Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LED
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
use the screen of the original model for replacement.
2.2 The operation voltage of L
protecting yourself and the machine when testing the system in the course of normal operation or
right after the power is switched off. Please do not touch the circuit or the metal part of the module
that is in operation mode. Relevant operation is possible only one minute after the power is
switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into
the module, be sure to cut the power off immediately and do not move anything on the module lest it
should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or inst
or extrusion, collision lest mishap should result.
2.9 As most of the circ
to pay attention to anti statics. Before servicing
ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between part
moving the set please take care not to touch or scratch them. Once they are damaged the screen
alling LED please don’t subject the LED components to bending, twisting
uitry in LED TV set is composed of CMOS integrated circuits, it’s necessary
ED screen is 700-825V. Be sure to take proper measures in
LED TV make sure to take anti static measure and
s behind the LED screen. When servicing or
would be unable to work and no way to get it repaired.
If the connection wires, connections or components fixed by the thermotropic glue need to
disengage when service, please soak the thermotropic glue into the alcohol and then pull them out
in case of dagmage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
o
Temperature Scope for operation
5
~ +35
C
Scope for storage -15~ +45 oC
Humidity Scope for operation 20% ~ 80%
Scope for storage <=80%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the
maker of LED screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying
still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LED screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
Alignment instructions
1. Safety Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Test equipment
VG-848 (VGA, YPbPr signal generator)
VG-849 (HDMI digital video signal generator)
CA210 (color analyzer)
3 Alignment flow
3.1 Voltage of power supply test
According to the wiring specified by Product Specification, connect power board, main/data
processing board, IR/light sensor board, key board and backlight board correctly, then switch on main
power and press key “
” to turn on the TV set.
a) Test each pin voltage of socket X401 (< 26” models) and 13-pin power socket X601 (≥ 26”
models) in turn, please refer voltage of CCFL to Table 1, refer voltage of LED to Table 2:
Pin 1 2 3 4 5 6
Vol. ≥2.5 V 0 5 V±5% 0 5 V±5%N.C. 0 12 V±5% 0 ≥2.0 V ≥2.5 V
Table 1 Each pin voltage of 13-pin power socket for CCFL models
7、8 9、10
11 12 13
Table 2 Each pin voltage of 13-pin power socket for LED models
1
Pin 1 2 3
Vol. ≥2.5 V ≥2.0 V 0 12 V±5% 0 N.C. 5 V±5%05 V±5% 0 ≥2.5 V
b) Test each pin voltage of 5-pin power socket X606 in turn ( ≥ 26” models), please refer voltage
to Table 3:
Pin
Vol. 24 V±5% 0
Table 3 Each pin voltage of 5-pin power socket
1、2 3、4、5
4、5 6、7
8 9
0
11
1
13
2
3.2 Alignment flow chart shown as Fig. 1
Check if EDID, HDCP KEY, FLASH have been burned?
Combination alignment for general assembly
Connect to central signal source, check if TV functions are normal-omitted channel, analog
parameters control, etc.? Check if the output of earphones and speakers are normal?
Input composite AV signal, check if AV functions are normal?
Input component signal YPbPr, check if YPbPr functions are normal?
Input RGB signal, check if display and other functions are normal -
analog parameters control, H/V center, etc.?
Input digital HDMI signal, check if display and other functions are
normal - analog parameters control, H/V center, etc.?
Insert USB,check its functions.
Other functions checkup, such as LCN, OTA, etc.
White balance alignment
Setup before shipment
Accessories checkup and packing
Fig. 1 Alignment flow chart
4 Alignment instructions
4.1 Unit adjustment
4.1.1 According to the wiring specified by Product Specification, connect power board, main/data
processing board, IR/light sensor board, key board and backlight board correctly, then switch on main
power and press key “
4.1.2 Using method of factory menu
a) Press key “SOURCE” first, then press keys “2, 5, 8, 0” in turn to enter into initial factory
menu;
b) Press keys “▲” and “▼” to move cursor to the item of factory menu;
c) Press keys “◄” and “►” to change the value when cursor is moved onto one item;
d) Press key “OK” to enter into the inferior factory menu from current menu page;
e) Press key “MENU” to exit current menu to its superior factory menu;
f) Press key “EXIT” to exit factory menu in any case;
g) Factory menu item: ADC ADJUST, for ADC calibration of RGB and YP
h) Factory menu item: W/B ADJUST, for white balance adjustment;
i) Factory menu item: POWER Mode, for setting power-on mode; the default setting is
“Standby” mode unless specified by customer;
Standby: TV set will be in “standby” mode after power-on;
MEM: TV set will keep states before last power-off;
ForceOn: TV set will turn on automatically; it also can be used as aging mode at factory;
j) Factory menu item: Other Setting->ISP Mode, the item will not be kept in memory, that is, it
will be always in “OFF” mode after turning on again;
“ON”: Upgrading unit software through D-SUB port while connecting to ISP device;
“OFF”: Normal DDC functions of D-SUB port will recover;
k) Factory menu item: EEPROM Init, for factory and customer data initialization; TV set will
reset and initial guiding interface will display after executing the item;
l) Factory menu item: Fac. Channel Preset., for factory channels presetting; it is necessary to
connect to central signal source before operating the item; now digital frequency of central signal
CH28(529.5 MHz)and CH33(564.5 MHz)are distributed to Australia programs DVB-T; original
preset digital programs will not change along with the modification of central signal, so please
operate relevant item of menu “Channel” to search programs;
m) Factory menu item: Shipment, all analog & digital programs for factory adjustment will be
cleared out first, then customer channels will be preset according to order requirements; the item
must be executed before shipment to clear out channels for factory adjustment;
n) Factory menu item: Other Setting->MST DEBUG, default setting is “OFF”, it will not be kept
in memory, that is, it will always in “OFF” mode after turning on TV set again;
“OFF”: RS232 functions of some engineering machines can match design specifications;
“ON”: It is convenient for design tools to debug the software;
o) Factory menu item: Backlight, for adjusting brightness of backlight; test voltage of 13-pin
power socket while adjusting the item to make it greater than PWM voltage corresponding to
mixture brightness described by panel specification; the item need not adjustment for it has been
preset by software;
p) Factory menu item: Other Setting->SSC ADJUST, for expanded spectrum adjustment; the
item need not adjustment for it has been preset by software;
” to turn on the TV set, check if the display is normal.
BPR
;
q) Factory menu item: Other Setting->AUDIO Curve Setting, for sound curve adjustment; if
without special customer requirements, the item need not adjustment commonly for it has been
preset by software;
r) Factory menu item: Software Update, for software upgrade from USB port; at any channel,
insert USB memory device, select option “YES”, software will auto-search file “MERGE.bin” in
USB memory device to begin upgrade; please execute item “EEPROM Init” before adjustment
2
again, for old data still remain in E
4.1.3 ADC calibration of analog component YPbPr
a) Switch to analog component YPbPr channel;
b) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
c) Move cursor to item “ADC ADJUST” and press key “OK” to enter into inferior factory menu;
d) Input analog component Y/Pb/Pr signal(VG848 Timing 972(1080i), Pattern 918(8 Color & 16
Grey)); move cursor to item “MODE ”,press keys “▲” and “▼” to select item “YPbPr”,then
move cursor to item “AUTO ADC” and press key “OK” to begin auto-adjustment until prompt
“Success” displays which means successful auto-calibration;
4.1.4 ADC calibration of analog RGB
a) Switch to analog RGB channel;
b) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
c) Move cursor to item “ADC ADJUST” and press key “OK” to enter into inferior factory menu;
d) Input analog RGB signal(VG848: Timing 856(1024×768/60 Hz), Pattern 914(Color Temp.));
move cursor to item “MODE ”,press keys “▲” and “▼” to select item “RGB”,then move cursor
to item “AUTO ADC” and press key “OK” to begin auto-adjustment until prompt “Success”
displays which means successful auto-calibration.
4.2 White balance adjustment”
Unless specified by customer:
a) <
26” models:
Default color temperature “Cool” is 10000K and its chromatic coordinates is (280, 288); color
temperature “Normal” is 8000K and its chromatic coordinates is (295, 305); color temperature
“Warm” is 6500K and its chromatic coordinates is (323, 329);
b) ≥ 26” models:
Default color temperature “Cool” is 12000K and its chromatic coordinates is (272, 278); color
temperature “Normal” is 9300K and its chromatic coordinates is (285, 293); color temperature
“Warm” is 6500K and its chromatic coordinates is (323, 329);
4.3 Adjustment procedure
TV set should be working over 30 mins to be in stabler state before white balance adjustment; Use
white balance apparatus CA-210 and switch to its BBY channel;
a) Switch to HDMI1channel;
b) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
c) Move cursor to item “W/B ADJUST” and press key “OK” to enter into inferior factory menu;
d) Input HDMI signal (VG-848 Timing:856(1024×768/60 Hz),Pattern:921(Gray 16 step(H)); move
cursor to item “MODE”, press keys “▲” and “▼” to select item “HDMI1” or other HDMI channels,
then move cursor to item “Tem per..
e) Fix item “G-GAIN”, adjust items “R-GAIN, B-GAIN” to set chromatic coordinates of 13
the value of temperature “Normal”;
PROM after software upgrade.
” and press keys “▲” and “▼” to select item “Normal”;
th
scale as
f) Fix item “G-OFFSET”, adjust items “R-OFFSET, B-OFFSET” to set chromatic coordinates of 4
th
scale as the value of temperature “Normal”;
g) During temperature “Normal” adjustment , make sure that chromatic coordinates errors of bright
scale are (x±10, y±15) and chromatic coordinates errors of dark scale are (x±10,y±25);
h) Move cursor to item “COPY ALL” again to copy data of white balance to other channels;
i) Check if chromatic coordinates of “Cool” and “Warm” meet the requirements or not, if not, adjust
items “R-GAIN/B-GAIN/R-OFFSET/B-OFFSET” to meet them:
“Cool”: chromatic coordinates errors of bright scale are (x±5, y±15), chromatic coordinates
errors of dark scale are (x±8, y±30);
“Warm”: chromatic coordinates errors of bright & dark scales are both (x±10, y±10);
j) Check if chromatic coordinates of other channels meet the requirements, if not, adjust them
respectively;
k) Check white balance of each channel by eye, check if the picture is normal;
l) Please refer to the adjusting rules as follows:
B Gun: coordinates of X and Y will increase when B gun is adjusted downwards;
coordinates of X and Y will decrease when B gun is adjusted upwards;
R Gun: adjusting R gun will effect coordinate of X, and value of Lv slightly;
coordinate of X will increase when R gun is adjusted upwards;
coordinate of X will decrease when R gun is adjusted downwards;
G Gun: adjusting G gun will effect coordinate of Y, and value of Lv greatly;
coordinate of Y will increase when G gun is adjusted upwards;
coordinate of Y will decrease when G gun is adjusted downwards.
5 Functions checkup
5.1 Analog & digital TV functions
Input central signal to RF port, enter into menu “CHANNEL”, then search channels automatically,
check if there is any omitted channel, check if the output of speakers and the picture are normal.
5.2 Composite video of AV port
Input composite video signal to AV port, check if the picture and the sound are normal under the
circumstances of power on/off, switching channel and format, etc.
5.3 Analog component YPbPr/YCbCr port
Input analog YP
signal from VG848 signal generator with YPBPR formats listed as Table 4
BPR
respectively, check if the picture and the sound are normal under the circumstances of power-on/off,