Samsung TW14N63/BWT, TX14N3F3X/NSI, TX14N53X/SEC, TX14N53X/XEE, TX14N5F3X/SEC Service Manual

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Television Video Cassette Recorder
Chassis : C15C(REV.2) Model : TW14N63/BWT TX14N3DF3X/XEG
TX14N3F3X/NSI TX14N53X/SEC TX14N53X/XEE TX14N5F3X/SEC TX14N73X/XEN TX14N7F3X/SEC
Television Video Cassette Recorder CONTENTS
Precautions
Disassembly and Reassembly
Alignment and Adjustment (Mechanical)
Alignment and Adjustment (Electrical)
Troubleshooting
Exploded View and Parts List
Electrical Parts List
Block Diagram
Wiring Diagram
Schematic Diagrams
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1. Precautions
1-1 Safety Precautions
1. Be sure that all of the built-in protective devices are replaced. Restore any missing protective shields.
2. When reinstalling the chassis and its assemblies, be sure to restore all protective devices, including: nonmetallic control knobs and compartment covers.
3. Make sure that there are no cabinet openings through which people—particularly children—might insert fingers and contact dangerous voltages. Such openings include the spacing between the picture tube and the cabinet mask, excessively wide cabinet
ventilation slots, and improperly fitted back
covers.
If the measured resistance is less than 1.0 megohm or greater than 5.2 megohms, an abnormality exists that must be corrected before the unit is returned to the customer.
4. Leakage Current Hot Check (Figure 1-1): Warning: Do not use an isolation transformer during this test. Use a leakage­current tester or a metering system that complies with American National Standards Institute (ANIS C101.1, Leakage Current for Appliances), and Underwriters Laboratories (UL Publication UL1410, 59.7).
5. With the unit completely reassembled, plug the AC line cord directly into the power outlet. With the unit’s AC switch first in the ON position and then OFF, measure the current between a known earth ground (metal water pipe, conduit, etc.) and all exposed metal parts, including: antennas, handle brackets, metal cabinets, screwheads and control shafts. The current measured should not exceed 0.5 milliamp. Reverse the power­plug prongs in the AC outlet and repeat the test.
Fig. 1-1 AC Leakage Test
6. Antenna Cold Check: With the unit’s AC plug disconnected from the AC source, connect an electrical jumper across the two AC prongs. Connect one lead of the ohmmeter to an AC prong. Connect the other lead to the coaxial connector.
7. X-ray Limits: The picture tube is especially designed to pro­hibit X-ray emissions. To ensure continued X-ray protection, replace the picture tube only with one that is the same type as the original. Carefully reinstall the picture tube shields and mounting hardware; these also provide X-ray protection.
8. High Voltage Limits: High voltage must be measured each time ser­vicing is done on the B+, horizontal deflection or high voltage circuits. Correct operation of the X-ray protection circuits must be reconfirmed whenever they are serviced.
(X-ray protection circuits also may be called
“horizontal disable” or “hold-down”.)
Heed the high voltage limits. These include the X–ray Protection Specifications Label, and the Product Safety and X-ray Warning Note on the service data schematic.
Precautions
Samsung Electronics 1-1
LEAKAGE CURRENT
TESTER
DEVICE UNDER
TEST
TEST ALL
EXPOSED METAL
SURFACES
3-WIRE CORD
ALSO TEST WITH
PLUG REVERSED (USING AC ADAPTER PLUG AS REQUIRED)
EARTH
GROUND
(READING SHOULD
NOT BE ABOVE
0.5mA)
Follow these safety, servicing and ESD precautions to prevent damage and protect against potential hazards such as electrical shock and X-rays.
1-1 Safety Precautions (Continued)
9. High voltage is maintained within specified
limits by close-tolerance, safety-related components and adjustments. If the high voltage exceeds the specified limits, check each of the special components.
10. Design Alteration Warning:
Never alter or add to the mechanical or electrical design of this unit. Example: Do not add auxiliary audio or video connectors. Such alterations might create a safety hazard. Also, any design changes or additions will void the manufacturer’s warranty.
11. Hot Chassis Warning:
Some TV receiver chassis are electrically connected directly to one conductor of the AC power cord. If an isolation transformer is not used, these units may be safely serviced only if the AC power plug is inserted so that the chassis is connected to the ground side of the AC source.
To confirm that the AC power plug is inserted correctly, do the following: Using an AC voltmeter, measure the voltage between the chassis and a known earth ground. If the reading is greater than 1.0V, remove the AC power plug, reverse its polarity and reinsert. Re-measure the voltage between the chassis and ground.
12. Some TV chassis are designed to operate with
85 volts AC between chassis and ground, regardless of the AC plug polarity. These units can be safely serviced only if an isolation transformer inserted between the receiver and the power source.
13. Some TV chassis have a secondary ground
system in addition to the main chassis ground. This secondary ground system is not isolated from the AC power line. The two ground systems are electrically separated by insulating material that must not be defeated or altered.
14. Components, parts and wiring that appear to
have overheated or that are otherwise damaged should be replaced with parts that meet the original specifications. Always determine the cause of damage or overheat­ing, and correct any potential hazards.
15. Observe the original lead dress, especially near the following areas: Antenna wiring, sharp edges, and especially the AC and high voltage power supplies. Always inspect for pinched, out-of-place, or frayed wiring. Do not change the spacing between components and the printed circuit board. Check the AC power cord for damage. Make sure that leads and components do not touch thermally hot parts.
16. Picture Tube Implosion Warning: The picture tube in this receiver employs “integral implosion” protection. To ensure continued implosion protection, make sure that the replacement picture tube is the same as the original.
17. Do not remove, install or handle the picture tube without first putting on shatterproof goggles equipped with side shields. Never handle the picture tube by its neck. Some “in-line” picture tubes are equipped with a permanently attached deflection yoke; do not try to remove such “permanently attached” yokes from the picture tube.
18. Product Safety Notice: Some electrical and mechanical parts have special safety-related characteristics which might not be obvious from visual inspection. These safety features and the protection they give might be lost if the replacement compo­nent differs from the original—even if the replacement is rated for higher voltage, wattage, etc.
Components that are critical for safety are indicated in the circuit diagram by shading, ( ) or ( ).
Use replacement components that have the same ratings, especially for flame resistance and dielectric strength specifications. A replacement part that does not have the same safety characteristics as the original might create shock, fire or other hazards.
Precautions
1-2 Samsung Electronics
!
1-2 Servicing Precautions
1. Servicing precautions are printed on the cabinet. Follow them.
2. Always unplug the unit’s AC power cord from the AC power source before attempting to: (a) Remove or reinstall any component or assembly, (b) Disconnect an electrical plug or connector, (c) Connect a test component in parallel with an electrolytic capacitor.
3. Some components are raised above the printed circuit board for safety. An insulation tube or tape is sometimes used. The internal wiring is sometimes clamped to prevent contact with thermally hot components. Reinstall all such elements to their original position.
4. After servicing, always check that the screws, components and wiring have been correctly reinstalled. Make sure that the portion around the serviced part has not been damaged.
5. Check the insulation between the blades of the AC plug and accessible conductive parts (examples: metal panels, input terminals and earphone jacks).
6. Insulation Checking Procedure: Disconnect the power cord from the AC source and turn the power switch ON. Connect an insulation resistance meter (430V) to the blades of the AC plug.
The insulation resistance between each blade of the AC plug and accessible conductive parts (see above) should be greater than 1 megohm.
7. Never defeat any of the B+ voltage interlocks. Do not apply AC power to the unit (or any of its assemblies) unless all solid-state heat sinks are correctly installed.
8. Always connect a test instrument’s ground lead to the instrument chassis ground before connecting the positive lead; always remove the instrument’s ground lead last.
Precautions
Samsung Electronics 1-3
Warning1: First read the “Safety Precautions” section of this manual. If some unforeseen circumstance creates a conflict between
the servicing and safety precautions, always follow the safety precautions.
Warning2: An electrolytic capacitor installed with the wrong polarity might explode.
1. Some semiconductor (“solid state”) devices are easily damaged by static electricity. Such components are called Electrostatically Sensitive Devices (ESDs); examples include integrated circuits and some field-effect transistors. The following techniques will reduce the occurrence of component damage caused by static electricity.
2. Immediately before handling any semicon ductor components or assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist-strap device. (Be sure to remove it prior to applying power— this is an electric shock precaution.)
3. After removing an ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of electrostatic charge.
4. Do not use freon-propelled chemicals. These can generate electrical charges that damage ESDs.
5. Use only a grounded-tip soldering iron when soldering or unsoldering ESDs.
6. Use only an anti-static solder removal device. Many solder removal devices are not rated as “anti-static”; these can accumulate sufficient electrical charge to damage ESDs.
7. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are packaged with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials.
8. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed.
9. Minimize body motions when handling unpackaged replacement ESDs. Motions such as brushing clothes together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESD.
Precautions
1-4 Samsung Electronics
1-3 Precautions for Electrostatically Sensitive Devices (ESDs)
Samsung Electronics 2-1
2. Specifications
The descriptions and characteristics given in this booklet are given for information purposes only and are subject to modification without notice.
TELEVISION PART
Colour systems PAL(option) / SECAM(option) (UK;PAL) TV standards L/L’(option), B/G(option), D/K(option) (UK;I) Number of channels 100 programmes Reception range/cable TV Hyperband/interband tuner Aerial input 75 Ohms, coaxial cable
VCR PART
Format VHS standard
(PAL / SECAM(option) / MESECAM(option) / NTSC in playback only)
Heads Video: 2 rotary heads, LP(option), 4 Heads(option)
Audio/Control: 1 stationary head (linear) Erase: 1 full track erase head System Video Normal CCIR
System Audio Mono / NICAM&A2-STEREO Luminance FM azimuth recording Colour Down converted subcarrier phase shifted direct recording FF/REW time Less than 100 seconds in FF with E-120 Wow and flutter (WTD) 0.4% maximum (SP) Frequency response 100 Hz - 8 KHz
GENERAL
Power supply 220-240V~, 50Hz (110-260V~, 50/60Hz; option),(160-300V~50/60Hz;Russia) Consumption 14”15” (60W)
20”/21” (90W) Audio output power 14”15” (1.5W)
20” (3W)
21” (1.5Watts x 2) Number of loudspeakers 14”/15”/20” (1)
21” (2) Tube size 14” (37cm/34cmV)
15” (39cm/36cmV)
20” (51cm/48cmV)
21” (55cm/51cmV) Tube type BLACK MATRIX Sockets 1 full RGB SCART on the rear
1 RCA input (audio and video) on the front
Earphones output (3.5 mm mini-jack)
1 aerial/cable TV coaxial input Dimensions (W x D x H) 14” (368.5 x 388 x 381)
15” (411 x 401 x 417)
20” (488 x 477 x 488)
21” (520 x 495 x 508) Weight 14” (11.7 kg)
15” (14.8 kg)
20” (20.4 kg)
21” (23.2 kg) Operating temperature 5°C - 40°C (41°F - 104°F) Relative humidity 10% - 75%
MEMO
2-2 Samsung Electronics
Disassembly and Reassembly
Samsung Electronics 3-1
1. Remove the screws located on the side of the back cover.
3. Disassembly and Reassembly
3-1 Disassembly
3-1-1 Back Cover Removal
Disassembly and Reassembly
3-2 Samsung Electronics
Back Cover Removal
Disassembly and Reassembly
Samsung Electronics 3-3
3-1-2 Main Assembly Removal
1. Release two connectors between sub PCB and Main Assembly.
2. Pull the Main Assembly backwards to remove.
Disassembly and Reassembly
3-4 Samsung Electronics
3-1-3 Monitor Frame Removal
1. Remove 3 screws from the Main Assembly. Remove the dust cover.
2. Remove 4 screws from the Deck Assembly.
Disassembly and Reassembly
Samsung Electronics 3-5
3-1-4 Deck Assembly Removal 3-1-5 Main Assembly Removal
1. Remove 2 screws holding the bottom cover.
2. Remove one screw from Main PCB Assembly. Take off the deck Assembly.
1. Remove 2 screws holding the upper chassis housing.
2. Remove 3 screws holding the deck assembly.
3. Lift the deck assembly upward to remove.
Disassembly and Reassembly
3-6 Samsung Electronics
3-1-6 Top Cabinet Removal
1. Remove two (2) screws located at the rear of the top cabinet.
2. Carefully lift the back of the top cabinet and shield it to the rear to remove.
3-1-7 Top Cabinet Removal
3-1-8 Top Cabinet Removal
Samsung Electronics
4-1
Œ
´
ˇ
¨
ˆ
Ø
Fig. 4-1 Top parts Location-1
Œ GEAR FL CAM ´ MOTOR LOADING ASS’Y ˇ LEVER FL ARM ASS’Y ¨ HOLDER FL CASSETTE ASS’Y ˆ LEVER FL DOOR Ø SLIDER FL DRIVE
4. Disassembly and Reassembly
4-1 Deck Parts Locations
4-1-1 Top View
4-2
Samsung Electronics
Disassembly and Reassembly
Œ
´ ˇ ¨
ˆ
Ø
∏”’ Ô ˝
Ò
Fig. 4-2 Top Parts Location-2
Œ FE HEAD ´ CYLINDER ASS’Y ˇ ACE HEAD ASS’Y ¨ LEVER UNIT PINCH ASS’Y ˆ LEVER #9 GUIDE ASS’Y Ø LEVER TENSION ASS’YBAND BRAKE ASS’Y
DISK S REELLEVER S BRAKE ASS’Y ˝ GEAR IDLE Ô LEVER IDLELEVER T BRAKE ASS’Y Ò DISK T REEL
Disassembly and Reassembly
Samsung Electronics
4-3
4-1-2 Bottom View
Œ
´ˇ
¨
ˆ
Ø
˝
Fig. 4-3 Bottom Parts Location
Œ GEAR JOINT 1 ´ GEAR JOINT 2 ˇ BRACKET GEAR ¨ MOTOR CAPSTAN ASS’Y ˆ LEVER T LOAD ASS’Y Ø GEAR LOADING DRIVELEVER S LOAD ASS’YHOLDER CLUTCH ASS’YBELT PULLEY ˝ SLIDER CAM
4-4
Samsung Electronics
Disassembly and Reassembly
4-2-1 Lever FL Door Removal
1) Push the Holder FL Cassette Ass'y Œ about 20mm in the direction of arrow “A”.
2) Rotate the Lever FL Door ´ in the direction of arrow “B”.
3) Release the Hook ˇ and Remove the Lever FL Door ´ in the direction of arrow “C”.
"B"
"C"
"A"
´ LEVER FL DOOR
ˇ HOOK
Œ HOLDER FL CASSETTE ASS'Y
4-2-2 Holder FL Cassette Ass’y Removal
1) Pull the Holder FL Cassette Ass'y Œ to the eject position.
2) Pull the Holder FL Cassette Ass'y Œ as grasping the Holder FL Cassette Ass'y Œ and Lever FL Cassette-R ´ in the same time to release hooking
from Main Base until the Boss [A] of Holder FL Cassette Ass'y Œ is taken out from the Rail [B].
3) Lift the Holder FL Cassette Ass'y Œ, in this time, you have to grasp the Lever FL Cassette-R ´
Continuously until the Holder FL Cassette Ass'y Œ is taken out completely.
Note : Be sure to insert Lever FL Cassette-R ´ in the direction of “A” to prevent separation and breakage
of the Lever FL Cassette-R ´ at disassembling and reassembling.
Œ HOLDER FL
CASSETTEE ASS`Y
BOSS [A]
RAIL [B]
´ LEVER FL CASSETTEE -R
"A"
4-2 Main Deck
Fig. 4-4 Lever FL Door Removal
Fig. 4-5 Holder FL Cassette Ass’y Removal
Disassembly and Reassembly
Samsung Electronics
4-5
4-2-4 Lever FL Arm Ass’y Removal
1) Push the hole “A” in the direction of arrow “B” use the pin.(about Dia. 2.5)
2) Pull out the Lever FL Arm Ass'y Œ from the Boss of Main Base.
3) Remove the Lever FL Arm Ass'y Œ in the direction of arrow “C”.
Œ GEAR FL CAM
GEAR WORM WHEEL
POST
TIMING POINT
Fig. 1-7 Gear FL Cam, Gear Worm
4-2-3 Slider FL Drive, Gear FL Cam Removal
1) Pull the Slider FL Drive Œ to the front direction.
2) Remove the Slider FL Drive Œ in the direction of arrow. (Refer to Fig. 1-6)
3) Remove the Gear FL cam ´.
Note : When reinstalling be sure to reassemble Slider FL drive Œ after you insert the Boss of Lever FL ARM-R in Groove of Slider Fl drive Œ.
Assembly : Align the Gear FL Cam Œ with the Gear worm wheel Post as shown drawing. (Refer to Timing point)
Œ SLIDER FL DRIVE
´ GEAR FL CAM
Fig. 4-6 Slider FL Drive Removal
Œ LEVER FL ARM ASS`Y
"C"
"B"
PIN
HOLE "A"
Fig. 4-8 Lever FL Arm Assy Removal
4-6
Samsung Electronics
Disassembly and Reassembly
4-2-5 Gear Worm Wheel Removal
1) Remove the Gear Worm wheel Œ.
Œ GEAR WORM WHEEL
Fig. 4-9 Gear Worm Wheel Removal
4-2-6 Motor Loading Ass’y Removal
1) Remove the screw Œ.
2) Remove the Motor Loading Ass’y ´.
´ MOTOR LOADING ASS`
Y
Œ SCREW
Fig. 4-10 Motor Loading Assy Removal
Disassembly and Reassembly
Samsung Electronics
4-7
4-2-7 Bracket Gear, Gear Joint 2, 1 Removal
1) Remove the SCREW Œ.
2) Remove the Bracket Gear ´.
3) Remove the Gear Joint 2 ˇ.
4) Remove the Gear Joint 1 ¨.
Assembly :
1) Be sure to align dot mark of Gear Joint 1
Œ
with
dot mark of Gear Joint 2 ´ as shown Fig 4-12. (Refer to Timing point1)
2) Confirm the Timing Point 2 of the Gear Joint 2 ´ and Slider Cam ˇ.
Œ SCREW
´ BRAKET GEAR
¨ GEAR JOINT 1
ˇ GEAR JOINT 2
4-2-8 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Removal
1) Remove the Belt Pulley. (Refer to Fig. 4-30)
2) Remove the Gear Loading Drive Œ after releasing Hook [A] in the direction arrow as shown in detail drawing.
3) Remove the Slider Cam ´.
4) Remove the Lever Load ˇ, Link Load ˆ & Lever Load ¨, Link Load Ø.
Œ GEAR LOADING DRIVE
ˆ LINK LOAD S
ˇ LEVER LOAD S
¨ LEVER LOAD T
Ø LINK LOAD T
´ SLIDE CAM
HOOK(A)
Fig. 4-11 Bracket Gear, Gear Joint 1,2 Removal
Œ GEAR JOINT1
´ GEAR JOINT2
ˇ SLIDER CAM
TIMING POINT 1
TIMING POINT 2
Fig. 4-12 Gear Joint 1,2 Assembly
Fig. 4-13 Gear Loading Drive, Slider Cam,
Lever T, S Load Assy Removal
4-8
Samsung Electronics
Disassembly and Reassembly
4-2-9 Gear Loading Drive, Slider Cam,
Lever Load S, T Ass’y Assembly
1) When reinstalling, be sure to align dot of Lever Load T Ass'y
Œ
with dot of Lever Load S Ass'y ´
as shown in drawing, (Refer to Timing Point 1).
2) Insert the Pin A,B,C,D into the Slider Cam ˇhole,
3) Be sure to align dot of Lever Load T Œ and dot of Gear Loading Drive ¨, (Refer to Timing Point 2).
4) Aline dot of Gear Loading drive ¨ with mark of Slider Cam ˇ as shown in drawing(Refer to
Timing Point 3).
´ LEVER LOAD S
Œ
LEVER LOAD T
LEVER LOAD S
LEVER LOAD T
PIN A
PIN C
PIN B
PIN D
ˇ SLIDER CAM
TIMING POINT 2
TIMING POINT 1
TIMING POINT 3
4-2-10 Lever Pinch Drive,
Lever Tension Drive Removal
1) Remove the Lever Pinch Drive Œ, Lever Tension Drive ´.
Œ LEVER PINCH DRIVE
´ LEVER TENSION DRIVE
Fig. 4-14 Gear Loading Drive, Slider Cam,
Lever Load S, T Assy Assembly
Fig. 4-15 Lever Pinch Drive,
Lever Tension Drive Removal
Disassembly and Reassembly
Samsung Electronics
4-9
4-2-11 Lever Tension Ass’y,
Band Brake Ass’y Removal
1) Remove the Lever Brake S Ass'y (Refer to Fig 4-17).
2) Remove the Spring Tension Lever Œ.
3) Rotate stopper of Main Base in the direction of arrow “A”.
4) Lift the Lever Tension Ass'y ´ & Band brake Ass'y ˇ.
Note :
1) When replacing the Lever Tension Ass'y ´, be sure to apply Grease on the post,
2) Take care not to touch stain on the felt side, and not to be folder and broken Band brake Ass'y
3) After Lever Tension Ass'y seated, Rotate stopper of Main Base to the Mark[B].
Œ SPRING TENTION LEVER
STOPPER
MARK[B]
"A"
´ LEVER TENTION ASS`Y
ˇ BAND BRAKE ASS`Y
4-2
-12 Lever Brake S, T Ass’y
Removal
1) Release the Hook [A] and the Hook [B], [C] in the direction of arrow as shown in Fig 4-17.
2) Lift the Lever S, T Brake Ass'y Œ, ´ with spring brake ˇ.
Assembly :
1)Assembly the Lever S Brake Ass'y Œ on the Main
Base.
2)Assembly the Lever T Brake Ass'y ´ with spring
brake ˇ.
Note : Take extreme care not to be folded and transformed Spring Brake at removing or reinstalling.
Œ LEVER S BRAKE ASS`Y
´ LEVER T BRAKE ASS`Y
ˇ SPRING BRAKE
HOOK(B)
HOOK(C)
HOOK(A)
Fig. 4-16 Lever Tension Ass’y,
Band Brake Assy Removal
Fig. 4-17 Lever Brake S, T Assy Removal
4-10
Samsung Electronics
Disassembly and Reassembly
Œ DISK S REEL
´ DISK T REEL
Fig. 4-19 Disk S, T Reel Removal
4-2-13 Gear Idle Ass’y Removal
1) Push the Lever Idle Œ in the direction of arrow “A”, “B”.
2) Lift the Lever Idle Œ.
Assembly :
1) Apply oil in two Bosses of Lever Idle Œ.
2) Assemble the Gear Idle ´ with the Lever Idle Œ.
Note : When replacing the Gear Idle ´, be sure to add oil in the boss of Lever Idle Œ.
4-2-14 Disk S, T Reel Removal
1) Lift the Disk S, T Reel Œ, ´.
´ GEAR IDLE
´ GEAR IDLE
Œ LEVER IDLE
"A"
HOOK "C"
"B"
Fig. 4-18 Gear Idle Assy Removal
Disassembly and Reassembly
Samsung Electronics
4-11
4-2-15 Holder Clutch Ass’y Removal
1) Remove the Washer Slit Œ.
2) Lift the Holder Clutch Ass’y ´.
Note : When you reinstall Holder Clutch Ass'y
1) Check the condition of spring as shown in detail A.
2) Don't push Holder Clutch Ass'y down with exces­sive force Just insert Holder Clutch Ass'y into post center with dead force and Rotate it smoothly. Be sure to confirm that spring is in the slit of Gear Center Ass'y as shown in detail B.
Œ WASHER SLIT
´ HOLDER CLUTCH ASS`Y
<BAD>
<GOOD>
<BAD>
<GOOD>
SPRING
SPRING
DETAIL A
DETAIL B
Fig. 4-20 Holder Clutch Assy Removal
4-2-16 Lever Up Down Ass’y, Gear Center
Ass’y Removal
1)
Remove the 2 hooks in the direction of arrow as shown Fig. 4-21 and lift the Lever Up Down Ass’y
Œ.
2) Lift the Gear Center Ass’y ´.
Assembly :
1) Insert the Lever Up Down Ass'y Œ in the rectan­gular holes on Main Base as shown in Fig 4-22.
2) Lift the Lever Up Down Ass'y Œ about 35°. (Refer to Fig 4-22)
3) Insert Ring of the Gear Center Ass'y ´ in the Guide of the Lever Up Down Ass'y Œ.
4) Insert the Gear Center Ass'y ´ in the post on Main Base.
5) Push down the Lever Up Down Ass'y Œ for locking of the Hook.
Note :
1) Take care not to separate and sentence does not mark sense.
2) Be sure to confirm that Ring of the Gear Center Ass'y ´ is in the Guide of the Lever Up Down Ass'y Œ after finishing assembly of Lever Up Down Ass'y Œ and Gear Center Ass'y ´.
Œ LEVER UP DOWN ASS`Y
´ GEAR CENTER ASS`Y
MAIN BASE
LEVER UP DOWN ASS'Y
GUIDE
GEAR CENTER ASS'Y
RING GEAR
POST
HOOK
35
Fig. 4-21 Lever Up Down Assy Removal
Fig. 4-22 Lever Up Down Assy Removal
4-12
Samsung Electronics
Disassembly and Reassembly
Œ GUIDE CASSETTE DOOR
HOOK [A]
4-2-18 Lever Unit Pinch Ass’y, Plate Joint,
Spring Pinch Drive Removal
1) Lift the Unit Pinch Ass’y Œ.
2) Remove the Plate Joint ´ from Lever Pinch Drive.
3) Remove the Spring Pinch Drive ˇ.
Note :
1) Take extreme care not to touch the grease on the Roller Pinch.
2) When reinstalling, be sure to apply grease on the post pinch roller.
ˇ SPRING PINCH DRIVE
Œ LEVER UNIT PINCH ASS`Y
´ PLATE JOINT
Fig. 4-23 Guide Cassette Door Removal
Fig. 4-24 Lever Unit Pinch Assy, Plate Joint,
Spring Pinch Drive Removal
4-2-17 Guide Cassette Door Removal
1) Lift the Hook [A].
2) Rotate the Guide Cassette Door Œ in the direction of arrow.
Note : After reinstalling the Guide Cassette Door Œ sure the Hook [A].
Disassembly and Reassembly
Samsung Electronics
4-13
4-2-19 Lever #9 Guide Ass’y Removal
1) Remove the Spring #9 Guide Œ.
2) Lift the Spring #9 Guide Ass’y ´ in the direction of arrow “A”.
Note :
1) Take extreme care not to get grease on the tape Guide Post.
2) After reinstalling, check the bottom side of the Post #9 Guide to the top side of Main Base.
Œ SPRING #9 GUIDE
´ LEVER #9 GUIDE ASS`Y
"A"
"B"
Fig. 4-25 Lever #9 Guide Assy Removal
4-2-20 FE Head Removal
1) Remove the screw Œ.
2) Lift the FE Head ´.
Œ FE HEAD
Fig. 4-26 FE Head Removal
4-14
Samsung Electronics
Disassembly and Reassembly
4-2-21 ACE Head Removal
1) Pull out the FPC from connector of ACE Head Ass’y ´.
2) Remove the screw Œ.
3) Lift the ACE Head Ass’y ´.
Œ SCREW
´ HEAD ACE ASS`Y
4-2-22 Slider S, T Ass’y Removal
1) Move the Slider S, T Ass’y Œ, ´ to slot, and then lift it to remove. (Refer to arrow)
Œ SLIDER S ASS`Y
´ SLIDER T ASS`Y
Fig. 4-27 ACE Head Removal
Fig. 4-28 Slider S, T Assy Removal
Disassembly and Reassembly
Samsung Electronics
4-15
4-2-23
Plate Ground Deck, Cylinder Ass’y Removal
1) Remove the 3 Screws Œ.
2) Lift the Plate Ground Deck ´.
3) Lift the Cylinder Ass’y ˇ.
Assembly :
1) Match the 3 holes in the bottom of Cylinder ass'y ˇ to the 3 holes of Main Base as attending not to drop or knock the Cylinder ass'y ˇ.
2) Tighten the 1 Screw Œ.
3) Match the Plate Ground Deck ´ to the Hole of Base Main.
4) Tighten the other 2 Screws Œ.
Note :
1) Take care not to touch the Cylinder Ass'y ˇ and the tape guide post at reinstalling.
2) When reinstalling, Don't push down too much on Screw Driver.
Œ 3 SCREWS
´ PLATE GROUND DECK
ˇ CYLINDER ASS'Y
Fig. 4-29 Plate Ground Deck, Cylinder Assy Removal
4-2-24 Belt Pulley Removal
1) Remove the Belt Pulley Œ.
Note : Take extreme care not to get grease on Belt Pulley Œ at assembling or reassembling.
Œ BELT PULLEY
Fig. 4-30 Belt Pulley Removal
1-2-25 Level Head Cleaner Ass’y Removal
(Optional)
1) Release the Hook Œ.
2) Lift the Lever Head Cleaner Ass’y
´.
Œ HOOK
´ LEVER HEAD CLEANER ASS'Y
SLEEVE-HEAD CLEANER
Fig. 4-31 Level Head Cleaner Assy Removal
4-16
Samsung Electronics
Disassembly and Reassembly
4-2-26 Damper Capstan, Motor Capstan Ass’y
Removal
1) Remove the Damper Capstan Œ in the direction of arrow.
2) Remove the 3 Screws ´.
3) Remove the Motor Capstan Ass’y ˇ.
Assembly :
1) Match the 3 holes of Motor Capstan Ass’y ˇ to the 3 holes of Main Base. Be careful not to drop or
knock the Motor Capstan Ass'y ˇ.
2) Tighten the 3 Screws ´ in the direction of arrow as shown detail drawing.
3) Assemble the Damper Capstan Œ.
Note : After tightening screws, check if there is gap between the head of screws and the top side of Main Base. There should have no gap between the head of screws and the top side of Main Base. After reinstalling, adjusting the tape transport system again.
B
C
A
´ 3 SCREWS
Œ DAMPER CAPSTAN
ˇ MOTOR CAPSTAN ASS'Y
4-2-27 How to Eject the Cassette Tape (If the unit does not operate on condition that is inserted into housing assy)
1) Turn the Gear worm Œ clockwise with screw driver.(Refer to arrow) (Other method : Remove the Screw of Motor Load Ass'y, Separate the Motor Load Ass'y)
Œ GEAR WORM
Fig. 4-32 Damper Capstan,Motor Capstan Assy Removal
Fig. 4-33
2) When Slider S,T are approched in the position of unloading, rotate holder Clutch counterclockwise after inserting screw driver in the hole of frame's bottom in order to wind the unwinded tape. (Refer to Fig.4-34)
(If you rotate Gear Worm Œ continuously when tape is in state of unwinding, you may cause a tape contamination by grease and tape damage. Be sure to wind the unwinded tape in the state of set horizently.)
3) Rotate Gear Worm Œ clockwise using screw driver again up to the state of eject mode and then pick out the tape.(Refer to Fig.4-33)
FRAME
Fig. 4-33
Disassembly and Reassembly
Samsung Electronics
4-17
4-3 The table of clearing, Lubrication and replacement time about principal parts
1) The replacement time of parts is not life of parts.
2) The table 1-1 is that the VCR Set is in normal condition (normal temperature, normal humidity). The checking period may be changed owing to the condition of use, runtime and environmental conditions.
3) Life of the Cylinder Ass’y is depend on the condition of use.
4) See exploded view for location of each parts.
<Table 1-1>
: Cleaning O : Check and replacement in necessary : Add Oil
T
A
PE
P
A
T
H
S Y S T E
M
D
R
I
V
I N G
* Parts Name
Checking Period
Remark
500 1000 1500 2000 2500 3000 3500 4000 4500 5000
POST TENSION ∆∆∆∆∆∆∆∆∆∆
SLANT POST S, T ∆∆∆∆∆∆∆∆∆∆
#8 GUIDE SHAFT ∆∆∆∆∆∆∆∆∆∆
CAPSTAN SHAFT ∆∆∆∆∆∆∆∆∆∆
#9 GUIDE POST ∆∆∆∆∆∆∆∆∆∆ #3 GUIDE POST ∆∆∆∆∆∆∆∆∆∆
GUIDE ROLLER S, T ∆∆∆OOOOOOO
CYLINDER ASS’Y OOOOOOOOO
FE HEAD ∆∆∆OOOOOOO
ACE HEAD OOOOOOOOO
PINCH ROLLER OOOOOOOOO
POST REEL S, T
SLEEVE TENSION
POST CENTER LEVER IDLE BOSS (2Point) CAPSTAN MOTOR PULLEY
∆∆∆∆∆OOOOO
BELT PULLEY O O O O O O O
HOLDER CLUTCH ASS’Y
OOOOOOOOO
GEAR CENTER ASS’Y OOOOOOOOO
GEAR IDLE (2Point) O O O O O O O O O
LOADING MOTOR O O O O O O O O O
BAND BRAKE ASS’Y OOOOOOOOO
BRAKE T ASS’Y OOOOOOOOO
S Y S T E
M
- Periodic time of applying oil (Apply oil after cleaning)
- The excessive applying oil may be the cause of malfunction.
- To clean the parts, use patch and alcohol (solvent).
- After cleaning, use the video tape after alcohol is gone away com­pletely.
- We recommend to use oil [EP-50] or solvent.
- One or two drops of oil should be applied after cleaning with alcohol.
B R
A
K E
S Y S T E
M
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