• T his manual is integrant and ess ential to the product. Carefully read the instruc tions contained herei n
Elettronica Santerno enforces its rights on the drawings and catalogues according to the law.
Issued on 04/11/2016
R.00
• 15P0102B100 •
SINUS PENTA
PENTA MARINE
MULTIFUNCTION AC DRIVE
USER MANUAL
- Installation Guide -
English
as they provide important hints for use and maintenance safety.
• This device is to be used only for the purposes it has been designed to. Other uses should be
considered impr oper and d anger ous. T he m anufac turer is not res pons ible f or po ssible dam ages caus ed
by improper, erroneous and irrational uses.
• Elettronica Santerno is responsible for the product in its original setting.
• Any cha nges to the structure or operating c ycle of the product mus t be performed or authorized by
Elettronica Santerno.
• Elettronica Santerno assumes no responsibility for the consequences resulting by the use of nonoriginal spare-parts.
• Elettronica Santerno reserves the right to make any technical changes to this manual and to the
product without prior notice. If printin g errors or sim ilar are detected, th e corrections will be included in
the new releases of the manual.
• The inform ation contained herein is the prop erty of Elettronica Santerno and cannot be reproduced.
Elettronica Santerno S.p.A.
Via della Concia, 7 – 40023 Castel Guelfo (BO) Italy
Tel. +39 0542 489711 – Fax +39 0542 489722
santerno.com info@santerno.com
SINUS PENTA
INSTALLATION GUIDE
NOTE
This manual applies to the drives of the Sinus Penta and Penta Marine line
equipped with the ES927 control board.
REVISION INDEX
The following subjects covered in this Installation Guide (ID Number 15P0102B100 revision R.00) have been
added, changed or suppressed in respect to th e pr evio us Ins ta llati on Guide (ID Number 15P0102B1 revision
R.07).
The ACCESSORI ES sectio n has been removed and a separate U ser Manual has been c reated (ID Number
15W0102B500).
Inom current ratings for models 0030 S12 4T (41A to 45A), 0086 S20 4T (135A to 145A) and 0260 S41 4T
(425A to 445A) have been increased.
The Application Classes based on Overload have been removed from the tables related to Maximum
allowable operating temperature without derating.
Mistakes concerning U L fuses have been fixed and the I
2
t @ 690V value has been replaced with the @
600V value.
Inom=f(carrier) derating tables have been added for sizes S41..52 to be mounted in parallel.
For the Modbus RTU , a new function “06h (Write Single Reg isters)” has been adde d to existing functions
“03h (Read Holding Registers)” and “10h (Write Multiple Registers)”.
References to oper ating and storage am bient con ditions and condit ions duri ng transpor t ha ve been updated
from EN 50178 to EN 61800-5-1.
References to the Electromagnetic Compatibility have been updated from 2004/108/CE to 2014/30/UE.
References to Low Voltage Directive have bee n updated from 2006/95/CE to 2014/35/UE.
A Note related to EMC f iltering pertaining to the Pen ta Marine series has been add ed (in compliance with
DNV Marine standards).
References to the VDE0875G standard for EMC emissions have been removed.
The output frequency resolution has been fixed from 0.01Hz to 0.1Hz.
It has been specif ied that the maximum output frequ ency is 1000Hz based on given inverter models an d,
however, only by request.
MTBF (Mean Time Between Failures) has been changed from 25,000 to 500,000 hours.
SANTERNO USER MANUALS MENTIONED IN THIS GUIDE
The following Santerno User Manuals are mentioned throughout this Installation Guide:
- 15R0102B1 Sinus Penta - Programming Guide
- 15N0102B200 SINUS PENTA - SINUS PENTA Spare Control Board User Manual
- 15Q0102B00 Sinus Penta - Guide to the Regenerative Application
- 15Q0102B200 Sinus Penta - Guide to the Synchronous Motor Application
- 15P0101B1 Sinus Penta - Assembly Instructions for Modular Inverters
- 15G0010B1 PROFIdrive Communications Board - I ns tallati on and Pr ogr am ming Instructions
- 15G0851B100 Data Logger ES851 - Programming Instructions
- 16B0901B1 Remote Drive DRIVE REMOTE CONTROL - User Manual
- 15M0102B10 Sinus Penta - Guide for Capacitor Reforming
- 15N0040B100 Sine Filters - User Manual
- 15W0102B100 Sinus Penta - Assembly Instructions for Through-panel Kit S22
- 15W0102B200 Sinus Penta - Assembly Instructions for Through-panel Kit S32
- 15W0102B300 Safe Torque Off Function - Application Manual
- 15W0102B500 Motor Drives Accessories - User Manual
- 15P0102B200 SINUS PEN TA - Parallel-connected Models S41..S52
- 15P0102A300 AC/DC Units
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INSTALLATION GUIDE
SINUS PENTA
TABLE OF CONTENTS
REVISION INDEX .................................................................................................................................................... 2
SANTERNO USER MANUALS MENTIONED IN THIS GUIDE ........................................................................... 2
1. GENERAL DESCRIPTION ....................................................................................................................................... 8
1.1. FEATURE LIST .......................................................................................................................................................... 9
1.2. SPECIAL APPLICATIONS AVAILABLE FOR THE SINUS PENTA .............................................................................................. 10
2. SAFETY STATEMENTS .........................................................................................................................................11
2.1. INSTALLING AND OPERATING THE EQUIPMENT ............................................................................................................. 11
2.2. PERMANENT MAGNET MOTORS ............................................................................................................................... 14
3. EQUIPMENT DESCRIPTION AND INSTALLATION .................................................................................................15
3.1. PRODUCTS COVERED IN THIS MANUAL ....................................................................................................................... 15
3.2. DELIVERY CHECK .................................................................................................................................................... 16
3.2.1. Nameplate ................................................................................................................................................ 17
3.2.2. Transport and Handling ............................................................................................................................ 19
3.2.3. Unpacking ................................................................................................................................................. 19
3.3. INSTALLING THE EQUIPMENT .................................................................................................................................... 21
3.3.1. Environmental Requirements for the Equipment Installation, Storage and Transport ............................. 21
3.3.2. Air Cooling ................................................................................................................................................. 22
3.3.2.1. STAND-ALONE Models - IP20 and IP00 (S05–S60P) ................................................................................................22
3.3.2.2. STAND-ALONE Models - IP54 (S05–S32) .................................................................................................................23
3.3.2.3. STAND-ALONE Modular Inverters - IP00 (S64–S90) ................................................................................................24
3.3.2.4. Dimensioning the Cooling System ..........................................................................................................................24
3.3.3. Inverter Scheduled Maintenance .............................................................................................................. 26
3.3.4. Air Filters ................................................................................................................................................... 26
3.3.5. Heat Sink and Ambient Temperature Check ............................................................................................. 28
3.3.5.1. Control Board ..........................................................................................................................................................28
3.3.5.2. Cleaning the Heat Sink ............................................................................................................................................28
3.3.6. Cooling Fans .............................................................................................................................................. 28
3.3.6.1. Replacing the Cooling Fans .....................................................................................................................................28
3.3.7. Capacitors ................................................................................................................................................. 28
3.3.7.1. Capacitor Reforming ...............................................................................................................................................28
3.3.7.2. Replacing a Capacitor..............................................................................................................................................28
3.3.8. Bypass Contactor ...................................................................................................................................... 29
3.3.8.1. Replacing the Bypass Contactor ..............................................................................................................................29
3.3.9. Size, Weight, Efficiency, Noise Level ......................................................................................................... 29
3.3.9.1. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 2T .......................................................................................30
3.3.9.2. IP20 and IP00 STAND-ALONE Models (S05–S60P) Class 4T.....................................................................................31
3.3.9.3. IP20 and IP00 STAND-ALONE Models (S12–S52) Class 5T-6T .................................................................................32
3.3.9.4. Modular IP00 STAND-ALONE Models (S64–S90) ....................................................................................................33
3.3.9.5. IP54 STAND-ALONE Models (S05–S30) Class 2T .....................................................................................................38
3.3.9.6. IP54 STAND-ALONE Models (S05–S30) Class 4T ......................................................................................................39
3.3.9.7. IP54 STAND-ALONE Models (S12–S32) Class 5T-6T ................................................................................................40
3.3.9.8. IP54 BOX Models (S05–S20) Class 2T ......................................................................................................................41
3.3.9.9. IP54 BOX Models (S05–S20) Class 4T ......................................................................................................................42
3.3.9.10. IP42 and IP54 Cabinet Models (S15–S90) ...........................................................................................................43
3.3.10. Standard Mounting and Piercing Templates (IP20 and IP00 Stand-Alone Models S05–S60P) ................. 45
3.3.11. Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05–S52) ........... 47
3.3.11.1. Sinus Penta S05 ..................................................................................................................................................47
3.3.11.2. Sinus Penta S12 ..................................................................................................................................................48
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3.3.11.3. Sinus Penta S14 ..................................................................................................................................................49
3.3.11.4. Sinus Penta S15–S20–S30 ...................................................................................................................................50
3.3.11.5. Sinus Penta S22–S32 ..........................................................................................................................................51
3.3.11.6. Sinus Penta S41–S42–S51–S52 ...........................................................................................................................53
3.3.12. Standard Mounting and Piercing Templates (IP00 Modular Models S64–S90) ........................................ 55
3.3.12.1. Installation and Lay-out of the Connections of a Modular Inverter (S65) ..........................................................57
3.3.13. Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05–S32) .................................. 58
3.4. POWER CONNECTIONS ............................................................................................................................................ 59
3.4.1. Wiring Diagram for inverters S05–S60P.................................................................................................... 61
3.4.2. Wiring Diagram for Modular Inverters S64–S90 ....................................................................................... 63
3.4.2.1. External Connections for Modular Inverters S65 and S70 ......................................................................................63
3.4.2.2. External Connections for Modular Inverters S64 ....................................................................................................64
3.4.2.3. External Connections for Modular Inverters S74, S75 and S80...............................................................................65
3.4.2.4. External Connections for Modular inverters S84 and S90 ......................................................................................65
3.4.2.5. Internal Connections for Modular Inverters S65 and S70 .......................................................................................65
3.4.2.6. Internal Connections for Modular Inverters S64 ....................................................................................................72
3.4.2.7. Internal Connections for Modular Inverters S74, S75 and S80 ...............................................................................76
3.4.2.8. Internal Connections for Modular Inverters S84 and S90 .......................................................................................76
3.4.3. 12-pulse Connection for Modular Inverters .............................................................................................. 76
3.4.4. Power Terminals for S05–S52 ................................................................................................................... 79
3.4.5. Power Terminals Modified for a DC Inductor ............................................................................................ 82
3.4.6. Connection Bars for S60P Inverters ........................................................................................................... 83
3.4.7. Connection Bars for Modular Inverters S64–S70 ...................................................................................... 84
3.4.8. Connection Bars for Modular Inverters S74–S80 ...................................................................................... 85
3.4.9. Connection Bars for Modular Inverters S84–S90 ...................................................................................... 86
3.4.10. Auxiliary Power Supply Terminals ............................................................................................................. 87
3.4.11. Cross-sections of the Power Cables and Sizes of the Protective Devices ................................................... 87
3.4.11.1. 2T Voltage Class ..................................................................................................................................................88
3.4.11.2. UL-approved Fuses - 2T Voltage Class ................................................................................................................89
3.4.11.3. UL-approved Surge Protective Devices (SPDs) - 2T Voltage Class ......................................................................90
3.4.11.4. 4T Voltage Class ..................................................................................................................................................91
3.4.11.5. UL-approved Fuses - 4T Voltage Class ................................................................................................................94
3.4.11.6. 5T and 6T Voltage Classes ..................................................................................................................................95
3.4.11.7. UL-approved Fuses - 5T and 6T Voltage Classes .................................................................................................97
3.4.12. Inverter and Motor Ground Connection .................................................................................................... 98
3.5. CONTROL TERMINALS ............................................................................................................................................. 99
3.5.1. Main Features ......................................................................................................................................... 100
3.5.2. Gaining Access to Control Terminals and Power Terminals .................................................................... 103
3.5.2.1. IP20 and IP00 Models ...........................................................................................................................................103
3.5.2.2. IP54 Models ..........................................................................................................................................................104
3.5.3. Control Board Signals and Programming ................................................................................................ 105
3.5.3.1. Display and Indicator LEDs ....................................................................................................................................106
3.5.3.2. DIP-switches .........................................................................................................................................................110
3.5.3.3. Configuration Jumpers ..........................................................................................................................................112
3.5.4. Digital Inputs (Terminals 14..21 and Terminal S) .................................................................................... 113
3.5.4.1. START (Terminal 14)..............................................................................................................................................113
3.5.4.2. ENABLE-A (Terminal 15) and ENABLE-B (Terminal S) ............................................................................................114
3.5.4.3. RESET (Terminal 16) ..............................................................................................................................................114
3.5.4.4. Connecting the Encoder and Frequency Input (Terminals 19 to 21) ....................................................................115
3.5.4.5. Technical Sheet for Digital Inputs .........................................................................................................................116
3.5.5. Analog Inputs (Terminals 1 to 9) ............................................................................................................. 117
3.5.5.1. REF Single-ended Reference Input (Terminal 2) ...................................................................................................118
3.5.5.2. Differential Auxiliary Inputs (Terminals 5–8) ........................................................................................................119
3.5.5.3. Motor Thermal Protection Input (PTC, Terminals 7-8) .........................................................................................121
3.5.5.4. Technical Sheet for Analog Inputs ........................................................................................................................122
3.5.6. Digital Outputs (Terminals 24 to 34) ....................................................................................................... 123
3.5.6.1. Push-Pull Output MDO1 and Wiring Diagrams (Terminals 24 to 26) ....................................................................123
3.5.6.2. Open-collector MDO2 Output and Wiring Diagrams (Terminals 27-28) ...............................................................126
3.5.6.3. Relay Outputs (Terminals 29..34) .........................................................................................................................128
3.5.6.4. Technical Sheet for Digital Outputs ......................................................................................................................129
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3.5.7. Analog Outputs (Terminals 10 to 13) ...................................................................................................... 130
3.5.7.1. Technical Sheet for Analog Outputs .....................................................................................................................130
3.6. OPERATING AND REMOTING THE KEYPAD ................................................................................................................. 131
3.6.1. Indicator LEDs on the Display/Keypad .................................................................................................... 131
3.6.2. Function Keys .......................................................................................................................................... 132
3.6.3. Setting the Operating Mode ................................................................................................................... 133
3.6.3.1. Adjusting the Display Contrast ..............................................................................................................................133
3.6.3.2. Adjusting the Display Contrast, Back-light and Buzzer .........................................................................................133
3.6.4. Remoting the Display/Keypad ................................................................................................................. 134
3.6.5. Using the Display/Keypad for Parameter Transfer ................................................................................. 137
3.7. SERIAL COMMUNICATIONS .................................................................................................................................... 138
3.7.1. General Features ..................................................................................................................................... 138
3.7.2. Direct Connection .................................................................................................................................... 139
3.7.3. Multidrop Network Connection .............................................................................................................. 139
3.7.3.1. Connection ............................................................................................................................................................139
3.7.3.2. Line Terminators ...................................................................................................................................................141
3.7.4. How to Use Isolated Serial Board ES822 (Optional) ................................................................................ 142
3.7.5. The Software ........................................................................................................................................... 142
3.7.6. Serial Communications Ratings ............................................................................................................... 142
3.8. AUXILIARY POWER SUPPLY .................................................................................................................................... 143
4. START UP ......................................................................................................................................................... 144
5. TECHNICAL SPECIFICATIONS ............................................................................................................................. 145
5.1. CHOOSING THE PRODUCT ...................................................................................................................................... 148
5.1.1. LIGHT Applications: Overload up to 120% (60/120s) or up to 144% (3s) ................................................ 151
5.1.1.1. Technical Sheet for 2T and 4T Voltage Classes .....................................................................................................151
5.1.1.2. Technical Sheet for 2T and 4T Voltage Classes – Parallel-connected Models .......................................................152
5.1.1.3. Technical Sheet for 5T and 6T Voltage Classes .....................................................................................................153
5.1.1.4. Technical Sheet for 5T and 6T Voltage Classes – Parallel-connected Models .......................................................154
5.1.2. STANDARD Applications: Overload up to 140% (60/120s) or up to 168% (3s) ....................................... 155
5.1.2.1. Technical Sheet for 2T and 4T Voltage Classes .....................................................................................................155
5.1.2.2. Technical Sheet for 2T and 4T Voltage Classes – Parallel-connected Models .......................................................156
5.1.2.3. Technical Sheet for 5T and 6T Voltage Classes .....................................................................................................157
5.1.2.4. Technical Sheet for 5T and 6T Voltage Classes – Parallel-connected Models .......................................................158
5.1.3. HEAVY Applications: Overload up to 175% (60/120s) or up to 210% (3s) .............................................. 159
5.1.3.1. Technical Sheet for 2T and 4T Voltage Classes .....................................................................................................159
5.1.3.2. Technical Sheet for Voltage Classes 2T and 4T – Parallel-connected Models .......................................................160
5.1.3.3. Technical Sheet for 5T and 6T Voltage Classes .....................................................................................................161
5.1.3.4. Technical Sheet for Voltage Classes 5T and 6T – Parallel -connected Models ......................................................162
5.1.4. STRONG Applications: Overload up to 200% (60/120s) or up to 240% (3s) ............................................ 163
5.1.4.1. Technical Sheet for 2T and 4T Voltage Classes .....................................................................................................163
5.1.4.2. Technical Sheet for Voltage Classes 2T and 4T – Parallel-connected Models .......................................................164
5.1.4.3. Technical Sheet for 5T and 6T Voltage Classes .....................................................................................................165
5.1.4.4. Technical Sheet for Voltage Classes 5T and 6T – Parallel-connected Models .......................................................166
5.2. CARRIER FREQUENCY SETTING ................................................................................................................................ 167
5.2.1. IP20 and IP00 Models – 2T-4T Voltage Classes ....................................................................................... 167
5.2.2. IP20 and IP00 Models – 5T-6T Voltage Classes ....................................................................................... 169
5.2.3. IP54 Models – 2T-4T Voltage Classes ...................................................................................................... 171
5.2.4. IP54 Models – 5T-6T Voltage Classes ...................................................................................................... 172
5.3. MAXIMUM ALLOWABLE OPERATING TEMPERATURE WITHOUT DERATING ....................................................................... 173
5.3.1. 2T-4T Voltage Classes ............................................................................................................................. 173
5.3.2. 5T-6T Voltage Classes ............................................................................................................................. 175
5.4. SHORT-CIRCUIT CURRENTS ..................................................................................................................................... 176
6. NORMATIVE REFERENCES ................................................................................................................................ 177
6.1. ELECTROMAGNETIC COMPATIBILITY DIRECTIVE .......................................................................................................... 177
6.1.1. Radiofrequency Disturbance ................................................................................................................... 180
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6.1.2. The Power Supply Mains ......................................................................................................................... 181
6.1.2.1. Output Toroid Filters ............................................................................................................................................181
6.1.2.2. The Cabinet ...........................................................................................................................................................181
6.1.2.3. Input and Output Filters .......................................................................................................................................184
6.2. LOW VOLTAGE DIRECTIVE ...................................................................................................................................... 184
7. INDEX ............................................................................................................................................................... 185
Index of Figures
Figure 1: All Sinus Penta models ...................................................................................................................... 8
Figure 2: Packaging of the Sinus Penta .......................................................................................................... 16
Figure 3: Example of a nameplate affixed on the drive metal enclosure ........................................................ 17
Figure 4: Example of a nameplate ................................................................................................................... 17
Figure 5: Lifting the packing from underneath ................................................................................................. 19
Figure 6: How to open the packing .................................................................................................................. 19
Figure 7: “This side up” pictogram ................................................................................................................... 20
Figure 8: The Sinus Penta is unpacked ........................................................................................................... 20
Figure 9: Sinus Penta packing box with the internal protective elements ....................................................... 20
Figure 10: Clearance to be observed bet ween tw o inve r ters .......................................................................... 23
Figure 11: Clearance to allow when install ing the Inve rter /Po w er supply unit modules ................................. 24
Figure 12: Piercing template for STAND-ALONE models from S05 to S52 included ..................................... 45
Figure 13: Piercing template for models S60 and S60P ................................................................................. 46
Figure 14: Fittings for through-panel assembly for Sinus Penta S05 .............................................................. 47
Figure 15: Piercing templates for through-panel assembly for Sinus Penta S05 ............................................ 48
Figure 16: Fittings for through-panel assembly for Sinus Penta S12 .............................................................. 48
Figure 17: Piercing template for through-panel assembly for Sinus Penta S12.............................................. 49
Figure 18: Fittings for through-panel assembly for Sinus Penta S14 .............................................................. 49
Figure 19: Piercing template for through-panel assembly for Sinus Penta S14.............................................. 50
Figure 20: Through-panel assembly and piercing template for Sinus Penta S15, S20 and S30 .................... 51
Figure 21: Fittings for through-panel assembly for Sinus Penta S22 and S32 ............................................... 51
Figure 22: Piercing template for through-panel assembly for Sinus Penta S22 and S32 ............................... 52
Figure 23: Mechanical parts for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ......... 53
Figure 24: Piercing templates for the through-panel assembly for Sinus Penta S41, S42, S51 and S52 ...... 54
Figure 25: Piercing templates for modular units .............................................................................................. 56
Figure 26: Piercing templates for control unit (stand-alone model) ................................................................. 56
Figure 27: Installation example for Sinus Penta S65 (in cabinet).................................................................... 57
Figure 28: Piercing template for IP54 inverter ................................................................................................. 58
Figure 29: Wiring diagram ............................................................................................................................... 61
Figure 30: External connections for modular inverters S65-S70 ..................................................................... 63
Figure 31: External connections for modular inverters S64 ............................................................................ 64
Figure 32: Single optical fibre connector ......................................................................................................... 65
Figure 33: Double optical fibre connector ........................................................................................................ 66
Figure 34: Internal wiring for Sinus Penta S6 5-S70 ........................................................................................ 68
Figure 35: ES840 Supply Board ...................................................................................................................... 69
Figure 36: ES841 Inverter Module Gate Unit Board ........................................................................................ 69
Figure 37: ES843 Bus-bar Voltag e Acquis itio n Boar d ..................................................................................... 70
Figure 38: Position of the fastening screws in the terminal board cover and the control unit ......................... 70
Figure 39: ES842 Control Unit ......................................................................................................................... 71
Figure 40: Single optical-fibre connector ......................................................................................................... 72
Figure 41: Double optical-fibre connector........................................................................................................ 73
Figure 42: Internal wiring for inverters S64...................................................................................................... 75
Figure 43: Amplitude of current harmonics in 6-pulse configuration ............................................................... 76
Figure 44: Amplitude of current harmonics in 12-pulse configuration ............................................................. 76
Figure 45: Layout of 12-pulse connection for inverters S41..S52 ................................................................... 77
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Figure 46: Layout of a 12-pulse connection for modular inverters .................................................................. 77
Figure 47: Connection bars in S41–S42–S51–S52 ......................................................................................... 81
Figure 48: S60 and S60P Connection bars ..................................................................................................... 83
Figure 49: Connection bars for S64-S70 ......................................................................................................... 84
Figure 50: Connection bars for S74-S80 ......................................................................................................... 85
Figure 51: Connection bars for S84-S90 ......................................................................................................... 86
Figure 52: Control terminals ............................................................................................................................ 99
Figure 53: Tightening a screened signal cable .............................................................................................. 102
Figure 54: Gaining access to the control terminals ....................................................................................... 103
Figure 55: Gaining access to terminal boards in models IP54 ...................................................................... 104
Figure 56: Control board: signals and programming ..................................................................................... 105
Figure 57: Control board LEDs ...................................................................................................................... 106
Figure 58: Gaining access to DIP-switches SW1 and SW2 .......................................................................... 110
Figure 59: Gaining access to DIP-switch SW3 and connector RS485 (Sinus Penta S05 to S22) ................ 110
Figure 60: Position of DIP-switch SW3 and connector RS485 (Sinus Penta S30 to S60P) ......................... 111
Figure 61: PNP command (active to +24V) ................................................................................................... 113
Figure 62: Power section PWM enable circuit ............................................................................................... 114
Figure 63: Connecting an incremental encoder ............................................................................................ 115
Figure 64: Signal sent from a push-pull, +2 4V outp ut ................................................................................... 116
Figure 65: Potentiometer linked to the REF Input ......................................................................................... 118
Figure 66: Wiring of a PLC analog output, axis contro l board, et c. ............................................................... 119
Figure 67: Wiring of unipolar remote potentiometer 0 ÷ REF max ................................................................ 120
Figure 68: 4 ÷ 20 mA Sensor wiring .............................................................................................................. 120
Figure 69: Standard pattern of the thermistor resistor for the motor thermal protection ............................... 121
Figure 70: MDO1 output wiring as PNP for rela y control with int er na l po wer suppl y .................................... 123
Figure 71: MDO1 output wiring as PNP for rela y control with ex ter na l power su pp l y ................................... 123
Figure 72: MDO1 output wiring as NPN for relay control with internal power supply ................................... 124
Figure 73: MDO1 output wiring as NPN for relay control with external power supply .................................. 124
Figure 74: Cascade connection: FOUT frequency output → FINA or FINB frequency input ........................ 125
Figure 75: MDO2 output wiring as PNP for rela y control with int er na l po wer suppl y .................................... 126
Figure 76: MDO2 output wiring as PNP for rela y control with ex ter na l power su pp l y ................................... 126
Figure 77: MDO2 output wiring as NPN for rela y contr ol with int er nal power supply ................................... 127
Figure 78: MDO2 output wiring as NPN for relay control with external power supply .................................. 127
Figure 79: Display/ke ypad ............................................................................................................................. 131
Figure 80: Removing the display/keypad module ......................................................................................... 135
Figure 81: Front/rear view of the display/keypad and its shell. ..................................................................... 136
Figure 82: Example of multidrop and direct connection ................................................................................ 138
Figure 83: Pin lay-out of serial link 1 connector ............................................................................................ 140
Figure 84: Recommended wiring diagram for “2-wire” MODBUS connection ............................................... 140
Figure 85: Conducted emiss ion lim its ............................................................................................................ 178
Figure 86: Disturbance sources in a power drive system equipped with an inverter .................................... 180
Figure 87: Example of correct wiring of an inverter inside a cabinet ............................................................. 183
Figure 88: Wiring the toroid filter for the inverters of the Sinus Penta series ................................................ 184
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1. GENERAL DESCRIPTION
Inverters are electro nic dev ices c apable of po wering an AC electr ic m otor and of im pos ing speed an d torq ue
values. The inverters of the PE NTA series manuf actured b y Elettronic a Santerno SpA allow adjusting s peed
and torque values of three-phase asynchronous and sync hronous m otors and bru shless , perm anent -magnet
AC motors b y way of several control modes. C ontrol modes may be user-def ined and allow obtaining the
best performance in terms of fine-tuning and energy saving for any industrial application.
The PENTA inverters provided with the standard firmware feature the control modes below:
IFD control mode: voltage / frequency scalar control for asynchronous motors,
VTC control mode: sensorless vector control for asynchronous motors.
FOC control mode: vector control with encoder feedback for asynchronous motors,
The following appl ications are also a vailable by re-programming the fir mware (this can be done b y the user
as well):
SYN control mode: vector control with feedback from encoder for PMSM synchronous motors;
RGN control mode: two-way interface capable of delivering power to the drives and injecting
motor braking power into the mains.
See Special Applications Available for the Sinus Penta for more details.
Available Sinus Penta models range from 1.5kW to 3MW.
AVAILABLE Sinus Penta MODELS
8/186
Figure 1: All Sinus Penta models
Products may have different ratings an d/or appearance tha n the ones shown i n
NOTE
the picture above. The pr oportion of one encl osure to the other is sho wn as an
example and is not binding.
INSTALLATION GUIDE
SINUS PENTA
MODEL
LIGHT
STANDARD
HEAVY
STRONG
SINUS
PENTA
1.1. Feature List
• One product, multiple functions:
vector-modulation IFD function for general-purpose applications (V/f pattern);
sensorless, vector VTC function for high torque demanding performance (direct torque control);
vector FOC function with an encoder for accurate torque requirements and wide speed range;
SYN function for synchronous motors (see Special Applications Available for the Sinus Penta);
RGNAFE (Active Front End) function for power exchange with the mains, with unitary power
factor and very low harmonic current (see Special Applications Available for the Sinus Penta);
• Wide range of suppl y voltage val ues (200 VAC ÷ 690 VAC) b oth for s tand-alone models and cab inet
models.
• Standard DC power supply, 280 to 970 VDC.
• Wide power range from 1.5kW a 3MW.
• Wide range of voltage values and power values for the electric motors to be connected to any
inverter model. Example: 380-415Vac:
0025 4TBA2X2 22kW 18.5kW 15kW 11kW
• Built-in filters f or the whole Sinus Penta range in c ompliance with regulation EN 61800-3, issue 2
concerning emission limits.
• The new hardware c onfiguratio n is stand ard suppl ied with a safet y system including red undant
circuitry for the inhibition of firing pulses in the power circuit: Safe Torque Off function, in
compliance with EN 61800-5-2 (SIL3) and EN ISO 13849 (PL d). For the correct
implementation of the ST O functionality and the correc t integration of the drive into the safet y
chain of your application, please refer to the applica tion notice in the Saf e Torque Off F unction
- Application Manual.
• Compact and light, the ne w series of Sinus Penta m odels may be installed in cabi nets and offers a
better price/performance ratio.
• Detection of the heat sink temperatures and control component temperatures.
• Automatic control of the cooli ng system. The ventilation system ac tivates only when required. This
ensures greater energy saving, minor wear of the cooling fans and reduced noise; In case of
equipment failure, i t is pos sible t o adjus t the s ystem speed in order not to sto p the equipm ent an d to
limit dissipated power.
• Built-in braking module up to Size S32 included.
• Noiseless operation ensured by high modulation frequency programmable up to 16 kHz.
• Motor thermal protectio n to be integrated both through therm al relay function and PTC
input (in compliance with DIN44081/2).
• Remotable control panel with a 12-key LCD display showing full words for easier
managing and programming of the displayed measures. Five languages available.
• Function parameter s aving to remotable dis play/keypad and poss ibility of data trans fer
to multiple inverters.
• Four access levels to the operation parameters and preset parameters for the most common
applications.
• PC interface for WINDOWS environment with the RemoteDrive software available in six foreign
languages.
• RS485 MODBUS RTU Serial communication for serial links to PCs, PLCs and control interfaces.
• Fieldbuses with internal optional interface boards.
9/186
SINUS PENTA
INSTALLATION GUIDE
stall your application SW and update the firmware
1.2. Special Applications Available for the Sinus Penta
Beside basic param eterization, Sinus Pe nta drives also im plement operating m odes and optional func tional
modes named APPLICATIONS, which c an be obtained through firmware updating an d additional external
components.
Optional operating modes available for the inverters of the PENTA series are the regenerative drive control
application and the synchronous motor control applicatio n.
In the future, additional optional operating modes will be available, which include application software,
instruction manual and dedicated interface board (if any). They implement the most common automation
applications, thus replacing PLCs or dedicated control board, and they reduce to a minimum the electric
equipment required, thus ensuring lower maintenance costs.
In order to upload and in
NOTE
The Regenerative (RGN) application allows PENTA drives to be used as AC/DC converters for the DC
supply of multiple inverter s. When oper ating as an AC/DC converter, the P ENTA operates as a bidirectional
mains interface both to power c onnected inverters and to regenerate the brak ing powers of the connected
motors. Mains power supp ly always provides sinusoidal currents and a unitary power factor, thus av oiding
using braking resistors, power factor correction capacitor banks and damping systems of the harmonics
delivered to the mains.
The Synchronous Motor application (SYN) allows PENTA inverters to control permanent magnet
synchronous motors (PMSM).
packets of your Sinus Pe nta, you can use our RemoteDri ve software. Refer to
the User Manual related t o each ind iv idual app lica t ion for detailed instructions.
NOTE
Option boards are required, which are described later on in this manual.
Any detail concerning functionality is given in the User Manuals related to each individual application.
10/186
INSTALLATION GUIDE
SINUS PENTA
Indicates operating procedures that, if not correctly performed, may cause
Indicates operating procedures that, if not carried out, may cause serious
w a separate path to
Wait at
2. SAFETY STATEMENTS
This section contains s afety stat em ents. T he non-obs ervanc e of these saf et y instruc tions m a y cause serious
injury or death and equipment failure. Carefully read the instructions below before installing, starting and
operating the inverter.
Only competent personnel must carry out the equipment installation.
SYMBOLS:
DANGER
FIRE
HAZARD
HOT
SURFACE
CAUTION
NOTE
serious injury or death due to electric shock.
Indicates fire hazard also leading to explosion.
Indicates the presence of hot surfaces. Burn risks.
equipment failure.
Indicates important hints concerning the equipment operation.
2.1. Installing and Operating the Equipment
Always read this instruction manual before starting the equipment.
NOTE
The ground connection of the motor casing should follo
avoid possible interferenc es .
ALWAYS PROVIDE PROPER GROUNDING OF THE MOTOR CASING AND
THE INVERTER FRAME.
If a differential rela y against el ectric shock s is intende d to be use d, this mus t be
a “B-type” differential relay.
The inverter (dependin g on the m odels ) m ay genera te an o utput f requenc y up to
1000 Hz (on demand) ; this may cause a motor rotatio n speed up to 20 (twenty)
times the rated motor s peed—for 50Hz m otors: never use the m otor at a higher
speed than the max. allowable speed stated on the motor nameplate.
DANGER
ELECTRIC SHOCK HAZARD – Never touch the inverter electrical parts when
the inverter is on; always wait at least 20 m inutes af ter switching of f the inverter
before operating on the inverter.
Never perform any operation on the motor when the inverter is on.
Do not perform electric al connections on the motor or the inverter if the inverter
is on. Electric shock hazard exists on output terminals (U,V,W) and resistive
braking module term inals (+, –, B) even when the inverter is disabled.
least 20 m inutes after switchin g off the in verter before oper ating on t he el ectrical
connection of the motor or the inverter.
11/186
SINUS PENTA
INSTALLATION GUIDE
MECHANICAL MOTION – The drive causes mechanical motion. It is the
to mechanical risks.
Do not install the inverter in places
) and terminals (+) and (B); do not
If a contactor is instal led be tween the inverter and the m otor, m ake s ure that it is
Do not connect any power
factor correction capacitor to the motor.
or the control
surface of the inverter must be capable of withstanding high
The inverter electronic boards contain components which may be affected by
operator's responsib ility to ensure that this does not give rise to any dangero us
situation. The STO function may be used to prevent mechanical motion under
certain operating condit ions. It is the user’s respons ibility to ascertain the saf ety
level and properly adopt thi s function without expos ing the equipment operators
FIRE
HAZARD
EXPLOSION AN D FIRE – Explosion an d fire hazard exists if the equipm ent is
installed in presence of flammable fumes.
exposed to explosion and fire hazard, even if the motor is installed there.
Do not connect supply volt ages exceeding the eq uipment rated voltage t o avoid
damaging the internal circuits.
If the inverter is installed in env ironments exposed to flammable and/or explosive
substances (zones AD acc ording to s tandar ds IEC 6 4-2), please refer to IEC 642, EN 60079-10 and related standards.
Do not connect the equ ipment power su pply to the output ter minals (U,V,W) , to
the resistive braking m odule terminals (+, –, B) and to the control term inals. The
equipment power supply must be connected only to input terminals (R,S,T).
Do not short-circuit terminals (+) and (–
connect any braking resistors with lower ratings than the required ratings.
Do not start or stop the motor using a contactor over the inverter power supply.
switched over only when the inverter is disabled.
Operate the inverter only if a proper grounding is provided.
If an alarm trips, a com prehensive review of the D iagnostic section in the Sin us
Penta’s Programming Guide is recommended; restart the equipm ent only after
removing the cause responsible for the alarm trip.
Do not perform any insulation test between the power terminals
CAUTION
terminals.
Make sure that the fas tening sc rews of the con trol term inal board and t he po wer
terminal board are properly tightened.
Prior to install the prod uct, chec k the tight ening of the f actor y-made link bet ween
power terminals 47/D and 47/+ in the models where this link is provided.
Do not connect single-phase motors.
Always use a motor therm al protection (use the inver ter motor therm al model or
a thermoswitch installed in the motor).
Respect the environmental requirements for the equipment installation.
The bearing
temperatures (up to 90°C).
electrostatic discharges. Do not touch them unless it is strictly necessary. Always
be very careful so as to prevent any damage caused by electrostatic discharges.
12/186
INSTALLATION GUIDE
SINUS PENTA
For the correct implementation of the STO functionality and the correct
please refer fo
based on
may cause current impulses through the motor
Motor Drives
s which those sensors are
Before programming and s tarting the drive, make sure that th e connected m otor
and all the controlled d evic es c an be us ed for the who le speed r ange allow ed b y
the converter. The drive may be programmed to control the motor at higher or
lower rpm in respect to th e speed attained by connecting the m otor directly to
the power supply line.
integration of the dri ve into the safety chain of your a pplication,
the application notice in the Safe Torque Off Function - Application Manual.
Motor insulation and bearing protec tion
Regardless of the output frequency, the inverter output includes impulses of
approx. 1.35 times the equivalent grid voltage with a very short rise time. This
applies to all inverters based on IGBT technology.
The impulse voltage may be approx. twofold at the motor terminals,
the reflection and attenuation of the terminals and motor c able. T his may cause
additional stress to the motor and the motor insulation cable.
The variable speed drives characterized by rapid r ise voltage impulses and by
high switching frequencies
bearings, that could gra dually wear the hous ings of the bearings and the rolling
parts.
The motor insulation stress may be avoided by adopting optional du/dt filters
CAUTION
(see the Output Inductors (DU/DT Filters) section in the
Accessories - User Manual). The du/dt filters also reduce the motor shaft
currents.
Sensors integrated into the motor
For the electrical and insulation specifications, please refer to the Control
Terminals
section and/or to the option board
connected to.
Critical torsional speed
If required, set up the critical torsional speed of the connected motor (see
Prohibit Speeds menu in the Sinus Penta’s Programming Guide).
Transient torque analysis
If required, limit the transient torq ue of the conn ected mot or (see Lim its m enu in
the Sinus Penta’s Programming Guide).
13/186
SINUS PENTA
INSTALLATION GUIDE
Exceeding the motor rpm may cause
e only by using the
Possible rotation of permanent magnet motors in case of multiple
he power semiconductors may generate output DC
Under such fault conditions, even if the STO (Safe Torque OFF)
the number of pole pairs).
2.2. Permanent Magnet Motors
This section covers additional safety statements concerning Sinus Penta drives used with permanent magnet
motors. The non-observance of the safety instructions below may cause serious injuries or death and
equipment failure.
Do not operate on the converter when the permanent magnet m otor is rotating.
Even if the power s upply is cut out and the in verter is stopped, the perm anent
magnet motor, when rot ating, powers the DC-link of t he conv er ter, an d v olt age is
applied to the power supply links.
DANGER
DANGER
NOTE
Do the following prior to install and service the inverter:
• Stop the motor.
• Make sure that the motor cannot rotate when operating on the equipment.
• Make sure that no voltage is applied to the power terminals in the converter.
Do not exceed the motor rated rpm.
overvoltage leading to damage or explosion of the converter DC-Link.
The permanent magnet motor control is made possibl
application firmware “PS” of the Sinus Penta f or per manent magnet synchronous
motors.
breakdowns of power semiconductors in the converter.
Multiple breakdowns of t
voltage.
function is activated, the permanent magnet motor may be subject to selfalignment torque c aus ing m ot or rotatio n of m aximum 180/p degrees (where p is
14/186
INSTALLATION GUIDE
SINUS PENTA
3. EQUIPMENT DESCRIPTION AND INSTALLATION
The inverters of the Sinus Penta series are full digital inverters capable of controlling asynchronous and
synchronous motors up to 3 MW.
Inverters of the Sinus Penta series are designed and m anufactured in Ital y by the technicians of Elettronica
Santerno; they incorporate the most advanced features offered by the latest electronic technologies.
Sinus Penta inverters fit any application thanks to their advanced features, among which: 32-bit
multiprocessor contr ol board; vector modulation; po wer control with the latest IG BTs; high immunit y to radio
interference; high overload c apab il it y.
Any value of the quantities required for the equipment operation may be easily programmed through the
keypad, the alphanumeric display and the parameter menus and submenus.
The inverters of the Sinus Penta series are provided with the following features:
- wide power supply voltage range: 380-500Vac (–15%,+10%) for voltage class 4T;
- four classes of power supply: 2T (200-240Vac), 4T (380-500Vac), 5T (500-600Vac), 6T (575-690Vac);
- built-in EMC filters available for industrial environment;
- built-in EMC filters available for domestic environment (Sizes S05 and S12);
- DC voltage power supply available;
- built-in braking module (up to Size S32; S12 5T excepted);
- RS485 serial interface with communications protocol according to the MODBUS RTU standard;
- degree of protection IP20 (up to Size S32; IP00 for greater sizes);
- possibility of providing IP54 (up to Size S32);
- 3 analog inputs, 0 ± 10 VDC, 0 (4) ÷ 20 mA; one input may be configured as a motor PTC input;
- 8 opto-isolated digital inputs (PNP inputs);
- 3 configurable analog outputs 0 ÷ 10 V, 4 ÷ 20 mA, 0 ÷ 20 mA;
- 1 opto-isolated, “open collector” static digital output;
- 1 opto-isolated, “push-pull”, high-speed static digital output at high switching ratio;
- 2 relay digital outputs with change-over contacts;
- fan control (Sizes S15, S20 and modular drives excepted).
A comprehensive set of diagnostic messages allows a quick fine-tuning of the parameters during the
equipment starting and a quick resolution of any problem during the equipment operation.
The inverters of the Sinus Penta series have been designed and manufactured in compliance with the
requirements of the “Low Volta ge Directi ve”, th e “Machin e Directi ve”, and the “Elec trom agnetic Compat ibility
Directive”.
3.1. Products Covered in this Manual
This manual covers any inverter of the Sinus Penta, Sinus BOX Penta, Sinus CABINET Penta series.
Any detail concerning optional functionality is given in separate manuals covering Sinus Penta software
applications.
15/186
SINUS PENTA
INSTALLATION GUIDE
3.2. Delivery Check
Make sure that the equipment is not damaged and that it complies with the equipment you ordered by
referring to the nameplat e l oc ated on th e i nv erter f r ont part. T he in verter nameplate is described belo w. I f the
equipment is damaged, c ontact the s upplier or the ins urance c om pany concerne d. If the equipm ent does no t
comply with the one you ordered, please contac t the s upp lier as soon as possib le.
Figure 2: Packaging of the Sinus Penta
If the equipment is stored bef ore being started, make sure that the ambient conditions do not exc eed the
ratings mentioned in Install ing the Equipment section. T he equipment guarantee covers any manuf acturing
defect. The manufac turer has no responsibility for pos sible damages occur red when shipping or unpack ing
the inverter. The manufacturer is not responsible for possible damages or faults caused by improper and
irrational uses; wrong installation; improper conditions of temperature, humidity, or the use of corrosive
substances. The manuf acturer is not responsible for possible faults due to the invert er operation at values
exceeding the inverter ratings and is not responsible for consequential and accidental damages. The
equipment is covered by a 3-year guarantee starting from the date of delivery.
16/186
INSTALLATION GUIDE
SINUS PENTA
3.2.1. Nameplate
The product is identified by the nameplate affixed on the enclosure side.
Figure 3: Example of a nameplate affixed on the drive metal enclosure
Example of a nameplate for Voltage Class 4T.
Figure 4: Example of a nameplate
17/186
SINUS PENTA
INSTALLATION GUIDE
SINUS
PENTA
0402 4 T X A2 K 0 1 2 3 4 5 6 7 8
9
1
Product line:
SINUS CABINET inverter contained inside a cabinet
2
PENTA control
3
Inverter Model
4
Supply voltage:
6 = Power supply 575÷690VAC; 845÷970VDC
5
Type of power supply:
C = DC voltage
6
Braking module:
B = built-in braking chopper
7
Type of EMC filter[*]:
3 issue 2 FIRST
for currents
I = no filter provided;
8
Control panel:
K = control panel and back-lit, 16 x 4 character LCD display provided
9
Degree of protection of stand-alone inverters:
5 = IP54 (possible up to Size S32)
The drives of the Pen ta Marine series require the filter s envisaged by the DNV
CE requirements.
Product Part Number:
NOTE
Not all the combinations below are possible.
SINUS stand-al one in vert er
SINUS BOX inverter contained inside a box
2 = Power supply 200÷240VAC; 280÷340VDC
4 = Power supply 380÷500VAC; 530÷705VDC
5 = Power supply 500÷600VAC; 705÷845VDC
T = three-phase
X = no internal braking chopper
B = integrated input filter (t ype A1) plus external, out put toroid filter, EN 61800ENVIRONMENT Category C1, EN55011 gr.1 cl. B for industrial and domestic users.
A1 = i ntegrated filter, EN 61800-3 is sue 2 FIRST ENVIRONMENT Category C2, EN55011 gr.1 cl.
A for industrial and domestic users.
A2 = integrated filter, EN 61800-3 issue 2 SECOND ENVIRONMENT Category C3
<400A, category C4 for currents ≥400A, EN55011 gr.2 cl. A for industrial users.
X = no control panel provided (display/keypad)
0 = IP00 (Sizes greater than S32)
2 = IP20 (up to Size S32)
NOTE [*]
CAUTION
CAUTION
18/186
Additional external EMC filters may be insta lled to bring emissions of devices of
level I or A2 to level B (part numbers AC171x, AC181x and AC182x).
Standard EMC filters are designed for earthed networks (TN or TT). Filters for
floating networks (IT) can be supplied on demand.
Marine standard to suit th e EMC prof ile requirem ents, whic h are strictes t than th e
INSTALLATION GUIDE
SINUS PENTA
The whole original packing is to be kept for the full duration of the
3.2.2. Transport and Handling
The Sinus Penta packing ensures eas y and saf e handling. Handl ing s ha ll be done using a trans pallet or a lift
truck with a carrying capacity of at least 100 kg, in order not to damage the product.
Figure 5: Lifting the packing from underneath
3.2.3. Unpacking
Get near the installation place, then unpack following the instructions provided below.
CAUTION
warranty period.
1. Cut with pincers the plastic straps that fix the package of the Sinus Penta to the pallet.
2. Cut with a cutter the adhesive tape closing the box on the side where the package orientation
symbol is reproduced (see Figure 7).
Figure 6: How to open the packing
19/186
SINUS PENTA
INSTALLATION GUIDE
Figure 7: “This side up” pictogram
3. Remove the Sinus Penta from its packing by lifting it from its sides. To avoid damaging the packing,
lift the product keeping it horizontal to the floor (see Figure 8).
Figure 8: The Sinus Penta is unpacked
4. Put all the packing elements in the box and store it in a dry environment.
Figure 9: Sinus Penta packing box with the internal protective elements
20/186
INSTALLATION GUIDE
SINUS PENTA
Do not install the inverter horizontally or upside-down.
Install the inverter closed, without removing its covers; grab its side handles
where fitted.
sensitive components on top of the inverter to prevent
inverter rear panel may reach high temperatures; make sure that the
–10°C to +55°C
the
Maximum
allowable Operating Temperature).
Ambient temperatures for storage and
transport
Pollution degree 2 or better (according to EN 61800-5-1).
Do not install in direct sunlight and in places exposed to
conductive dust, corrosive gases, vibrations, water sprinkling or
dripping (except for IP54 models); do not install in salty
environments.
Max. altitude for installation 2000 m a.s.l. For installation above
Above 1000 m, derate the rated current by 1% every 100 m.
From 5% to 95%, from 1g/m3 to 29g/m3, non-condensing and non-
class
3K3 according to EN 61800-5-1).
From 5% to 95%, from 1g/m3 to 29g/m3, non-condensing and nonfreezing (class 1K3 according to EN 61800-5-1).
Max. 95%, up to 60g/m3; condensation may appear when the
equipment is not running (class 2K3 according to EN 61800-5-1).
Storage and operating atmospheric
pressure
From 86 to 106 kPa (classes 3K3 and 1K4 according to EN
61800-5-1).
Atmospheric pressure during transport
From 70 to 106 kPa (class 2K3 according to EN 61800-5-1).
3.3. Installing the Equipment
The inverters of the Sinus Penta series are Open T ype Equipment – degree of protection IP00 an d IP20 –
that can be installed inside another enclosure featuring degree of protection IP3X as a minimum
requirement. Only models featuring degree of protection IP54 may be wall-mounted.
NOTE
The ambient condit ions, the instructions for the mechanical assem bly and the electrical connect ions of the
inverter are detailed in the sections below.
CAUTION
CAUTION
CAUTION
CAUTION
The inverter must be installed vertically.
Do not mount any heatthem from damaging due to hot exhaust air.
The
inverter bearing surface is not heat-sensitive.
The inverter must be installed on a stiff surface.
3.3.1. Environmental Requirements for the Equipment Installation, Storage and Transport
Any electronic board installed in the inverters manufactured by Elettronica Santerno is tropicalized. This
enhances electrica l insulation betw een the tracks hav ing different voltage ratings and ens ures longer life of
the components. It is however recommended that the requirements below be met:
It might be necessary to appl y 2% derating of the rated curr ent for
Maximum surrounding air temperature
Installation environment
Altitude
Operating ambient humidity
Storage ambient humidity
Ambient humidity during transport
every degree beyond the stated temperatures depending on
inverter model and the application category (see
–25°C to + 70°C
2000 m and up to 4000 m, please contact Elettronica Santerno.
freezing (extens ion to 9 5%, thus exceedi ng 85% required b y
21/186
SINUS PENTA
INSTALLATION GUIDE
B – Side clearance
drives (mm)
S05
20
40
50
100
S12
30
60
60
120
S14
30
60
80
150
S15
30
60
80
150
S20
50
100
100
200
S22
50
100
100
200
S30
100
200
200
200
S32
100
200
200
250
S41
50
50
200
300
S42
50
50
200
300
S51
50
50
200
300
S52
50
50
200
300
S60
150
300
500
300
S60P
150
150
500
300
CAUTION
CAUTION
As environmental conditions strongly affect the inverter life, do not install the
equipment in places that do not have the above-mentioned ambient conditions.
Always transport the equipment within its original package.
3.3.2. Air Cooling
Make sure to allow adequate clearance around the inverter for the free circulation of air through the
equipment. The tables below show the m in. clearance to leave in respect to other dev ices installed near th e
inverter. The different sizes of the inverter are considered.
3.3.2.1. STAND-ALONE Models - IP20 and IP00 (S05–S60P)
Size
A – Side clearance
(mm)
between two
C – Bottom
clearance (mm)
D – Top clearance
(mm)
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INSTALLATION GUIDE
SINUS PENTA
B – Side clearance
drives (mm)
S05
50
100
50
100
S12
60
120
60
120
S14
60
120
80
150
S15
30
60
80
150
S20
50
100
100
200
S22
50
100
100
200
S30
100
200
200
200
S32
100
200
200
250
INVERTER 1
S000374
INVERTER 2
3.3.2.2. STAND-ALONE Models - IP54 (S05–S32)
Size
A – Side clearance
(mm)
between two
C – Bottom
clearance (mm)
D – Top clearance
(mm)
Figure 10: Clearance to be observed between two inverters
23/186
SINUS PENTA
INSTALLATION GUIDE
Maximum
(mm)
See Figure
11
3.3.2.3. STAND-ALONE Modular Inverters - IP00 (S64–S90)
Minimum
side
clearance
Size
S64-S90 20 50 50 400 100
b/w two
inverter
modules
(mm)
Maximum
side
clearance
b/w two
inverter
modules
(mm)
Maximum
side
clearance
b/w two
supply
modules
(mm)
side
clearance
b/w inverter
modules and
supply
modules
Top
clearance
(mm)
Bottom
clearance
(mm)
Clearance
b/w two
inverter
units
(mm)
300
The air circulation through the enclosure must:
• avoid warm air intake;
• provide adequate air-cooling through the inverter.
The technical data related to dissipated power is shown in the ratings table in section Size, Weight,
Efficiency, Noise Level.
24/186
Figure 11: Clearance to allow when installing the Inverter/Power supply unit modules
3.3.2.4. Dimensioning the Cooling System
INSTALLATION GUIDE
SINUS PENTA
∆
∆
generated from the
inverter
Pi
2150
generated from other
components
Pa
15W
Pti
Pi + Pa
2165W
Max. inside temperature desired
Ti
40°C
Max. outside temperature
Te
35°C
Difference between temp. Ti and Te
∆t
5°C
Width
W
0.6m
Height
H
1.8m
Depth
D
0.6m
To calculate the air delivery requ ired for the cabinet c ooling consider coefficients f or ambient temperatur e of
about 35°C and altitudes lower than or equal to 1000 m a.s.l.
The air delivery required is equal to Q= (Pti – Pdsu)/ ∆t)*3.5 [m3/h]:
Pti is the overall thermal power dissipated inside the cabinet and expressed in W,
Pdsu is the thermal power dissipated from the cabinet surface,
t is the difference bet ween the air temperature inside the cabinet a nd the air temperature outside
the cabinet (temperatures are expressed in degrees centigrade, °C).
For sheet-steel encl osures, power dissipated f rom the cabinet walls (Pdsu) m ay be calculated as follows:
Pdsu = 5.5 x
t x S
where S is equal to the enclosure overall surface in m2.
Q is the air flow (expressed in m
3
per hour) circulating through the ventilation slots and is the main
dimensioning factor to be considered in order to choose the most suitable air-cooling systems.
Example:
Enclosure with a totally free external surface housing a Sinus Penta 0113 and a 500 VA transformer
dissipating 15 W.
Total power to be dissipated inside the enclosure (Pti):
Temperatures:
Size of the enclosure (metres):
Free external surface of the enclosure S:
S = (W x H) + (W x H) + (D x H) + (D x H) + (D x W) = 4.68 m
2
Thermal power dissipated outside the enclosure Pdsu (only for sheet-steel enclosures):
Pdsu = 5.5 x ∆t x S = 128 W
Remaining power to be dissipated:
Pti – Pdsu = 2037 W
To dissipate Pdiss. left, provide a ventilation system with the following air delivery Q:
Q = (Pti – Pdsu) / ∆t) x 3.5 = 1426 m3/h
25/186
SINUS PENTA
INSTALLATION GUIDE
Capacitor reforming
Every 12 months if the inverter is
stored in a warehouse
See section Capacitor Reforming
Heat sink cleaning check, ambient
temperature check
Depending on dust concentration
(every 6…12 months)
See section Heat Sink and
Ambient Temperature
Air filter cleaning (IP54 models
only)
Depending on dust concentration
(every 6…12 months)
See section Air Filters
Cooling fan check; replacement, if
required
Depending on dust concentration
(every 6…12 months)
See section Cooling Fans
Cooling fan replacement
Every 6 years
See section Cooling Fans
Capacitor replacement (if ambient
within allowable rated values )
Every 10 years or 20,000 hours
See section Replacing a Capacitor
Capacitor replacement (if ambient
temperature < 35°C)
Every 12 years
See section Replacing a Capacitor
Bypass contactor
Every 10 years
See section Bypass Contactor
3.3.3. Inverter Scheduled Maintenance
If installed in an adequate place, the inverter scheduled maintenance is reduced to a minimum. The
minimum maintenance intervals are indicated in the table below.
Maintenance tasks Minimum frequency What to do
temperature ≥ 35°C, but ranging
Please refer to the Pro gra mming Guide (Mainte nance menu) for the c reation of w arnings as reminders of the
scheduled maintenance activities.
3.3.4. Air Filters
The air filters are to be periodically cleaned in IP54 models only.
1. Remove voltage from the inverter.
2. Loosen the side screws on the cover.
26/186
INSTALLATION GUIDE
SINUS PENTA
3. Pull out the cover in the direction of the arrow.
4. Loosen the fastening screws of the frame.
5. Clean the air filter and replace it, if required.
6. Close the inverter by refitting the air filter, then the cover.
7. Apply voltage to the inverter.
27/186
SINUS PENTA
INSTALLATION GUIDE
3.3.5. Heat Sink and Ambient Temperature Check
Dust builds up in t he invert er coolin g fans, as well as on the heat sink temperatu re sensor s and th e ambient
temperature sensors. This may alter the readout values.
Periodically check the consistency of the temperature data. If required, clean the control board, (ambient
temperature detection) and heat sink (heat sink temperature detection).
3.3.5.1. Control Board
1.Remove voltage from the inverter.
2.Remove the cover from the inverter.
3.Clean the control board with a soft brush.
4.Refit the inverter cover.
5.Apply voltage to the inverter.
CAUTION
3.3.5.2. Cleaning the Heat Sink
Please contact Elettr on ic a Sant erno’s Customer Service.
It is forbidden to use compressed air, that contains humidity and impurity.
It is recommended that a vacuum cleaner be used along with the soft brush.
3.3.6. Cooling Fans
The minimum expected lifetime of the inverter cooling fans is approx. 50,000 hours. The actual lifetime
depends on the operating mode of the inverter, the ambient temperature and the environmental pollution.
When the cooling fans are par ticularl y nois y or the heat s ink tem perature rises , this m eans that an imm inent
fault is likely to occur, ev en if the fans have been regul arly cleaned over tim e. If the inverter is used i n a
critical stage of a process, replace the fans as soon as those symptoms occur.
3.3.6.1. Replacing the Cooling Fans
Please contact Elettronica Santerno’s Customer Service.
3.3.7. Capacitors
The DC-link of the invert er r equires several electrolytic c apac itors , whos e ex pect e d lifetime is approx. 40,000
to 50,000 hours. The actual endurance depends on the inverter load and the ambient temperature. The
capacitors lifetime may be increased by reducing the ambient temperature.
Capacitor f aults cannot be predicted. Normally, when a capacitor fault oc curs, the mains fuses blow or an
alarm message appears. Please contact Elettronica Santerno’s Customer Service if you suppose that a
capacitor fault has occurred.
3.3.7.1. Capacitor Reforming
Reform the spare capacitors once a year as detailed in the Guide for Capacitor Reforming.
Please contact Elettronica Santerno’s Customer Service.
28/186
3.3.7.2. Replacing a Capacitor
INSTALLATION GUIDE
SINUS PENTA
3.3.8. Bypass Contactor
Except for models S41/42/51/52 and ≥ S64, the pre-charge circuit of the capacitors utilizes a bypass
contactor whose expected lif etime is approx . 10 years. The actual dur ation of th e bypass contactor depends
on how many times the inv erter is pow ered on and on the dust conc entration in the instal lation environm ent.
Normally, an alarm message is displayed when a bypass contactor fault occurs.
3.3.8.1. Replacing the Bypass Contactor
Please contact Elettronica Santerno’s Customer Service.
3.3.9. Size, Weight, Efficiency, Noise Level
In general, efficiency of an inverter at rated current may be computed with the following formula:
Efficiency = P
Input power can be written as a function of output power:
= P
P
in
+ losses (eq. 2)
out
When replacing eq. 2 with eq. 1, we get:
Efficiency = P
Output power is calculated as follows:
= √3 x V
P
out
or (equivalent)
= P
P
out
motor
For example (200kW motor with Sinus Penta 0202), assuming motor efficiency (η) = 95.2%:
= 200000 / 0.952 = 210084 kW
P
out
Efficiency = 210084 / (210084 + 3200) x 100% = 98.5%
where 3200W are the power losses at Inom obtained from the tables in the sections below.
/ Pin x 100% (eq. 1)
out
/ (P
+ losses) x 100% (eq. 3)
out
out
x PF
(eq. 4)
motor
out
out
x I
/ motor efficiency (η) (eq. 5)
29/186
SINUS PENTA
INSTALLATION GUIDE
Power
at Inom
mm
mm
mm
kg W db(A)
0007
7
160
0008
7
170
0010
7
220
0013
7
220
0015
7
230
0016
7
290
0020
7
320
0023
11
390
0033
12
500
0037
12
560
0040
22.5
820
0049
22.5
950
0060
33.2
950
0067
33.2
1250
0074
36
1350
0086
36
1550
0113
51
2150
0129
51
2300
0150
51
2450
0162
51
2700
0180
117
2550
0202
117
3200
0217
121
3450
0260
121
4050
0313
141
4400
0367
141
4900
0402
141
6300
0457
260
7400
0524
260
8400
Size
3.3.9.1. IP20 and IP00 STAND-ALONE Models (S05–S60) Class 2T
Sinus Penta
MODEL
W H D Weight
dissipated
Noise level
S05
S12
S15
S20
S30
S41
S51
S60
170 340 175
215 401 225
225 466 331
279 610 332
302 748 421
500 882 409
578 882 409
890 1310 530
46
57
48
58
61
66
64
65
61
30/186
NOTE
Degree of protection IP20 up to Size S30; IP00 for greater Sizes.
INSTALLATION GUIDE
SINUS PENTA
Power
at Inom
mm
mm
mm
kg W db(A)
0005
7
215
0007
7
240
0009
7
315
0011
7
315
0014
7
315
0016
10.5
430
0017
10.5
490
0020
10.5
490
0025
11.5
520
0030
11.5
550
0034
12.5
680
0036
12.5
710
0040
22.5
820
0049
22.5
950
0060
33.2
950
0067
33.2
1250
0074
36
1350
0086
36
1550
0113
51
2150
0129
51
2300
0150
51
2450
0162
51
2700
0180
117
2550
0202
117
3200
0217
121
3450
0260
121
4050
0313
141
4400
0367
141
4900
0402
141
6300
0457
260
7400
0524
260
8400
S60P
0598P
890
1310
530
255
6950
83
3.3.9.2. IP20 and IP00 STAND-ALONE Models (S05–S60P) Class 4T
Size
S05
S12
S15
S20
S30
S41
S51
S60
Sinus Penta
MODEL
W H D Weight
170 340 175
215 401 225
225 466 331
279 610 332
302 748 421
500 882 409
578 882 409
890 1310 530
Dissipated
Noise
level
46
42
53
48
57
61
66
63
65
61
NOTE
Degree of protection IP20 up to Size S30; IP00 for greater Sizes.
31/186
SINUS PENTA
INSTALLATION GUIDE
Power
at Inom
mm
mm
mm
kg W db(A)
0003
10
160
0004
10
180
0006
10.5
205
0012
10.5
230
0018
10.5
270
0003
17.5
170
0004
17.5
190
0006
17.5
210
0012
17.5
240
0018
17.5
280
0019
17.5
320
0021
17.5
370
0022
18
470
0024
18
550
0032
18.5
670
0042
51
750
0051
51
950
0062
54
1000
0069
54
1200
0076
80
1400
0088
80
1700
0131
84
2100
0164
84
2500
0181
128
3450
0201
128
3900
0218
136
4550
0259
136
4950
0290
160
5950
0314
160
6400
0368
160
7000
0401
160
7650
3.3.9.3. IP20 and IP00 STAND-ALONE Models (S12–S52) Class 5T-6T
Size
Sinus Penta
MODEL
W H D Weight
dissipated
Noise
Level
S12 5T
S14
S22
S32
S42
S52
215 401 225
270 527 240
283 833 353
367 880 400
500 968 409
578 968 409
50
49
68
63
63
69
32/186
NOTE
Degree of protection IP20 up to Size S32; IP00 for greater Sizes.
INSTALLATION GUIDE
SINUS PENTA
W H D
Weight
Dissipated power
mm
mm
mm
kg
W
3.3.9.4. Modular IP00 STAND-ALONE Models (S64–S90)
To obtain high-power inverters, the following individual modules are matched together:
- Control unit, containing the control board and ES842 board
- Power supply unit module, composed of a 3-phase power rectifier and its control and power supply
circuits
- Inverter module, composed of an inverter phase and its control circuits
- Braking unit.
Four types of inverter modules are available:
- basic version
- version with integrated control unit
- version with integrated auxiliary supply unit (to be used for those models which are not equipped
with the power supply module – sizes S64, S74, and S84);
- version with integrated splitter unit (to be used for the Penta sizes where parallel-connected inverter
modules are installed – sizes S74, S75, S80, S84 and S90).
Match the modules above to obtain the proper inverter dimensioning for your application:
Number of power supply modules
0 1 2 3
3 S64 S65 S70
–
Number of
IGBT
6 S74
–
S75 S80
modules
9 S84
– –
S90
CAUTION
The busbars connecting the dif ferent modules are not s upplied by Elettronica
Santerno.
Properly configure ES842 control board inside the control unit.
CAUTION
When ordering the inverter, always state the inverter configuration you want
to obtain.
a) control unit
The control unit can be installed separately from the inverter modules or inside an inverter module (this
option must be stated when ordering the inverter). Dimensions of the control unit (separate from the inverter).
EQUIPMENT
Control unit
222 410 189 6 100
NOTE
In the standard configuration, the control unit is installed on an inverter module.
33/186
SINUS PENTA
INSTALLATION GUIDE
0598
4T 1 3
9.75
0748
4T 1 3
10.75
0831
4T 1 3
12.90
0457
5T-6T 1 3
9.15
0524
5T-6T 1 3
9.80
0598
5T-6T 1 3
11.25
0748
5T-6T 1 3
12.45
S70
0831
5T-6T 2 3
1230x1400x560
550
14.90
72
0964
4T 2 6
17.20
1130
4T 2 6
18.90
1296
4T 2 6
21.10
0964
5T-6T 2 6
18.40
1130
5T-6T 2 6
22.80
S80
1296
5T-6T 3 6
2230x1400x560
990
24.90
74
1800
4T 3 9
29.25
2076
4T 3 9
32.25
1800
5T-6T 3 9
33.75
2076
5T-6T 3 9
37.35
b) Inverter modules and power supply unit
Configuration: power supply delivered from the mains
Models where no parallel-connected inverter modules are installed (S65 and S70)
Size
Sinus
Penta
Model
Voltage
class
Modules
Power
Supply
Modules
Inverter
Modules
Overall
Dimensions
WxHxD kg kW db(A)
Overall
Weight
Overall Power
dissipated at
Inom
Noise
Level
S65
980x1400x560 440
Models including parallel-connected inverter m odules (S75, S8 0 and S90)
Size
S75
S90
Sinus
Penta
Model
Voltage
Class
Power
Supply
Modules
Modules
Inverter
Modules (*)
Overall
Dimensions
WxHxD kg kW db(A)
1980x1400x560 880
2980x1400x560 1320
Overall
Weight
(*): Three inverter modules are to be provided with an integrated splitter unit.
Overall Power
dissipated at
Inom
71
Noise
Level
73
75
34/186
INSTALLATION GUIDE
SINUS PENTA
rall
Power
Cycle
1
0748
4T 1 3 1 11.65
0831
4T 1 3 1 13.90
0457
5T-6T 1 3 1 10.05
0524
5T-6T 1 3 1 10.80
0598
5T-6T 1 3 1 12.45
0748
5T-6T 1 3 1 13.75
S70
0831
5T-6T 2 3
1
1480x1400x560
660
14.90
72
Power
Cycle
0964
4T 2 6
1
18.50
1130
4T 2 6 1 20.40
1296
4T 2 6
2
2480x1400x560
1100
22.90
0964
5T-6T 2 6
1
2230x1400x560
990
20.30
1130
5T-6T 2 6
2
2480x1400x560
1100
25.00
S80
1296
5T-6T 3 6
2
2730x1400x560
1210
27.30
75
1800
4T 3 9
2
31.25
2076
4T 3 9 2 34.85
1800
5T-6T 3 9 2 36.75
2076
5T-6T 3 9 2 41.15
c) Inverter modules, power supply unit and braking unit
Configuration: power supply delivered from the mains; integrated braking unit
Models where no parallel-connected inverter modules are installed (S65 and S70)
Size
Sinus
Penta
Model
Voltage
class
Power
Supply
Modules
Modules
Inverter
Modules
Overall
Dimensions
Braking
Modules
WxHxD kg kW db(A)
Ove
Weight
Dissipated
with 50%
Braking Duty
Noise
Level
0598
S65
4T 1 3
1230x1400x560
Models including parallel-connected inverter m odules (S75, S8 0 and S90)
Size
S75
Sinus
Penta
Model
Voltage
class
Power
Supply
Modules
Modules
Inverter
Modules
(*)
Braking
Modules
(**)
Overall
Dimensions
WxHxD kg kW db(A)
2230x1400x560 990
550
Overall
Weight
10.55
Dissipated
with 50%
Braking Duty
71
Noise Level
74
S90
(*): Three inverter modules are to be provided with an integrated splitter unit.
(**): When using two braking modules, one braking module is to be provided with an integrated splitter un it.
3480x1400x560 1540
76
35/186
SINUS PENTA
INSTALLATION GUIDE
0598
4C
3
7.50
0748
4C 3 8.25
0831
4C 3 9.90
0457
5C-6C 3 7.20
0524
5C-6C 3 7.80
0598
5C-6C 3 8.85
0748
5C-6C 3 9.75
0831
5C-6C 3 11.70
0964
4C
6
13.20
1130
4C 6 14.40
1296
4C 6 15.60
0964
5C-6C 6 14.40
1130
5C-6C 6 18.00
1296
5C-6C 6 19.20
1800
4C
9
22.50
2076
4C 9 24.75
1800
5C-6C 9 26.55
2076
5C-6C 9 29.25
d) Inverter modules only
Configuration:
- inverter powered directly from a DC voltage power supply source;
- inverter used as a regenerative power supply unit (for more details, please refer to the technical
documentation relating to the Regenerative Penta Drive)
Models where no parallel-connected inverter modules are installed (S64)
Size
S64
Sinus
Penta
Model
Voltage
Class
Modules
Inverter
modules
Overall
Dimensions
WxHxD kg kW db(A)
730x1400x560 338
Overall
Weight
Models including parallel-connected inverter modules (S74 and S84)
Size
Sinus
Penta
Model
Voltage
Class
Modules
Inverter
modules (*)
Overall
Dimensions
WxHxD kg kW db(A)
Overall
Weight
Overall Power
dissipated at Inom
Overall Power
dissipated at Inom
Noise
Level
69
Noise
Level
S74
S84
(*): Three inverter modules are to be provided with an integr at ed sp litter unit.
36/186
1480x1400
x560
2230x1400x560 1014
676
72
74
INSTALLATION GUIDE
SINUS PENTA
0598
4C 3 1
8.30
0748
4C 3 1
9.15
0831
4C 3 1
10.90
0457
5C-6C 3 1
8.10
0524
5C-6C 3 1
8.80
0598
5C-6C 3 1
10.05
0748
5C-6C 3 1
11.05
0831
5C-6C 3 1
13.20
0964
4C 6 1
14.50
1130
4C 6 1
15.90
1296
4C 6 2
1980x1400x560
896
17.40
0964
5C-6C 6 1
1730x1400x560
786
16.30
1130
5C-6C 6 2
20.20
1296
5C-6C 6 2
21.60
1800
4C 9 2
24.50
2076
4C 9 2
27.35
1800
5C-6C 9 2
29.55
2076
5C-6C 9 2
33.05
e) Inverter modules and braking m o d u le on ly
Configuration: inverter powered directly from a DC voltage power supply source with a braking unit.
Models where no parallel-connected inverter modules are installed (S64)
Size
S64
Sinus
Penta
Model
Voltage
Class
Modules
Inverter
Modules
Braking
Module
Overall
Dimensions
WxHxD kg kW db(A)
980x1400x560 448
Overall
Weight
Models including parallel-connected inverter m odules (S74 and S84)
Size
Sinus
Penta
Model
Voltage
Class
Modules
Inverter
Modules
(*)
Braking
Modules
(**)
Overall
Dimensions
WxHxD kg kW
Overall
Weight
Overall Power
Dissipated with 50%
Braking Duty Cycle
Overall Power
Dissipated with 50%
Braking Duty Cycle
Noise
Level
71
Noise
Level
db(A)
S74
S84
1730x1400x560
1980x1400x560 896
2730x1400x560 1234
786
74
75
(*): Three inverter modules are to be provided with an integrated splitter unit.
(*): When using two braking modules, one braking module is to be provided with an integrated splitter unit.
37/186
SINUS PENTA
INSTALLATION GUIDE
Power
Inom.
mm
mm
mm
kg
W
db(A)
0007
160
0008
170
0010
220
0013
220
0015
230
0016
290
0020
Unavailable model as IP54
0023
390
0033
500
0037
560
0040
820
0049
950
0060
1050
0067
1250
0074
1350
0086
1550
0113
2150
0129
2300
0150
2450
0162
2700
When housing optional features,
3.3.9.5. IP54 STAND-ALONE Models (S05–S30) Class 2T
Size Sinus Penta Model
S05
S12
S15
S20
S30
W H D Weight
214 577 227 15.7
250 622 268 23.8
288 715 366 40
54.2
339 842 366
57
359 1008 460 76
Dissipated at
Noise Level
46
65
47
59
61
66
OPTIONAL FEATURES:
Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY pushbutton.
NOTE
depth increases by 40mm.
38/186
INSTALLATION GUIDE
SINUS PENTA
Power
Inom.
mm
mm
mm
kg
W
db(A)
0005
215
0007
240
0009
315
0011
315
0014
315
0016
430
0017
490
0020
490
0025
520
0030
550
0034
680
0036
710
0040
820
0049
950
0060
1050
0067
1250
0074
1350
0086
1550
0113
2150
0129
2300
0150
2450
0162
2700
When housing optional features,
3.3.9.6. IP54 STAND-ALONE Models (S05–S30) Class 4T
Size Sinus Penta Model
S05
S12
S15
S20
S30
W H D Weight
214 577 227 15.7
22.3
250 622 268
23.3
24.3
288 715 366 40
54.2
339 842 366
57
359 1008 406 76
Dissipated at
Noise Level
46
57
47
59
61
66
OPTIONAL FEATURES:
Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY pushbutton.
NOTE
depth increases by 40mm.
39/186
SINUS PENTA
INSTALLATION GUIDE
Power
Inom
mm
mm
mm
kg W db(A)
0003
160
0004
180
0006
205
0012
230
0018
270
0003
170
0004
190
0006
210
0012
240
0018
280
0019
320
0021
370
0022
480
0024
560
0032
Unavailable model as IP54
0042
750
0051
950
0062
1000
0069
1200
0076
1400
0088
1700
0131
2100
0164
2500
When housing optional features,
3.3.9.7. IP54 STAND-ALONE Models (S12–S32) Class 5T-6T
Size
S12 5T
S14
S22
S32
Sinus Penta
Model
W H D Weight
22.5
250 622 268
23
30
305 751 290
30.5
80
349 1095 393
83
118
431 1160 471
122
dissipated at
Noise Level
50
49
52
68
63
OPTIONAL FEATURES:
Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY pushbutton.
NOTE
depth increases by 40mm.
40/186
INSTALLATION GUIDE
SINUS PENTA
Power dissipated at
Inom.
mm
mm
mm
kg
W
Sinus Penta BOX
0007
27.9
160
Sinus Penta BOX
0008
27.9
170
Sinus Penta BOX
0010
27.9
220
Sinus Penta BOX
0013
27.9
220
Sinus Penta BOX
0015
27.9
230
Sinus Penta BOX
0016
27.9
290
Sinus Penta BOX
0020
27.9
320
Sinus Penta BOX
0023
48.5
390
Sinus Penta BOX
0033
49.5
500
Sinus Penta BOX
0037
49.5
560
Sinus Penta BOX
0040
78.2
820
Sinus Penta BOX
0049
78.2
950
Sinus Penta BOX
0060
109.5
1050
Sinus Penta BOX
0067
109.5
1250
Sinus Penta BOX
0074
112.3
1350
Sinus Penta BOX
0086
112.3
1550
Dimensions and weights may vary depending on optional components
3.3.9.8. IP54 BOX Models (S05–S20) Class 2T
Size Sinus Penta Model
S05B
S12B
S15B
S20B
W H D Weight
400 600 250
500 700 300
600 1000 400
600 1200 400
OPTIONAL FEATURES:
Disconnecting switch with line fast fuses.
Line magnetic circuit breaker with release coil.
Line contactor in AC1.
Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY pushbutton.
Line input impedance.
Motor-side output impedance.
Output toroid filter.
Motor forced-cooling circuit.
Anticondensation heater.
Additional terminal board for input/output wires.
NOTE
required.
41/186
SINUS PENTA
INSTALLATION GUIDE
Power dissipated at
Inom.
mm
mm
mm
kg
W
Sinus Penta BOX
0005
27.9
215
Sinus Penta BOX
0007
27.9
240
Sinus Penta BOX
0009
27.9
315
Sinus Penta BOX
0011
27.9
315
Sinus Penta BOX
0014
27.9
315
Sinus Penta BOX
0016
48.5
430
Sinus Penta BOX
0017
48.5
490
Sinus Penta BOX
0020
48.5
490
Sinus Penta BOX
0025
49.5
520
Sinus Penta BOX
0030
49.5
550
Sinus Penta BOX
0034
50.5
680
Sinus Penta BOX
0036
50.5
710
Sinus Penta BOX
0040
78.2
820
Sinus Penta BOX
0049
78.2
950
Sinus Penta BOX
0060
109.5
1050
Sinus Penta BOX
0067
109.5
1250
Sinus Penta BOX
0074
112.3
1350
Sinus Penta BOX
0086
112.3
1550
Dimensions and weights may vary depending on optional components
The dissipated power value does not include the optional components
required.
3.3.9.9. IP54 BOX Models (S05–S20) Class 4T
Size Sinus Penta Model
S05B
S12B
S15B
S20B
OPTIONAL FEATURES:
Disconnecting switch with line fast fuses.
Line magnetic circuit breaker with release coil.
Line contactor in AC1.
Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY push-button.
Line input impedance.
Motor-side output impedance.
Output toroid filter.
Motor forced-cooling circuit.
Anticondensation heater.
Additional terminal board for input/output wires.
W H D Weight
400 600 250
500 700 300
600 1000 400
600 1200 400
NOTE
42/186
required.
INSTALLATION GUIDE
SINUS PENTA
Power
dissipated at
Inom
0040
820
0049
950
0060
1050
0067
1250
0074
1350
0086
1550
0042
750
0051
950
0062
1000
0069
1200
0113
2150
0129
2300
0150
2450
0162
2700
0076
1400
0088
1700
0131
2100
0164
2500
0180
2550
0202
3200
0217
3450
0260
4050
0181
3450
0201
3900
0218
4550
0259
4950
0313
4400
0367
4900
0402
6300
0290
5950
0314
6400
0368
7000
0401
7650
3.3.9.10. IP42 and IP54 Cabinet Mo dels (S15–S90)
Size
S15C
S20C
S22C
S30C
S32C
S41C
Sinus CABINET Penta
Model
Voltage Class
2T-4T
5T-6T
2T-4T
5T-6T
2T-4T
W H D Weight
mm mm mm kg W
130
140
500
143
158
600
161
162
191
2000
195
280
S42C
S51C
S52C
1000
600
5T-6T 300
2T-4T
350
1200
5T-6T 370
(continued)
43/186
SINUS PENTA
INSTALLATION GUIDE
Power
dissipated at
Inom
mm
mm
mm
kg
W
0457
2T-4T
5T-6T
7400
0524
8400
0598
9750
0748
10750
0831
12900
0457
9150
0524
9800
0598
11250
0748
12450
S70C
0831
2600
1007
14900
0964
17200
1130
18900
1296
21100
0964
18400
1130
22800
S80C
1296
4000
1700
24900
1800
29250
2076
32250
1800
33750
2076
37350
Dimensions and weights are approximate and related to the minimum layout. They
The models related to Size S64C, S74C e S84C are not indicated.
(continued)
Size
S60C
S65C
S75C
S90C
Sinus CABINET Penta
Model
Voltage
Class
4T
5T-6T
4T
5T-6T
4T
5T-6T
W H D Weight
1600
586
2200 854
2350 800
3600 1468
4600 2300
NOTE
may vary depending on optional components required.
The dissipated power does not include the opt ion al components required.
AVAILABLE OPTIONAL COMPONENTS:
- Disconnecting switch with line fast fuses.
- Line magnetic circuit breaker with release coil.
- AC1/AC3 Line contactor.
- Front key-operated selector switch for
LOCAL/REMOTE control and EMERGENCY
pushbutton.
- Supply line input impedance.
- DC impedance.
- Additional terminal board for input/output wires.
- Output toroid filter. Motor forced-cooling circuit.
- Braking unit for size ≥ S41.
- Anticondensation heater.
- PT100 instruments for motor temperature
control.
- Network analyzer
- Optional features/components by request.
NOTE
The value “H” includes the fans and the cabinet base.
44/186
INSTALLATION GUIDE
SINUS PENTA
Piercing Templates (mm)
(Standard Mounting)
X
X1 Y D1
D2
Fastening screws
S05
156 - 321
4.5 - M4
S12
192 - 377
6
12.5
M5
S14
247 - 506 6 13
M5
S15
185 - 449 7 15
M6
S20
175 - 593 7 15
M6
S22
175 - 800 7 15
M6
S30
213 - 725 9 20
M8
S32
213 - 847 9 20
M8
S41
380
190
845
12
24
M8-M10
S42
380
190
931
12
24
M8-M10
S51
440
220
845
12
24
M8-M10
S52
440
220
931
12
24
M10
S60
570
285
1238
13
28
M10-M12
S60P
570
285
1238
13
28
M10-M12
3.3.10. Standard Mounting and Piercing Templates (IP20 and IP00 StandAlone Models S05–S60P)
Sinus Penta
Size
NOTE
Degree of protection IP20 up to Size S32; IP00 for greater Sizes.
Figure 12: Piercing template for STAND-ALONE models from S05 to S52 included
45/186
SINUS PENTA
INSTALLATION GUIDE
46/186
Figure 13: Piercing template for models S60 and S60P
INSTALLATION GUIDE
SINUS PENTA
Drive Size
P/N of additional kit
S05
ZZ0095210
S12
ZZ0121920
S14
ZZ0124930
S15
Not required
S20
Not required
S22
ZZ0124931
S30
Not required
S32
ZZ0124932
S41
ZZ0123901
S42
ZZ0123902
S51
ZZ0123903
S52
ZZ0123904
3.3.11. Through-Panel Assembly and Piercing Templates (IP20 and IP00 Stand-Alone Models S05–S52)
The through-panel assembly allows segregating the air flow cooling the power section in order to avoid
dissipating power relat ed to inverter loss inside the invert er case. The inverters available f or through-panel
assembly are from size S05 to S52, both IP20 and IP00, also by way of an additional kit if required.
3.3.11.1. Sinus Penta S05
For this inverter size, no actual through-panel assembly is used, but the air flow of the power section is
segregated from the air flow of the control section by installing two optional mechanical parts to be
assembled with five (5) M4 self-forming screws.
Figure 14: Fittings for through-panel assembly for Sinus Penta S05
The equipment height bec omes 488 mm with the two additi onal components (see figure on the left below).
The same figure below also shows the piercing templ ate of the mounting panel, includi ng four M4 holes for
the inverter mounting and two slots (142 x 76 mm and 142 x 46 mm) for the air-cooling of the power section.
47/186
SINUS PENTA
INSTALLATION GUIDE
Figure 15: Piercing templates for through-panel assembly for Sinus Penta S05
3.3.11.2. Sinus Penta S12
For this inverter size, no actual through-panel assembly is used, but the air flow of the power section is
segregated from the air flow of the control section by installing two optional mechanical parts to be
assembled with five (5) M4 self-forming screws (see figure below).
The equipment height bec omes 583 mm with the tw o additional components (see f igure on the left below).
The same figure below also s hows the piercing template of the mounting panel, includi ng four M4 holes for
the inverter mounting and two slots (175 x 77 mm and 175 x 61 mm) for the air-cooling of the power section.
48/186
Figure 16: Fittings for through-panel assembly for Sinus Penta S12
INSTALLATION GUIDE
SINUS PENTA
S000268
Figure 17: Piercing template for through-panel assembly for Sinus Penta S12
3.3.11.3. Sinus Penta S14
For this inverter size, no actual through-panel assembly is used, but the air flow of the power section is
segregated from the air flow of the control section by installing two optional mechanical parts to be
assembled with four (4) M4 self-forming screws (see figure below).
The equipment height bec omes 690 mm with the two additional com ponents (see figure on the left belo w).
The same figure below also s hows the piercing template of the mounting panel, includi ng four M4 holes for
the inverter mounting and two slots (232 x 81 mm both) for the air-cooling of the power section.
Figure 18: Fittings for through-panel assembly for Sinus Penta S14
49/186
SINUS PENTA
INSTALLATION GUIDE
4 x M4
S000269
Figure 19: Piercing template for through-panel assembly for Sinus Penta S14
3.3.11.4. Sinus Penta S15–S20–S30
NOTE
Sizes S15-S20-S30 are ready for through-panel assembl y with no need to
use any additional mechanical components.
No additional m echanical component is r equired for the through-pane l assembly of these three Sinus Penta
sizes. The pierc ing template s hown in the figure bel ow is to be made on th e mounting panel. Meas ures are
shown in the table . T he f igu r e be lo w als o s ho ws th e s i d e v ie w of th e thr o ug h-p an e l as sembly of the equipm ent .
The air flows and the front and rear projections are highlighted as well (see measures in the table).
50/186
INSTALLATION GUIDE
SINUS PENTA
Slot size for
assembly
Thread and
screws
S1
S2
X1
Y1
X2
Y2
Y3
MX
S15
256
75
207
420
185
18
449
4 x M6
S20
256
76
207
558
250
15
593
4 x M6
S30
257
164
270
665
266
35
715
4 x M8
*
*
=GROWER
M6-10
M6-10
M6-10
M6
M6
M6-10
S000270
* * * * * * * * *
*
*
*
*
*
* * *
Figure 20: Through-panel assembly and piercing template for Sinus Penta S15, S20 and S30
Inverter size
Front and rear
projection
through-panel
Templates for fastening
holes
fastening
3.3.11.5. Sinus Penta S22–S32
For these inverter sizes , no actual through-panel assembly is used , but the air flow of the po wer section is
segregated from the air flow of the control section by installing two optional mechanical parts to be
assembled as shown below. The screws are included in the mounting kit.
Figure 21: Fittings for through-panel assembly for Sinus Penta S22 and S32
51/186
SINUS PENTA
INSTALLATION GUIDE
M M N N N N M
M
MEASURE (mm)
SIZE
S22
S32
A B C X Y
284
368
901
860
228
249
175
213
943
987
M
M6
M8
N
M6
M6
D
229
252
P
67
115.5
E F 54
52
39
34
S000271
The figure below shows th e piercing tem plates of the m ounting panel, including t he inverter fix ing holes and
the hole for the power section air cooling flow.
52/186
Figure 22: Piercing template for through-panel assembly for Sinus Penta S22 and S32
NOTE
For more details please r efer to Assem bly Instruc tions f or Through-pane l Kit
S22 and Assembly Instructions for Through-panel Kit S32.
INSTALLATION GUIDE
SINUS PENTA
3.3.11.6. Sinus Penta S41–S42–S51–S52
For this inverter size, no actual through-p ane l assembly is used, but the air flow of the power section is
segregated from the air flow of the control section. This application requires mounting some additional
mechanical parts as shown below (the screws are included in the mounting kit).
Figure 23: Mechanical parts for the through-panel assembly for Sinus Penta S41, S42, S51 and S52
53/186
SINUS PENTA
INSTALLATION GUIDE
The figure below shows the pierc ing templates for the through-panel assembly of the inverter, including six
M8 holes and the hole for the air-cooling of the power section.
Figure 24: Piercing templates for the through-panel assembly for Sinus Penta S41, S42, S51 and S52
54/186
INSTALLATION GUIDE
SINUS PENTA
Piercing Templates (mm)
(Single Module)
Modules Fitted
Inverter Size
Fastening
screws
POWER SUPPLY
UNIT
INVERTER
178
1350
11
25
M10
1 2 2 - 2 2 2
5
INVERTER WITH
CONTROL UNIT
INVERTER WITH
UNIT
INVERTER WITH
SPLITTER UNIT
Fixing Templates (mm)
(Single Module)
Modules Fitted
Inverter Size
Fastening
screws
POWER SUPPLY
UNIT
INVERTER
178
1350
11
25
M10
2 3 3 1 3 3 3
6
INVERTER WITH
CONTROL UNIT
INVERTER WITH
UNIT
INVERTER WITH
SPLITTER UNIT
3.3.12. Standard Mounting and Piercing Templates (IP00 Modular Models S64–S90)
High-power inverters include single function modules.
The control unit may be installed separately or inside a module.
Mounting options are shown below:
a) Control unit integrated into the inverter
MODULE
X Y D1 D2
178 1350 11 25 M10 - 1 2 - 2 3 - 3
S64 S65 S70 S74 S75 S80 S84 S90
INTEGRATED
INTEGRATED
AUXILIARY
POWER SUPPLY
INTEGRATED
178 1350 11 25 M10 1 1 1 1 1 1 1 1
178 1350 11 25 M10 1 - - 2 - - 3 -
178 1350 11 25 M10 - - - 3 3 3 3 3
b) Control unit separate from the inverter module
MODULE
X Y D1 D2
178 1350 11 25 M10 - 1 2 - 2 3 - 3
INTEGRATED
178 1350 11 25 M10 1 - - 2 - - 3 -
S64 S65 S70 S74 S75 S80 S84 S90
INTEGRATED
AUXILIARY
POWER SUPPLY
INTEGRATED
178 1350 11 25 M10 - - - 3 3 3 3 3
184 396 6 14 M5 1 1 1 1 1 1 1 1
55/186
SINUS PENTA
INSTALLATION GUIDE
Inverter
Inverter Module with control unit
Supply Module
Figure 25: Piercing templates for modular units
56/186
Figure 26: Piercing templates fo r control unit (stand-alone model)
INSTALLATION GUIDE
SINUS PENTA
3.3.12.1. Installation and Lay-out of the Connections of a Modular Inverter (S65)
Figure 27: Installation example for Sinus Penta S65 (in cabinet)
57/186
SINUS PENTA
INSTALLATION GUIDE
Sinus Penta
Size
Fixing templates (mm)
(standard mounting)
X Y D1
D2
Fastening screws
S05
S12
S14
S15
S20
S22
S30
S32
3.3.13. Standard Mounting and Piercing Templates (IP54 Stand-Alone Models S05–S32)
IP54
177 558 7 15 M6
213 602.5 7 15 M6
260 732 7 15 M6
223 695 10 20 M8
274 821 10 20 M8
250 1050 10 20 M8
296 987 10 20 M8
300 1130 9 20 M8
58/186
Figure 28: Piercing template for IP54 inverter
INSTALLATION GUIDE
SINUS PENTA
an external precharge system is
upstream of the DC voltage
3.4. Power Connections
The inverters of the Sinus Penta series are designed both for DC and AC po wer s upply.
The wiring diagrams below show the inverter connection to a low-voltage 3-phase m ains.
12-pulse or 18-pulse connections are also possible for modular inverters. In that case, a dedicated
transformer and a suitable number of power supply modules are required (see 12-pulse Connection for
Modular Inverters).
For certain sizes, VDC direc t connection is also a vaila ble with no n eed to ch ange the invert er layout; only, a
safety fuse is to be inst al le d i n t he VDC supply line—please refer to Cross-sections of the P o wer Cab les and
Sizes of the Protective Devices for the safety fuses to be installed.
For sizes S41, S42, S51, S52, S60, S60P
CAUTION
required, because the precharge circuit is located
power supply terminals.
CAUTION
DC voltage power supply is normally used for the parallel connection of multiple inverters inside the same
cubicle. Output DC power supply units (both uni-directional and bi-directional, with power ratings ranging
from 5kW to 2000kW for 200Vac to 690Vac rated voltage) can be supplied by Elettronica Santerno.
To access the power terminals, please refer to sections Gaining Access to Control Terminals and Power
Terminals and IP54 Models.
For sizes S64, S74, S84 an external precharge system is required, becaus e the
precharge circuit is not fitted inside the inverter.
59/186
SINUS PENTA
INSTALLATION GUIDE
The connection of
The user has the responsibility to provide a grounding system in
use installation
sections of the Power Cables and Sizes of the Protective
the inverter
At power on, if the inverter commands ENABLE-A (terminal 15) and
and the main
terminal S.
Before changing the equipment connections, shut off the inverter and wait at
DANGER
least 20 minutes to allow for the discharge of the heat sinks in the DC-link.
Use only B-type differ entia l circ uit breakers.
Connect power suppl y only to the power supply terminals.
power supply to any other terminal can cause the inverter fault.
Always make sur e that the supply voltage ranges between the limits stated in
the inverter nameplate.
Always connect the groun d terminal to avoid electric shock hazard and to limit
disturbance. Alwa ys provide a grounding connection t o the motor; if possible,
ground the motor directly to the inverter.
compliance with the regulations in force.
After connecting the equipment, check the following:
- all wires must be properly connected;
- no link is missing;
- no short-circuit is occurring between the terminals and between the
terminals and the ground.
CAUTION
To perform a UL compliant installation, the Wire Connectors shall be any Listed
(ZMVV) or R/C Wire Connectors and Soldering Lugs (ZMVV2), used with
60°C/75°C copper (Cu) conductor only, within electri cal ratings and used with
its properly evaluated crimping tool.
The Field Wiring Terminals shall be used with the tightening torque values
specified in the Table of the corresponding section in this Manual.
The Auxiliary Wiring Terminal Blocks, provided for endconnection with external devices, shall be used within the ratings specified.
Refer to
Devices.
Do not start or stop the inverter using a contactor installed over
power supply line.
The inverter power supply must always be protected by fast fuses or by a
thermal/magnetic circuit breaker.
Do not apply single-ph as e vo ltag e.
Always mount antidisturbance filters on the contactor coils and the solenoid
valve coils.
ENABLE-B (terminal S) and START (terminal 14) are active
reference is other than zero, the motor will immediately start.
To prevent the motor from accidentally starting, refer to the Programming
Guide
start only after open ing a nd c los ing the command cont act s on terminals 15 and
Cross-
to set configuration parameters accordingl y. In that case, the motor will
60/186
INSTALLATION GUIDE
SINUS PENTA
EMC
FILTER
+BU B +
BRAKING
UNIT
(OPTION)
(OPTION)
FILTER
(OPTION)
EMC OUTPUT
REACTOR
OUTPUT
(OPTION)
REACTOR
AC LINE
(OPTION)
R
S T AC
POWER
GROUND
0:10V
CMA
REF
-10VR
+10VR
1 2 3
4 5 6 7 8
9
AIN1+
AIN1-
AIN2+/PTC1
CMA
GROUND
11
12
13
A02
A03
CMA
GROUND
REFERENCE
INPUT
+VMDO1
MDO1/FOUT
48V - 50mA
29
MDO3-NC
MDO3-C
MDO3-NO
250Vac - 5A
30Vdc - 5A
33
30Vdc - 5A
250Vac - 5A
30
31
34
32
RELAY
OUTPUTS
ANALOG
OUTPUTS
R
RESISTOR
BRAKING
24
25
GROUND
CIRCUIT
BREAKER
R
SUPPLY
+
B
MDI7/ECHB
20
+24V
CMD
MDI8/FINB
23
GROUND
22
21
MDI5
MDI6/ECHA/FINA
MDI4
RESET (MDI3)
ENABLE-A (MDI2 )
START (MDI1)
18
19
17
16
15
14
DIGITAL
INPUTS
AIN2-/PTC2
ANALOG INPUT 1
DIFFERENTIAL
DIFFERENTIAL
ANALOG INPUT 2
24V - 200mA ISOLATED POWER SUPPLY
A01
10
10V [*]
0(4) : 20mA
26
PUSH-PULL
DIGITAL
OUTPUT
CMDO1
OUTPUT
COLLECTOR
DIGITAL
28
27
MDO2
CMDO2
48V - 50mA
OPEN
MDO4-NC
MDO4-C
MDO4-NO
DIGITAL
0(4) : 20mA [*]
10V
0(4) : 20mA [*]
10V
PTC
+
DC BUS
REACTOR
(OPTION)
D
SPEED
REFERENCE
SOURCE 1
2 ÷ 10kohm
SPEED
REFERENCE
SOURCE 2 /
[*] START
ENABLE-A
RESET (P/B)
MULTISPEED 0
MULTISPEED 1
SOURCE SELECTION
LOCAL / REMOTE (P/B)
CW / CCW
SPEED
REFERENCE
MOTOR
CURRENT
MOTOR
> 50 RPM
SPEED
INVERTER
INVERTER
BRAKE
NO ALARM
RUN OK
PID REFERENCE
[*] PID FEEDBACK
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*]
[*] FACTORY DEFAULTS
[*]
[**]
[**] PRECHARGE CIRCUIT (SE E BELOW)
SW1
SW2
SPEED
S000506
ENABLE-B
S
O
ENABLE-B
GROUND
0(4) : 20mA
10V [*]
3.4.1. Wiring Diagram for inverters S05–S60P
Figure 29: Wiring diagram
61/186
SINUS PENTA
INSTALLATION GUIDE
or the STO control
configuration to be performed upon first start up of the equipment and also
This adjustment must be
es and/or by changing the parameters pertaining to the terminals
Please contact Elettron ica Santerno if DC vo ltage power s upply is to be supplie d
terminals.
upply is required (see
CAUTION
NOTE
NOTE
NOTE
CAUTION
[*]
NOTE
In case of fuse line protecti on, al wa ys ins tal l the f use fail ur e det ect ion de vic e, th at
disables the inverter, to avoid single-phase operation of the equipment.
The wiring diagram relates to f ac tory-setting. Please ref er to the Power Terminals
section for the ID numbers of the wiring terminals.
Please refer to the Inductors section in the Motor Drives Accessories - User
Manual for the applicable input and output inductors.
The ENABLE-A and ENABLE-B inputs are allocated to the STO function. The
control mode and c on trol c i rc uit of thes e si gna ls must be accomplished acc or ding
to the instructions given in the Safe Torque Off Function - Application Manual
That manual also includes a detailed validation procedure f
periodically at given time intervals.
Inverter sizes S15, S20 and S30 and modular inverters S65 to S90 require
hardware adjustment in order to install DC inductors.
specified when ordering the equipment.
Factory settings can be changed by changing the configuration of the DIPswitch
concerned (see Sinus Pe nt a’s Programming Guide).
.
CAUTION
CAUTION
CAUTION
CAUTION
CAUTION
[**]
[**]
When no DC inductor is us ed, terminals D and + mus t be short-circuite d (factor y
setting).
to Sinus Penta S41, S42, S51, S52, S60 and S60P, as the prechar ge circuit in
the DC-bus capacitors is installed upstream of the DC voltage power supply
Please contact Elettron ica Santerno if DC volt age power suppl y is to be supplied
to Sinus Penta S64, S74, S84, as no prechar ge circuit for the D C-bus capaci tors
is provided.
For S60 and S60P inverters onl y: if the suppl y voltage is other than 500Vac, the
wiring of the internal auxiliary transformer must be changed accordingly (see
Figure 48).
For Sinus Penta S60P only, 48Vdc 16A a uxiliary power s
Figure 48).
62/186
INSTALLATION GUIDE
SINUS PENTA
e fuse failure detection
M
230Vac
61
62
230Vac
61
62
230Vac
61
62
230Vac
61
62
230Vac
61
62
3.4.2. Wiring Diagram for Modular Inverters S64–S90
3.4.2.1. External Connections for Modular Inverters S65 and S70
Figure 30: External connections for modular inverters S65-S70
NOTE
NOTE
CAUTION
NOTE
Power supply unit 2 is available for size S70 only.
For the installation of a BU, see the section covering the braking unit.
In the event of fuse line protection, always install th
device. If a fuse blows, this must disable the inverter to avoid single-phase
operation of the equipment.
Please refer to the Inductors section in the Motor Drives Accessories - User
Manual for the inductors to be used.
63/186
SINUS PENTA
INSTALLATION GUIDE
power supply unit must always be
230Vac
6261
230Vac
62
230Vac
61 62
61
3.4.2.2. External Connections for Modular Inverters S64
Figure 31: External connections for modular inverters S64
CAUTION
NOTE
The capacitors inside the DC voltage
precharged. Failure to do s o will damage t he inverter as well as its p ower suppl y
unit.
Please refer to the Inductors section in the Motor Drives Accessories - User
Manual for the inductors to be used.
64/186
INSTALLATION GUIDE
SINUS PENTA
Connector
Female SUB-
D conn.
Female SUB-
D conn.
pin
1 →
1
pin
2 →
2
pin
3 →
3
pin
4 →
4
pin
5 →
5
pin
6 →
6
pin
7 →
7
pin
8 →
8
pin
9 →
9
3.4.2.3. External Connections for Modular Inverters S74, S75 and S80
Please refer to the Assembly Instructions for Modular Inverters.
3.4.2.4. External Connections for Modular inverters S84 and S90
Please refer to the Assembly Instructions for Modular Inverters.
3.4.2.5. Internal Connections for Modular Inverters S65 and S70
The following connections are needed:
N. 2 copper bar 60*10mm power connections between power supply and inverter arms for DC voltage
supply.
N. 5 connections with 9-pole shielded cable (S70) or N. 4 connections with 9-po le shielded cable (S65) for
analog measures.
Type of cable: shielded cable
n. of wires: 9
diameter of each wire: AWG20÷24 (0.6÷0.22mm
connectors: 9-pole female SUB-D connectors;
Connections inside the cable:
2
)
The following connections are required:
- from control unit to supply 1 (supply 1 control signals)
- from control unit to supply 2 (size S70 only) (supply 2 control signals)
- from control unit to inverter arm U (phase U control signals)
- from control unit to inverter arm V (phase V control signals)
- from control unit to inverter arm W (phase W control signals)
N. 4 connections with unipolar cable pairs, type AWG17-18 (1mm2), for AC, low voltage supply.
- from supply 1 to control unit (power supply + 24 V control unit)
- from supply 1 to driver boards of each power arm (supply line can run from supply to one driver
board—e.g. arm U—to arm V, then to arm W) (24 V supply for IGBT driver boards)
N. 7 optical fibre connections, 1mm, standard single plastic material (typical damping: 0.22dB/m), with
connectors type Agilent HFBR-4503/4513.
Figure 32: Single optical fibre connector
65/186
SINUS PENTA
INSTALLATION GUIDE
Connections required:
- from control unit to arm U driver board (fault U signal)
- from control unit to arm V driver board (fault V signal)
- from control unit to arm W driver board (fault W signal)
- from control unit to bus voltage reading board assembled on inverter arm U (VB signal)
- from control unit to bus voltage reading board assembled on inverter arm U (sense U signal)
- from control unit to bus voltage reading board assembled on inverter arm V (sense V signal)
- from control unit to bus voltage reading board assembled on inverter arm W (sense W signal)
N.3 optical fibre connections, 1mm, standard double plastic material (typical damping 0.22dB/m), with
connectors type Agilent HFBR-4516.
Figure 33: Double optical fibre connector
Connections required:
- from control unit to arm U driver board (IGBT top and bottom control signals)
- from control unit to arm V driver board (IGBT top and bottom control signals)
- from control unit to arm W driver board (IGBT top and bottom control signals)
66/186
INSTALLATION GUIDE
SINUS PENTA
Cable
marking
control signals,
supply 1
control signals,
supply 2 (*)
control signals,
phase U
control signals,
phase V
control signals,
phase W
+24V Power
unit
0VD Power
unit
+24VD Power
boards ES841
0VD Power
boards ES841
+24VD Power
boards ES841
0VD Power
boards ES841
+24VD Power
boards ES841
0VD Power
boards ES841
IGBT
phase U
IGBT
phase V
IGBT
phase W
IGBT fault,
phase U
fault IGBT
phase V
IGBT fault,
phase W
bus bar voltage
reading
IGBT status,
phase U
IGBT status,
phase V
IGBT status,
phase W
NEVER supply voltage to the equipment if optical fibre connectors are
INTERNAL CONNECTIONS (S65-S70)
WIRE CONNECTIONS
Signal Type of connection
9-pole shielded cable C-PS1 cont rol unit ES842 CN4 supply 1 ES840 CN8
9-pole shielded cable
9-pole shielded cable C-U control unit ES842 CN14 phase U ES841 CN6
9-pole shielded cable
9-pole shielded cable C-W control unit ES842 CN8 phase W ES841 CN6
C-PS2
C-V
supply, control
supply, control
unipolar cable, 1mm
unipolar cable, 1mm
2
24V-CU
2
supply 1 ES840 MR1-2 control unit ES842 MR1-2
Component Board Connector Component Board Connector
control unit
control unit
supply 1 ES840 MR1-1 control unit
ES842 CN3 supply 2 ES840 CN8
ES842 CN11 phase V ES841 CN6
ES842 MR1-1
supply, driver
supply, driver
supply, driver
supply, driver
supply, driver
supply, driver
OPTICAL FIBRE CONNECTIONS
command,
command,
command,
unipolar cable, 1mm
unipolar cable, 1mm2 supply 1 ES840 MR1-4
unipolar cable, 1mm2
unipolar cable, 1mm2
unipolar cable, 1mm2
unipolar cable, 1mm2
double optical fibre G-U control unit ES842 OP19-OP20 phase U ES841 OP4-OP5
double optical fibre G-V control unit ES842 OP13-OP14 phase V ES841 OP4-OP5
double optical fibre G-W control unit ES842 OP8-OP9 phase W ES841 OP4-OP5
2
single optical fibre
single optical fibre FA-V cont rol unit ES842 OP10 phase V ES841 OP3
single optical fibre
single optical fibre VB control unit ES842 OP2 one phase ES843 OP2
single optical fibre ST-U control unit ES842 OP16 phase U ES843 OP1
single optical fibre
single optical fibre ST-W control unit ES842 OP6 phase W ES843 OP1
(*) Available for S70 only
supply 1 ES840 MR1-3
24V-GU
phase U
24V-GV
phase U
phase V
24V-GW
phase V
FA-U control unit ES842 OP15 phase U ES841 OP3
FA-W c ont rol uni t ES842 OP5 phase W ES841 OP3
ST-V control unit ES842 OP11 phase V ES843 OP1
ES841 MR1-3
ES841 MR1-4
ES841 MR1-3
ES841 MR1-4
phase U
phase U
phase V
phase V
phase W
phase W
ES841 MR1-1
ES841 MR1-2
ES841 MR1-1
ES841 MR1-2
ES841 MR1-1
ES841 MR1-2
CAUTION
CAUTION
Carefully check that connections are corr ect. Wrong connections can adversely
affect the equipment operation.
disconnected.
67/186
SINUS PENTA
INSTALLATION GUIDE
The diagram below illustrates the connections required for the components of the modular inverter model.
68/186
Figure 34: Internal wiring for Sinus Penta S65-S70
INSTALLATION GUIDE
SINUS PENTA
Do the following to obtain internal wiring:
1) Gain access to boards ES840, ES841 and ES843. The first board is l ocated on the front par t of the
supply module; the remaining two boards are located on the front part of each inverter module.
Remove the front covers made of Lexan by loosening the cover fastening screws;
Figure 35: ES840 Supply Board
1 – MR1: +24V Control Unit and Gate Unit supply
2 – CN8: Power Supply control signal connector
1 – OP1: Board OK
2 – MR1: 24V gate unit supply
3 – OP2: Board Fault
4 – OP3: IGBT Fault
5 – OP4, OP5: IGBT gate commands
6 – CN3: Inverter module signal connector
Figure 36: ES841 Inverter Module Gate Unit Board
69/186
SINUS PENTA
INSTALLATION GUIDE
Figure 37: ES843 Bus-bar Voltage Acquisition Board
1 – OP1: IGBT status
2 – OP2: Bus bar voltage reading
2) Gain access to ES842 board located on the control unit; do the following:
remove keypad (if fitted) (see Remoting the Display/Keypad)
remove the cover of the terminal board after removing its fastening screws
remove the cover of the control unit after removing its fastening screws
1 – Control unit cover fixing screws
2 – Control terminal cover screws
70/186
Figure 38: Position of the fastening screws in the terminal board cover and the control unit
INSTALLATION GUIDE
SINUS PENTA
3) You can then access to connectors in control board ES842.
1 – CN3: Power Supply 2 Signal Connector
2 – CN2: Power Supply 1 Signal Connector
3 – OP2: VB
4 – OP6: Status IGBT W
5 – OP5: Fault IGBT W
6 – CN8: Inverter Module W Signal Connector
7 – OP8, OP9: Gate W
8 – OP11: Status IGBT V
9 – OP10: Fault IGBT V
10 – CN11: Inverter Module V Signal Connector
11 – OP13, OP14: Gate V
12 – OP16: Status IGBT U
13 – OP15: Fault IGBT U
14 – CN14: Inverter Module U Signal Connector
15 – OP19, OP20: Gate U
16 – MR1: 24V Control Unit Supply
Figure 39: ES842 Control Unit
71/186
SINUS PENTA
INSTALLATION GUIDE
SUB-D
connector
SUB-D
connector
pin
1→ 1 pin
2→ 2 pin
3→ 3 pin
4→ 4 pin
5→ 5 pin
6→ 6 pin
7→ 7 pin
8→ 8 pin
9→
9
4) Use the connection cable kit to connect the inverter components to eac h other. Make sure that the
tab of the optical fibre connectors is turned outwards to the connector fixed in the control board.
5) Reassemble the covers made of Lexan and the covering of the control unit, making sure not to
flatten any cable/optical fibre.
3.4.2.6. Internal Connections for Modular Inverters S64
The following links are required:
N. 2 power connections with 60*10mm copper bar between the inverter arms in order to deliver DC voltage.
N. 4 connections with 9-pole shielded cable.
Type of cable: shielded cable
N. of conductors: 9
Diameter of each conductor: AWG20÷24 (0.6÷0.22mm
2
)
Connectors: 9-pole SU B-D female connectors
Connections within the cable:
Connector
female
female
The following links are required:
- from control unit to inverter arm with aux iliary power supply unit (c ontrol signals for auxiliar y power
supply)
- from control unit to inverter arm U (phase U control signals)
- from control unit to inverter arm V (phase V control signals)
- from control unit to inverter arm W (phase W control signals)
N. 4 connections with AWG17-18 (1mm
2
) unipolar cable pairs delivering low-voltage DC power supply.
- from inverter arm with auxiliary power supply unit to control unit (control unit +24V voltage supply)
- f rom inverter arm with auxiliary po wer suppl y unit to driver bo ards of each po wer arm of the in verter
(the power suppl y can be transferred from the supply unit to a driver boar d, in arm U for instance,
then to arm V, finally to arm W). (IGBT driver board 24V power supply.)
N. 7 optical-fibre connections, 1mm, single standard plastics (0.22dB/m typical attenuation) with Agilent
HFBR-4503/4513 connectors.
72/186
Figure 40: Single optical -fibre connector
INSTALLATION GUIDE
SINUS PENTA
The following links are required:
- from control unit to driver board in inverter arm U (U fault signal)
- from control unit to driver board in inverter arm V (V fault signal)
- from control unit to driver board in inverter arm W (W fault signal)
- from control unit to bus voltage detecting board installed on inverter arm U (VB signal)
- from control unit to bus voltage reading board assembled on inverter arm U (sense U signal)
- from control unit to bus voltage reading board assembled on inverter arm V (sense V signal)
- from control unit to bus voltage reading board assembled on inverter arm W (sense W signal)
N.3 optical-fibre connections, 1mm, double standard plastics (0.22dB/m typical attenuation) with Agilent
HFBR-4516 connectors.
Figure 41: Double optical-fibr e connector
The following links are required:
- from control unit to driver board in inverter arm U (top and bottom IGBT control signals)
- from control unit to driver board in inverter arm V (top and bottom IGBT control signals)
- from control unit to driver board in inverter arm W (top and bottom IGBT control signals)
73/186
SINUS PENTA
INSTALLATION GUIDE
Type of
Connection
Cable
Marking
control signals for
phase U
9-pole shielded
cable
control unit
control signals for
phase V
9-pole shielded
cable
control unit
control signals for
phase W
9-pole shielded
cable
control unit
inverter arm
unit
auxiliary
unit
inverter arm
unit
auxiliary
unit
inverter arm
unit
auxiliary
unit
inverter arm
unit
auxiliary
unit
ES841 driver board
+0VD power supply
unipolar cable,
1mm
phase V
ES841 driver board
+0VD power supply
unipolar cable,
1mm
phase V
phase W
IGBT command,
phase U
double optical
fibre
OP19-
OP20
IGBT command,
phase V
double optical
fibre
OP13-
OP14
IGBT command,
phase W
double optical
fibre
single optical
fibre
single optical
fibre
single optical
fibre
bus bar voltage
reading
single optical
fibre
IGBT status, phase
U
single optical
fibre
single optical
fibre
IGBT status, phase
W
single optical
fibre
INTERNAL CONNECTIONS FOR S64
WIRE CONNECTIONS
Signal
Component Board Connector Component Board Connector
+24V control unit
power supply
0V control unit power
supply
ES841 driver board
+24VD power supply
ES841 driver board
+0VD power supply
ES841 driver board
+24VD power supply
ES841 driver board
+24VD power supply
unipolar cable,
unipolar cable,
unipolar cable,
unipolar cable,
unipolar cable,
unipolar cable,
1mm
1mm
1mm
1mm
1mm
1mm
2
(*)
2
(*)
2
2
2
2
2
2
OPTICAL FIBRE CONNECTIONS
C-U
C-V
C-W
with auxiliary
power supply
24V-CU
with auxiliary
power supply
with auxiliary
power supply
24V-GU
with auxiliary
power supply
24V-GV
24V-GW
G-U control unit ES842
phase U ES841 MR1-3
phase U ES841 MR1-4
phase V
ES842 CN14 phase U ES841 CN6
ES842 CN11 phase V ES841 CN6
ES842 CN8 phase W ES841 CN6
ES841 MR1-3
ES841 MR1-4
power
supply
power
supply
power
supply
power
supply
MR1-1 control unit ES842 MR1-1
MR1-2 control unit ES842 MR1-2
MR2-1
MR2-1
phase U
phase U
phase V
phase W
phase U ES841 OP4-OP5
ES841 MR1-1
ES841 MR1-2
ES841 MR1-1
ES841 MR1-2
ES841 MR1-1
ES841 MR1-2
IGBT fault, phase U
IGBT fault, phase V
IGBT fault, phase W
IGBT status, phase V
(*): Factory-set connection provided
74/186
G-V
G-W
FA-U
FA-V
FA-W
VB
ST-U
ST-V
ST-W
control unit
control unit
control unit
control unit
control unit
control unit
control unit
control unit
control unit
ES842
ES842 OP8-OP9 phase W ES841 OP4-OP5
ES842 OP15 phase U ES841 OP3
ES842 OP10 phase V ES841 OP3
ES842 OP5 phase W ES841 OP3
ES842 OP2 one phase ES843 OP2
ES842 OP16 phase U ES843 OP1
ES842 OP11 phase V ES843 OP1
ES842 OP6 phase W ES843 OP1
phase V ES841 OP4-OP5
INSTALLATION GUIDE
SINUS PENTA
Make sure that links are correct, as incorrect links cause the inverter
CAUTION
CAUTION
malfunctioning.
NEVER power the inverter when the optical-fibre connectors are not connected.
The figure below shows the links required for the components of the modular inverter.
Figure 42: Internal wiring for inverters S64
75/186
SINUS PENTA
INSTALLATION GUIDE
3.4.2.7. Internal Connections for Modular Inverters S74, S75 and S80
Please refer to the Assembly Instructions for Modular Inverters.
3.4.2.8. Internal Connections for Modular Inverters S84 and S90
Please refer to the Assembly Instructions for Modular Inverters.
3.4.3. 12-pulse Connection for Modular Inverters
12-pulse connection allows reducing current harmonics in the inverter supply line.
This solution reduces power supply harmonics by suppressing the lowest harmonics.
The classic power supply design for AC 3-phase inverters provides for a 3-phase diode bridge rectifier
directly connected to the DC bus, thus obtaining the diagram of a 6-pulse rectifier. As it is known from the
theory, the harmonic s pectrum of curr ent drawn by non-linear load, e.g. an adjus table s peed drive (i nverter),
from the mains, depends on the type of input rectifier used in the driv e structure. Only harm onics of certain
orders appear in the harmonic spectrum, satisfying an equation as follows:
h = k ⋅ p ±1,
where h = harmonic order, k = integral number, p = pulse number of the rectifier.
In case of a 6-pulse rectifier, onl y harmonics of order: h = 1, 5, 7, 11, 13, 17, 19, 23, 25, 29, 31, … are
present.
Example: THDI=68%
In order to obtain a 12-pulse rectifier, two AC 3-phase supplies must be avai lable, where each phase in the
first supply is 30° shifted against the corresponding one in the second supply (a Dy11d0 or Dy5d0
transformer is required) . Each supply feeds a 3-phas e diode rectifier a nd the outputs are put in com mon on
the DC bus. Proper sized input reactors are required between supplies and rectifiers.
According to the above equation, only harmonics of order: h = 1, 11, 13, 23, 24, 35, 37, … are present.
Example: THDI=11%
76/186
Figure 43: Amplitude of curr ent harmonics in 6-pulse configuration
Figure 44: Amplitude of current harmonics in 12-pulse configuration
INSTALLATION GUIDE
SINUS PENTA
M
M
The basic wiring diagram of the 12-pulse connection f or S41..5 2 is s hown bel ow (see Suppl y Unit for Dr ives
S41..S52 (SU465) in the Motor Drives Accessories - User Manual):
Figure 45: Layout of 12-pulse co n n ection for inverters S41..S52
Figure 46: Layout of a 12-pulse connection for modular inverters
An 18-pulse connection may be obtained with configurations similar to the configuration above.
The 18-pulse connect ion requires a tr ansformer with N.3 secondaries s hifted by 20° an d N. 3 power supply
units.
77/186
SINUS PENTA
INSTALLATION GUIDE
0180, 0202,
0217, 0260
S41
+ 1 SU465
S41
+ 2 SU465 [*]
0313, 0367,
0402
S51
+ 1 SU465
S51
+ 2 SU465 [*]
S65
units
S90
unit
0181, 0201,
0218, 0259
S42
+ 1 SU465
S42
+ 2 SU465 [*]
0290, 0314,
0368, 0401
S52
+ 1 SU465
S52
+ 2 SU465 [*]
S65
units
S65
units
S80
unit
S90
unit
The tables below summ arise the possible po wer supply modes for inverters from S41 to S90. T he standard
configurations described in the sections above are on green shading (in particular, see the Modular IP00
STAND-ALONE Mod els (S64–S90)); ot herwise, if a di fferent number of m odules is required , this is mark ed
on yellow shading.
Inverters power supplied
- through AC 380-500Vac or DC voltage (4C):
Model Standard AC (4T) DC Voltage (4C) AC 1 2-pulse AC 18-pulse
S41 S41
S51 S51
0598, 0748, 0831 S65 S64 S70
0964, 1130, 1296 S75 S74 S75 S80
1800, 2076 S90 S84
+ 1 Power Supply
+ 2 Power Supply
S90
Modular inverters power supplied
- through AC 500-600Vac v olta ge or DC voltag e (5C);
- through AC 575-690Vac or DC voltage (6C):
Model Standard AC (5T/6T) DC Voltage (5C/6C) AC 12-pulse AC 18-pulse
S42 S42
S52 S52
0457, 0524, 0598,
0748
0831 S70 S64 S70
0964, 1130 S75 S74 S75 S80
1296 S80 S74
S65 S64 S70
+ 1 Power Supply
+ 2 Power Supply
+ 2 Power Supply
S90
1800, 2076 S90 S84
78/186
[*] NOTE
+ 1 Power Supply
S90
When using the 18-pulse connection, a 24Vdc external supply unit with
power ratings equal to or higher than 20W is required.
INSTALLATION GUIDE
SINUS PENTA
section as the cables used
and use
3.4.4. Power Terminals for S05–S52
Decisive voltage class C according to EN 61800-5-1
DESCRIPTION
41/R – 42/S – 43/T
44/U – 45/V – 46/W
Inputs for three-phase supply (the phase sequence is not important).
Three-phase motor outputs.
Link to the DC voltage positive pole. It can be used for
- DC voltage supply;
47/+
- DC inductors;
- the external braking resistor and the external braking unit (for the drive models
which are NOT provided with terminal 50/+ dedicated to the external braking resistor)
- the external braking unit.
When fitted, link to the pos itive pole of the cont inuous AC rectified voltage. It can be
47/D
used for the inductor; if no DC inductor is used, terminal 47/D m ust be short-circuited
to terminal 47/+ using a cable/bar ha ving the sam e crossfor power supply – factory setting).
48/B
When available, it can be used to connect the IGBT brake for braking resistors.
Link to the negative pole of the DC voltage. It can be used for
49/–
- DC voltage power supply;
- the external braking unit
50/+
When available, it can b e used to connect the positiv e pole of the DC voltage to be
used for the external braking resistor only.
S05 (4T)–S15–S20 Terminal board:
41/R
42/S
43/T
44/U
45/V
46/W
47/+
48/B
49/–
S05 (2T) Terminal board:
41/R
42/S
43/T
44/U
45/V
46/W
47/+
47/D
48/B
Connection bars 47D and 47+ are short-cir cuited as a factory setting. T he
CAUTION
DC inductor, if any, shall be linked between bars 47D and 47+ after
removing the short-circuit.
If DC voltage power sup ply is required and if an external braking resis tor is
CAUTION
to be installed, remove the short-circuit between 47/D and 47/+
terminal 47/+.
CAUTION Use terminals 47/+ and 48/B if an external braking resistor is to be installed.
49/–
79/186
SINUS PENTA
INSTALLATION GUIDE
and use
and use
S12 Terminal board (2T-4T)–S14:
41/R
42/S
43/T
47/+
Connection bars 47/D and 47/+ are short-circuited as a factor y setting. The
CAUTION
DC inductor, if any, shall be linked between bars 47/D and 47/+ after
removing the short-circuit.
If DC voltage power suppl y is required and if an ex ternal braking resist or is
CAUTION
to be installed, remove the short-circuit between 47/D and 47/+
terminal 47/+.
CAUTION Use terminals 47/+ and 48/B if an external braking resistor is to be installed.
S12 Terminal board (5T):
41/R
42/S
43/T
47/+
S22-32 Terminal board:
48/B
50/+
47/D
47/+
Connection bars 47/D and 47/+ are short-circuited as a f actory setting. The
CAUTION
DC inductor, if any, shall be linked between bars 47/D and 47/+ after
removing the short-circuit.
47/D
47/D
49/–
48/B
49/–
41/R
49/–
44/U
42/S
44/U
45/V
43/T
45/V
46/W
44/U
46/W
45/V
46/W
S30 Terminal board:
41/R
80/186
42/S
CAUTION
NOTE
NOTE
43/T
If DC voltage power sup ply is required and if an external braking res istor is
to be installed, remove the short-circuit between 47/D and 47/+
terminal 47/+.
Connect the braking resistor to terminals 50/+ and 48/B.
Avoid using terminals 50/+ and 48/B for applying DC power supply.
44/U
45/V
46/W
47/+
49/–
48/B
50/+
Connect the braking resistor to terminals 50/+ and 48/B.
Avoid using terminals 50/+ and 48/B for applying DC voltage power supply.
INSTALLATION GUIDE
SINUS PENTA
supply is to be
Connection bars for S41–S42–S51–S52:
44/U
45/V
47/+
47/D
49/–
41/R
Connection bars 47/D and 47/+ are short-circ uited as a factory sett ing. The
CAUTION
DC inductor, if any, shall be linked between bars 47/D and 47/+ after
removing the short-circuit.
46/W
42/S
43/T
Please contact Elettronica Santerno if DC voltage power
CAUTION
applied to Sinus Pent a S41, S42, S51, S52 (precharge circuit for the DC-bus
capacitor upstream of the DC voltage power supply term inals) .
NOTE Use terminals 47/+ and 49/– if the external braking unit is to be installed.
Figure 47: Connection bars in S41–S42–S51–S52
81/186
SINUS PENTA
INSTALLATION GUIDE
is adjustment must be
specified when ordering the equipment.
white on grey
3.4.5. Power Terminals Modified for a DC Inductor
When a DC inductor is required for Sinus Penta S15-20-30, this must be specified when ordering the
equipment.
Inverter sizes S15, S20 and S30 and modular inverters S65 to S90 require
CAUTION
hardware adjustm ent in order to install DC inductors. Th
NOTE
CAUTION
S15-S20 Terminal board:
41/R
42/S
43/T
NOTE Use terminals 47/+ and 48/B if an external braking resistor is to be installed.
S30 Terminal board:
41/R
42/S
43/T
The terminals change d for the connection of a DC inductor are
shading.
Models S05(4T) cannot be changed for the connection of a DC inductor.
44/U
44/U
45/V
45/V
46/W
46/W
47/D
47/D
47/+
47/+
48/B
48/B
n.u.
NOTE Use terminals 47/+ and 48/B if an external braking resistor is to be installed.
82/186
INSTALLATION GUIDE
SINUS PENTA
tory setting. The
supply is to be
48Vdc 16A power supply is required for Sinus Penta drives S60P (see
3.4.6. Connection Bars for S60P Inverters
Figure 48: S60 and S60P Connection bars
Figure 48 shows the locatio n and d im ension of the bar s c onnecting Si nus Pent a drives S60 and S60P to the
mains and the motor. T he figure also shows the position and the wiring instructions for the built-in p ower
supply transformer. The transformer must be wired based on the rated supply voltage being used.
Connection bars 47/D and 47/+ are short-circ uited as a fac
CAUTION
DC inductor, if any, shall be linked between bars 47/D and 47/+ after
removing the short-circuit.
Please contact Elettronica Santerno if DC voltage power
CAUTION
CAUTION
applied to Sinus Penta S60 and S60P (precharge circuit for the DC-bus
capacitor upstream of the DC voltage power supply terminals).
Figure 49).
83/186
SINUS PENTA
INSTALLATION GUIDE
S2
R2
T2
T1
R1
S1
U1
V1
S64
S65
S70
3.4.7. Connection Bars for Modular Inverters S64–S70
84/186
CAUTION
CAUTION
Figure 49: Connection bars fo r S64-S70
Inverter sizes S65 and S70 require hardware adjustment in order to install DC
inductors. This adjustment must be specified when ordering the equipment.
When a DC inductor is to be installed, special-purpose bars are required.
INSTALLATION GUIDE
SINUS PENTA
3.4.8. Connection Bars for Modular Inverters S74–S80
CAUTION
CAUTION
Figure 50: Connection bars fo r S74-S80
Inverter sizes S75 and S80 require hardware adjustment in order to install DC
inductors. This adjustment must be specified when ordering the equipment.
When a DC inductor is to be installed, special-purpose bars are required.
85/186
SINUS PENTA
INSTALLATION GUIDE
vary based on the accessories
3.4.9. Connection Bars for Modular Inverters S84–S90
86/186
CAUTION
CAUTION
CAUTION
CAUTION
Figure 51: Connection bars fo r S84-S90
Inverter size S90 require hardware adjustment in order to install DC inductors.
This adjustment must be specified when ordering the equipment.
When a DC inductor is to be installed, special-purpose bars are required.
Please contact Elettron ica Santerno if DC suppl y is to be applied to Sin us Penta
S64 to S84 (the precharge circuit of DC-bus capacitors is not present).
The mounting layout in the figures above m ay
being used (input and output inductors, sine filters, harmonic filters).
INSTALLATION GUIDE
SINUS PENTA
Inverter
Terminal
Description
Ratings
S65–S64–
S80-S84-S90
3.4.10. Auxiliary Power Supply Terminals
The auxiliary power su pply term inals are pro vided in th e Penta m odels requiri ng auxiliar y power suppl y links
to be used to power air-cooling systems.
Decisive voltage class A according to EN 61800-5-1.
S70–S74-S75–
61–62
Inputs for fan power supply 230Vac/2A
3.4.11. Cross-sections of the Power Cables and Sizes of the Protective
Devices
The minimum requirem ents of the inverter cables and the pro tective devices needed to protec t the system
against short-circuits are given in the tables below. It is however recommended that the applicable
regulations in force be observed; also check if voltage drops occur for cable links longer than 100m.
For the largest inverter sizes, special links with multiple conductors are provided for each phase. For
example, 2x150 in the column relating to the cable cross-section means that two 150mm
are required for each phase.
Multiple conductors shall have the same length and must run parallel to each other, thus ensuring even
current delivery at an y frequency value. Paths ha ving the same length but a different shape de liver uneven
current at high frequency.
Also, do not exceed the tig htening torque for the ter minals to the bar connectio ns. For connections to bars,
the tightening torque relate s to the bolt tightening the cable lug to th e copper bar. The cr oss-section values
given in the tables below apply to copper cables.
The links between the m otor and the Penta drive must have the same lengths and m ust follow the same
paths. Use 3-phase cables where possible.
2
parallel conductors
87/186
SINUS PENTA
INSTALLATION GUIDE
Current
Cable
Stripping
Tightening
Fast Fuses
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
0007
12.5
10
1.2-1.5
16
16
25
0008
15
10
1.2-1.5
16
16
25
0010
17
10
1.2-1.5
20
25
25
0013
19
10
1.2-1.5
20
25
25
0015
23
10
1.2-1.5
25
25
25
0016
27
10
1.2-1.5
32
32
45
0020
30
10
1.2-1.5
50
50
45
0023
38
18
2.5
10 (6AWG)
63
63
60
0033
51
18
2.5
16 (5AWG)
80
80
80
0037
65
18
2.5
80
80
80
0040
72
15
2.5
100
100
100
4÷25
(12÷4AWG)
0060
88
24
6-8
35 (2AWG)
125
125
125
0067
103
24
6-8
125
125
125
0074
120
24
6-8
160
160
145
0086
135
24
6-8
200
160
160
0113
180
30
10
95 (4/0AWG)
250
200
250
0129
195
30
10
250
250
250
0150
215
30
10
315
400
275
0162
240
30
10
400
400
275
185
(400kcmils)
240
(500kcmils)
2x120
(2x4/0AWG)
2x120
(2x250kcmils)
2x150
(2x300kcmils)
2x185
(2x350kcmils)
2x240
(2x500kcmils)
3x150
(3x300kcmils)
3x185
(3x350kcmils)
compliance to
n the
3.4.11.1. 2T Voltage Class
S05
S12
S15
S20
Size
Sinus
Penta
Model
0049
Rated
Inverter
A
80
Cable Cross-
section
Fitting the
Terminal
0.5÷10
(20÷6AWG)
0.5÷25
(20÷4AWG)
25÷70
(3÷2/0AWG)
Torque
mm Nm
Cable Cross-
section to
Mains and
Motor Side
(700V) +
Disc.
Switch
A A A
Magnetic
Circuit
Breaker
AC1
Contactor
2.5 (12AWG)
4 (10AWG)
8 (8AWG)
25 (4AWG)
15 2.5 125 100 100
50 (1/0AWG)
S30
S41
(**)
S51
(**)
S60
0180
0202
0217
0260
0313
0367
0402
0457
0524
35÷185
(2AWG÷
350kcmils)
300 Bus bar - M12: 30
345 Bus bar - M12: 30
375 Bus bar - M12: 30
425 Bus bar - M12: 30
480 Bus bar - M12: 30
550 Bus bar - M12: 30
680 Bus bar - M12: 30
720 Bus bar - M10: 20
800 Bus bar - M10: 20
Always use the correct c abl e c ros s -s ec tions and ac ti va te the protective devices
CAUTION
provided for the inverter. Failure to do so will cause the nonstandard regulations of the system where the inverter is installed.
120
(250kcmils)
350 400 400
500 400 450
550 630 450
630 630 500
700 630 550
800 800 600
1000 800 700
1000 800 800
1000 1000 1000
88/186
CAUTION
When applying 12-phase power supply, refer to the values given in Cross-
(**)
sections of the Power Cables and Sizes of the Protective Devices whe
SU465 is Installed in the Motor Drives Accessories - User Manual.
INSTALLATION GUIDE
SINUS PENTA
Ratings
Ratings
Current
A
RMS
I2t (230V)
A2s
I2t (230V)
A2s
0007
0008
0010
0013
0015
50 142 06 25
25
140
170M1411
25
58
0016
50 142 06 32
32
315
FWP-35B
35
40
0020
0023
0033
FWP-70B
70
500
0037
FWP-80B
80
600
0040
0049
0060
0067
FWP-125A
125
3.65k
0074
20 412 20 160
160
6.70k
FWP-150A
150
5.85k
0086
20 412 20 200
200
12.0k
FWP-175A
175
8.40k
0113
0129
0150
20 412 20 315
315
37.0k
FWP-250A
250
21.3k
0162
20 412 20 400
400
68.0k
FWP-350A
350
47.8k
0180
20 622 32 450
450
47.3k
FWP-450A
450
68.5k
0202
20 622 32 500
500
64.5k
FWP-500A
500
85.0k
0217
20 622 32 550
550
84.0k
FWP-600A
600
125k
0260
20 622 32 630
630
129k
0313
20 622 32 700
700
177k
0367
20 622 32 800
800
250k
FWP-800A
800
81.0k
0402
0457
0524
20 632 32 1250
1250
924k
FWP-1200A
1200
198k
3.4.11.2. UL-approved Fuses - 2T Voltage Class
UL-approved semiconductor fuses, which are recomm ended for the Sinus Penta drives , are listed in the
table below.
In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Fuses suitable for the pro te c tion of s em ic onductor s pro duc ed b y oth er manufacturers may be used, pr o vided
that they have the same or better ratings and
• are Nonrenewable UL Listed Cartridge Fuses, or UL Recognized External Semiconductor Fuses;
• are of the type specifically approved also with reference to the Canadian Standard.
UL-approved Fuses Manufactured by:
SIBA Sicherungen-Bau GmbH
(200 kA
Size
Model
Sinus Penta
Mod. No.
Symmetrical A.I.C.)
RMS
Vac
Bussmann Div Cooper (UK) Ltd
(200 kA
Mod. No.
Symmetrical A.I.C.)
RMS
Current A
RMS
Vac
S05
S12
S15
S20
S30
S41
S51
S60
60 033 05 16 16 48
60 033 05 20 20 80 170M1410 20 35
50 142 06 50 50 400 FWP-50B 50 150
20 412 20 80 80 1.12k
20 412 20 100 100 1.72k
20 412 20 125 125 3.10k
20 412 20 250 250 20.1k FWP-225A 225 15.7k
20 622 32 1000 1000 542k FWP-1000A 1000 108k
170M1409 16 22
600
FWP-100B 100 900
700
FWP-700A 700 54.0k
700
89/186
SINUS PENTA
INSTALLATION GUIDE
Inverter
Current
UL-approved SPDs Manufactured by
P/N
Ratings
P/N
Ratings
P/N
Ratings
Short
Circuit
Current
(kA)
Protection
Short
Current
(kA)
Protection
Short
Current
(kA)
Protection
0007
12.5
TDS1501
N.702406
0008
15
0010
17
0013
19
0015
23
0016
27
0020
30
0023
38
0033
51
0037
65
3.4.11.3. UL-approved Surge Protective Devices (SPDs) - 2T Voltage Class
UL-approved Surge Prote ctive Devices ( SPDs), which ar e recomm ended for Sinus Pe nta 2T m odels, are
listed in the table below.
Other devices or systems produced by different manufacturers may be used, provided that they
• are evaluated based on the requirements in Standard UL 1449;
• are evaluated also to withst and t he avail able sh ort c ircuit cur rent when test ed in acc ordance with UL
1449;
• are of the type specifically approved also with reference to the Canadian Standard;
• have Max Voltage Protective Rating of 1kV, non MOV type.
Size
Sinus
Penta
Model
Rated
A
Phoenix Contact Dehn ERICO
Circuit
Level
(kV)
Level
(kV)
Circuit
Level
(kV)
S05
VAL-MS
230 ST
5 <1 952 300 5 <1
SR240
(item
5 <1
(2798844)
for
S12
Europe)
90/186
INSTALLATION GUIDE
SINUS PENTA
Cable
Stripping
Tightening
Cable
Motor Side
Disc. Switch
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
0005
10.5
10
1.2-1.5
16
16
25
0007
12.5
10
1.2-1.5
16
16
25
0009
16.5
10
1.2-1.5
25
25
25
0011
16.5
10
1.2-1.5
25
25
25
0014
27
10
1.2-1.5
32
32
30
0016
26
10
1.2-1.5
40
40
45
0017
30
10
1.2-1.5
40
40
45
0020
30
10
1.2-1.5
40
40
45
0025
41
10
1.2-1.5
63
63
55
0030
41
10
1.2-1.5
63
63
60
0034
57
18
2.5
16 (5AWG)
100
100
100
0036
60
18
2.5
100
100
100
0040
72
15
2.5
100
100
100
4÷25
(12÷4AWG)
0060
88
24
6-8
35 (2AWG)
125
125
125
0067
103
24
6-8
125
125
125
0074
120
24
6-8
160
160
145
0086
135
24
6-8
200
160
160
0113
180
30
10
95 (4/0AWG)
250
200
250
0129
195
30
10
250
250
250
0150
215
30
10
315
400
275
0162
240
30
10
350
400
275
3.4.11.4. 4T Voltage Class
S05
S12
S15
S20
Size
Sinus
Penta
Model
0049
Rated
A
80
Current
Inverter
Cable Cross-
section
Fitting the
Terminal
0.5÷10
(20÷6AWG)
0.5÷25
(20÷4AWG)
25÷70
(3÷2/0 AWG)
mm
Torque
Nm
Cross-
section to
Mains and
Fast Fuses
(700V) +
Magnetic
Circuit
Breaker
A A A
AC1
Contactor
2.5 (12AWG)
4 (10AWG)
10 (6AWG)
25 (4AWG)
15 2.5 125 100 100
50 (1/0AWG)
S30
35÷185
(2AWG÷
350kcmils)
120
(250kcmils)
(continued)
91/186
SINUS PENTA
INSTALLATION GUIDE
Cable Cross
Stripping
Tightening
Cable Cross-
Contactor
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
185
(400kcmils)
240
(500kcmils)
2x120
(2x250kcmils)
2x120
(2x250kcmils)
2x150
(2x300kcmils)
2x185
(2x350kcmils)
2x240
(2x500kcmils
3x150
(3x300kcmils)
3x185
(3x350kcmils)
3x240
(3x500kcmils)
M10: 20
M12: 30
3x240
(3x500kcmils)
M10: 20
M12: 30
3x240
(3x500kcmils)
M10: 20
M12: 30
4x240
(4x500kcmils)
M10: 20
M12: 30
6x150
(6x300kcmils)
M10: 20
M12: 30
6x185
(6x350kcmils)
M10: 20
M12: 30
6x240
(6x500kcmils)
S90
M10: 20
M12: 30
9x240
(9x500kcmils)
M10: 20
M12: 30
9x240
(9x500kcmils)
compliance to
(continued)
Size
S41
(**)
S51
(**)
S60
Sinus
Penta
Model
0180
0202
0217
0260
0313
0367
0402
0457
0524
-
section
Current
Inverter
Fitting the
Terminal
mm Nm
Rated
A
Cable
Torque
300 Bus bar - M12: 30
345 Bus bar - M12: 30
375 Bus bar - M12: 30
425 Bus bar - M12: 30
480 Bus bar - M12: 30
550 Bus bar - M12: 30
680 Bus bar - M12: 30
720 Bus bar - M10: 20
800 Bus bar - M10: 20
section to
Mains and
Motor Side
Fast Fuses
(700V) +
Disc. Switch
Magnetic
Circuit
Breaker
A A A
400 400 400
500 400 450
550 630 450
630 630 500
700 630 550
800 800 600
1000 800 700
1000 800 800
1000 1000 1000
AC1
S60P 0598P
0598
S65
0748
0831
0964
S75
1130
1296
1800
2076
900 Bus bar - M10: 20
900 Bus bar 1000 Bus bar 1200 Bus bar 1480 Bus bar 1700 Bus bar 2100 Bus bar 2600 Bus bar 3000 Bus bar -
Always use the correct c abl e c ros s -s ec tions and ac ti va te the protective devices
CAUTION
provided for the inverter. Failure to do so will cause the nonstandard regulations of the system where the inverter is installed.
When applying 12-phase power supply, refer to the values given in section
CAUTION
(**)
Cross-sections of the P ower Cables an d Sizes of the Protective De vices when
the SU465 is Installed in the Motor Drives Accessories - User Manual.
1250 1250 1000
1250 1250 1000
1250 1250 1200
1600 1600 1600
2x1000 2000 2x1000
2x1250 2000 2x1200
2x1250 2500 2x1200
3x1250 4000 3x1000
3x1250 4000 3x1200
92/186
INSTALLATION GUIDE
SINUS PENTA
section
Tightening
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
Always use the correct cable cross-sections and activate the protective
inverter is installed.
Size
Sinus
Penta
Model
Rated Output
Current
A Adc
Rated Input
Current
Cable Cross-
Fitting the Terminal
Torque
Nm
Motor Cable Cross-
section
S64
S74
S84
0598
0748
0831
0964
1130
1296
1800
2076
CAUTION
900 1000 Bus bar
1000 1100 Bus bar
1200 1400 Bus bar
1480 1750 Bus bar
1700 2000 Bus bar
2100 2280 Bus bar
2600 2860 Bus bar
3000 3300 Bus bar
devices installed o n the DC voltage pow er supply line. Failure to do so will
cause the non-com pliance to standard reg ulations of the system where the
3x240 (3x500kcmils)
3x240 (3x500kcmils)
4x240 (4x500kcmils)
6x150 (6x300kcmils)
6x185 (6x350kcmils)
6x240 (6x500kcmils)
9x240 (9x500kcmils)
9x240 (9x500kcmils)
93/186
SINUS PENTA
INSTALLATION GUIDE
UL-approved Fuses Manufactured by:
SIBA Sicherungen-Bau GmbH
Bussmann Div Cooper (UK) Ltd
Ratings
Ratings
Current
Arms
I2t (500V)
A2s
Current
Arms
I2t (500V)
A2s
0005
0007
0009
0011
0014
0016
0017
0020
0025
0030
0034
0036
0040
0049
0060
0067
FWP-125A
125
5.40k
0074
20 412 20 160
160
10.78k
FWP-150A
150
8.70k
0086
20 412 20 200
200
19.25k
FWP-175A
175
12.3k
0113
0129
0150
20 412 20 315
315
60.20k
FWP-250A
250
32.0k
0162
20 412 20 400
400
109.2k
FWP-350A
350
70.8k
0180
20 622 32 450
450
77.0k
FWP-450A
450
101.4k
0202
20 622 32 500
500
105.0k
FWP-500A
500
125.8k
0217
20 622 32 550
550
136.5k
0260
0313
0367
20 622 32 700
700
287k
0402
20 622 32 900
900
665k
FWP-900A
900
228k
0457
20 632 32 1000
1000
602k
FWP-1000A
1000
258k
0524
20 632 32 1250
1250
1225k
FWP-1200A
1200
473k
S60P
0598P
0598
0748
0831
2x20 622 32 800
2x800
2x406k
170M6069
1600
2700k
0964
2x20 632 32 1000
2x1000
2x602k
2xFWP-1000A
2x1000
2x258k
1130
2x20 622 32 1250
2x1250
2x1225k
2xFWP-1200A
2x1200
2x473k
1296
2x20 632 32 1400
2x1400
2x1540k
2x170M6067
2x1400
2x1700k
S90
1800
3x20 632 32 1400
3x1400
3x1540k
3x170M6067
3x1400
3x1700k
2076
3x20 632 32 1400
3x1400
3x1540k
3x170M6067
3x1400
3x1700k
3.4.11.5. UL-approved Fuses - 4T Voltage Class
UL-approved semiconductor fuses, which are recomm ended for the Sinus Penta drives, are listed in the
table below.
In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Fuses suitable for the pro te c tion of s em ic onductor s pro duc ed b y oth er manufacturers may be used, pr o vided
that they have the same or better ratings and:
• are Nonrenewable UL Listed Cartridge Fuses, or UL Recognized External Semiconductor Fuses;
• are of the type specifically approved also with reference to the Canadian Standard.
S05
S12
S15
S20
S30
(200 kA
Size
Model
Sinus Penta
Mod. No.
50 142 06 16 16 40
Symmetrical A.I.C.)
RMS
Vac
(100/200 kA
Mod. No.
RMS
170M1409 16 36
Symmetrical A.I.C.)
Vac
50 142 06 25 25 105 170M1410 20 58
50 142 06 40 40 450 FWP-40B 40 160
20 412 20 63 63
980
FWP-60B
60 475
20 412 20 80 80 1.82k FWP-80B 80 1.20k
20 412 20 100 100 2.80k
FWP-100B 100 1.75k
20 412 20 125 125 5.04k
20 412 20 250 250 32.76k FWP-225A 225 23.0k
700
700
S41
S51
S60
S65
S75
94/186
FWP-600A 600 185k
20 622 32 630 630 210k
FWP-700A 700 129k
20 632 32 1400 1400 1540k 170M6067 1400 1700k
NOTE
In modular sizes (S65–S90), each supply arm shall be protected b y a separate
fuse (see table above).
INSTALLATION GUIDE
SINUS PENTA
Rated
Current
Fast Fuses
Switch
Magnetic
Breaker
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
0003
7
10
1.2-1.5
16
16
25
0004
9
10
1.2-1.5
16
16
25
0006
11
10
1.2-1.5
32
32
30
0012
13
10
1.2-1.5
32
32
30
0018
17
10
1.2-1.5
32
32
30
0019
21
18
2.5-4.5
40
40
45
0021
25
18
2.5-4.5
40
40
45
0022
33
18
2.5-4.5
63
63
60
0024
40
18
2.5-4.5
63
63
60
0032
52
18
2.5-4.5
16 (5AWG)
100
100
100
0042
60
20
2.5-5
100
100
100
0051
80
20
2.5-5
100
100
100
0062
85
20
2.5-5
125
125
125
0069
100
20
2.5-5
125
125
125
0076
125
25÷95
(4÷4/0AWG)
30
15-20
200
200
250
0088
150
30
15-20
200
200
250
0131
190
35÷150
300kcmils)
30
15-20
315
400
275
0181
305
Bus bar
-
M12: 30
400
400
400
0201
330
Bus bar
-
M12: 30
450
400
450
0218
360
Bus bar
-
M12: 30
500
400
450
0259
400
Bus bar
-
M12: 30
630
630
500
0290
450
Bus bar
-
M12: 30
630
630
550
0314
500
Bus bar
-
M12: 30
700
630
550
0368
560
Bus bar
-
M12: 30
2x185 (2x350kcmils)
800
800
600
0401
640
Bus bar
-
M10: 20
2x240 (2x500kcmils)
900
800
700
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
3.4.11.6. 5T and 6T Voltage Classes
Size
S12 5T
S14 6T
S14
S22
S32
Sinus Penta
0164
Cross-
Model
Inverter
section
Terminal
A
0.5÷16
(20÷5AWG)
0.5÷25
(20÷4 AWG)
25÷50
(4÷1/0 AWG
230 30 15-20 315 400 275
(2/0AWG÷
Cable
Stripping
Tightening
mm Nm
Torque
2.5 (12AWG)
50 (1/0AWG)
70 (2/0AWG)
120 (250kcmils)
section to
Mains and
Cable Cross-
4 (10AWG)
10 (6AWG)
35 (2 AWG)
Motor Side
Disc.
(700V) +
A A A
AC1
Circuit
Contactor
S42
(**)
S52
(**)
0457
0524
S65
0598
0748
S70 0831
0964
S75
1130
S80 1296
1800
S90
2076
720 Bus bar 800 Bus bar -
900 Bus bar 1000 Bus bar 1200 Bus bar 1480 Bus bar 1700 Bus bar 2100 Bus bar 2600 Bus bar 3000 Bus bar -
240 (500kcmils)
2x120 (2x250kcmils)
2x150 (2x300kcmils)
3x150 (3x300kcmils)
3x185 (3x350kcmils) 1000 1000 1000
3x240 (3x500kcmils)
4x240 (4x500kcmils) 2x800 1600 2x800
6x150 (6x300kcmils) 2x1000 2000 2x1000
6x185 (6x400kcmils) 2x1250 2000 2x1000
6x240 (6x500kcmils) 3x1000 2500 3x1000
9x240 (9x500kcmils) 3x1000 4000 3x1000
9x240 (9x500kcmils) 3x1250 4000 3x1000
900 800 800
1250 1250 1000
1400 1250 1200
95/186
SINUS PENTA
INSTALLATION GUIDE
Always use the correct cable cross-sections and activate the protective
tandard regulations of the system where the inverter is
installed.
section
Tightening
mm2
(AWG/kcmils)
mm2
(AWG/kcmils)
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
M10: 20
M12: 30
S84
M10: 20
M12: 30
M10: 20
M12: 30
Always use the correct cab le cross-sections and ac tivate the protective de vices
installed.
S64
Size
Sinus
Penta
Model
0457
0524
0598
0748
0831
0964
CAUTION
CAUTION (**)
Rated Output
Current
A Adc
720 750 Bus bar
800 840 Bus bar
900 950 Bus bar
1000 1070 Bus bar
1200 1190 Bus bar
1480 1500 Bus bar
devices provided for the inverter. Failure to do so will cause the noncompliance to s
When applying 12-phase power supply, refer to the values given in Crosssections of the Power C ables and Sizes of the Protec tive Devices when the
SU465 is Installed in the Motor Drives Accessories - User Manual.
Rated Input
Current
Cable Cross-
Fitting the Terminal
Torque
Nm
Motor Cable Cross-
section
3x150 (3x300kcmils)
3x185 (3x350kcmils)
3x240 (3x500kcmils)
3x240 (3x500kcmils)
4x240 (4x500kcmils)
6x150 (6x300kcmils)
S74
1130
1296
1800
2076
1700 1730 Bus bar
2100 1980 Bus bar
2600 2860 Bus bar
3000 3300 Bus bar
CAUTION
installed on the DC voltage power suppl y line. Failure to do so will cause the
non-compliance to standard regulations of the system where the inverter is
6x185 (6x400kcmils)
6x240 (6x500kcmils)
9x240 (9x500kcmils)
9x240 (9x500kcmils)
96/186
INSTALLATION GUIDE
SINUS PENTA
Current
Arms
I2t (600V)
A2s
Current
Arms
I2t (600V)
A2s
0003
0004
0006
90
(80@575V)
120
(115@575V)
117
(110@575V)
0019
50 142 06 25
25
120
170M1411
25
117
0021
50 142 06 32
32
310
170M1412
32
240
0022
20 412 20 40
40
430
FWP-40B
40
220
0024
20 412 20 50
50
660
FWP-50B
50
670
0032
20 412 20 63
63
1.20k
FWP-70B
70
1.42k
0042
20 412 20 80
80
2.26k
FWP-80B
80
1.68k
0051
20 412 20 100
100
3.48k
FWP-100B
100
2.10k
0062
20 412 20 125
125
6.26k
FWP-125B
125
6.20k
0069
20 412 20 160
160
13.4k
FWP-150A
150
9.94k
0076
20 412 20 180
180
20.1k
FWP-175A
175
14.2k
0088
20 412 20 200
200
23.9k
FWP-200A
200
18.7k
0131
20 412 20 250
250
40.7k
FWP-250A
250
36.1k
0164
20 412 20 315
315
74.8k
FWP-300A
300
60.5k
0181
20 412 20 315
315
78.0k
FWP-400A
400
86.0k
0201
20 622 32 450
450
100k
FWP-450A
450
123k
0218
20 622 32 500
500
135k
FWP-500A
500
153k
0259
20 622 32 630
630
270k
FWP-600A
600
225k
0290
20 622 32 630
630
250k
FWP-600A
600
225k
0314
20 622 32 700
700
336k
FWP-700A
700
195k
0368
20 622 32 800
800
475k
FWP-800A
800
293k
0401
20 622 32 900
900
780k
FWP-900A
900
344k
0457
20 622 32 900
900
780k
FWP-900A
900
339k
0524
20 622 32 1000
1000
1008k
FWP-1000A
1000
384k
0598
20 622 32 1250
1250
1777k
FWP-1200A
1200
704k
0748
20 632 32 1400
1400
1827k
FWJ-1400A
1400
1620k
1000
S70
0831
2x20 622 32 800
2x800
2x475k
2xFWP-800A
2x800
2x293k
0964
2x20 622 32 1000
2x1000
2x1008k
2xFWP-1000A
2x1000
2x384k
1130
2x20 632 32 1250
2x1250
2x1777k
2xFWP-1200A
2x1200
2x704k
S80
1296
3x20 622 32 1000
3x1000
3x1008k
3xFWP-1000A
3x1000
3x384k
1800
3x20 632 32 1250
3x1250
3x1777k
3xFWP-1200A
3x1200
3x704k
2076
3x20 632 32 1400
3x1400
3x1827k
3xFWJ-1400A
3x1400
3x1620k
1000
3.4.11.7. UL-approved Fuses - 5T and 6T Voltage Classes
UL-approved semiconductor fuses, which are recomm ended for the Sinus Penta drives, are listed in the
table below.
In multiple cable installations, install one fuse per phase (NOT one fuse per conductor).
Fuses suitable for the pro te c tion of s em ic onductor s pro duc ed b y oth er manufacturers may be used, pr o vided
that they have the same or better ratings and
• are Nonrenewable UL Listed Cartridge Fuses, or UL Recognized External Semiconductor Fuses;
• are of the type specifically approved also with reference to the Canadian Standard.
UL-approved Fuses Manufactured by:
Size
S12 5T
S14 6T
S14
S22
S32
S42
SIBA Sicherungen-Bau GmbH
(200 kARMS Symmetrical A.I.C.)
Model
Sinus Penta
0012 50 142 06 20 20
0018 50 142 06 25 25
Mod. No.
50 142 06 16 16
Ratings
48
(40@575V)
Vac
700
Bussmann Div Cooper (UK) Ltd
(100/200 kARMS Symmetrical A.I.C.)
Ratings
Mod. No.
170M1409 16 42.9
170M1410 20 75.1
170M1411 25
Vac
700
S52
S65
S75
S90
700
NOTE
In modular sizes S65–S90, eac h supply arm shall be protected by a separat e
fuse (see table above).
97/186
SINUS PENTA
INSTALLATION GUIDE
ing terminal to the grid grounding using a
. Please refer to the table below for the dimensioning of the protective
Minimum cross-sectional area of the
protective earthing conductor (mm2)
S ≤ 10
10 (*)
10 < S ≤ 16
S (*)
16 < S ≤ 35
16
35 < S
S/2
maintain safety in case of damage to or
3.4.12. Inverter and Motor Ground Connection
A bolted screw for the inverter enclosure grounding is located close to the power wiring terminals. The
grounding screw is identified by the symbol below:
Always ground the inverter to a state-of-the-art m ains. To reduce disturbance an d radiated interferenc e to a
minimum, connect the motor grounding conductor directly to the inverter following a parallel path to the motor
supply cables.
Always connect the inverter ground
conductor complying with the safety regulations in force (see table below).
DANGER
Always connect the m otor casing to the inverter grounding to avoid d angerous
voltage peaks and electric shock hazard.
Always provide a proper grounding of the inverter frame and the motor casing.
The touch current in the ground protective conductor exceeds 3.5mAac/10
DANGER
mAdc
conductors.
To fulfil UL conform ity requi rem ents of the s ystem whe re the inverter is insta lled,
NOTE
use a “UL R/C” or “UL Listed” lug to connect the inverter to the grounding
system. Use a loop lug fitting the ground screw and having the same crosssection as the ground cable being used.
Protective earthing conductor cross-section (refer to EN 61800-5-1):
Cross-sectional area of phase conductors
of the inverter (mm
2
)
The values in the tabl e above are valid onl y if the protective earthing con ductor is
made of the same metal as the phase conductors.
NOTE
If this is not so, the cross-sectional area of the protec tive earthing conductor shall
be determined in a manner which produces a c onductance equi valent to that whic h
results from the application of the table above.
In any case, a cross-section of the pro tective ear thing conductor of at l east 10 m m
NOTE (*)
Cu or 16 mm2 Al is required to
disconnection of the protective earthing conductor (refer to EN 61800-5-1 about
Touch current).
corresponding
2
98/186
INSTALLATION GUIDE
SINUS PENTA
3.5. Control Terminals
Figure 52: Control terminals
99/186
SINUS PENTA
INSTALLATION GUIDE
1
CMA
0V for main reference (connected to control 0V)
Control board zero volt
Ω
Resolution: 12 bits
SW1-1: Off
Ω
Resolution: 11 bit
SW1-1: On
-10V
Imax: 10mA
+10V
Imax: 10mA
Ω
Resolution: 12 bits
SW1-2: Off
Ω
Resolution: 11 bits
SW1-2: On
Ω
Resolution: 12 bits
SW1-3: Off
Ω
SW1-3: On
Off (default)
Motor protection PTC reading
according to DIN44081/DIN44082
SW1-3: Off
SW1-4,5: On
9
CMA
0V for auxiliary inputs (connected to control 0V)
Control board zero volt
Vout = ± 10 V; Ioutmax = 5 mA;
SW2-1: On;
(default)
0 (4) ÷ 20 mA; Voutmax = 10V
Resolution: 10 bits
SW2-1: Off;
SW2-2: On
Vout = ±10V; Ioutmax = 5mA
SW2-3: On;
(default)
0 (4) ÷ 20 mA; Voutmax = 10V
Resolution: 10 bits
SW2-3: Off;
SW2-4: On
Vout = ±10V; Ioutmax = 5mA
SW2-5: On;
(default)
0 (4) ÷ 20 mA; Voutmax = 10V
Resolution: 10 bits
SW2-5: Off;
SW2-6: On
13
CMA
0V for main reference (connected to control 0V)
Control board zero volt
24Vdc opto-isolated digital input;
500µs
O
CMD
Control board zero volt
3.5.1. Main Features
Screwable terminal board in seven extractable sections suitable for cross-sections 0.08 ÷ 1.5mm2
(AWG 28-16).
Decisive voltage class A according to EN 61800-5-1.
No. Name Description I/O Features DIP-switch
2 REF
3 -10VR
4 +10VR
5 AIN1+
6 AIN1-
7 AIN2+/PTC1
8 AIN2-/ PTC2
10 AO1
11 AO2
Input for single-ended main reference to be configured either as
a voltage input or as a current input
Negative reference supply output for external potentiometer
Positive reference supply output for external potentiometer
Differential auxiliary analog input 1 to be configured either as a
voltage input or as a current input
Differential auxiliary analog input 2 to be configured either as a
voltage input or as a current input, or to be configured as a PTC
acquisition input for motor protection
Analog output 1 to be configured either as a voltage output or
as a current output
Analog output 2 to be configured either as a voltage output or
as a current output
Vfs = ± 10 V, Rin = 50k
0 (4) ÷ 20 mA, Rin = 250
Vfs = ± 10 V, Rin = 50k
0 (4) ÷ 20 mA, Rin = 250
Vfs = ± 10 V, Rin = 50k
0 (4) ÷ 20 mA, Rin = 250
Resolution: 11 bits
Resolution: 11 bits
Resolution: 11 bits
;
;
(default)
;
;
;
;
(default)
SW1-4,5: Off
SW1-4,5:
SW2-2: Off
SW2-4: Off
12 AO3
Analog output 3 to be configured either as a voltage output or
as a current output
Active input: inverter run enabled.
S ENABLE-B
Inactive input: freewheeling regardless of the control mode;
converter not commutating.
To be enabled/disabled in conjunction with ENABLE-A
100/186
Resolution: 11 bits
positive logic (PNP type): active
with high signal in respect to
CMD (terminal O).
Compliant with EN 61131-2 as
Type 1 digital inputs with 24Vdc
nominal voltage.
Max. response time to processor:
SW2-6: Off
(continued)
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