical voltages are used in this system. Carefully refer to the wiring diagram and these instructions when wiring. Improper connections and inadequate grounding can cause accidental injury or
death.
• Ground the unit following local electrical codes.
• Connect all wiring tightly. Loose wiring may cause over­heating at connection points and a possible fire hazard.
When Transporting
Be careful when picking up and moving the indoor and out­door units. Get a partner to help, and bend your knees when lifting to reduce strain on your back. Sharp edges or thin alu­minum fins on the air conditioner can cut your fingers.
When Wiring
ELECTRICAL SHOCK CAN CAUSE SEVERE PERSONAL INJURY OR DEATH. ONLY A QUALIFIED, EXPERIENCED ELECTRICIAN SHOULD ATTEMPT TO WIRE THIS SYSTEM.
…In a Ceiling or Wall
Make sure the ceiling/wall is strong enough to hold the unit’s weight. It may be necessary to construct a strong wood or metal frame to provide added support.
…In a Room
Properly insulate any tubing run inside a room to prevent “sweating” that can cause dripping and water damage to walls and floors.
…In Moist or Uneven Locations
Use a raised concrete pad or concrete blocks to provide a solid, level foundation for the outdoor unit. This prevents water damage and abnormal vibration.
…In an Area with High Winds
Securely anchor the outdoor unit down with bolts and a metal frame. Provide a suitable air baffle.
…In a Snowy Area (for Heat Pump-type Systems)
Install the outdoor unit on a raised platform that is higher than drifting snow. Provide snow vents.
When Connecting Refrigerant Tubing
• Use the flare method for connecting tubing.
• Apply refrigerant lubricant to the matching surfaces of the flare and union tubes before connecting them, then tighten the nut with a torque wrench for a leak-free connection.
• Check carefully for leaks before starting the test run.
When Servicing
• Turn the power OFF at the main power box (mains) before opening the unit to check or repair electrical parts and wiring.
• Keep your fingers and clothing away from any moving parts.
• Clean up the site after you finish, remembering to check that no metal scraps or bits of wiring have been left inside the unit being serviced.
Others
CAUTION
• Ventilate any enclosed areas when installing or testing the refrigeration system. Escaped refrigerant gas, on contact with fire or heat, can produce dangerously toxic gas.
• Confirm upon completing installation that no refrigerant gas is leaking. If escaped gas comes in contact with a stove, gas water heater, electric room heater or other heat source, it can produce dangerously toxic gas.
• Do not install only a single indoor unit.
2
Page 65
1. General
This booklet briefly outlines where and how to install the air conditioning system. Please read over the entire set of instructions for the indoor and outdoor units and make sure all accessory parts listed are with the system before beginning. If the electric wiring diagram does not appear in this manual, please check for the diagram on the indoor unit.
5. Carpenter’s level
6. Sabre saw or key hole saw
7. Hacksaw
8. Core bits
9. Hammer
10. Drill
11. Tube cutter
12. Tube flaring tool
1-1. Tools Required for Installation (not supplied)
1. Standard screwdriver
2. Phillips head screwdriver
3. Knife or wire stripper
4. Tape measure
13. Torque wrench
14. Adjustable wrench
15. Reamer (for deburring)
16. Vacuum pump (For R410A)
17. Manifold valve
1-2. Accessories Supplied with Unit
Table 1
Parts Figure Q’ty Parts Figure Q’ty Parts Figure Q’ty
1
Reducer (1/2" 3/8")
Packed in the outdoor unit.
Hex wrench Cushion rubber 4
Labels for inter-unit cable and tube
ABCD
1
4 each
Reducer (3/8" 1/2")
1972
2472
3172
1
2
1-3. Optional Copper Tubing Kit
Copper tubing for connecting the outdoor unit to the indoor unit is available in kits which contain the narrow and wide tubing, fittings and insulation. Consult your nearest sales outlet or A/C workshop.
2. Foamed polyethylene insulation for the specified copper tubes as required to precise length of tubing. Wall thickness of the insulation should be not less than 5/16" (8 mm).
3. Use insulated copper wire for field wiring. Wire size varies with the total length of wiring.
1-4. Type of Copper Tube and Insulation Material
Refer to 5. Wiring Instructions for details.
If you wish to purchase these materials separately from a local source, you will need:
1. Deoxidized annealed copper tube for refrigerant tub­ing as detailed in Table 2.
Cut each tube to the appropriate lengths 1' to 1'4" (30 cm to 40 cm) to dampen vibration between units.
Table 2
Model
KMS0772 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm)
KMS0972 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm)
KMS1272 1/4" (6.35 mm) 0.0314" (0.8 mm) 3/8" (9.52 mm) 0.0314" (0.8 mm)
KMS1872 1/4" (6.35 mm) 0.0314" (0.8 mm) 1/2" (12.70 mm) 0.0314" (0.8 mm)
KMS2472 1/4" (6.35 mm) 0.0314" (0.8 mm) 5/8" (15.88 mm) 0.0393" (1.0 mm)
Outer Dia. Thickness Outer Dia. Thickness
Narrow Tube Wide Tube
CAUTION
Check local electrical codes and regulations before obtaining wire. Also, check any specified instructions or limitations.
3
Page 66
1-5. Additional Materials Required for Installation
1. Refrigeration (armored) tape
2. Insulated staples or clamps for connecting wire (See local codes)
3. Putty
4. Refrigeration lubricant
5. Clamps or saddles to secure refrigerant tubing
2. Installation Site Selection
2-1. Indoor Unit
To prevent abnormal heat generation
WARNING
AVOID:
G direct sunlight.
and the possibility of fire, do not place obstacles, enclosures and grilles in front of or surrounding the air conditioner in a way that may block air flow.
Indoor unit
Drain hose
Outside drainage
Fig. 1
G nearby heat sources that may affect performance of the
unit.
G areas where leakage of flammable gas may be expected.
G placing or allowing any obstructions near the A/C inlet or
outlet.
G installing in rooms that contain instant-on (rapid-start)
fluorescent lamps. (These may prevent the A/C from receiving signals.)
G places where large amounts of oil mist exist.
G installing in locations where there are devices that
generate high-frequency emissions.
DO:
G select an appropriate position from which every corner of
the room can be uniformly cooled. (High on a wall is best.)
G select a location that will hold the weight of the unit.
G select a location where tubing and drain hose have the
shortest run to the outside. (Fig. 1)
G allow room for operation and maintenance as well as
unrestricted air flow around the unit. (Fig. 2)
G install the unit within the maximum elevation difference
(H1, H2, H3, H4) above or below the outdoor unit and within a total tubing length (L1+L2+L3, L1+L2+L3+L4) from the outdoor unit as detailed in Table 3 and Fig. 3a.
2" (5 cm)
min.
Front View
Fig. 2
INDOOR UNIT (1)
Elevation difference (H1)
H4
INDOOR UNIT (4)
Tubing length (L1)
OUTDOOR UNIT
L4
Fig. 3a
CAUTION
For stable operation of the air conditioner, do not install wall-mounted type indoor units less than 5' (1.5 m) from floor level.
6" (15 cm) min.
INDOOR UNIT (2)
L2
L3
INDOOR UNIT (3)
Indoor unit
Minimum height from floor level
5' (1.5 m)
2" (5 cm)
min.
H2
H3
Wall
Floor level
Fig. 3b
4
Page 67
G Install the indoor unit more than 3.3' (1 m) away from any
antenna or power lines or connecting wires used for tele­vision, radio, telephone, security system, or intercom. Electrical noise from any of these sources may affect operation.
G install in a sturdy manner to avoid increased operating
noise.
Table 3
Max. Max. Allowable Total Limit of Limit of Elevation Required Amount
Model Tubing Length at shipment (L1+L2+L3) or (H1, H2, H3, H4) Refrigerant
CM1972/CLM1972 82 150 (L1+L2+L3) 150 (L1+L2+L3) 50
CM2472/CLM2472 82 150 (L1+L2+L3+L4) 200 (L1+L2+L3+L4) 50 0.22
CM3172/CLM3172 100 150 (L1+L2+L3+L4) 230 (L1+L2+L3+L4) 50 0.22
* If total tubing length becomes 150 to 200 ft. (Max.) or 150 to 230 ft. (Max.), charge additional refrigerant (R410A) by 0.22 oz./ft.
No additional charge of compressor oil is necessary. For more detailed charging information, refer to the Technical & Service Manual.
Allowable Tubing Length Total Tubing Length Difference of Additional
per unit (L1+L2+L3) or (L1+L2+L3+L4) (ft.) (oz./ft.)*
(ft.) (L1+L2+L3+L4) (ft.)
(ft.)
5
Page 68
2-2. Connecting Indoor Units
(1) Connecting indoor unit for CM1972/CLM1972
(A)
3/8"(9.52mm)
3/8"(9.52mm)
3/8"(9.52
(B)
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
Flare 3/8"(9.52
Outdoor unit Indoor unit
C
1/4"(6.35mm)
B
1/4"(6.35
A
mm
)
1/4"(6.35
mm
mm
)
)
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
mm
mm
)
)
Fig. 4a
Outdoor unit Indoor unit
C
1/4"(6.35mm)
B
mm
)
A
mm
)
Union 1/2"(12.70mm)
mm
)
A joint for connecting tubes of different sizes (3/8"(9.52mm) 1/2"(12.70mm)) Supplied Reducer
1/4"(6.35
1/4"(6.35
mm
mm
)
)
3/8"(9.52mm)
3/8"(9.52
1/2"(12.70
mm
mm
)
)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(2) Connecting indoor unit for CM2472/CLM2472
(A)
Outdoor unit Indoor unit
D
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
1/2"(12.70mm)
mm
mm
(1/2"(12.70mm) 3/8"(9.52mm)) Supplied Reducer
C
)
B
)
A
Union 3/8"(9.52mm)Flare 1/2"(12.70mm)
1/4"(6.35
1/4"(6.35
1/4"(6.35
1/4"(6.35mm)
mm
mm
mm
)
)
)
Fig. 4b
3/8"(9.52
3/8"(9.52
3/8"(9.52
3/8"(9.52
Fig. 4c
mm
mm
mm
mm
)
(KMS0772,KMS0972,KMS1272)
)
(KMS0772,KMS0972,KMS1272)
)
(KMS0772,KMS0972,KMS1272)
)
(KMS0772,KMS0972,KMS1272)
6
Page 69
(B)
3/8"(9.52
3/8"(9.52mm)
3/8"(9.52
1/2"(12.70
mm
mm
mm
(C)
3/8"(9.52mm)
3/8"(9.52mm)
3/8"(9.52
1/2"(12.70mm)
mm
(1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased
Outdoor unit Indoor unit
D
)
C
B
)
A
)
1/4"(6.35
1/4"(6.35
1/4"(6.35
1/4"(6.35
mm
mm
mm
mm
)
)
)
)
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
1/2"(12.70
mm
mm
mm
)
)
)
Fig. 4d
Outdoor unit Indoor unit
D
1/4"(6.35
C
1/4"(6.35
B
)
A
Union 5/8"(15.88mm)Flare 1/2"(12.70mm)
1/4"(6.35
1/4"(6.35mm)
mm
mm
mm
)
)
)
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
5/8"(15.88mm)
mm
mm
)
)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS2472)
(D)
3/8"(9.52
3/8"(9.52
3/8"(9.52
1/2"(12.70mm)
mm
mm
mm
(1/2"(12.70 Locally purchased
Fig. 4e
Outdoor unit Indoor unit
D
)
C
)
B
)
A
Union 5/8"(15.88mm)Flare 1/2"(12.70mm)
mm
) 5/8"(15.88mm))
1/4"(6.35
1/4"(6.35
1/4"(6.35
mm
mm
1/4"(6.35
mm
)
)
)
3/8"(9.52mm)
mm
3/8"(9.52
1/2"(12.70
mm
)
(3/8"(9.52 Locally purchased
)
mm
)
5/8"(15.88mm)
mm
Union 1/2"(12.70mm)Flare 3/8"(9.52mm)
) 1/2"(12.70mm))
Fig. 4f
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(KMS2472)
7
Page 70
(3) Connecting indoor unit for CM3172/CLM3172
(A)
3/8"(9.52mm)
3/8"(9.52mm)
1/2"(12.70mm)
1/2"(12.70
(B)
3/8"(9.52mm)
3/8"(9.52mm)
1/2"(12.70mm)
1/2"(12.70
Outdoor unit Indoor unit
D
1/4"(6.35
C
1/4"(6.35
B
1/4"(6.35
A
mm
)
Union 3/8"(9.52mm)Flare 1/2"(12.70mm)
(1/2"(12.70mm) 3/8"(9.52mm)) Supplied Reducer
mm
)
mm
)
mm
)
1/4"(6.35
3/8"(9.52mm)
mm
mm
mm
)
3/8"(9.52
3/8"(9.52
3/8"(9.52mm)
)
)
Fig. 4g
Outdoor unit Indoor unit
D
1/4"(6.35
C
1/4"(6.35
B
1/4"(6.35
A
mm
)
Union 3/8"(9.52mm)Flare 1/2"(12.70mm)
(1/2"(12.70mm 3/8"(9.52mm)) Supplied Reducer
mm
mm
mm
1/4"(6.35
)
)
)
mm
3/8"(9.52mm)
3/8"(9.52
3/8"(9.52
1/2"(12.70
)
mm
mm
mm
)
)
)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(C)
Outdoor unit Indoor unit
D
3/8"(9.52mm)
C
3/8"(9.52
1/2"(12.70
1/2"(12.70
mm
mm
mm
)
B
)
A
)
1/4"(6.35
1/4"(6.35
1/4"(6.35mm)
1/4"(6.35
mm
mm
mm
)
)
)
Fig. 4h
3/8"(9.52
3/8"(9.52
1/2"(12.70mm)
1/2"(12.70mm)
mm
mm
Fig. 4i
8
)
(KMS0772,KMS0972,KMS1272)
)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(KMS1872)
Page 71
(D)
3/8"(9.52
3/8"(9.52mm)
1/2"(12.70mm)
1/2"(12.70
(E)
3/8"(9.52
3/8"(9.52
1/2"(12.70mm)
1/2"(12.70
Outdoor unit Indoor unit
D
mm
)
C
B
A
mm
)
Union 5/8"(15.88mm)Flare 1/2"(12.70mm)
(1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased
1/4"(6.35
1/4"(6.35
1/4"(6.35
mm
mm
1/4"(6.35mm)
mm
)
3/8"(9.52mm)
)
3/8"(9.52
)
3/8"(9.52
(1/2"(12.70mm) 3/8"(9.52mm)) Supplied Reducer
mm
mm
5/8"(15.88
)
)
mm
Fig. 4j
Outdoor unit Indoor unit
D
mm
mm
mm
)
C
)
B
A
)
1/4"(6.35
1/4"(6.35
1/4"(6.35mm)
(1/2"(12.70mm) 5/8"(15.88mm)) Locally purchased
mm
mm
Union 5/8"(15.88mm)Flare 1/2"(12.70mm)
)
)
1/4"(6.35
3/8"(9.52
3/8"(9.52
1/2"(12.70mm)
5/8"(15.88
mm
mm
)
mm
)
mm
)
)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
)
(KMS2472)
Union 3/8"(9.52mm)Flare 1/2"(12.70mm)
(KMS0772,KMS0972,KMS1272)
(KMS0772,KMS0972,KMS1272)
(KMS1872)
(KMS2472)
Fig. 4k
9
Page 72
2-3. Outdoor Unit
NOTE
AVOID:
G heat sources, exhaust fans, etc. (Fig. 5a)
G damp, humid or uneven locations.
DO:
G choose a place as cool as possible.
G choose a place that is well ventilated.
G allow enough room around the unit for air intake/
exhaust and possible maintenance. (Fig. 5b)
G provide a solid base (level concrete pad, concrete block,
6" × 1'4" (15 × 40 cm) beams or equal), a minimum of 6" (15 cm) above ground level to reduce humidity and protect the unit against possible water damage and decreased service life. (Figs. 5c and 5d)
CAUTION
A solid base must not cover the hole of the bottom plate.
G Install cushion rubber under unit’s feet to reduce vibration
and noise. (Fig. 5e)
G use lug bolts or equal to bolt down unit, reducing vibration
and noise.
G Install in a location where no antenna of a television or
radio exists within 10' (3 m).
NO
Hot air
Outdoor unit
Fig. 5a
Air intake Min. 6" (15 cm)
Min.
4" (10 cm)
Air intake
Air discharge
Exhaust fan
Heat source
Valve side Min. 10" (25 cm)
Min. 1’8" (50 cm)
Fig. 5b
Fig. 5c
Obstacle above
Min.
7' (2 m)
Air discharge
Ground
Min. 6" (15 cm)
Air intake
Drain holes
Anchor bolts (4 pcs.)
Min. 6" (15 cm)
Min.
7' (2 m)
Obstacle
2-4. Baffle Plate for the Outdoor Unit
(CLM models only)
It is recommended to use baffle plates for models CLM1972, CLM2472 and CLM3172. The baffle plates are not normally required for the other models.
When the outdoor unit is installed in a position exposed to strong wind (such as seasonal winds with low air tempera­ture in winter), baffle plates must be installed on the outdoor unit. (Fig. 5f)
This unit is designed so that the fan of the outdoor unit runs at low speed when the air conditioner is operated at low outdoor air temperatures. When the outdoor unit is exposed to strong wind, the system pressure drops because of the freeze protector.
Install a pair of windbaffle plates at the front and back of the outdoor unit if it will be subject to strong wind during the winter. (Figs. 5f, 5g, 5h, 5i, and 5j)
Concrete or equal
Back
About 16" (40 c
Air intake baffle
Wind
m)
About 6" (15 cm)
Fig. 5d
Cushion rubber
Fig. 5e
Front
Wind
10
Air discharge baffle
No air intake baffle required on this side.
Fig. 5f
Page 73
(1) Recommended dimensions of the baffle plates
Air Intake Baffle
C
E
D
F
B
G
A
3- 1/4"
(3- 6.5 mm)
Fig. 5g
2- 15/64"
(2- 6 mm)
R
Q
H
Air Discharge Baffle
O
I
B
G
G
H
4- 1/4"
(4- 6.5 mm)
J
L
I
K
E
A
F
D
Fig. 5h
J
C
K
For Air Intake
Model
CLM1972, CLM2472
CLM3172
Dimensions
(inch)
(mm) 640 20 50 635 270 270 10 20 15 657 7.5 10 150 20 20
(inch)
(mm) 640 20 35 785 350 350 10 20 15 807 7.5 10 150 20 20
ABCDEFGH I JK LOQR
25-3/16 25/32 1-31/32 25 10-5/8 10-5/8 25/64 25/32 19/32 25-7/8 19/64 25/64 5-29/32 25/32 25/32
25-3/16 25/32 1-3/8
30-29/32 13-25/32 13-25/32
25/64 25/32 19/32
For Air Discharge
Dimensions
Model
CLM1972, 2472, 3172
(inch)
(mm) 560 585 350 150 490 35 55 465 60 85 25
ABCDEFGH I JK
22-1/16 23-1/32 13-25/32 5-29/32 19-9/32 1-3/8 2-5/32 18-5/16 2-3/8 3-11/32 31/32
Material to be used: Metal plate with corrosion protection treatment Plate thickness: 0.0394 to 0.0472" (1.0 to 1.2 mm)
(2) Parts required (field supply except for screws)
Air Intake Baffle
Item Q’ty Remarks
Baffle plate 1
Screw 5/32 × 15/32" (4 × 12 mm) tapping 2 Attached to outdoor unit
Bolt 15/64 × 19/32 – 25/32" (M6 × 15 – 20 mm) 3
Nut 15/64" (M6) 3
Washer 3
Spring washer 3
31-25/32
19/64 25/64 5-29/32 25/32 25/32
Air Discharge Baffle
Item Q’ty Remarks
Baffle plate 1
Bolt 15/64 × 13/32 – 19/32" (M6 × 10 – 15 mm) 4
Nut 15/64" (M6) 4
Washer 4
Spring washer 4
11
Page 74
(3) Installation procedure
Panel side R
Panel top
Panel front
Panel side L
1. Air Intake Baffle
(1) Left side
1. Remove the top panel from the unit.
2. Remove the panel side L, and drill 3 holes of ø1/4 inch
(6.5 mm) at the prescribed position.
3. Install the windbaffle on the unit using field supply bolts
and nuts.
4. Recommended bolts to be used are 15/64" (M6 ISO
standard), and the recommended length of the bolts is between 19/32 – 25/32 inch (15 – 20 mm).
5. Use washers and spring washers to tightly fasten the
windbaffle to the unit.
(2) Right side
1. Remove the top panel from the unit.
2. Use 2 preholes on the panel side R to install the baffle
plate.
3. Remove the panel side R from the unit by removing the
screws. These screws are used in step 4 below.
4. Put (sandwich) the windbaffle between the unit and the
panel side R, then install the windbaffle on the unit using the above screws. Be careful not to damage the screw holes.
2. Air Discharge Baffle
1. Remove the panels front, top, side L and R from the unit and drill 4 holes of ø1/4 inch (6.5 mm) at the prescribed positions.
2. Install the windbaffle on the unit using field supply bolts and nuts.
3. Recommended bolts to be used are 15/64" (M6 ISO standard), and the recommended length of the bolts is between 13/32 – 19/32 inch (10 – 15 mm).
4. Use washers and spring washers to tightly fasten the windbaffle to the unit.
Panel side R
Panel top
Panel front
Panel side L
Fig. 5i Fig. 5j
NOTE
G In order to prevent contact of the bolts and heat exchanger and other parts inside the unit, install the windbaffle using
bolts from inside the unit and fasten the bolts with nuts from outside the unit.
G When the windbaffle is installed on the unit, the unit has higher wind resistance. In order to prevent the unit from
falling over, anchor the legs of the unit using anchor bolts (or similar method).
(4) Precautions for installation
1. Be sure not to damage painted surfaces.
2. Finish the edges of the windbaffle to avoid cuts or injury.
3. Drilling of holes must be carefully done so that no damage is caused to external or internal parts of the unit. Particular care must be taken that drill chips do not drop into the unit.
12
Page 75
2-5. Outer Dimensions of Outdoor Unit
(1) CM1972/CLM1972
23-15/16
(2) CM2472/CLM2472
23-15/16
5-11/32
15/32
A
5-11/32
15/32
A
A
35-7/16 (900)
13-19/32
12-19/32
14-17/32
2-29/32
23/32
1-13/16
2-1/16
29-1/8 (740)
Service valve on narrow tube side (Outer diameter 1/4"(
Service valve on wide tube side (Outer diameter 3/8"(
2-3/4
2-3/4
2-27/32
4-1/2
2-1/32
5-29/32
2-15/16
4-7/16
6.35
9.52
))
))
Fig. 6a
A
35-7/16 (900)
12-19/32
13-19/32
14-17/32
2-29/32
29-1/8 (740)
Service valve on narrow tube side (Outer diameter 1/4"(
Service valve on wide tube side (Outer diameter 3/8"(
2-3/4
2-3/4
6.35
9.52
))
))
(3) CM3172/CLM3172
23-15/16
5-11/32
15/32
A
2-15/16
4-7/16
Service valve on wide tube side (Outer diameter 1/2"(
12.70
))
23/32
1-13/16
2-1/16
2-13/32
2-27/32
2-1/32
5-29/32
4-1/2
Fig. 6b
A
35-7/16 (900)
12-19/32
13-19/32
14-17/32
2-29/32
23/32
1-13/16
2-1/16
2-13/32
35-1/32 (890)
Service valve on narrow tube side (Outer diameter 1/4"(
Service valve on wide tube side
(Outer diameter 3/8"(
2-3/4
2-3/4
2-27/32
2-15/16
5-29/32
2-1/32
4-1/2
4-7/16
Service valve on wide tube side (Outer diameter 1/2"(
6.35
9.52
12.70
))
))
))
Fig. 6c
13
unit: inch (mm)
Page 76
2-6. Diagram of Outdoor Unit Installation
Never install only a single indoor unit.
Be sure to connect indoor and outdoor units only in combinations that are listed in the catalog or in the combination table that was provided with the outdoor unit. (Use caution. Connecting any other model may result in operation failure and malfunction.)
Indoor unit D
Over 4"(10cm)
Ensure 6"(15cm) of space if a drain hose is to be us
ed.
Over 1'8"(50cm)
The dimensions indicated by in the figure below are spaces that are required in order to maintain performance. Install in a location where the dimensions indicated by are ensured, and where 2 or more faces of the unit are unobstructed. In principle, the top direction should be unobstructed.
Over 8"(20cm)
Power breaker
D C B A
Indoor unit C
Indoor unit B
Indoor unit A
Service space
Over 10"(25cm)
Access panel C
Base (not provided) (concrete or similar material)
Fasten with anchor bolts (not provided) (3/8" or M10, 4 locations)
Ground wire (not provided)
Fig. 7
14
Page 77
3. Installation Process
3-1. Embedding the Tubing and Wiring
G Do not connect tubes to locations that are embedded.
G Be sure to bind refrigerant tubing and inter-unit cables
together with vinyl tape.
G The power cable must be obtained on-site.
(#12: Less than 85 ft.) # ... AWG (American Wire Gauge)
G Be sure to apply the provided labels to both ends of
the inter-unit cables to prevent miswiring.
G Securely seal the end of embedded tubing with vinyl
tape in order to prevent dirt or moisture entry.
G In order to prevent insulation breakdown and ground
faults, do not allow the wire ends to contact rainwater, or be subject to dew condensation.
3-2. Use of the Flaring Method
Many of the conventional split system air conditioners employ the flaring method to connect refrigerant tubes which run between indoor and outdoor units. In this method, the copper tubes are flared at each end and connected with flare nuts.
Before
Deburring
After
3-3. Flaring Procedure with a Flare Tool
(1) Cut the copper tube to the required length with a
tube cutter. It is recommended to cut approx. 12" to 20" (30 to 50 cm) longer than the tubing length you estimate.
(2) Remove burrs at the end of the copper tube with a
tube reamer or file. This process is important and should be done carefully to make a good flare. (Fig. 8)
Fig. 8
15
Page 78
NOTE
Flare nut
Union
Apply the provided labels to the indoor and outdoor unit tubing connectors to prevent errors in connections.
Service valve on narrow tube side
Service valve on wide tube side
A
B
C
D
When reaming, hold the tube end downward and be sure that no copper scraps fall into the tube. (Fig. 9)
Copper tubing
(3) Remove the flare nut from the unit and be sure to mount
it on the copper tube.
(4) Make a flare at the end of copper tube with a flare tool.*
(Figs. 10 and 11)
(*Use “RIGID” or equivalent.)
NOTE
A good flare should have the following characteristics:
G inside surface is glossy and smooth.
G edge is smooth.
G tapered sides are of uniform length.
3-4. Caution before Connecting Tubes Tightly
a) Be sure to apply a sealing cap or water-proof tape to
prevent dust or water from getting into the tubes before they are used.
b) Be sure to apply refrigerant lubricant to the matching
surfaces of the flare and union before connecting them together. This is effective for reducing gas leaks. (Fig. 12)
If the special R410A flare tool is used:
0 to 0.0196" (0 to 0.5 mm)
Reamer
Fig. 9
If the previous flare tool (clutch-type) is used:
0.0472" (1.2 mm)
Adjust so that the amount of tube protrusion is as shown in the figure.
Fig. 10
Flare nut
Copper tubing
Flare tool
Fig. 11
c) For proper connection, align the union tube and flare
tube straight with each other, then screw in the flare nut lightly at first to obtain a smooth match. (Fig. 13)
3-5. Tubing Connections
a) Temporary connection:
Screw in 3 – 5 rotations by hand. (Fig.14)
b) To fasten the flare nuts, apply specified torque as:
Table 4
Tube Dia. Tightening Torque
1/4" (6.35 mm) Approx. 120 – 160 lbs·in (140 – 180 kgf· cm)
3/8" (9.52 mm) Approx. 300 – 360 lbs·in (340 – 420 kgf· cm)
1/2" (12.70 mm) Approx. 430 – 540 lbs·in (490 – 610 kgf·cm)
5/8" (15.88 mm) Approx. 590 – 710 lbs·in (680 – 820 kgf·cm)
16
Fig. 14
Apply refrigerant lubricant here and here
Fig. 12
Fig. 13
Page 79
NOTE
IMPORTANT
Clamp
Insulated tubes
CAUTION
Be sure to match refrigerant tubing and electric wiring between indoor and outdoor units. For more details, refer to “Tubing Check Control” in the Technical & Service Manual.
3-6. Insulation of Refrigerant Tubing
Indoor unit
Torque wrench
Spanner
Outdoor unit
Fig. 15
To prevent heat loss and wet floors due to dripping of con­densation, both tubes must be well insulated with a
proper insulation material.
The thickness of the insulation should be a minimum 5/16" (8 mm). (Fig. 17)
3-7. Taping the Tubes
CAUTION
After a tube has been insulated, never try to bend it into a narrow curve, as this may cause the tube to break or crack.
(1) At this time, the 2 refrigerant tubes (and electrical wire
if local codes permit) should be taped together with armoring tape. The drain hose may also be included and taped together as 1 bundle with the tubing.
(2) Wrap the armoring tape from the bottom of the outdoor
unit to the top of the tubing where it enters the wall. As you wrap the tubing, overlap half of each previous tape turn. (Fig. 18)
Min. 5/16" (8 mm)
Insulation
Fig. 16
Insulation
Thickness: min. 5/16" (8 mm)
Fig. 17
(3) Clamp the tubing bundle to wall, using 1 clamp approx.
every 47" (120 cm).
Do not wind the armoring tape too tightly, since this will decrease the heat insulation effect. Also, be sure the con­densation drain hose splits away from the bundle and drips clear of the unit and the tubing.
3-8. Finishing the Installation
After finishing insulating and taping over the tubing, use sealing putty to seal off the hole in the wall to prevent rain and draft from entering. (Fig. 19)
Fig. 18
Apply putty here
Tubing
Fig. 19
17
Page 80
4. Air Purging
Air and moisture remaining in the refrigerant system have undesirable effects as indicated below. Therefore, they must be purged completely.
G pressure in the system rises
G operating current rises
G cooling efficiency drops
G moisture in the air may freeze and block
capillary tubing
G water may lead to corrosion of parts in the
refrigerant system
I
Air Purging with a Vacuum Pump (for Test Run)
G In order to protect the earth’s environment, be sure to use
a vacuum pump to perform the air purge. (Never perform an air purge by using the refrigerant gas cylinder or other external gas, or by using the gas inside the outdoor unit.)
Service valve on narrow
Service valve on wide tube side
With push-pin
D C
B A
Hex wrench
Low-pressure valve
Leave the valve open.
Open
Charging hose (special for R410A)
Fig. 20
Manifold gauge (special for R410A)
High-pressure valve
Vacuum pump adapter
HiLo
(for preventing reverse flow) (special for R410A)
Vacuum pump
CAUTION
In order to prevent charging errors with A/C that uses R410A, the screw diameter at the service valve charging port has been changed. When recharging or per­forming other servicing, use the special charging hose and manifold gauge.
Perform the air purge for tubes A, B, C, and D. Use the same procedures for all tubes.
(1) Check that each tube (both narrow and wide tubes)
between the indoor and outdoor units have been properly connected and all wiring for the test run has been completed. Note that both narrow and wide tube service valves on the outdoor unit are kept closed at this stage.
(2) Using an adjustable wrench or box wrench, remove
the valve caps from the service valve on both narrow and wide tubes.
(3) Connect a vacuum pump and a manifold valve (with
pressure gauges) to the service port on the wide tube service valve. (Fig. 20).
CAUTION
Before using the vacuum pump adapter, read the vacuum pump adapter manual, and use the adapter correctly.
CAUTION
Be sure to use a manifold valve for air purging. If it is not available, use a stop valve for this purpose. The “Hi” knob of the manifold valve must always be kept closed.
Stopper
Spindle
Service port Screw diameter: 1/2 UNF 20 threads
Valve core
Cap nut tightening torque: 60 – 95 lbs·in (70 – 110 kgf·cm) (Tighten by hand, then use a wrench to turn approximately 30 .)
<Structure of service valve on wide tube side>
Cap tightening torque: 170 – 215 lbs·in (200 – 250 kgf·cm) (Tighten by hand, then use a wrench to turn.)
NOTE
External diameter of service port R410A: 5/16"
Fig. 21
G When using a hex wrench to open the spindle, an
extremely small amount of refrigerant may leak. This does not indicate a problem.
G Use a hex wrench of a type to which force can be
easily applied.
18
Page 81
(4) With the “Lo” knob of the manifold valve open and
high-pressure valve (“Hi”) closed completely, run the vacuum pump. Run the pump until the pres­sure is –101 kPa (–76 cmHg). The operation time for the vacuum pump varies with tubing length and the capacity of the pump. The following table shows the amount of time required for evacuation:
Table 5
Required time for evacuation when capacity
of 100 liter/h vacuum pump is used
20 min. or more
NOTE
The required time in the above table is calculated based on the assumption that the ideal (or target) vacuum condition is around 10 mmHg abs.
(5) With the vacuum pump still running, close the “Lo”
knob of the manifold valve. Then stop the vacuum pump. Fully close the low-pressure valve and stop the vacuum pump. (Wait 1 – 2 minutes and check that the manifold gauge pointer does not return. If it does return, find and repair the leak, then apply the vacuum again.)
(6) With a hex wrench, turn the valve stem on the nar-
row tube service valve counter-clockwise by 90 degrees (1/4 turn) for 10 seconds, and then turn the stem clockwise to close it again.
CAUTION
Be sure to completely insert the hex wrench before attempting to turn the valve.
(7) With a standard screwdriver, turn the wide tube
service valve stem counterclockwise to fully open the valve.
(8) Turn the narrow tube service valve stem counter-
clockwise to fully open the valve.
(9) Loosen the vacuum hose connected to the wide
tube service port slightly to release the pressure. Then, remove the hose.
(10) Leak test all joints at the tubing (both indoor and
outdoors) with liquid soap. Bubbles indicate a leak. Be sure to wipe off the soap with a clean cloth.
CAUTION
If a CFC gas detector is used, use a special detector for HFC refrigerant (such as R410 and R134a).
19
Page 82
(11) Replace the flare nut on the wide tube service port and fasten the flare nut securely with an adjustable wrench or
box wrench. Next, mount the valve cap and tighten it with a torque wrench (the cap needs to be tightened with the torque of 180 lbs·in (200 kgf·cm)). This process is very important to prevent gas from leaking from the system.
(12) Test run the air conditioner. (See page 25.)
(13) While the air conditioner is running, apply liquid soap to check for any gas leaks around the service valves or caps.
(14) If there is no leakage, stop the air conditioner.
(15) Wipe off the soap on the tubing.
This completes air purging with a vacuum pump and the air conditioner is ready for actual operation.
I Pump Down
In order to protect the earth’s environment, be sure to perform pump-down to recover refrigerant
gas without releasing it into the atmosphere.
G When relocating or disposing of the A/C, request this service from
the dealer where the unit was purchased, or from an appropriate agent. Perform pump-down as described below.
What is pump-down?
G Pump-down refers to recovering the refrigerant gas from the refrig-
erant cycle at the outdoor unit. This work must be performed dur­ing cooling operation. The refrigerant gas cannot be recovered during heating operation.
G During winter, or if the temperature sensor prevents cooling opera-
tion, perform “forced cooling operation.”
Pump-down procedure
(1) Fully close the spindles at the valves on the narrow tube side of
tubes A, B, C and D. (Refer to Fig. 22.)
(2) Connect the manifold gauge to the charging port at the valve on
the wide tube side of tube D. Purge the air from the charging hose. (Refer to Fig. 23.)
(3) Perform cooling operation or forced cooling
operation. When the pressure at the low-pressure side is 0.15 – 0.2 MPa (0.5 – 1 kg/cm
2
G), fully close the spindles at the valves on the wide tube side of tubes A, B, C, and D, and immediately stop operation. (Refer to Fig. 23.) In the winter, the outdoor unit may stop after 5 - 10 minutes of operation. This is in order to protect the indoor unit heat exchanger from freezing and does not indicate a problem.
(4) Disconnect the manifold gauge and the inter-unit tubes, and
attach the caps and flare nuts. At this point, pump-down is com­pleted. (If the caps and flare nuts are not reattached, there is the danger of gas leakage.) (Refer to Fig. 24.)
Narrow tube side
Charging port
Wide tube side
Cap
Cap
Cap
Close
D
Close
C
Close
B
Close
A
Fig. 22
D
C
B
A
Manifold gauge
Fig. 23
After disconnecting the inter-unit tubes, attach the flare nuts with flare bonnets.
If pump-down is not possible
If the A/C cannot be operated because of a malfunction or other cause, use a refrigerant recovery device to recover the refrigerant.
Cap
Fig. 24
20
Page 83
5. Wiring Instructions
5-1. General Precautions on Wiring
(1) Before wiring, confirm the rated voltage of the unit as
shown on its nameplate, then carry out the wiring closely following the wiring diagram.
(2) Provide a power outlet to be used exclusively for each
unit, with a power supply disconnect and circuit break­er for overcurrent protection provided in the exclusive line.
(3) To prevent possible hazard due to insulation failure,
the unit must be grounded.
(4) Each wiring connection must be done tightly and in
accordance with the wiring system diagram. Wrong wiring may cause the unit to misoperate or become damaged.
(5) Do not allow wiring to touch the refrigerant tubing,
compressor, or any moving parts of the fan.
(6) Unauthorized changes in the internal wiring can be
very dangerous. The manufacturer will accept no responsibility for any damage or misoperation that occurs as a result of such unauthorized changes.
5-2. Recommended Wire Length and Diameter
Regulations on wiring diameter differ from locality to locality. For field wiring requirements, please refer to your local elec­trical codes. Carefully observe these regulations when car­rying out the installation. Table 6 shows maximum wire lengths for control line and power line and fuse or circuit capacity.
NOTE
Refer to the wiring system diagram (Fig. 25a or 25b) for the meaning of (A), (B), and (C) in Table 6.
Refer to your local codes or in the absence of local codes see the National Electric Code: ANSI/NFPA70.
Table 6
AWG
Model
CM1972 / CLM1972 85 (Max.) 82 (Max.) 20 A
CM2472 / CLM2472 85 (Max.) 82 (Max.) 20 A
CM3172 / CLM3172 85 (Max.) 100 (Max.) 20 A
Max. Power Line Length (ft.)
(A)
(#12) (#14)
Max. Control Line Length (ft.)
(B) (C)
# ... AWG (American Wire Gauge)
Fuse
or
Circuit Capasity
21
Page 84
WARNING
WARNING
G Be sure to comply with local codes on running the
wire from the indoor unit to the outdoor unit (size of wire and wiring method, etc.).
G Each wire must be firmly connected. G No wire should be allowed to touch refrigerant
tubing, the compressor, or any moving part.
G Be sure to connect power wires correctly match-
ing up numbers on terminals of the outdoor unit and respective indoor units A – D.
CAUTION
G Be sure to connect the power supply line to the
outdoor unit as shown in the wiring diagram. The indoor unit draws its power from the outdoor unit.
G Do not run wiring for antenna, signal, or power
lines of television, radio, stereo, telephone, secu­rity system, or intercom any closer than 3'4" (1 m) from the power cable and wires between the indoor and outdoor units. Electrical noise may affect the operation.
5-3. Wiring System Diagram
G To avoid the risk of electric shock, each air
conditioner unit must be grounded.
G For the installation of a grounding device, please
observe local electrical codes.
G Grounding is necessary, especially for units using
inverter circuits, in order to release charged electricity and electrical noise caused by high tension. Otherwise, electrical shock may occur.
G Place a dedicated ground more than 7' (2 m) away
from other grounds and do not have it shared with other electric appliances.
NOTE
*
Disconnect switch may be required by national or local codes.
CAUTION
Always comply with national and local code requirements.
(A)
INDOOR UNIT
*
(B)
INDOOR UNIT
*
(C)
INDOOR UNIT
3 indoor units with CM1972/CLM1972
Disconnect
*
switch Field supply
1
2
3
Terminal
Disconnect switch
1
2
3
TerminalTerminal
Disconnect switch
1
2
3
(C)
Grounding line
Field supply
230/208V
230/208V
230/208V
Field supply
(C)
Grounding line
230/208V
230/208V
230/208V
(C)
Grounding
(B)
230/208V
(B)
(B)
(B)
line
230/208V
230/208V
(B)
(B)
OUTDOOR UNIT
1
2
3
4
5
6
7
8
9
(2P)
)
1
2
Te r mi n a l(9P
Terminal
Fig. 25a
UNIT A
UNIT B
UNIT C
(A)
Power supply
Single-phase 230/208VAC 60HZ
L1
L2
Grounding line
4 indoor units with CM2472/CLM2472, CM3172/CLM3172
Disconnect
*
switch
Field supply
(A)
INDOOR UNIT
(B)
INDOOR UNIT
(C)
INDOOR UNIT
(D)
INDOOR UNIT
1
2
3
Terminal
1
2
3
Terminal
1
2
3
Terminal
Disconnect switch
*
1
2
3
Terminal
(C)
Grounding line
Disconnect
*
switch Field supply
(C)
Grounding line
Disconnect switch
*
(Inter-unit) power line
230/208V
230/208V
230/208V
Grounding line
Field supply
(C)
Grounding line
230/208V
230/208V
230/208V
230/208V
230/208V
230/208V
Field supply
(C)
230/208V
230/208V
230/208V
OUTDOOR UNIT
Terminal(12P
(B)
(B)
(B)
(B)
(B)
(B)
(B)
(B)
1
2
3
4
5
6
7
8
9
10
11
12
)
2P
(
Terminal
)
UNIT A
UNIT B
UNIT C
Power supply
Single-phase 230/208VAC 60HZ
UNIT D
L1
L2
1
2
(A)
Grounding line
Fig. 25b
22
Page 85
Screw and special washer
Ring connector
Wire
5-4. How to Connect Wiring to the Terminal
WARNING
Loose wiring may cause the terminal to overheat or result in unit malfunction. A fire hazard may also exist. There­fore, be sure all wiring is tightly connected.
When connecting each power wire to the corresponding terminal, follow the instructions “How to connect wiring to the terminal” and fasten the wire securely tight with the fixing screw of the terminal plate.
How to connect wiring to the terminal
a) For Indoor Unit
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the wire about 9/32" (7 mm). See the label (Fig. 26) near the terminal plate.
(2) Using a screwdriver, loosen the terminal screw on
the terminal plate.
(3) Insert the wire and tighten the terminal screw com-
pletely using a screwdriver.
b) For Outdoor Unit
I For solid core wiring (or F-cable)
9/32"
STRIP SIZE
(7 mm)
Fig. 26
Solid wire
Strip 15/16" (25 mm)
Insulation
Fig. 27
Stranded wire
(ACTUAL
SIZE)
Loop
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the solid wire about 15/16" (25 mm). (Fig. 27)
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using the pliers, bend the solid wire to form a loop
suitable for the terminal screw.
(4) Shape the loop wire properly, place it on the termi-
nal plate and fix it securely with the removed termi­nal screw using a screwdriver.
I For stranded wiring
(1) Cut the wire end with a cutting pliers, then strip the
insulation to expose the stranded wiring about 3/8" (10 mm) and tightly twist the wire ends. (Figs. 28 and 29)
(2) Using a screwdriver, remove the terminal screw(s)
on the terminal plate.
(3) Using a ring connector fastener or pliers, securely
clamp each stripped wire end with a ring connector. (Fig. 28)
Wire
Special washer
Ring connector
Strip 3/8" (10 mm)
Fig. 28
Twist wire ends
Fig. 29
Screw
Ring connector
Te r mi nal plate
(4) Place the ring connector wire, and replace and
tighten the removed terminal screw using a screw­driver. (Fig. 30)
Fig. 30
23
Page 86
5-5. Wiring Instructions for the Outdoor Unit
CAUTION
G Be sure to correctly align inter-unit cables A, B, C and D.
Outdoor unit A
Te r mi nal board
1 2
Indoor unit A
A is the indoor unit with refrigerant tubing that is connected to service valve A (top) of the outdoor unit.
Indoor unit B
B is the indoor unit with refrigerant tubing that is connected to service valve B (top) of the outdoor unit.
Indoor unit C
C is the indoor unit with refrigerant tubing that is connected to service valve C (top) of the outdoor unit.
Indoor unit D
D is the indoor unit with refrigerant tubing that is connected to service valve D (top) of the outdoor unit.
3
2
1
3
2
1
3
2
1
3
2
1
Te r mi nal board
Inter-unit cables #14 (not provided)
Label A
A
Te r mi nal board
Inter-unit cables
Label B
#14 (not provided)
B
Te r mi nal board
Inter-unit cables
Label C
#14 (not provided)
C
Te r mi nal board
Inter-unit cables
Label D
#14 (not provided)
D
1 2 3 4 5 6 7 8 9 10 11 12
Power supply (conduit)
Powe r: Single-phase, 230/208VAC 60HZ
Power switch (not provided)
Ground
Power cable (not provided) (#12: Less than 85 ft.)
Be sure to perform grounding.
Attach a ground wire to either the outdoor unit or indoor unit. If there is a grounding terminal inside the room, use the grounding screw inside the indoor unit.
Be sure to apply the provided labels to both ends of the inter-unit cables to prevent mis­wiring. The units will not function if the wiring connections are incorrect.
G Use a dedicated A/C circuit for power. G To make connections to the outdoor unit, remove the
inspection panel and tubing panel.
G Do not bring the inter-unit cables or power cable into
contact with tubing or service valves.
G Use outdoor unit cable fasteners and fasten the inter-
unit cables at the location where the cables are double­sheathed.
G Arrange the wiring so that the inter-unit cables are con-
tained in the inspection panel and tubing panel, as shown in Fig. 31.
# ... AWG (American Wire Gauge)
Inter Unit (conduit)
Fig. 31
24
Page 87
Regulations on wire size differ from locality to locality. For field wiring requirements, please refer to your local electri­cal codes. Make sure that the installation fully complies with all local and national regulations.
(1) Remove access panel “C”. (Fig. 32)
(2) Connect the inter-unit and power supply line accord-
ing to the drawing on the panel side.
(3) Be sure to size each wire allowing approx. 4"
(10 cm) longer than the required length for wiring. Store excess wiring inside the cabinet.
(4) When connections are completed, check that all con-
nections are correct as shown in the wiring system diagram on panel side.
(5) Be sure to ground the unit according to your local
codes.
6. Test Run
Performing a test run
G Refer to the test run procedures in the indoor unit
installation manual.
G Perform the test run separately for each connected
indoor unit. If 2 units are operated simultaneously, it is not possible to correctly check for errors in tubing and wiring.
Terminal block
Conduit plate
Plug
Lock nut
Inter unit (Conduit)
Cabinet
Access panel “C”
Power supply (Conduit)
Fig. 32
Checking tubing and wiring
Perform the test run and check that operation is normal. If there is an error in tubing or wiring, the refrigerant may flow to indoor unit B when indoor unit A is operated (for example).
CAUTION
G Stop operation immediately if there is an error in tubing
or wiring. Turn the power (breaker) to OFF, and check whether the inter-unit cables are connected incorrectly, or whether the narrow tubes A and B are connected in reverse. Correct the connections.
G If there is an error in tubing, pump-down must be per-
formed. Be sure to perform pump-down. After making corrections, again purge the air from the tubes.
Access panel C
Conduit plate
CAUTION
Make sure there is no gap between access panel “C” and the conduit plate.
Fig. 33
25
Page 88
7. Connecting a Home Automation device
The HA (white) 4P terminal is located on the indoor unit PCB. If a HA device will be used, connect it to this terminal.
8. Installation Check Sheet
The strength of the installation location is sufficient to support the A/C weight.
The indoor and outdoor units are installed level and vertically.
The power and voltage are as specified.
Inter-unit cables are securely fastened to the terminal board.
Inter-unit cables are securely fixed.
The power cord and inter-unit cables are not connected anywhere along their paths.
The ground wire is securely connected.
An air purge of the refrigerant circuit has been conducted.
A leak test of the tubing connections has been performed.
Thermal insulation has been applied to the tubing connections.
Drain connections are secure and water drains properly.
Putty has been used to close the hole in the wall.
All service valves are fully open.
Remote controller signals are being positively received.
26
Page 89
UNIT COMBINATION TABLESAPPENDIX B
<
List of Combination Tables
Name of Combination Table
3-Room Outdoor Unit Combination Table
4-Room Outdoor Unit Combination Table
4-Room Outdoor Unit Combination Table
NOTE
Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction.
>
Model No. of Outdoor Unit
CM1972
CM2472
CM3172
Remarks
OI-852-6-4180-818-00-4
OI-852-6-4180-819-00-4
OI-852-6-4180-820-00-4
A-2
Page 90
Save this Combination Table!
Please be sure to hand over this sheet to the user.
3-Room Outdoor Unit Combination Table
CM1972
<Combinations of Connectable Indoor Units>
The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied.
Conditions:
1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected.
2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit.
CAUTION
In this case, all the indoor units installed must not be operated concurrently under any circumstances. Otherwise, the air conditioner may not run properly and trouble may occur.
Example: When 3 indoor units are connected
at 230V
It is therefore possible to connect 3 units with respective capacities of 7500 + 11900 + 17500. However, since this combination is not found in the 3-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 3 indoor units to match one of the combinations found in the 2-room operation column of Table 1.
at 208V
It is therefore possible to connect 3 units with respective capacities of 7500 + 11900 + 17500. However, since this combination is not found in the 3-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 3 indoor units to match one of the combinations found in the 2-room operation column of Table 2.
If the following holds true
Rated cooling capacity of CM1972 outdoor unit: C=19700 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
19700 x 2 7500 + 11900 + 17500 39400 36900
If the following holds true
Rated cooling capacity of CM1972 outdoor unit: C=19700 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
19700 x 2 7500 + 11900 + 17500 39400 36900
NOTE
Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction.
Pub. OI-85264180818004 © SANYO 2008
Page 91
< Combinations of operatable indoor units >
Voltage Rating : 230V 60Hz
CM1972
(Rated cooling capacity at 230V: 19700 BTU/h)
Table 1
Single-room
Operation
2-room
Operation
3-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4700
9000 = 9000 9000 9000 ( 4700 11900 = 11900 11900 11900 ( 5100 17500 = 17500 17500 17500 ( 5400
+
7500
7500
7500
7500
9000
9000
9000 11900 11900
7500
7500
7500
7500
7500
7500
7500
7500
9000
9000
9000 11900
7500 = 15000 7500 7500 15000 ( 6800
+
9000 = 16500 7485 9015 16500 ( 6800
+
11900 = 19400 6716 10684 17400 ( 6800
+
17500 = 25000 5717 13383 19100 ( 7100
+
9000 = 18000 8500 8500 17000 ( 6800
+
11900 = 20900 7713 10187 17900 ( 6800
+
17500 = 26500 6659 12941 19600 ( 7100
+
11900 = 23800 9350 9350 18700 ( 6800
+
17500 = 29400 7971 11729 19700 ( 7100 + + + + + + + + + + + +
7500 7500 7500 7500 9000 9000 9000
11900
9000
9000 11900 11900
+
7500 = 22500 6133 6133 6133 18400 ( 8500
+
9000 = 24000 5835 5835 7029 18700 ( 9800
+
11900 = 26900 5458 5458 8684 19600 ( 9800
+
17500 = 32500 4538 4538 10624 19700 ( 9800
+
9000 = 25500 5779 6961 6961 19700 ( 9800
+
11900 = 28400 5190 6252 8257 19700 ( 9800
+
17500 = 34000 4334 5221 10146 19700 ( 9800
+
11900 = 31300 4711 7495 7495 19700 ( 9800
+
9000 = 27000 6567 6567 6567 19700 ( 9800
+
11900 = 29900 5932 5932 7835 19700 ( 9800
+
11900 = 32800 5410 7145 7145 19700 ( 9800
+
11900 = 35700 6567 6567 6567 19700 ( 9800
Room Room Room
ABC
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
Capacity ( Min.
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872
-
Max. )
-
8800 )
-
10900 )
-
12200 )
-
19700 )
-
17400 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
The table lists the wall-mounted type of indoor units as representative models.
-2-
Page 92
Voltage Rating : 208V 60Hz
CM1972
(Rated cooling capacity at 208V: 19700 BTU/h)
Table 2
Single-room
Operation
2-room
Operation
3-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4700
9000 = 9000 9000 9000 ( 4700 11900 = 11900 11900 11900 ( 5100 17500 = 17500 17500 17500 ( 5400
+
7500
7500
7500
7500
9000
9000
9000 11900 11900
7500
7500
7500
7500
7500
7500
7500
7500
9000
9000
9000 11900
7500 = 15000 7500 7500 15000 ( 6800
+
9000 = 16500 7485 9015 16500 ( 6800
+
11900 = 19400 6716 10684 17400 ( 6800
+
17500 = 25000 5717 13383 19100 ( 7100
+
9000 = 18000 8500 8500 17000 ( 6800
+
11900 = 20900 7713 10187 17900 ( 6800
+
17500 = 26500 6659 12941 19600 ( 7100
+
11900 = 23800 9350 9350 18700 ( 6800
+
17500 = 29400 7971 11729 19700 ( 7100 + + + + + + + + + + + +
7500 7500 7500 7500 9000 9000 9000
11900
9000
9000 11900 11900
+
7500 = 22500 6133 6133 6133 18400 ( 8500
+
9000 = 24000 5835 5835 7029 18700 ( 9800
+
11900 = 26900 5458 5458 8684 19600 ( 9800
+
17500 = 32500 4538 4538 10624 19700 ( 9800
+
9000 = 25500 5779 6961 6961 19700 ( 9800
+
11900 = 28400 5190 6252 8257 19700 ( 9800
+
17500 = 34000 4334 5221 10146 19700 ( 9800
+
11900 = 31300 4711 7495 7495 19700 ( 9800
+
9000 = 27000 6567 6567 6567 19700 ( 9800
+
11900 = 29900 5932 5932 7835 19700 ( 9800
+
11900 = 32800 5410 7145 7145 19700 ( 9800
+
11900 = 35700 6567 6567 6567 19700 ( 9800
Room Room Room
ABC
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
Capacity ( Min.
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872
-
Max. )
-
8800 )
-
10900 )
-
12200 )
-
19700 )
-
17400 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
-
19700 )
The table lists the wall-mounted type of indoor units as representative models.
-3-
Page 93
Save this Combination Table!
Please be sure to hand over this sheet to the user.
4-Room Outdoor Unit Combination Table
CM2472
<Combinations of Connectable Indoor Units>
The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied.
Conditions:
1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected.
2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit.
CAUTION
In this case, all the indoor units installed must not be operated concurrently under any circumstances. Otherwise, the air conditioner may not run properly and trouble may occur.
Example: When 4 indoor units are connected
at 230V If the following holds true
Rated cooling capacity of CM2472 outdoor unit: C=25400 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
25400 x 2 7500 + 7500 + 7500 + 17500 50800 40000
It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 7500 + 17500. However, since this combination is not found in the 4-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 1.
at 208V If the following holds true
Rated cooling capacity of CM2472 outdoor unit: C=24400 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
24400 x 2 7500 + 7500 + 7500 + 17500 48800 40000
It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 7500 + 17500. However, since this combination is not found in the 4-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 2.
NOTE
Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction.
Pub. OI-85264180819004 © SANYO 2008
Page 94
< Combinations of operatable indoor units >
(
)
)
)
(
)
)
)
)
)
)
)
)
)
)
)
)
(
)
)
)
)
)
)
)
)
)
)
)
)
)
)
)
Voltage Rating : 230V 60Hz
CM2472
(Rated cooling capacity at 230V: 25400 BTU/h)
Table 1
Single-room
Operation
2-room
Operation
3-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4700
9000 11900 17500 24200
7500 + 7500
7500 + 9000
7500 + 11900
7500 + 17500
7500 + 24200
9000 + 9000
9000 + 11900
9000 + 17500
9000 + 24200 11900 + 11900 11900 + 17500 11900 + 24200 17500 + 17500
7500 + 7500 + 7500
7500 + 7500 + 9000
7500 + 7500 + 11900
7500 + 7500 + 17500
7500 + 9000 + 9000
7500 + 9000 + 11900
7500 + 9000 + 17500
7500 + 11900 + 11900
7500 + 11900 + 17500
9000 + 9000 + 9000
9000 + 9000 + 11900
9000 + 9000 + 17500
9000 + 11900 + 11900
9000 + 11900 + 17500 11900 + 11900 + 11900 11900 + 11900 + 17500
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
Room Room Room Room
ABCDCapacity ( Min.
9000 9000 9000 11900 11900 11900(5100-12200 17500 17500 17500(5400-19700 24200 23200 23200 ( 5400-23200 ) 15000 7500 7500 15000 16500 7485 9015 16500(6800-19700 19400 7488 11912 19400(6800-22800 25000 7124 16676 23800(7100-25200 31700 6009 19391 25400(7100-25400 18000 9000 9000 18000(6800-21400 20900 8876 11724 20600(6800-23200 26500 8494 16506 25000(7100-25400 33200 6904 18496 25400(7100-25400 23800 11400 11400 22800(6800-24800 29400 10277 15123 25400(7100-25400 36100 8387 17013 25400(7100-25400 35000 12700 12700 25400 ( 7100-25400 ) 22500 7333 7333 7333 22000 24000 7177 7177 8645 23000(9800-25400 26900 7073 7073 11253 25400(9800-25400 32500 5851 5851 13697 25400(9800-25400 25500 7099 8551 8551 24200(9800-25400 28400 6692 8061 10647 25400(9800-25400 34000 5588 6731 13081 25400(9800-25400 31300 6074 9663 9663 25400(9800-25400 36900 5150 8194 12056 25400(9800-25400 27000 8467 8467 8467 25400(9800-25400 29900 7649 7649 10102 25400(9800-25400 35500 6441 6441 12518 25400(9800-25400 32800 6975 9212 9212 25400(9800-25400 38400 5957 7867 11576 25400(9800-25400 35700 8467 8467 8467 25400(9800-25400 41300 7317 7317 10766 25400 ( 9800-25400 )
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472
-
Max. )
-
4700-10900
6800-17400
8500-25400
8800 )
IMPORTANT!
4-room
Operation
The table lists the wall-mounted type of indoor units as representative models.
(Concurrent operation of 4 indoor units prohibited)
This multi outdoor unit allows up to four indoor units to be connected. However, all four indoor units must not be operated concurrently. Otherwise, the air conditioner may not run properly. Up to three indoor units may be operated concurrently.
-2-
Page 95
Voltage Rating : 208V 60Hz
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CM2472
(Rated cooling capacity at 208V: 24400 BTU/h)
Table 2
Single-room
Operation
2-room
Operation
3-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4700
9000 11900 17500 24200
7500 + 7500
7500 + 9000
7500 + 11900
7500 + 17500
7500 + 24200
9000 + 9000
9000 + 11900
9000 + 17500
9000 + 24200 11900 + 11900 11900 + 17500 11900 + 24200 17500 + 17500
7500 + 7500 + 7500
7500 + 7500 + 9000
7500 + 7500 + 11900
7500 + 7500 + 17500
7500 + 9000 + 9000
7500 + 9000 + 11900
7500 + 9000 + 17500
7500 + 11900 + 11900
7500 + 11900 + 17500
9000 + 9000 + 9000
9000 + 9000 + 11900
9000 + 9000 + 17500
9000 + 11900 + 11900
9000 + 11900 + 17500 11900 + 11900 + 11900 11900 + 11900 + 17500
= = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = = =
Room Room Room Room
ABCDCapacity ( Min.
9000 9000 9000 11900 11900 11900(5100-12200 17500 17500 17500(5400-19700 24200 22400 22400 ( 5400-22400 ) 15000 7500 7500 15000 16500 7485 9015 16500(6800-19700 19400 7488 11912 19400(6800-22800 25000 7124 16676 23800(7100-24200 31700 5772 18628 24400(7100-24400 18000 9000 9000 18000(6800-21400 20900 8876 11724 20600(6800-23200 26500 8290 16110 24400(7100-24400 33200 6632 17768 24400(7100-24400 23800 11400 11400 22800(6800-23200 29400 9873 14527 24400(7100-24400 36100 8057 16343 24400(7100-24400 35000 12200 12200 24400 ( 7100-24400 ) 22500 7333 7333 7333 22000 24000 7177 7177 8645 23000(9800-24200 26900 6739 6739 10722 24200(9800-24400 32500 5575 5575 13050 24200(9800-24400 25500 7099 8551 8551 24200(9800-24200 28400 6429 7744 10228 24400(9800-24400 34000 5368 6466 12566 24400(9800-24400 31300 5835 9283 9283 24400(9800-24400 36900 4947 7871 11582 24400(9800-24400 27000 8133 8133 8133 24400(9800-24400 29900 7348 7348 9705 24400(9800-24400 35500 6188 6188 12025 24400(9800-24400 32800 6701 8850 8850 24400(9800-24400 38400 5722 7558 11120 24400(9800-24400 35700 8133 8133 8133 24400(9800-24400 41300 7029 7029 10342 24400 ( 9800-24400 )
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472
-
Max. )
-
4700-10900
6800-17400
8500-24200
8800 )
IMPORTANT!
4-room
Operation
The table lists the wall-mounted type of indoor units as representative models.
(Concurrent operation of 4 indoor units prohibited)
This multi outdoor unit allows up to four indoor units to be connected. However, all four indoor units must not be operated concurrently. Otherwise, the air conditioner may not run properly. Up to three indoor units may be operated concurrently.
-3-
Page 96
Save this Combination Table!
Please be sure to hand over this sheet to the user.
4-Room Outdoor Unit Combination Table
CM3172
<Combinations of Connectable Indoor Units>
The combinations of the indoor units listed in Table 1 and Table 2 are combinations solely of those units which can be operated concurrently. In addition to the combinations listed in the table, other combinations of indoor units are possible provided that the following conditions are satisfied.
Conditions:
1. At least two or more indoor units must be connected to the multi outdoor unit. It is not acceptable for only one indoor unit to be connected.
2. The total rated cooling capacity of the indoor units to be connected must be no more than 200% of the rated cooling capacity of the outdoor unit.
CAUTION
In this case, all the indoor units installed must not be operated concurrently under any circumstances. Otherwise, the air conditioner may not run properly and trouble may occur.
Example: When 4 indoor units are connected
at 230V
It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 11900 + 24200. However, since this combination is not found in the 4-room operation column of Table 1, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 1.
at 208V
It is therefore possible to connect 4 units with respective capacities of 7500 + 7500 + 11900 + 24200. However, since this combination is not found in the 4-room operation column of Table 2, operating all these units concurrently may result in trouble. At a time like this, shut down at least one of the 4 indoor units to match one of the combinations found in the 3-room operation column of Table 2.
If the following holds true
Rated cooling capacity of CM3172 outdoor unit: C=30600 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
30600 x 2 7500 + 7500 + 11900 + 24200 61200 51100
If the following holds true
Rated cooling capacity of CM3172 outdoor unit: C=28600 (BTU/h) Rated cooling capacity of indoor units: K1, K2, ... (BTU/h)
Then:
C x 2 (200%) K1 + K2 + .......
28600 x 2 7500 + 7500 + 11900 + 24200 57200 51100
NOTE
Be sure to operate the air conditioning system only when 2 or more indoor units have been installed. If operated with only a single unit installed, the returning fluid to the compressor may cause a malfunction.
Pub. OI-85264180820004 © SANYO 2008
Page 97
< Combinations of operatable indoor units >
Voltage Rating : 230V 60Hz
CM3172
(Rated cooling capacity at 230V: 30600 BTU/h)
Table 1
Single-room
Operation
2-room
Operation
3-room
Operation
4-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4000-8800 )
9000 = 9000 9000 9000 ( 4400 11900 = 11900 11900 11900 ( 4700 17500 = 17500 17500 17500 ( 5100 24200 = 24200 24200 24200 ( 5400
7500 + 7500 = 15000 7500 7500 15000 ( 4400
7500 + 9000 = 16500 7500 9000 16500 ( 5100
7500 + 11900 = 19400 7500 11900 19400 ( 5800
7500 + 17500 = 25000 7320 17080 24400 ( 7500
7500 + 24200 = 31700 6625 21375 28000 ( 7800
9000 + 9000 = 18000 9000 9000 18000 ( 5800
9000 + 11900 = 20900 8957 11843 20800 ( 6400
9000 + 17500 = 26500 8626 16774 25400 ( 7800-29000 )
9000 + 24200 = 33200 7861 21139 29000 ( 7800 11900 + 11900 = 23800 11900 11900 23800 ( 7500 11900 + 17500 = 29400 10848 15952 26800 ( 8800 11900 + 24200 = 36100 9625 19575 29200 ( 8800 17500 + 17500 = 35000 14500 14500 29000 ( 8800 17500 + 24200 = 41700 12296 17004 29300 ( 9200
7500 + 7500 + 7500 = 22500 7467 7467 7467 22400 ( 6800
7500 + 7500 + 9000 = 24000 7500 7500 9000 24000 ( 7500-26600 )
7500 + 7500 + 11900 = 26900 7082 7082 11236 25400 ( 8100
7500 + 7500 + 17500 = 32500 6600 6600 15400 28600 ( 9200
7500 + 7500 + 24200 = 39200 5587 5587 18027 29200 ( 9800-30600 )
7500 + 9000 + 9000 = 25500 7294 8753 8753 24800 ( 7800
7500 + 9000 + 11900 = 28400 6972 8366 11062 26400 ( 8800
7500 + 9000 + 17500 = 34000 6309 7571 14721 28600 ( 9800-30600 )
7500 + 9000 + 24200 = 40700 5381 6457 17362 29200 ( 9800
7500 + 11900 + 11900 = 31300 6613 10493 10493 27600 ( 9200
7500 + 11900 + 17500 = 36900 5935 9417 13848 29200 ( 9800
7500 + 11900 + 24200 = 43600 5023 7970 16207 29200 ( 9800
7500 + 17500 + 17500 = 42500 5153 12024 12024 29200 ( 9800
7500 + 17500 + 24200 = 49200 4451 10386 14363 29200 ( 9800
9000 + 9000 + 9000 = 27000 8533 8533 8533 25600 ( 8500-27200 )
9000 + 9000 + 11900 = 29900 8187 8187 10825 27200 ( 9200
9000 + 9000 + 17500 = 35500 7352 7352 14296 29000 ( 9800
9000 + 9000 + 24200 = 42200 6185 6185 16630 29000 ( 9800
9000 + 11900 + 11900 = 32800 7848 10376 10376 28600 ( 9200-29200 )
9000 + 11900 + 17500 = 38400 6844 9049 13307 29200 ( 9800-30600 )
9000 + 11900 + 24200 = 45100 5827 7705 15668 29200 ( 9800
9000 + 17500 + 17500 = 44000 5973 11614 11614 29200 ( 9800 11900 + 11900 + 11900 = 35700 9267 9267 9267 27800 ( 9800 11900 + 11900 + 17500 = 41300 8414 8414 12373 29200 ( 9800 11900 + 11900 + 24200 = 48000 7239 7239 14722 29200 ( 9800 11900 + 17500 + 17500 = 46900 7409 10896 10896 29200 ( 9800
7500 + 7500 + 7500 + 7500 = 30000 6800 6800 6800 6800 27200 ( 9800
7500 + 7500 + 7500 + 9000 = 31500 6667 6667 6667 8000 28000 ( 9800-28200 )
7500 + 7500 + 7500 + 11900 = 34400 6235 6235 6235 9894 28600 ( 9800
7500 + 7500 + 7500 + 17500 = 40000 5738 5738 5738 13388 30600 ( 9800
7500 + 7500 + 7500 + 24200 = 46700 4914 4914 4914 15857 30600 ( 9800
7500 + 7500 + 9000 + 9000 = 33000 6409 6409 7691 7691 28200 ( 9800
7500 + 7500 + 9000 + 11900 = 35900 6058 6058 7270 9613 29000 ( 9800-29000 )
7500 + 7500 + 9000 + 17500 = 41500 5530 5530 6636 12904 30600 ( 9800
7500 + 7500 + 9000 + 24200 = 48200 4761 4761 5714 15363 30600 ( 9800-30600 )
7500 + 7500 + 11900 + 11900 = 38800 5915 5915 9385 9385 30600 ( 9800
7500 + 7500 + 11900 + 17500 = 44400 5169 5169 8201 12061 30600 ( 9800-30600 )
7500 + 7500 + 17500 + 17500 = 50000 4590 4590 10710 10710 30600 ( 9800
7500 + 9000 + 9000 + 9000 = 34500 6217 7461 7461 7461 28600 ( 9800
7500 + 9000 + 9000 + 11900 = 37400 6136 7364 7364 9736 30600 ( 9800-30600 )
7500 + 9000 + 9000 + 17500 = 43000 5337 6405 6405 12453 30600 ( 9800
7500 + 9000 + 11900 + 11900 = 40300 5695 6834 9036 9036 30600 ( 9800
7500 + 9000 + 11900 + 17500 = 45900 5000 6000 7933 11667 30600 ( 9800-30600 )
7500 + 11900 + 11900 + 11900 = 43200 5313 8429 8429 8429 30600 ( 9800-30600 )
7500 + 11900 + 11900 + 17500 = 48800 4703 7462 7462 10973 30600 ( 9800
9000 + 9000 + 9000 + 9000 = 36000 7650 7650 7650 7650 30600 ( 9800
9000 + 9000 + 9000 + 11900 = 38900 7080 7080 7080 9361 30600 ( 9800
9000 + 9000 + 9000 + 17500 = 44500 6189 6189 6189 12034 30600 ( 9800
9000 + 9000 + 11900 + 11900 = 41800 6589 6589 8711 8711 30600 ( 9800
9000 + 9000 + 11900 + 17500 = 47400 5810 5810 7682 11297 30600 ( 9800-30600 )
9000 + 11900 + 11900 + 11900 = 44700 6161 8146 8146 8146 30600 ( 9800 11900 + 11900 + 11900 + 11900 = 47600 7650 7650 7650 7650 30600 ( 9800
Room Room Room Room
ABCDCapacity ( Min.
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472
-
Max. )
-
10900 )
-
12200 )
-
19700 )
-
25200 )
-
17400 )
-
19700 )
-
22800 )
-
26200 )
-
30000 )
-
22000 )
-
25200 )
-
30000 )
-
28600 )
-
30000 )
-
30000 )
-
30000 )
-
30000 )
-
26200 )
-
26800 )
-
30600 )
-
27200 )
-
27600 )
-
30600 )
-
28600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
28200 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
29000 )
-
30600 )
-
30600 )
-
30600 )
-
28200 )
-
28600 )
-
30600 )
-
30600 )
-
28200 )
-
30600 )
-
30600 )
-
30600 )
-
28600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
-
30600 )
The table lists the wall-mounted type of indoor units as representative models.
-2-
Page 98
Voltage Rating : 208V 60Hz
CM3172
(Rated cooling capacity at 208V: 28600 BTU/h)
Table 2
Single-room
Operation
2-room
Operation
3-room
Operation
4-room
Operation
Indoor Unit Combination
7500 = 7500 7500 7500 ( 4000
9000 = 9000 9000 9000 ( 4400 11900 = 11900 11900 11900 ( 4700 17500 = 17500 17500 17500 ( 5100 24200 = 24200 24200 24200 ( 5400
7500 + 7500 = 15000 7500 7500 15000 ( 4400-17400 )
7500 + 9000 = 16500 7500 9000 16500 ( 5100
7500 + 11900 = 19400 7500 11900 19400 ( 5800
7500 + 17500 = 25000 7320 17080 24400 ( 7500
7500 + 24200 = 31700 6625 21375 28000 ( 7800
9000 + 9000 = 18000 9000 9000 18000 ( 5800
9000 + 11900 = 20900 8957 11843 20800 ( 6400-25200 )
9000 + 17500 = 26500 8626 16774 25400 ( 7800-27600 )
9000 + 24200 = 33200 7373 19827 27200 ( 7800 11900 + 11900 = 23800 11900 11900 23800 ( 7500 11900 + 17500 = 29400 10848 15952 26800 ( 8800 11900 + 24200 = 36100 9098 18502 27600 ( 8800 17500 + 17500 = 35000 13600 13600 27200 ( 8800 17500 + 24200 = 41700 11583 16017 27600 ( 9200
7500 + 7500 + 7500 = 22500 7467 7467 7467 22400 ( 6800
7500 + 7500 + 9000 = 24000 7500 7500 9000 24000 ( 7500
7500 + 7500 + 11900 = 26900 6747 6747 10706 24200 ( 8100-25400 )
7500 + 7500 + 17500 = 32500 6185 6185 14431 26800 ( 9200
7500 + 7500 + 24200 = 39200 5281 5281 17039 27600 ( 9800
7500 + 9000 + 9000 = 25500 7118 8541 8541 24200 ( 7800
7500 + 9000 + 11900 = 28400 6444 7732 10224 24400 ( 8800
7500 + 9000 + 17500 = 34000 5912 7094 13794 26800 ( 9800-27600 )
7500 + 9000 + 24200 = 40700 5086 6103 16411 27600 ( 9800
7500 + 11900 + 11900 = 31300 5799 9201 9201 24200 ( 9200
7500 + 11900 + 17500 = 36900 5610 8901 13089 27600 ( 9800
7500 + 11900 + 24200 = 43600 4748 7533 15319 27600 ( 9800
7500 + 17500 + 17500 = 42500 4871 11365 11365 27600 ( 9800
7500 + 17500 + 24200 = 49200 4207 9817 13576 27600 ( 9800
9000 + 9000 + 9000 = 27000 8267 8267 8267 24800 ( 8500-26200 )
9000 + 9000 + 11900 = 29900 7284 7284 9631 24200 ( 9200
9000 + 9000 + 17500 = 35500 6439 6439 12521 25400 ( 9800
9000 + 9000 + 24200 = 42200 5886 5886 15827 27600 ( 9800
9000 + 11900 + 11900 = 32800 6805 8998 8998 24800 ( 9200
9000 + 11900 + 17500 = 38400 6469 8553 12578 27600 ( 9800
9000 + 11900 + 24200 = 45100 5508 7282 14810 27600 ( 9800
9000 + 17500 + 17500 = 44000 5645 10977 10977 27600 ( 9800 11900 + 11900 + 11900 = 35700 8467 8467 8467 25400 ( 9800 11900 + 11900 + 17500 = 41300 7953 7953 11695 27600 ( 9800 11900 + 11900 + 24200 = 48000 6843 6843 13915 27600 ( 9800-27600 ) 11900 + 17500 + 17500 = 46900 7003 10299 10299 27600 ( 9800
7500 + 7500 + 7500 + 7500 = 30000 6300 6300 6300 6300 25200 ( 9800
7500 + 7500 + 7500 + 9000 = 31500 6048 6048 6048 7257 25400 ( 9800
7500 + 7500 + 7500 + 11900 = 34400 5625 5625 5625 8925 25800 ( 9800
7500 + 7500 + 7500 + 17500 = 40000 5363 5363 5363 12513 28600 ( 9800
7500 + 7500 + 7500 + 24200 = 46700 4593 4593 4593 14821 28600 ( 9800
7500 + 7500 + 9000 + 9000 = 33000 5864 5864 7036 7036 25800 ( 9800
7500 + 7500 + 9000 + 11900 = 35900 5557 5557 6669 8817 26600 ( 9800-26600 )
7500 + 7500 + 9000 + 17500 = 41500 5169 5169 6202 12060 28600 ( 9800
7500 + 7500 + 9000 + 24200 = 48200 4450 4450 5340 14359 28600 ( 9800-28600 )
7500 + 7500 + 11900 + 11900 = 38800 5528 5528 8772 8772 28600 ( 9800
7500 + 7500 + 11900 + 17500 = 44400 4831 4831 7665 11273 28600 ( 9800-28600 )
7500 + 7500 + 17500 + 17500 = 50000 4290 4290 10010 10010 28600 ( 9800
7500 + 9000 + 9000 + 9000 = 34500 5696 6835 6835 6835 26200 ( 9800
7500 + 9000 + 9000 + 11900 = 37400 5735 6882 6882 9100 28600 ( 9800-28600 )
7500 + 9000 + 9000 + 17500 = 43000 4988 5986 5986 11640 28600 ( 9800
7500 + 9000 + 11900 + 11900 = 40300 5323 6387 8445 8445 28600 ( 9800-28600 )
7500 + 9000 + 11900 + 17500 = 45900 4673 5608 7415 10904 28600 ( 9800
7500 + 11900 + 11900 + 11900 = 43200 4965 7878 7878 7878 28600 ( 9800
7500 + 11900 + 11900 + 17500 = 48800 4395 6974 6974 10256 28600 ( 9800
9000 + 9000 + 9000 + 9000 = 36000 7150 7150 7150 7150 28600 ( 9800-28600 )
9000 + 9000 + 9000 + 11900 = 38900 6617 6617 6617 8749 28600 ( 9800
9000 + 9000 + 9000 + 17500 = 44500 5784 5784 5784 11247 28600 ( 9800
9000 + 9000 + 11900 + 11900 = 41800 6158 6158 8142 8142 28600 ( 9800
9000 + 9000 + 11900 + 17500 = 47400 5430 5430 7180 10559 28600 ( 9800-28600 )
9000 + 11900 + 11900 + 11900 = 44700 5758 7614 7614 7614 28600 ( 9800 11900 + 11900 + 11900 + 11900 = 47600 7150 7150 7150 7150 28600 ( 9800
Room Room Room Room
ABCDCapacity ( Min.
Indoor Unit Capacity (BTU/h)
COOLING
Total Performance
NOTE
7500 : KMS0772 9000 : KMS0972 11900 : KMS1272 17500 : KMS1872 24200 : KMS2472
-
Max. )
-
8800 )
-
10900 )
-
12200 )
-
19700 )
-
24800 )
-
19700 )
-
22800 )
-
26200 )
-
27600 )
-
22000 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
24800 )
-
25200 )
-
27600 )
-
27600 )
-
25400 )
-
25800 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
25400 )
-
27600 )
-
27600 )
-
26200 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
27600 )
-
25200 )
-
25400 )
-
25800 )
-
28600 )
-
28600 )
-
25800 )
-
28600 )
-
28600 )
-
28600 )
-
26200 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
-
28600 )
The table lists the wall-mounted type of indoor units as representative models.
-3-
Page 99
SANYO Commercial Solutions A Division of SANYO North America Corporation 1300 Michael Drive, Suite A Wood Dale, IL 60191, U.S.A.
Sanyo Canada Inc. 1-300 Applewood Crescent, Concord, Ontario L4K 5C7, CANADA Oct. / 2008 (T)
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