Sanyo 21DN2F,C21ES56NF Service Manual

Part No. SKSM0188 F3JLV May 1997
Colour Television Service Manual
Model
C21ES56NF (FRANCE)
Service Ref. No. C21ES56NF-01
PRODUCT CODE: 1113 27010 ORIGINAL VERSION: Chassis No. EB4-A
Give complete "SERVICE REF. NO." for parts order or servicing, it is shown on the rating sheet on the cabinet back of the TV set.
Note This TV receiver will not work properly in foreign countries where the television transmission system and power source differ from the design specifications. Refer to the specifications for the design specifications
Specifications
Power source AC 220~240V 50Hz Television system System B/G,L/L’/I Colour system PAL,SECAM Receiving channel VHF: E2-E12,F2-F10
CATV: X, Y, Z, S1-S41,B-Q
UHF: #21~69 Aerial input impedance 75ohm AV terminal
21 Pin socket AV1 CENELEC (Full +YC)
21 Pin socket AV2 CENELEC standard Sound output(Cont.) 5 watts X2 Picture tube 55cm diagonal, 90 degree (Visible picture diagonal) 51cm Dimensions (WxHxD) 610 x 479 x 485mm Weight 21.5 Kg
21DN2F
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F3JLV
SAFETY PRECAUTION
X-RADIATION PRECAUTION
The primary source of X-RADIATION in the television receiver is the picture tube. The picture tube is specially constructed to limit X-RADIATION emissions. For continued X-RADIATION protection, the replacement tube must be the same type as the original including suffix letter. Excessive high voltage may produce potentially hazardous X-RADIATION. To avoid such hazards, the high voltage must be maintained within specified limit. Refer to this service manual, high voltage adjustment for specific high voltage limit. If high voltage exceeds specified limits, take necessary corrective action. Carefully follow the instructions for +B1 volt power supply adjustment, and high voltage adjustment to maintain the high voltage within the specified limits.
PRODUCT SAFETY NOTICE
Product safety should be considered when a component replacement is made in any area of a receiver. Components indicated by mark //!\
in the parts list and the schematic diagram designate components in which safety can be of special significance. It is particularly recommended that only parts designated on the parts list in this manual be used for component replacement designated by mark /!\ . No deviations from resistance wattage or voltage ratings may be made for replacement items designated by mark /!\ .
1: An isolation transformer should be connected in the
power line between the receiver and the AC line when a service is performed on the primary of the converter transformer of the set.
2: Comply with all caution and safety-related notes
provided on the cabinet back, inside the cabinet, on the chassis or the picture tube.
3: When replacing a chassis in the cabinet, always be
certain that all the protective devices are installed properly, such as, control knobs, adjustment covers or shields, barriers, isolation resistor-capacitor networks etc.Before returning any television to the customer, the service technician must be sure that it is completely safe to operate without danger of electrical shock.
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F3JLV
BLOCK DIAGRAM
This is a diagram for all models and therefore differs slightly from the actual block diagram.
HV
Video In
V-In
2
V
H
Audio In
L R
Audio I/OVideo I/O
21P Scart: AV2
Video I/O
21P Scart: AV1
Audio I/O
V-In
7
6
V-In
4 Out
3
8 Out 1
IC1201
CVBS AV2 sw.
IC1202
CVBS int/ext sw.
Q171
RGB/BLK In
R
B
G
BLK
22
23
24
CRT Unit
External CVBS in
Internal CVBS in
15
21
13
Q2601
Q151 Q152/Q154
CVBS In
7
Q2611
R
Q2621
20
FBT
Q432
H-Outpit
2
Q431
IC501
H-Drive
B
G
19
18
IC201
IF/Video/Chroma/Def.
37
48
41
4
Vert. Output
V-Drive
V-Feedback
DY
C512
VR501
Speakers
10/ 8
1/ 5
IC001
Audio Output
Audio In
L, R
L, R
IC801
CPU
RC Pre.amp
Control Keys
2: Bright 3: Contranst
234
10
47
4: Colour 5: Sharpness
5
49
SCL
6
CVBS In
Functuin In(AV1/AV2)
17
18
24
50
SDA
IC810
Band sw.
5
IC802
Memory
VL
16
VIF
ADJUST
T141/VC141
L/L'
14
7
1
51
52
X131
SAW Filter
45/46
R-Y/B-Y
IC271
1H Delay
28/29
R-Y/B-Y
11/12
Audio I/O
L/L'
SIF In
30/31
14/16
Audio Unit
IC281
SECAM
R-Y/B-Y
9/10
32
1
Audio Out L, R
B6: 12V
B8: 5V B7: 8V
T611
Converter Transformer
2
3
IC652
IC651
Q613
Q612
B1: 150V
B2: 25V
B3: 15V
B4: 24V
SIF Unit
VH
U
TU
IF
Tuner
Power Supply Circuit
AC In
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F3JLV
1. POWER SUPPLY
The power supply circuit of the EB4-A chassis is composed of a rectifier smoothing circuit, an oscillation circuit, a control circuit and an output rectifier circuit. The AC input voltage is full-wave rectified by the rectifier smoothing circuit, and an unstable DC voltage is generated at both terminals of the smoothing capacitor C607. This voltage is input to the oscillation circuit. The oscillation circuit is provided with a blocking oscillator circuit that switches the switching transistor Q613 ON and OFF, and an oscillation frequency and a duty square wave pulse are generated in the input windings according to operation of the control circuit. A square­wave pulse whose size is dependent on the turn ratio of the input and output windings is obtained in the output winding. This is rectified in the output rectifier circuit, and the desired DC voltage is obtained.
2. IF & DEFLECTION (TDA8361)
The IF output signal from the tuner passes through the SAW filter, and it is input to pin45 and pin46 of IC201. The signal input to the IC passes through the IF amplifier, video detection and video amplifier circuits and is output from pin7 as a composite video signal. And after this signal is converted to impedance at Q151, supplies to the video and chroma amplifier stages. The sync.-separation circuit separates the video signals applied to pin13(internal video signal) or pin15(external video signal) to vertical- and horizontal-sync. signals respectively. The horizontal oscillator requires no external components and is fully integrated. The oscillator is always running when the start-pin36 is supplied with 8V. Horizontal drive signal is output from pin37. VR361 is for adjustment of the horizontal centring. The separated vertical-sync. signal from sync. separation circuit passes through the vertical-separation circuit, and applied to trigger divider circuit. The horizontal oscillation pulse and input vertical sync. pulse are monitored by the trigger divider circuit, and switching 50Hz and 60Hz system, the vertical amplitude automatically adjusted for 50Hz and 60Hz. The output signal from the trigger divider is triggered vertical oscillation circuit consisting of C351, R352 and pin42, and vertical drive pulse is output from pin43. VR501 is for changing the amount of AC feedback applied to pin41 and for adjustment of the vertical amplitude.
3. VIDEO CHROMA & R.G.B. (TDA8361)
The composite video signal output from the pin7 of IC101 passes through Q151-Q154, and it is supplied to pin13. The external video signal output from SCART is supplied to pin15. The video signal input to pin13 or pin15 is separated to luminance (Y) signal and chroma signal in IC201. These pins are used in common with H/V-sync. separation input. The peaking of Y signal is adjusted by DC voltage of pin14. (“SHARPNESS”
control) The chroma signal is divided into R-Y and B-Y chroma signals, demodulated in IC201, and output from pin30 (R-Y) and pin31 (B-Y). These chroma signals pass through the 1H delay line circuit (IC271), and they are input to pin29 (R-Y) and pin28 (B-Y). These R-Y/B-Y signals pass through RGB matrix circuit and RGB selector circuit of IC101. The internal RGB signals are generated in RGB matrix circuit and the RGB selector, consisting linear amplifiers, clamps and selects either the internal RGB signals or the external RGB signals input from pin22(R), pin23(G), pin24(B). Selection is controlled by the voltage at the RGB switch control (pin21) and mixed RGB modes are possible since RGB switching is fast. The RGB switch also functions as a fast blanking pin by blanking the RGB output stages; here internal and external RGB signals are overruled. The colour gain is controlled by DC voltage of pin26. (“COLOUR” control) The contrast control voltage present at pin25, and the brightness control voltage present at pin17 controls DC level of RGB signals. The RGB signals are finally buffered before being available at the RGB output pins [pin20 (R), pin19 (G), pin18 (R)].
4. AUDIO OUTPUT(TDA7263M)
The audio signals output from the audio unit are input to pin1(L) and 5(R) of IC171 and passes through the pre­amplifier circuit and drive circuit, after which it is input to the audio amplifier. The audio amplifier is an SEPP (single-ended, push-pull) OTL type and output to pin8(R) and 10(L) to directly drive the speakers.
5. VERTICAL OUTPUT (LA7832/LA7832)
An IC (LA7832/LA7833) is used for the vertical output circuit in this chassis. The vertical drive pulse from pin43 of IC201 is input to pin4 of IC501. This pulse drives IC501, and vertical scanning is performed. In the first half of scanning a deflecting current is output from pin2 and passes through the following path: Vcc(B4) D501 pin3 pin2 DY C512
VR501/R509. An electric charge is then stored in C512. In the last half of scanning the current path is C512
DY pin2 pin1 VR501/R509 C512. In this way, an amplifying sawtooth waveform current flows directly to
DY to perform electron beam defection. Next, in the first half of the banking period the vertical drive pulse suddenly becomes OFF, and in order to reduce the current flowing to DY, the current path becomes as follows by the inductance of DY: DY pin2 pin1 VR501/R509 C512 DY. Also,
when the charge of DY has dissipated, the current path becomes Vcc24V pin6 pin7 C502 pin3
pin2DY C512 VR501/R509, and when the prescribed current value is reached, the vertical drive
pulse becomes ON. This completes one cycle.
CIRCUIT DESCRIPTION
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F3JLV
6. HORIZONTAL OUTPUT
A horizontal oscillation signal is output from pin37 of IC201 and switches the drive transistor Q431. This switching signal is current amplified by the drive transformer T431 and drives the output transistor Q432. When Q432 becomes ON, an amplifying current flows directly to DY through C441 ➞ DY ➞ 0432 ➞ GND, and
defection is performed in the last half of the scanning period. Next, when Q432 becomes OFF, the charge that had been stored in DY up to that point releases a resonance current to the resonant capacitors C421/C423 and charges them. The current stored in C421/C423 is then flowed back to DY, and an opposite charge is then stored in DY. This opposite charge then switches the dumper diode in Q432 ON, the resonance state is completed, and an amplifying current is then flowed again directly to DY through the dumper diode. By this means, deflection in the first half of the scanning period is performed, and when Q432 becomes ON at the end of the first half of the scanning period, deflection during the last half is begun, thus completing one cycle.
In the PCC circuit consisting of Q461 and Q462, the parabola signal supplied from the vertical circuit is added at the horizontal output stage and pincushion compensation is performed by varying the DC voltage bias. Further, the ABL voltage is feedback to the base of Q462 to compensate for width variations due to variations in the beam current.
7. CPU <System and Teletext Control> Pin description Pin1: Tuning voltage output Pin2: Brightness control output (6-bit DAC) Pin3: Contrast control output (6-bit DAC) Pin4: Colour control output (6-bit DAC) Pin5: Sharpness control output(6-bit DAC) Pin6: Not used (GND) Pin7: Not used (GND) Pin8: Power ON/OFF output (H:ON) Pin9: AFT signal input Pin10: Option SW1 & Keyboard scan input (DC) Pin11: Option SW2 Pin12: 50/60Hz switch input (50Hz: Hi) Pin13: GND Pin14: TV/AV switch output (TV: Hi) Pin15: S-VHS switch output (S-VHS: Hi) Pin16: Option SW3 (2AV: Hi) Pin17: Function signal input for SCART1 Pin18: Function signal input for SCART2 Pin19: Power LED drive output1 Pin20: Option SW4 & Power LED drive output2 Pin21: Ignore output Pin22: GND Pin23: CVBS input0 (Internal) Pin24: CVBS input1 (Internal/External)
Pin25: Black Pin26: IREF Pin27: Odd/Even output Pin28: GND Pin29: ­Pin30: V-deflection stop output Pin31: RGB REF Pin32: Blue output for OSD Pin33: Green output for OSD Pin34: Red output for OSD Pin35: Blanking output for OSD Pin36: H-sync. input (Horizontal pulse for OSD) Pin37: V-sync. input (Vertical pulse for OSD) Pin38~39: Supply (+5V) Pin 40: OSC GND Pin 41: Oscillator input for CPU Pin 42: Oscillator output for CPU Pin 43: Reset input Pin 44: Supply (+5V) Pin 45: Protect signal input (L:Power circuit defects) Pin 46: Ident. signal input Pin 47: R/C signal input Pin 48: Mute output in no picture Pin 49: I
2
C bus SCL (Serial clock)
Pin 50: I2C bus SDA (Serial date) Pin 51: Option SW5 & Band select output1 Pin 52: Band select output2
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F3JLV
B1 POWER SUPPLY ADJ. TU-AGC ADJ.
VIF DET 1/2 AFT ADJ.
GREY SCALE ADJ.
FOCUS ADJ.
MAIN BOARD
HIGH VOLTAGE & H-WIDTH ADJ.
V-CENTRE ADJ. H-CENTRE ADJ.V-SIZE ADJ.
SERVICE CONTROL ADJUSTMENT
CRT BOARD
PILOT ADJ.
AUDIO BOARD
SIF BOARD
SIF ADJ.(FM Det-1)
SIF ADJ.(FM Det-2)
SW601
Main switch
F601
Fuse
VR462
H-Width
Q461
R224
Q462
Q613
Q612
T451
SW1901 Prog.+
TP-B
Flyback
Q611
Transformer
SW1902
SW1903
Prog.-
Vol.+
T481
RC Transformer
D615
Photo-coupler
T611
Converter Transformer
J213
SW1904 Vol.-
Q501
Q432
H-Output
Q641
Scart 2
Q681
VR641
+B ADJ.
IC651
IC501
+12V
V-Outout
VR501
V-Size
SW501
V-Centre
IC801 CPU
IC652
IC271
1H Delay
+8V
Scart 1
TP-D
TP-E
Video­input
IC802
Memory
IC201 IF/Video/Croma/Def.
VR361
H-Centre
IC281
Audio-
Audio-
input-L
input-R Headphones
IC001
Audio-output
T141
VC141
SIF Board
VR131
AGC
T101 T102
IC1201
AV2 SW.
IC1202
Int./Ext. SW.
IC810 Band SW. Audio Board
A101 Tuner
VR612
R-DRIVE
VR601
B-BIAS
Q601
G-BIAS
Q621
VR602
B-DRIVE
VR611
R-BIAS
VR621
Q611
Q641
T3851T3852
IC3851
K38H2
T3853
IC3852
IC1251
IC3451
K34A K34B
T3401
K38H1
IC3401
IC3431
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F3JLV
B1 POWER SUPPLY ADJUSTMENT
1. Set VR641 to be mechanically centre before
pressing the mains ON/OFF switch.
2. Tune the receiver to a PAL circular pattern.
3. Set the brightness and contrast controls to
normal.
4. Connect a digital V-meter to test point "TP-B".
5. Using VR641, adjust the voltage to 150 ± 0.5V.
AFT ADJUSTMENT
1. For B/G or L, tune the receiver to the clearest
station. By using T141, adjust the AFT to obtain the best picture.
2. For L’, tune the receiver to the clearest station.
By using VC141, adjust the AFT to obtain the best picture.
AGC ADJUSTMENT NOTE:
Do not attempt this adjustment with a
weak signal.
1. Tune the receiver to the clearest station.
2. Set AGC VR(VR131) in direction which causes
snow noise just to appear, then in the opposite direction until the snow noise just disappears.
GREY SCALE ADJUSTMENT
[SCREEN VR ADJUSTMENT]
1. Tune the receiver to the white pattern.
2. Set the brightness and contrast controls to
normal.
3. Set VR2602and VR2612 to their mechanical
centres.
4. Turn VR2601, VR2611 and VR2621 fully
counter-clockwise (anti-clockwise).
5. Set the TV into service mode by pressing the
Function button on the Remote control and the Prog + on the TV front panel. Press the Function button on the Remote control until
“SCREEN” is highlighted. This sets up a horizontal scanning line.
6. Set screen VR so that one colour is just visible.
[BIAS VR ADJUSTMENT]
7. By using VR2601, VR2611 or VR2621, adjust
the line until it becomes white.
8. Set screen mode OFF, by pressing the Recall
button on the Remote control.
[DRIVE VR ADJUSTMENT]
9. Using VR2602 and VR2612, adjust white
balance.
HIGH VOLTAGE & WIDTH ADJUSTMENT [HIGH VOLTAGE ADJUSTMENT]
1. Tune the receiver to the circular pattern.
2. Set the brightness and contrast controls to maximum.
3. Connect a digital V-meter to both terminals of R224, and a high voltage meter to the CRT anode.
4. Confirm high voltage to be 26.0 ± 1 KV at beam current 1.4, and less than 29.0 KV at 0 beam current.
[H-WIDTH ADJUSTMENT]
5. Adjust VR462 to obtain proper H- width .
6. Reconfirm high voltage.
H-CENTRE ADJUSTMENT
1. Tune the receiver to a circular pattern.
2. Adjust H-centre by using VR361.
V-CENTRE ADJUSTMENT
1. Tune the receiver to a circular pattern.
2. Adjust V-centre by using SW501.
V-SIZE ADJUSTMENT
1. Tune the receiver to a circular pattern.
2. Adjust V-size by using VR501.
FOCUS ADJUSTMENT
By using FOCUS VR, adjust focus control for good scanning lines.
F
P
F
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DC 15.0V AGC voltage (4.3-4.5V) Output probe (Side b) Input probe DC5V JIG-A Sweep ATT
0dB=176mVrms/75 Scope System
SETTING
IC651-pin1 IC201-pin48 IC201-pin45 IC201-pin7 Q681-E IC201-pin46 20dB
100mV/div L
Adjustment
By using T141, adjust "P" to be maximum amplitude.
How to select SYSTEM L or L’.
1. Before power on, connect IC801-pin11 to GND.
2. Select L or L’ acording to the table
Waveform Notes
CIRCUIT ALIGNMENT
VIF alignment (DETECTOR ADJ.1)
VIF alignment (DETECTOR ADJ.2)
Input probe
Output probe
SIF alignment (FM Detector-1)
DC 12V AGC voltage (DC5V) Output probe (Side a) Input probe Jig-A Sweep ATT Scope Marker Frequency
SETTING
K38H2-pin3 IC3852-pin13 IC3852-pin5 IC3852-pin17 IC3852-pin6 10dB 100mV/div
38.9MHz
Adjustment
By using T3853, adjust "P" to be 38.9MHz ±100KHz.
Waveform
103P
Jig-A
LL
Q832- C GND Short Open
DC 15.0V AGC voltage (4.3-4.5V) Output probe (Side b) Input probe DC5V JIG-A Sweep ATT
0dB=176mVrms/75 Scope System
SETTING
IC651-pin1 IC201-pin48 IC201-pin45 IC201-pin7 Q681-E IC201-pin46 20dB
100mV/div L’
Adjustment
By using VC141, adjust "P" to be maximum amplitude.
How to select SYSTEM L or L’.
1. Before power on, connect IC801-pin11 to GND.
2. Select L or L’ acording to the table
Waveform Notes
LL
Q832- C GND Short Open
,
0.01uF
10k
0.002µF
75
1k
a b
P
P
P
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F3JLV
SIF alignment (FM Detector-2)
DC 12V DC5V Output probe Input probe Scope Carrier Frequency Modulation Frequency System
SETTING
K38H2-pin3 IC3851-pin21 IC3851-pin15 IC3851-pin16 100mV/div
5.5MHz 1KHz (Sine wave) B/G
Adjustment
By using T3852, adjust DC level to be 1.7V.
DC 12V DC5V Output probe Input probe Scope Carrier Frequency Modulation Frequency System
SETTING
K38H2-pin3 IC3851-pin21 IC3851-pin19 IC3851-pin18 100mV/div
5.74MHz 1KHz (Sine wave) B/G
Adjustment
By using T3851, adjust DC level to be 1.7V.
Oscilloscope Input sound signal source
TV system Deviation Mode
SETTING
IC3401-pin5 System B/G
27kHz Stereo
Adjustment
By using T3401, adjust amplitude to be maximum.
Waveform
Pilot alignment
A
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