Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Points for attention in servicing of LCD
2.1 Screens are different from one model to another and therefore not interchangeable. Be sure to
use the screen of the original model for replacement.
2.2 The operation voltage of LCD screen is 700-825V. Be sure to take proper measures in
protecting yourself and the machine when testing the system in the course of normal operation or
right after the power is switched off. Please do not touch the circuit or the metal part of the module
that is in operation mode. Relevant operation is possible only one minute after the power is
switched off.
2.3 Do not use any adapter that is not identical with the TV set. Otherwise it will cause fire or
damage to the set.
2.4 Never operate the set or do any installation work in bad environment such as wet bathroom,
laundry, kitchen, or nearby fire source, heating equipment and devices or exposure to sunlight etc.
Otherwise bad effect will result.
2.5 If any foreign substance such as water, liquid, metal slices or other matters happens to fall into
the module, be sure to cut the power off immediately and do not move anything on the module lest it
should cause fire or electric shock due to contact with the high voltage or short circuit.
2.6 Should there be smoke, abnormal smell or sound from the module, please shut the power off at
once. Likewise, if the screen is not working after the power is on or in the course of operation, the
power must be cut off immediately and no more operation is allowed under the same condition.
2.7 Do not pull out or plug in the connection wire when the module is in operation or just after the
power is off because in this case relatively high voltage still remains in the capacitor of the driving
circuit. Please wait at least one minute before the pulling out or plugging in the connection wire.
2.8 When operating or installing LCD please don’t subject the LCD components to bending, twisting
or extrusion, collision lest mishap should result.
2.9 As most of the circuitry in LCD TV set is composed of CMOS integrated circuits, it’s necessary
to pay attention to anti statics. Before servicing LCD TV make sure to take anti static measure and
ensure full grounding for all the parts that have to be grounded.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or
moving the set please take care not to touch or scratch them. Once they are damaged the screen
would be unable to work and no way to get it repaired.
If the connection wires, connections or components fixed by the thermotropic glue need to
disengage when service, please soak the thermotropic glue into the alcohol and then pull them out
in case of dagmage.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to
breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case
before the transportation or handling.
2.12 For the storage make sure to put it in a place where the environment can be controlled so as to
prevent the temperature and humidity from exceeding the limits as specified in the manual. For
prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one
place. The ambient conditions are tabulated as follows:
o
Temperature Scope for operation
5
~ +35
C
Scope for storage -15~ +45 oC
Humidity Scope for operation 20% ~ 80%
Scope for storage <=80%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the
screen, as commonly called “ghost shadow”. The extent of the residual picture varies with the
maker of LCD screen. This phenomenon doesn’t represent failure. This “ghost shadow” may remain
in the picture for a period of time (several minutes). But when operating it please avoid displaying
still picture in high brightness for a long time.
3. Points for attention during installation
3.1 The front panel of LCD screen is of glass. When installing it please make sure to put it in place.
3.2 For service or installation it’s necessary to use specified screw lest it should damage the screen.
3.3 Be sure to take anti dust measures. Any foreign substance that happens to fall down between
the screen and the glass will affect the receiving and viewing effect
3.4 When dismantling or mounting the protective partition plate that is used for anti vibration and
insulation please take care to keep it in intactness so as to avoid hidden trouble.
3.5 Be sure to protect the cabinet from damage or scratch during service, dismantling or mounting.
Alignment instructions
1. Safety Instructions
Be sure to switch off the power supply before replacing or welding any components or
inserting/plugging in connection wire Anti static measures to be taken (throughout the entire
production process!):
a) Do not touch here and there by hand at will;
b) Be sure to use anti static electric iron;
c) It’s a must for the welder to wear anti static gloves.
Please refer to the detailed list before replacing components that have special safety requirements.
Do not change the specs and type at will.
2. Test equipment
VG-848 (VGA, YPbPr signal generator)
VG-849 (HDMI digital video signal generator)
CA210 (color analyzer)
3 Alignment flow
3.1 Voltage of power supply test
According to the wiring of “9232KH4601JL”, connect main board, power board and IR board
correctly, then switch on the main power and press key “standby” to turn on the TV set.
a) Test voltage of socket X108 each pin in turn, please refer to voltage of Table 1:
X108 Pin1 2 3 4 5 6
Vol.
V
b) Test voltage of socket XV03 each pin in turn, please refer to voltage of Table 2:
>2.5
4.85 V ~
0
5.35 V
XV03
Vol. 0
Table 1 Voltage of X108 each pin
7 、89 、10
4.85 V ~
0
5.35 V
8.55 V~
9.45 V
0
11. 4 V ~
12.6 V
Table 2 Voltage of XV03 each pin
Pin1、2、3 4、5
23.8 V~25.2 V
11 12 13
0
3.2 V ~
3.4 V
4.9 V ~
5.1 V
3.2 Alignment flow chart shown as Fig. 1
Check if DDC, HDCP KEY, FLASH have been burned?
Combination alignment for general assembly
White balance alignment
Connect to central signal source, check if TV functions are normal-omitted channel, analog
parameters control, etc.? Check if the output of earphones and speakers are normal?
Input AV signal, check if AV functions are normal?
Input high-definition component signal (mode), check YPbPr functions are normal?
Input VGA signal, check if display and other functions are
normal - analog parameters control, H/V center, etc.?
Input HDMI signal, check if display and other functions are
normal - analog parameters control, H/V center, etc.?
Setup before shipment
Accessories checkup and packing
Fig. 1 Alignment flow chart
4 Alignment instructions
4.1 Unit adjustment
4.1.1 According to the wiring of “9232KH4601JL”, connect main board, power board and IR board
correctly, then switch on the main power and press key “standby” to turn on the TV set. Check if
display is normal?
4.1.2 Using method of factory menu
a) Press key “SOURCE” first, then press keys “2, 5, 8, 0” in turn to enter into initial factory
menu;
b) Press keys “▲” and “▼” to move cursor to each page of initial factory menu, then press “OK”
to enter into adjusting menu of each page;
c) Press keys “▲” and “▼” to move cursor upwards or downwards within any page;
d) Press keys “◄” and “►” to do adjustment when cursor is moved to any item;
e) Press key “MENU” to exit menu of any page to its superior factory menu;
f) Press key “EXIT” to exit factory menu in any case;
g) Press key “OK” to enter into inferior factory menu;
h) Factory menu item: ADC ADJUST, for ADC calibration of VGA and Component;
i) Factory menu item: W/B ADJUST, for white balance adjustment;
j) Factory menu item: POWER Mode, for setting power-on mode; the default setting is
“Standby” mode unless specified by customer;
Standby: TV set will be in “standby” mode after power-on;
MEM: TV set will keep states before last power-off;
ForceOn: TV set will turn on automatically; it also can be used as aging mode at factory;
k) Factory menu item: Other Setting->ISP Mode, the item will not be kept in memory, that
is, it will be always in “OFF” mode after turning on again;
“ON”: Upgrading unit software through VGA port while connecting to ISP device;
“OFF”: Normal DDC functions of VGA port will recover;
l) Factory menu item: EEPROM Init, for factory and customer data initialization; TV set will
reset and initial guiding interface will display after executing the item;
m) Factory menu item: Factory ChA., for factory channels presetting; it is necessary to
connect to central signal source before operating the item; now digital frequency of central
signal CH28(529.5 MHz)and CH33(564.5 MHz)
originally preset digital programs will not change along with the modification of central signal,
so please operate item “DTV” of menu “Channel” to search digital programs manually, which
will last about 15s;
n) Factory menu item: Shipment, all DTV/ATV programs for factory adjustment will be
cleared out first, then ATV channels will be preset according to customer requirements; the
item must be executed before shipment to clear out channels for factory adjustment;
o) Factory menu item: Other Setting->MST DEBUG, default setting is “OFF”, it will not be
kept in memory, that is, it will always in “OFF” mode after turning on the set again;
“OFF”: RS232 functions of some engineering machines can match design specifications;
“ON”: It is convenient for design tools to debug the software;
p) Factory menu item: Backlight, for adjusting brightness of backlight; test voltage of
X108-12# (PWM) while adjusting the item to meet the requirements of PWM voltage scope
corresponding to mixture brightness described by panel specification; the item need not
adjustment for it has been preset by software;
are distributed to Australia programs;
q) Factory menu item: Other Setting->SSC ADJUST, for expanded spectrum adjustment;
the item need not adjustment for it has been preset by software;
r) Factory menu item: Other Setting->AUDIO Curve Setting, for sound curve adjustment;
if without special customer requirements, the item need not adjustment commonly for it has
been preset by software;
Note: If software is upgraded or there have been date in EEPROM already, please execute item
“RESET ALL” to clear out all data before adjustment for the first time.
4.2 ADC calibration
4.2.1 ADC calibration of VGA
1) Switch “source” to VGA channel;
2) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
3) Move cursor to item “ADC ADJUST” and press key “OK” to enter into inferior factory menu;
4) Input VGA signal(VG848: Timing 856(1024×768/60 Hz), Pattern 920 Gray 8 step(H));
move cursor to item “MODE ”,press keys “▲” and “▼” to select item “RGB”,then move
cursor to item “AUTO ADC” and press key “OK” to begin auto-adjustment until completing
the calibration.
4.2.2 ADC calibration of YPbPr
1) Switch “source” to YPbPr channel;
2) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
3) Move cursor to item “ADC ADJUST” and press key “OK” to enter into inferior factory menu;
4) Input Y/Pb/Pr signal(VG848 Timing 976(720P),Pattern 918 SMPTE Color Bar); move
cursor to item “MODE ”,press keys “▲” and “▼” to select item “YPbPr”,then move cursor to
item “AUTO ADC” and press key “ENTER” to begin auto-adjustment until completing the
calibration, prompt “SUCCESS” displaying below “AUTO ADC” means successful
auto-calibration.
4.3 White balance adjustment
Unless specified by customer, default color temperature “COOL” is 12000K and its chromatic
coordinates is (272, 278); color temperature “NORMAL” is 9300K and its chromatic coordinates is
(285, 293); color temperature “WARM” is 6500K and its chromatic coordinates is (323、329);
4.3.1 Adjustment procedure
TV set should be working over 30 mins to be in stabler state before white balance adjustment;
Use white balance apparatus CA210 and switch to its BBY channel.
1) Switch “source” to HDMI channel;
2) Press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory menu;
3) Move cursor to item “W/B ADJUST” and press key “OK” to enter into inferior factory menu;
4) Input DVI/HDMI signal (16 Gray Scale Signal: 1024×768/60Hz, TIMING: 856,
PATTERN:921); move cursor to item “MODE”, press keys “▲” and “▼” to select item
“HDMI1” or other HDMI channels, then move cursor to item “TEMPERATURE” and press
keys “▲” and “▼” to select item “COOL”;
th
5) Adjust items “R-GAIN, G-GAIN, B-GAIN” to set chromatic coordinates of 14
scale as
(272, 278);
th
6) Adjust items “R-OFFSET, G-OFFSET, B-OFFSET” to set chromatic coordinates of 4
scale
as (272, 278);
7) During adjustment, make sure that chromatic coordinates of bright scale are (X=272±10,
Y=278±10) and chromatic coordinates of dark scale are (X=272±10, Y=278±10);
8) Move cursor to item “COPY ALL” again to copy data of white balance to other channels
except DTV;
9) Check if chromatic coordinates of HDMI NORMAL and WARM meet the requirements of
“R_GAIN/B_GAIN/R_OFF/B_OFF” to meet them and then save the data;
10) Switch to other channels (AT V, AV,COMPONENT,D-SUB), check if chromatic coordinates
of COOL, NORMAL and WARM meet the requirements or not, if not, adjust them
respectively in the same way of HDMI and with 16 gray scale signal; exit menu “W/B
ADJUST” after adjustment, the data will be save automatically;
11) DTV adjustment: switch to DTV channel, select 16 gray scale program, enter into factory
menu, do adjustment following above step 5, 6, 7;
12) Please refer to the adjusting rules as follows:
B Gun: coordinates of X and Y will increase when B gun is adjusted downwards;
coordinates of X and Y will decrease when B gun is adjusted upwards;
R Gun: adjusting R gun will effect coordinate of X, and value of Lv slightly;
coordinate of X will increase when R gun is adjusted upwards;
coordinate of X will decrease when R gun is adjusted downwards;
G Gun: adjusting G gun will effect coordinate of Y
, and value of Lv greatly;
coordinate of Y will increase when G gun is adjusted upwards;
coordinate of Y will decrease when G gun is adjusted downwards;
Note: Default color temperature specified by SANYO customer is Normal, adjust chromatic
coordinates of Normal and Cool in Dynamic picture mode; adjust chromatic coordinates of Cool in
Dynamic picture mode for other customers.
5 Functions checkup
5.1 TV functions
Input central signal to RF port, enter into menu “CHANNEL” first, then search channels
automatically, check if there is any omitted channel, check if the output of speakers and the picture
are normal.
5.2 AV port
Input signal to AV port respectively, check if the picture and the sound are normal.
5.3 YPbPr/YCbCr port
Input YUV signal from VG848 signal generator with YUV formats listed as Table 3 respectively,
check if the picture and the sound are normal under the circumstances of power-on/off, switching
channel and format, etc..
Table 3 YUV signal formats
No.
1 720×480 15.734 60 13.5 480i(NTSC)
2 720×480 15.734 59.94 13.5 480i(NTSC)
3 720×576 15.625 50 13.5 576i(PAL)
4 720×480 31.469 60 27 480p(NTSC PROG)
5 720×480 31.469 59.94 27 480p(NTSC PROG)
Definition
H. - fre.(kHz)V. – fre.(Hz)Dot pulse fre.(MHz)
Note
No.
6 720×576 31.25 50 27 576p(PAL PROG)
7 1280×720 45 59.94 74.18 720p(59p)
8 1280×720 45 60 74.25 720p(60p)
9 1280×720 37.5 50 74.25 720p(50p)
10 1920×1080 33.75 59.94 74.25 1080i(59i)
11 1920×1080 33.75 60 74.25 1080i(60i)
12 1920×1080 28.125 50 74.25 1080i(50i)
13 1920×1080 67.5 59.94 148.35 1080p(59p)
14 1920×1080 67.5 60 148.5 1080p(60p)
15 1920×1080 56.25 50 148.5 1080p(50p)
16 1920×1080 - 23.94/24 - -
17 1920×1080 - 25 - -
18 1920×1080 - 29.97/30 - -
Definition
H. - fre.(kHz)V. – fre.(Hz)Dot pulse fre.(MHz)
Note
5.4 VGA port
Input signal from VG848 signal generator to VGA port with VGA signal formats listed in Table 4
respectively, check if the display and the sound are normal; if there is any H/V offset, enter into main
menu and select items “Picture->Screen->Auto Adjusting” in turn to make calibration automatically.
Table 4 VGA signal formats
No.
1 640×480 31.469 59.94 25.175 IBM
2 720×400 31.469 70.086 28.322 IBM
3 640×480 37.861 72.809 31.5 VESA
4 640×480 37.5 75 31.5 VESA
5 800×600 35.156 56.25 36 VESA
6 800×600 37.879 60.317 40 VESA
7 800×600 48.077 72.188 50 VESA
8 800×600 46.875 75 49.5 VESA
9 1024×768 48.363 60.004 65 VESA
10 1024×768 56.476 70.069 75 VESA
11 1024×768 60.023 75.029 78.75 VESA
12 1152×864 67.5 75 108 VESA
13 1280×960 60 60 108 VESA
14 1280×1024 63.98 60.02 108 VESA
15 1280×1024 80 75 135 SXGA
16 1440×900 - 60 - -
17 1680×1050 - 60 - -
18 1360×768 47.7 60 85.5 -
Definition
H. - fre.(kHz)V. – fre.(Hz)Dot pulse fre.(MHz)
Note
5.5 USB port
5.5.1 PVR function
Insert formatted USB memory containing recorded-program files, press key “record list” to
select and play program, check if the picture, the sound and other functions are normal.
5.5.2 Media playing function:
Insert USB memory containing files of picture, audio and video, check if the picture, the sound
and other functions are normal.
5.6 MUSIC port (only for SANYO model)
Input audio signal from sound output device to side music port, check if the sound is normal.
5.7 HDMI port
Input HDMI signal from VG849 signal generator to HDMI port with the formats listed in Table 3
and Table 4 respectively, check if the display and the sound (32 kHz, 44.1 kHz, 48 kHz) are normal
under the circumstances of power-on, switching channels or formats, etc
5.8 Other functions checkup
Check if functions - timing on/off, sleeping off, picture/sound mode, OSD, stereo and digital
audio ports, etc., are normal;
Check if pure audio program (RADIO) are normal when switching to digital programs;
Check if functions of LCN and OTA are normal.
6 User menu setup before shipment
Enter into page “LOCK” of user menu, select item “Restore Factory Default” to make setup
before shipment.
Main procedures as follows:
1)Clear out information of all programs;
2)Clear out information about VCHIP – parents control;
3)Default analog parameters setup for user;
4)Set Menu Language as “English”;
5)Set Power on mode as “Off”.
Method of software upgrading instructions
Factory software burned instructions listed as Table 5
Table 5 Factory software burned instructions
No. Part No. Part Type
Software
function
Burned
before SMT
Burning method
N803 5276405001 MX25L6405DMI-12G FLASH Yes
N804 5272404002 AT24C04 HDCP KEY Yes ALL11
NA04 5272402002 AT24C02 HDMI EDID Yes ALL11
NA05 5272402002 AT24C02 HDMI EDID Yes ALL11
HDMI EDID (for
example,
NA06 5272402002 AT24C02
N106 5272402002 AT24C02 VGA EDID Yes ALL11
supporting the
third channel
HDMI)
Yes ALL11
Use ALL11 with write-protect, refer
to Note 1 in detail.
Note 1: Method of write-protect setup: enter into burning interface of ALL-100, tick option “Config”,
press item “config Setting”, set option “Protect” as “All Protect”; make sure that option
“Config” must be ticked before burning software and write-protect must be reset after
ALL-100 burning software opened every time.
Note 2: Method of burning and upgrading software by using ISP burning device:
1) For main board upgrade: Connect the cable of ISP burning device to Debug port (X107) of main
board; for TV set upgrade, connect both VGA ports of ISP burning device and main board, enter
into factory menu and set item “ISP Mode” as “ON”;
2) Using Mstar online burning program (V4.4.2.0 or higher versions), enter into menu “Device”, tick
option “WP Pin pull to high during ISP” to ensure that hardware write-protect of Flash is
removed and erasing process is normal, please refer to Fig. 2;
Fig. 2 Write-protect setup
3) Press menu “Connect”, a dialog box “Device Type is MX25L64” will pop up, that is, connection
has been successful, please refer to Fig. 3;
Fig. 3 Successful connection to device MX25L64
If the connection is failed, press the first menu “Device” and select its option “MX25L64”, then
press menu “Connect” again;
4) Press menu “Read”, select the burning file, such as “MERGE.bin”, please refer to Fig. 4
Fig. 4 Burning file selection
5) Press menu “Auto”, tick options “All chip” and “program”, please refer option switches to Fig.5;
Fig. 5 Option switches
6) Press button “Run” to begin burning process, which includes two steps: Erase and Program;
Normal burning process is described as follows:
First, the step “Erasing…, Flash Status: 03” will last for some time, or it is failed if it is passed by
quickly, please confirm procedure 2)and begin burning process again; then the following step is
“Programming…,Flash Status:00”; at last, a prompt “Pass” will display.
7) A prompt “Pass” will display beside button “Run” if burning process is successful, please refer to
Fig. 6;
Fig. 6 A prompt “Pass” displaying beside button “Run” for successful burning process
8) If there are other machines to be burned, remain ISP burning interface and repeat procedures
3)and 5)only;
Note 3: Method of online burning and upgrade through USB:
1) Make sure that U disk is formatted as “FAT32”;
2) Copy firmware “Merge.bin” to U disk;
3) Power on TV set, be sure to be in channel of ATV or DTV and have not any OSD interface, insert
U disk into USB port of TV set;
a) First press key “SOURCE”, then press keys “2, 5, 8, 0” in turn to enter into initial factory
menu;
b) Select item “software update” to begin upgrade;
4) Upgrade process:
A、Read data from U disk, while data indicator light of U disk is twinkling at the same time;
B、Begin to burn Flash,the unit will be in “standby” mode after burning process completed;
5) Please restart the unit after power-off of hardware, then enter into factory menu, confirm software
parameters - version and time, execute item “RESET ALL” to complete the whole process.
*** USB burning method could not be sure to all kinds of U disks, so please try another U disk if one is
inapplicable.
Working principle analysis of the unit
Signal Flow
1、 PAL signal flow
SendPAL analog RF signal received from antenna to TUNER FT2119 which is controlled by main
2
chip MSD209GL through I
pre-amplified and then filtered by both picture and sound SAW, then it is sent out to demodulator IC
MSB1210; CVBS video signal and SIF audio differential signal will be outputted after demodulation;
CVBS video signal is sent into main chip MSD209GL to be processed by modules of video decoding,
deinterlacing, video processing and zoom, then LVDS signal will be outputted to drive display panel;
SIF audio differential signal is sent into main chip MSD209GL to be demodulated to analog audio
signal, then it is sent to earphone amplifier BH3547F to be amplified after the processes of
preamplification, acoustic effect processing and volume control, and then it is divided into two, one is
sent to earphone jack, the other is sent to digital audio power amplifier R2A15112 to be amplified and
then drive speakers.
2、 DVB-T signal flow
Send DVB-T digital RF signal received from antenna to TUNER FT2119 which is controlled by main
chip MSD209GL through I
inputted to demodulator IC MSB1210 to be demodulated; then it will be sent to main chip
MSD209GL with the standard format of serial TS stream for demultiplexing and decoding;
Video route: digital video signal is sent into main chip MSD209GL for decoding and video processing
after demultiplexing, then LVDS signal will be outputted to drive display panel;
Audio route: digital audio signal will be sent into main chip MSD209GL for decoding and audio
processing after demultiplexing, then dual-sound-track analog audio signal (stereo) is sent to
earphone amplifier BH3547F to be amplified after the processes of preamplification, acoustic effect
processing and volume control by main chip MSD209GL, then one is sent to earphone jack, the
other is sent to digital audio power amplifier R2A15112 to be amplified and then drive speakers.
3、AV input signal flow
AV video signal is sent into main chip MSD209GL to be processed by modules of video decoding,
deinterlacing, video processing and zoom, then LVDS signal will be outputted to drive display panel;
AV audio signal is sent into main chip MSD209GL for acoustic effect processing and volume control
after the processing of voltage division, impendence matching and AC coupling, then it is sent to
earphone amplifier BH3547F to be amplified, one is sent to earphone jack, the other is sent to digital
audio power amplifier R2A15112 to be amplified and then drive speakers.
4、 D-SUB/YPbPr input signal flow
D-SUB/YPbPr video signal is sent into main chip MSD209GL to be processed by modules of A/D
conversion, video decoding, deinterlacing, video processing and zoom, then LVDS signal will be
outputted to drive display panel;
D-SUB/YPbPr audio signal is sent into main chip MSD209GL for acoustic effect processing and
volume control after the processing of voltage division, impendence matching and AC coupling, then
it is sent to earphone amplifier BH3547F to be amplified, one is sent to earphone jack, the other is
sent to digital audio power amplifier R2A15112 to be amplified and then drive speakers.
C BUS; after frequency conversion by Tuner, analog IF output signal is
2
C BUS; after down frequency conversion, differential IF signal will be
5、 HDMI input signal flow
HDMI video signal is sent into main chip MSD209GL to be processed by modules of video decoding,
video processing and zoom, then LVDS signal will be outputted to drive display panel;
HDMI audio signal is sent into main chip MSD209GL for audio processing, preamplification, acoustic
effect processing and volume control, then it is sent to earphone amplifier BH3547F to be amplified,
one is sent to earphone jack, the other is sent to digital audio power amplifier R2A15112 to be
amplified and then drive speakers.
6、AV input signal flow
Current active AV video signal is sent into main chip MSD209GL for video coding, then it is amplified
by peripheral video amplified circuits and then outputted;
Current active AV audio signal is sent into main chip MSD209GL for preamplification, acoustic effect
processing and volume control, then it is sent to operation amplifier to be amplified and then
outputted.
Brief Instruction of the Unit
MPEG-2 MP@HL、H.264 Main and High profile up to Leve4.0 Decoding
MPEG、Dolby Digital(AC-3)、Digital audio decoding (AAC)
3D comb filter
Wide range power supply, low power consumption in standby mode(≤1W)
Audio power amplifier (class D), HI-quality acoustic effect output
Hi-quality processing of interlaced to progressive scanning
Real integrative functions realization:
- Integrative structure
- Integrative Tuner (A/D integration)
- Channel-searching integration
- OSD interface integration
Main components of the unit:
40” LCD panel(1920X1080)
Main chip:MStar MSD209GL-LF
Demodulator chip:MStar MSB1210-LF
Tuner:NXP FT2119
DDR:SAMSUNG K4T1G164QE-HCF7
Power amplifier (class D):RENESAS R2A15112
FLASH :MX25L6405DMI-12G
External interfaces of the unit:
Two groups of Video and one group of RCA L/R input
Three groups of HDMI inputOne group of VGA input One group of audio input For VGA and DVI(Mini Phone Jack) Two groups of YPBPR以及 RCA L/R input One group of RF One group of RS232(Mini Phone Jack) One group of audio output(Mini Phone Jack)
One group of Video and RCA L/R output One group of SPDIF(coaxial)output One group of USB for upgrading
Block diagram
IC Block Diagram and Instruction
1、Main chip MSD209GL:
GENERAL DESCRIPTION
The MSD209GL is a highly integrated controller IC for LCD/PDP DTV applications with
resolutions up to full-HD(1920 x 1080). It is configured with an integrated triple-ADC/PLL,
a multi-standard TV video and audio decoder, amotion adaptive video de-interlacer, a
scaling engine, the MStarACE-3 color engine, an advanced 2D graphics engine, a
transport processor, a high-definition (HD) MPEG video decoder, a high-definition (HD)
H.264 video decoder, a RealVideo decoder, a JPEG video decoder, a MPEG-4 decoder,
and a 24-bit DSP for MPEG audio decoding, a DVI/HDCP/HDMI receiver, and a
peripheral control unit providing a variety of HDTV control functions.
For digital TV application, the MSD209GL comprises an MPEG-2 transport processor with
advanced section filtering capability, an MPEG-2 (MP@HL profile) video decoder, a
MPEG-4 decoder, a H.264 video decoder, and an audio DSP decoder for MPEG audio
streams, MPEG layer I and II digital audio decoder with analog audio outputs that are
designed to support existing and future DVB-T programs while handling conditional
access. Furthermore,it is also possible to decode JPEG, RealVideo streams, and MP3
formats from external sources such as USB interface.
For analog TV, the MSD209GL includes NTSC/PAL/SECAM multi-standard video
decoder comprising a 3D motion adaptive comb filter and time-based correction, and a
NICAM/A2 audio decoder to support worldwide television standards. The MSD209GL is
also configured with a VBI processor to decode digital information such as Close
Caption/V-chip/teletext/WSS/CGMS-A/VPS. In addition, the MStar advanced LCD TV
processor enhances video quality, motion adaptive de-interlacer, picture quality
adjustment units, and MStarACE-3 color engine.
With USB 2.0 host controllers, UART, IR, SPI, I2C, and PWM, the MSD209GL fulfills all
requirements in advanced DTV sets. To reduce system costs, the MSD209GL also
integrates intelligent power management control capability for green-mode requirements
and spread-spectrum support for EMI management.
MSD209GL Features:
Twin-turbo 8051 Micro-controller
·Twin-turbo 8051 MCU
·Interrupt controller
·Supports ISP
·Two full duplex UARTs
·DMA engine to speed up large data movement
Transport Stream De-multiplexer
·Supports serial TS interface, with or without sync signal
·Maximum TS data rate is 104 Mb/sec
·32 general purpose PID filters and section filters for each transport stream de-multiplexer
·One video PES and one audio PES channel
· Supports DVB subtitle and digital teletext
·Supports additional audio/video/PCR filters
·Supports TS DMA channel for time-shift
MPEG-2 A/V Decoder
·ISO/IEC 13818-2 MPEG-2 video MP@HL
·Supports resolution in HDTV (1080i, 720p) and SDTV
·Supports MPEG-1, MPEG-2 (Layer I/II), Dolby Digital (AC-3), and AAC audio decoding
MPEG-4 Video Decoder
·ISO/IEC 14496-2 MPEG-4 ASP video decoding
·Supports resolution in HDTV (1080p@30fps)
H.264 Decoder
·ITU-T H.264, ISO/IEC 14496-10 (main and high profile up to level 4.0) video decoding
·Supports resolutions for all DVB, ATSC, HDTV, DVD and VCD
·Supports resolution up to 1080p@30fps
·Supports CABAC and CAVLC stream types
·Processing of ES and PES streams, extractions and provision of time stamps
RealMedia Decoder
·Supports maximum resolution up to 720p@30fps
·Supports RV8, RV9, RV10, RA8-LBR and HE-AAC decoders
·Supports file formats with RM and RMVB
·Supports Picture Re-sampling
·Supports in-loop de-block for B-frame
Hardware JPEG
·Supports sequential mode, single scan
·Supports both color and grayscale picture
·Operates in scan unit; hardware decoder will handle the bit stream after scan header
·Supports programmable region of interest (ROI)
·Supports scaling down ratio: 1/2, 1/4, 1/8, applied to height and width simultaneously
NTSC/PAL/SECAM Video Decoder
·Supports NTSC-M, NTSC-J, NTSC-4.43, PAL (B, D, G, H, M, N, I, Nc), and SECAM
·Automatic TV standard detection
·Motion adaptive 3D comb filter for NTSC/PAL
·Supports Teletext level-1.5, Closed Caption (analog CC 608/ analog CC 708/digital CC
608/digital CC 708), V-chip and SCTE
·Two CVBS video outputs
Multi-Standard TV Sound Processor
·Supports BTSC/A2/EIA-J demodulation in NTSC and A2/NICAM/FM/AM demodulation in
PAL
·Supports MTS Mode Mono/Stereo/SAP in BTSC/EIA-J and Mono/Stereo/Dual in
A2/NICAM
·Built-in audio DAC’s
·Audio processing for loudspeaker channel, including volume, balance, mute, tone, EQ,
Interface baffle (below)
Main board assembly
Interface baffle (right)
Sound box assembly
IR assembly
Display panel
Key bracket
Panel holder assembly
Back cover
Note: design and specification are subject to change without notice.
PART LIST
LCD-40XR10F ver.1.0
REF.No. PARTS No.DESCRIPIONQ'TY REMARK
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
XI6151225000
XI6156110000
XI6KH0072010
XI5810X72200
XI6KH0070110
XI5810X72110
XI6170834000
XI635KH00200
XI5Q40520010
XI635KH00201
XI5293000056
XI5203408901
XI58B0043410
XI6153289000
XI5H4070J010
XI6010900501
XI5944037280
Front cabinet1
Pedestal assembly1
Standing pole assembly
Power board assembly1
Interface baffle (below)
Main board assembly
Interface baffle (right)
Sound box assembly
IR assembly
Touch key assembly1
Power switch1
Display panel
Key bracket
Panel holder assembly
Back cover
Remote control
User manual
1
1
1
1
1
1
1 LK400D3LA14
1
1
1
1
1
Only the parts in above list are used for repairing.
Other parts except the above parts can't be supplied.
Assemble & Disassemble the Pedestal Base (Option)
If the stand is provided, please read these instructions thoroughly before attempting this installation.
You must install your TV into the stand in order for it to stand upright on a cabinet or other flat surface. If you intend
to mount your TV on a wall or other vertical surface, you must remove the stand column.
Cautions:
Make sure that you handle your TV very carefully when attempting assembly or removal of the stand. If you are not
sure of your ability to do this, or of your ability to use the tools necessary to complete this job, refer to a professional
installer or service personnel. The manufacturer is not responsible for any damages or injuries that occur due to
mishandling or improper assembly.
When using a table or bench as an aid to assembly, make sure that you put down a soft cushion or covering to prevent
accidental scratching or damage to your TV's finish.
The speaker is not intended to support the weight of your TV. Do not move or handle your TV by the speaker. This
can cause damage to your TV that is not covered by the manufacturer's warranty.
Before attempting assembly or removal of the stand, unplug the AC power cord.
Installing the stand
To install the stand:
1. Remove the stand from the box and place it on a table or
bench.
You must pay attention to the direction of the stand. The
wide portion of the stand should go towards the front of
the TV.
2. Lay your TV flat (screen down) on the edge of a table or
bench. Make sure that you put down a soft cushion or
cloth so that your TV is not scratched.
Locators
Stand
Locating grooves
Secure with
four screws
3. Put the stand close to the TV back, align the stand with
the TV by moving the stand steadily until the Stand
Locators align with the locating grooves on the stand.
And align the screw holes on the TV back with the holes
in the stand, then secure the stand to the TV with
provided screws .
To remove the stand from the TV, perform these
steps in reverse order.
NOTE:
The appearance of this product in these illustrations may differ from your actual product, and is for
comparative purposes only.
WALL MOUNTING INSTRUCTIONS
Safety Precautions:
1. Be sure to ask an authorized service personnel to carry out setup.
2. Thoroughly read this instruction before setup and follow the steps below precisely.
3.The wall to be mounted should be made from solid materials. Only use accessories supplied by the manufacturer.
4.Very carefully handle the unit during setup. We are not liable for any damage or injury caused by mishandling or improper installation.
5.Be sure to place the unit on a stable and soft platform which is strong enough to support the unit.
6.Do not uplift the speaker when moving the display. The appearance of the unit may different from the actual ones.
7.Design and specifications are subject to change without notice.
8. Retain these instructions for future reference.
Note: All the wall mounting parts are
optional and may be unavailable in
your model.
Below we will show you how to mount the
Display on the wall using our company’s
wall mounting components.
Take out these
parts from the
box
Combination Screw
Fig.1
1. There are three options of wall mounting
ho ld er w it h di ff er en t specifications
:200200,200400,200600. Please check your
wall mounting holder for its specification.
Wall Mounting Holder
Wall Mounting Connector
Expansion Bolt
Wood Screw
Wall mounting fix-h ole c ent er
X
8
20027
Rea r wall mounting hole cent er
Fig.2
2. Due to the wall mounting fix-groove leaning to the
right side, the whole unit will lean to right side after
installation, please carefully measure the position of
the holes you want to drill, refer to the parameters
on Fig.2 when drilling the holes.
Note: The "X" in Fig.2 represents a data. It may be
200mm or 400mm or 600mm.
(Unit:mm)
Wall
Fig.3 a
3a. Screw 4pcs expansion bolts to fix the
wall mounting holder on the wall.
Wall
Fig.3 b
3b. If your wall is a wooden structure, please
fix the wall mounting holder on the wall
with 16pcs wood screws.
Fig.4
4. Use the 4pcs combination screws to fix
the wall mounting connector to the rear
of the display unit.(Caution:the direction
of the connectors should be strictly
confirm to the diagram illustrated above).
Fig.5
5. Put the back of the display unit close to the wall
mounting holder, insert the four wall mounting
connectors into the four calabash-shaped holes on
the wall mounting holder. (Fig.5)
Fig.6
6. Let the display unit slowly slide down to
the end of the calabash-shaped hole.
(Fig.6)
8. If you want to dismount the unit do the above steps in reverse order.
7. Push rightwards carefully until the wall
mounting connectors fully slide into the
right fix-grooves and be sure the mounting
is secure.
Fig.7
May 2010
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